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    CH 1 (Sample)

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    bkhidir
    1. The document provides solutions to example problems involving stress and strain analysis of mechanical components. Principal stresses, shear stresses, and strains are calculated for rods, tubes, and bent sheets under various loading conditions. 2. Elastic moduli, Poisson's ratios, and the relationships between stress, strain, and geometry are used to determine states of stress and strain throughout various parts. 3. Mohr's circle diagrams are constructed to find principal strains on sample components.

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    CH 1 (Sample)

    Uploaded by

    bkhidir
    523 views3 pages
    1. The document provides solutions to example problems involving stress and strain analysis of mechanical components. Principal stresses, shear stresses, and strains are calculated for rods, tubes, and bent sheets under various loading conditions. 2. Elastic moduli, Poisson's ratios, and the relationships between stress, strain, and geometry are used to determine states of stress and strain throughout various parts. 3. Mohr's circle diagrams are constructed to find principal strains on sample components.

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    Ch 1 (Sample)

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    1. The document provides solutions to example problems involving stress and strain analysis of mechanical components. Principal stresses, shear stresses, and strains are calculated for rods, tubes, and bent sheets under various loading conditions. 2. Elastic moduli, Poisson's ratios, and the relationships between stress, strain, and geometry are used to determine states of stress and strain throughout various parts. 3. Mohr's circle diagrams are constructed to find principal strains on sample components.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    523 views3 pages

    CH 1 (Sample)

    Uploaded by

    bkhidir
    1. The document provides solutions to example problems involving stress and strain analysis of mechanical components. Principal stresses, shear stresses, and strains are calculated for rods, tubes, and bent sheets under various loading conditions. 2. Elastic moduli, Poisson's ratios, and the relationships between stress, strain, and geometry are used to determine states of stress and strain throughout various parts. 3. Mohr's circle diagrams are constructed to find principal strains on sample components.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    Solution Manual 3rd Ed.

    Metal Forming: Mechanics and Metallurgy Chapter 1 Determine the principal stresses for the stress state 1 3 4 0 ij = 3 5 2 . 4 2 7 Solution: I1 = 10+5+7=32, I2 = -(50+35+70) +9 +4 +16 = -126, I3 = 350 -48 -40 -80 3 -63 = 119; 22 2 -126 -119 = 0. A trial and error solution gives -= 13.04. Factoring out 13.04, 2 -8.96 + 9.16 = 0. Solving; 1 = 13.04, 2 = 7.785, 3 = 1.175. 1-2 A 5-cm. diameter solid shaft is simultaneously subjected to an axial load of 80 kN and a torque of 400 Nm. a. Determine the principal stresses at the surface assuming elastic behavior. b. Find the largest shear stress. Solution: a. The shear stress, , at a radius, r, is = sr/R where sis the shear stress at the surface R is the radius of the rod. The torque, T, is given by T = 2tr2dr = (2 s /R)r3dr = sR3/2. Solving for = s, s = 2T/(R3) = 2(400N)/(0.0253) = 16 MPa The axial stress is .08MN/(0.0252) = 4.07 MPa 1, 2 = 4.07/2 [(4.07/2)2 + (16/2)2)]1/2 = 1.029, -0.622 MPa b. the largest shear stress is (1.229 + 0.622)/2 = 0.925 MPa A long thin-wall tube, capped on both ends is subjected to internal pressure. During elastic loading, does the tube length increase, decrease or remain constant? Solution: Let y = hoop direction, x = axial direction, and z = radial direction. ex = e2 = (1/E)[ - ( 3 + 1)] = (1/E)[ 2 - (2 2)] = ( 2/E)(1-2 ) Since u < 1/2 for metals, ex = e2 is positive and the tube lengthens. 4 A solid 2-cm. diameter rod is subjected to a tensile force of 40 kN. An identical rod is subjected to a fluid pressure of 35 MPa and then to a tensile force of 40 kN. Which rod experiences the largest shear stress? Solution: The shear stresses in both are identical because a hydrostatic pressure has no shear component. 1-5 Consider a long thin-wall, 5 cm in diameter tube, with a wall thickness of 0.25 mm that is capped on both ends. Find the three principal stresses when it is loaded under a tensile force of 40 N and an internal pressure of 200 kPa. Solution: x = PD/4t + F/(Dt) = 12.2 MPa y = PD/2t = 2.0 MPa y=0

    1-6 Three strain gauges are mounted on the surface of a part. Gauge A is parallel to the x-axis and gauge C is parallel to the y-axis. The third gage, B, is at 30 to gauge A. When the part is loaded the gauges read Gauge A 3000x10-6 Gauge B 3500 x10-6 Gauge C 1000 x10-6 a. Find the value of xy. b. Find the principal strains in the plane of the surface. c. Sketch the Mohrs circle diagram. Solution: Let the B gauge be on the x axis, the A gauge on the x-axis and the C gauge on 2 2 x e y the y-axis. e = l x+ l x + l xl x , where l xx = cosex = 30 = 3/2 and l xy = x x e x x y y x x y y cos 60 = . Substituting the measured strains, 3500 = 3000(2/3)2 1000(1/2)2 + xy(3/2)(1/2) xy = (4/3/2){3500-[3000 (1000(3/2)2+1000(1/2)2]} = 2,309 (x10-6) b. e1,e2 = (ex +ey)/2 [(ex-ey)2 + xy2]1/2/2 = (3000+1000)/2 [(3000-1000)2 + 23092]1/2/2 .e1 = 3530(x10-6), e2 = 470(x10-6), e3 = 0. c)
    /2 x

    2=60

    1 x

    Find the principal stresses in the part of problem 1-6 if the elastic modulus of the part is 205 GPa and Poissonss ratio is 0.29. Solution: e3 = 0 = (1/E)[0 - ( 1+ 2)], 1 = 2 e1 = (1/E)( 1 - 1); 1 = Ee1/(1- ) = 205x109(3530x10-6)/(1-.292) = 79 MPa n Show that the true strain after elongation may be expressed as =l (
    1 ) . 1 r Solution: r = (Ao-A1)/Ao =1 A1/Ao = 1 Lo/L1. l( reduction of area. =n

    1 ) where r is the 1r

    = ln[1/(1-r)]

    A thin sheet of steel, 1-mm thick, is bent as described in Example 1-11. Assuming that E = is 205 GPa and = 0.29, = 2.0 m and that the neutral axis doesnt shift. a. Find the state of stress on most of the outer surface. 2

    b.

    Find the state of stress at the edge of the outer surface.

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