MARKING GUIDELINE

NATIONAL CERTIFICATE

O
MECHANOTECHNICS N6
9 April 2021 G
ED

This marking guideline consists of 10 pages.

AT
N

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MARKING GUIDELINE -2-
MECHANOTECHNICS N6

QUESTION 1: BRAKES

1.1
100 mm 150 mm 350 mm

A B G C D

α
β F
E

O
G
ED
𝐶𝐺
𝑡𝑎𝑛 ∝= 𝐺𝑂 𝐺𝐶 = 250 − 160 = 90 mm

90
∝= 𝑡𝑎𝑛−1 ( )  = 15,26°
AT

330

𝑂𝐶 2 = 𝐺𝐶 2 + 𝐺𝑂2
N

𝑂𝐶 2 = 902 + 3302

𝑂𝐶 = 342,052 mm

𝑂𝐹
𝑐𝑜𝑠𝛽 =
𝑂𝐶
160
𝛽 = 𝑐𝑜𝑠 −1 ( )
342,052

𝛽 = 62,11°

𝜃 = 360 − (90+∝ +𝛽)

= 360 − (90 + 15,26 + 62,11)

= 192,63° (7)

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MARKING GUIDELINE -3-
MECHANOTECHNICS N6

1.2 𝑃 16 965
𝑇= =  = 162 Nm
2𝜋𝑁 2𝜋(16,667)

𝑇1
= 𝑒 𝜇𝜃
𝑇2

𝑇1
= 𝑒 (0,3)(3,362) 
𝑇2

𝑇1 = 2,742𝑇2 

𝑇 = (𝑇1 − 𝑇2 )𝑅

162 = (2,742𝑇2 − 𝑇2 )0,16

𝑇2 = 581,228 N

O
𝑇1 = (2,742)(581,228) = 1 592,727 N

G
The angle between belt and the horizontal lever:
ED
∅ =∝ +𝛽 = 77,37°

𝑊 × 𝐵𝐷 + 𝑇2 𝑠𝑖𝑛∅ × 𝐵𝐶 = 𝑇1 × 𝐴𝐵
AT

𝑊 × 0,5 + (581,228𝑆𝑠𝑖𝑛77,37°)(0,15) = 1 592,727 × 0,1

N

𝑊 = 148,397 N

∴ 𝑊 = 𝑚𝑔
148,397
𝑀= = 15,127 kg
9,81 (12)
[19]

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MARKING GUIDELINE -4-
MECHANOTECHNICS N6

QUESTION 2: CLUTCHES

2𝜋𝑁 2𝜋(600)
𝑤1 = = = 62,832 rad/s
60 60

𝐹𝑐 = 𝑚(𝑤1 2 )𝑟

= 3,6(62,832)2 (0,15)

= 2 131,845 N

2𝜋𝑁 2𝜋(0,75 × 600)

𝑤2 = = = 47,124 rad/s
60 60

𝑆 = 𝑚(𝑤2 2 )𝑟

O
= 3,6(47,124)²(0,15)

= 1 199,163 N

𝐹𝑐 − 𝑆 = 2 131,845 − 1 199,163
G
ED
= 932,682 N

𝑇 = 𝜇 (𝐹𝑐 − 𝑆)𝑅 × 𝑛
AT

= 0,3(932,682)(0,175)(4)
N

= 195,863 Nm

2𝜋𝑁𝑇 2𝜋(600)(195,863)
𝑃= = 
60 60

= 12,306 kW [9]

QUESTION 3: LINE SHAFTS

3.1 𝑁𝐴 𝐷𝐴 = 𝑁𝐵 𝐷𝐷

(600)(0,12) = 𝑁𝐵 (0,3)

𝑁𝐵 = 240 r/min (2)

3.2 60𝑃 60(12 × 103 )

𝑇= =  = 477,46 Nm
2𝜋𝑁 2𝜋(240) (2)

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MARKING GUIDELINE -5-
MECHANOTECHNICS N6

3.3 𝑇 × 2 (477,465)2
𝐹𝑡 = =  = 3 978,875 N
𝑃𝐶𝐷 240

𝐹𝑡 3 978,875
𝐹𝑛 = =  = 4 234,23 N
𝑐𝑜𝑠∅ 𝑐𝑜𝑠20°

𝐹𝑣 = 𝐹𝑛 𝑠𝑖𝑛50°

= 4 234,23sin60°

= 3 674,75 N (6)

3.4 𝑇1
= 𝑒 𝜇𝜃
𝑇2

𝑇1
= 𝑒 (0,3)(𝜋) 

O
𝑇2

𝑇1 = 2,566𝑇2 

𝑇 = (𝑇1 − 𝑇2 )𝑅
G
ED

477,465 = (2,566𝑇2 − 𝑇2 )0,16

AT

𝑇2 = 1 905,591 N

𝑇1 = 1 905,591 × 2,566 = 4 889,747 N (5)

N

3.5 𝛴𝐶𝑤𝑚 = 𝛴𝐴𝑐𝑤𝑚

0 = (4 889,747 + 1 905,591)0,16 + (3 674,75)0,6 + Rr × 1,2

0 = 1 087,255 + 2 204,4 + 1,2Rr

Rr = -2 743,045 N

= -2 743,045 N down

𝛴𝐹𝑢𝑝 = 𝛴𝐹𝑑𝑜𝑤𝑛

𝑅𝐿 + 𝐹𝑉 = 𝑅𝑅 + 𝑇1 + 𝑇2

Rl + 3 243,609 = 2 743,045 + 4 889,747 + 1 905,591

Rl = 6 294,775 N (4)
[19]

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MARKING GUIDELINE -6-
MECHANOTECHNICS N6

QUESTION 4: FLYWHEELS

4.1 𝜋 2
𝐴= (𝐷 − 𝑑 2 )
4
𝜋
𝐴= (0,42 − 0,152 )
4

𝐴 = 107,992 × 10−3 m2 

𝑚 = 𝛿𝐴𝑤

𝑚 = (7 500)(107,992 × 10−3 )(0,12)

𝑚 = 97,193 kg

𝑅2 + 𝑟 2

O
𝐼 = 𝑚( )
2

𝐼 = 97,193(
0,22 + 0,0752 )
2
) G
ED
𝐼 = 2,217 kg. m2  (6)

4.2 1
∆𝐸𝐾 = 𝐼(𝑤2 2 − 𝑤1 2 )
AT

2
1
3,98 × 103 = (2,217)(𝑤2 2 − 02 )
N

𝑤2 = 59,92 rad/s

𝑤2 = 𝑤1 +∝ 𝑡

59,92 = 0+∝ (1,8)

∝ = 33,29 rad/s² (4)

[10]

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MARKING GUIDELINE -7-
MECHANOTECHNICS N6

QUESTION 5: BALANCING

5.1 m (kg) r (mm) mr (kg.mm) ℓ (m) mrℓ (kg.mm.m)

A 8 120 960√ -3x -2 880x√
B 10 100 1 000√ -2x -2 000x√
C 7 r 7r√ 0 0√
D 9 90 810√ x 810x√

O
G
ED
AT
N

Angle between A and B is 75° + 90° = 165°

Angle between A and D is 48° + 90° = 138° (11)

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MARKING GUIDELINE -8-
MECHANOTECHNICS N6

5.2

O
G
ED
7𝑟 = 620
𝑟 = 88,6 mm = 89 mm (6)
AT

[17]
N

QUESTION 6: DYNAMICS

6.1 4%
𝐹𝑔 = 𝑊𝑇 ( )
100%
1
= (30 × 103 + 300 × 103 ) 25 

= 13,2 kN

𝐹𝑅 = 𝑅𝐿 + 𝑅𝑇

= 30 × 25 + 300 × 30

= 750 + 9 000

= 9,75 kN

𝐹𝑒 = 𝐹𝑅 + 𝐹𝑔

𝐹𝑒 = 9,75 + 13,2

𝐹𝑒 = 22,95 kN (5)

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MARKING GUIDELINE -9-
MECHANOTECHNICS N6

6.2 𝑣 = 𝑢 + 𝑎𝑡

72
= 0 + 𝑎(60 × 1,5)
3,6

𝑎 = 0,222 m/s²

𝐹𝑎 = 𝑚 𝑇 𝑎

= (330 × 103 )(0,222)

= 73,333 kN

𝐹𝑒 = 𝐹𝑅 + 𝐹𝑔 + 𝐹𝑎

= 7,95 + 13,2 + 73,333

O
= 96,283 kN (5)

G [10]
ED
QUESTION 7: KINEMATICS

7.1
AT
N

(3)

7.2 𝜋𝑁𝐷 𝜋(60)(0,2)

𝑣𝑂𝐴 = =  = 0,628 m/s
60 60
(2)

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MARKING GUIDELINE -10-
MECHANOTECHNICS N6

7.3 Scale: 0,1 m/s = 10 mm

O
G
ED

(1 mark for each velocity drawn) (5)

AT

7.4 33
𝑣𝐷𝐸 =  = 0,33 m/s (2)
100
N

7.5 7.5.1 𝑣 2 (0,628)²

𝑎= =  = 3,944 m/s2 
𝑟 0,1

7.5.2 562
𝑣 2 (100)
𝑎= =  = 1,045 m/s2 
𝑟 0,3
(2 × 2) (4)
[16]

TOTAL: 100

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