Material Science Week 1 2
Material Science Week 1 2
Material Science Week 1 2
Attendance required
• No cheating or plagiarism
The necessity of studying materials science
➢ Early civilizations were named based on their access to and advancements in materials:
the Stone Age, Bronze Age, and Iron Age.
➢ Many of humanity's past and even current needs require finding the appropriate material.
➢ The age of human knowledge regarding the effect of manufacturing processes and the
combination of materials on improving their properties is no more than 100 years.
➢ Gradually, humans realized that to understand the behavior of materials, they must comprehend
the structure of materials.
In materials science and engineering, special attention is given to the relationship between the structure and
properties of materials.
•Subatomic: Issues such as atomic structure and the position of electrons within the atom.
•Atomic: Issues such as the bonds between atoms and the relationships between atoms.
•Microscopic: Several atoms or molecules grouped together, visible through special instruments, such as the
grain structure of materials.
•Macroscopic: Features visible to the naked eye, such as color, polishability, and so on.
Material Properties
Material properties (property) are intrinsic characteristics of a material, and in order to identify them, specific
stimuli must be applied to the material. Properties are expressed in terms of type and magnitude in response to
specific stimuli and are independent of the shape and size of the material.
•Mechanical Properties:
•Thermal Properties:
•Optical Properties:
•Refractive Index: The measure of how much light bends when passing through the material.
•Transparency: The ability of light to pass through a material.
•Reflectivity: The ability of a material to reflect light.
•Chemical Properties:
•Corrosion Resistance: The ability to withstand degradation caused by reactions with environmental elements.
•Oxidation: The tendency to react with oxygen, often leading to rust or tarnishing.
•Chemical Stability: Resistance to chemical change or decomposition.
•Magnetic Properties:
Chapter 1 - 14
Processing & Performance
Process: Refers to the method of manufacturing or shaping materials.
Performance: The response of the material under the required working conditions.
Fig 1.1 The four components of the discipline of materials science and engineering and their interrelationship
▪ In materials science, the relationship between the structure of materials and its impact on their properties is
examined.
▪
In materials engineering, based on the knowledge gained from the relationship between structure and properties,
there is an effort to design the structure of a material to achieve a specific characteristic ex: hardness vs structure
of steel.
▪
The structure of materials is a function of the manufacturing process, and the performance of materials is a
function of their properties Ex: structure vs cooling rate of steel.
Example
• The impact of the process on the structure and properties of materials and, ultimately, the
performance of the material in response to light.
• Transmittance:
Material: Aluminum oxide: Through various manufacturing processes, one can obtain a single
crystal and transparent disc, a polycrystalline disc that is semi-opaque (light scatters at the grain
boundaries) translucent, or a polycrystalline disc with more defects that is completely opaque
depending on the material’s structure (i.e., single crystal vs. polycrystal, and degree of porosity).
polycrystal: polycrystal:
single crystal no porosity some porosity
Chapter 1 -
Structure, Processing, & Properties
• Properties depend on structure
ex: hardness vs structure of steel
(d)
600
Hardness (BHN)
30 μm
500 (c)
Data obtained from Figs. 12.31(a) and
12.32 with 4 wt% C composition, and from
400 (b) Fig. 17.8, Callister & Rethwisch 9e.
(a) Micrographs adapted from (a) Fig. 12.19;
4 μm
300 (b) Fig. 11.29; (c) Fig. 12.33; and (d) Fig.
12.21, Callister & Rethwisch 9e. (Figures
30 μm 12.19, 12.21, & 12.33 copyright 1971 by United
200 30 μm States Steel Corporation. Figure 9.30 courtesy
of Republic Steel Corporation.)
100
0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
• Processing can change structure
ex: structure vs cooling rate of steel
Chapter 1 -
Question
▪ Is it possible to have both high strength and good ductility in a single material?
Most engineering materials can be classified into one of three basic categories:
Their chemistries are different, and their mechanical and physical properties are
different
In addition, there is a fourth category:
4.Composites
-is a nonhomogeneous mixture of the other three types, rather than a unique category
5. Advanced materials
TYPES OF MATERIALS (con’t)
Fig 1.8 Familiar objects that are made of metals and metal alloys
METALS
➢ Metallic elements such as iron, copper, gold, aluminum, nickel, etc., can be combined with a small amount of non-
metallic elements like carbon, oxygen, and nitrogen.
➢ In the structure of metals, the atomic arrangement is much more orderly and denser than in the other two
categories, resulting in higher density.
➢ In terms of mechanical properties, metals are stiffer, stronger, and at the same time more ductile and more
resistant to crack propagation.
➢ Due to these advantages, they are used in most engineering applications. Their main disadvantage is their high
density.
➢ In the atomic structure of metals, there are many free electrons that do not belong to any specific atom, and many
of the properties of metals are related to these electrons, including high thermal and electrical conductivity.
CERAMICS
Ionic bonding
–Brittle, glassy, elastic
–Non-conducting (insulative to the passage of heat & electricity)
–Transparent, translucent, or opaque
–Some exhibit magnetic behavior (e.g. Fe3O4)
13
▪ The atomic structure of ceramics is a combination of metallic and non-metallic elements. They
often exist as compounds of oxygen (oxide), nitrogen (nitride), and carbon (carbide).
▪ Examples include alumina (Al₂O₃), silica (SiO₂), silicon carbide (SiC), and silicon nitride (Si₃N₄).
▪ A category of ceramics known as traditional ceramics is primarily derived from industrial clay:
porcelain, cement, and glass.
▪ Ceramic materials are relatively hard and have high strength (comparable to metals) but are very
brittle and fragile.
▪ Newly developed ceramics are fracture-resistant and are primarily used in cookware.
▪ Ceramics are electrical and thermal insulators and are resistant to corrosive environments.
POLYMERS/PLASTICS
Covalent bonding → sharing of e’s
–Soft, ductile, low strength, low density
–Thermal & electrical insulators
–Optically translucent or transparent.
–Chemically inert and unreactive
–Sensitive to temperature changes
▪ They generally have a large molecular structure and are chain-like based on carbon atoms.
Conventional polymers include polyvinyl chloride (PVC), polycarbonate (PC), polyethylene (PE),
nylon, etc.
▪ Polymers have low density with stiffness and strength, but their strength-to-weight ratio is
comparable to that of metals and ceramics.
▪ They are very flexible and malleable, making them suitable for producing complex shapes.
One of their disadvantages is their rapid degradation at relatively moderate temperatures.
COMPOSITES
– Light, strong, flexible
– High costs
COMPOSITES
▪ A composite material is a combination of two materials aimed at achieving enhanced combined
properties that do not exist in either component alone.
▪ There is a wide range of materials formed from the combination of metallic, ceramic, and polymeric
materials.
▪ One of the most well-known composites is fiberglass, where thin glass fibers are embedded in a
polymer matrix such as epoxy or polyester.
▪ Fiberglass derives its strength and stiffness from the glass fibers and its flexibility from the polymer. It
is very lightweight. Fiberglass is also referred to as GFRC (Glass Fiber Reinforced Concrete).
▪ Another category of composites is CFRC (Carbon Fiber Reinforced Concrete), which utilizes carbon
fibers instead of glass fibers.
▪ Carbon fibers are significantly stronger and more expensive than glass fibers.
ADVANCED MATERIALS
Materials that are utilized in high-tech applications
•Semiconductors
•Biomaterials
•Smart materials
•Nanomaterials
Have structural features on the order of a nanometer, some of which may be designed on the
atomic/molecular level
ADVANCED MATERIALS
Classification of Stimuli in Smart Materials:
•Piezoelectric Ceramic:
•Generates an electric charge when stressed and changes shape under an
electric field. Commonly used in sensors and transducers.
•Magnetostrictive Material:
•Alters shape in response to a magnetic field. Used in sensors and actuators.
•Electro/magnetorheological Materials:
•Change viscosity with an electric or magnetic field, allowing them to switch
between solid and liquid states. Used in adaptive damping systems and
clutches.
Example – HIP IMPLANT
• Requirements
– mechanical strength
(many cycles)
– good lubricity
– biocompatibility
Fig 1.3 Bar chart of room-temperature density values for various metals, ceramics, polymers, and
composite materials
Types of Materials (Con’t)
Fig 1.4 Bar chart of room-temperature stiffness values for various metals, ceramics, polymers, and
composite materials
Types of Materials (Con’t)
Fig 1.5 Bar chart of room-temperature strength (i.e. tensile strength) values for various metals,
ceramics, polymers, and composite materials
Types of Materials (Con’t)
Fig 1.6 Bar chart of room-temperature resistance to fracture for various metals, ceramics, polymers,
and composite materials
Research and Study
Review…
•Diamond and graphite are both composed of carbon atoms but have vastly different properties.
• Type of atom
• Atomic bonds
• Arrangement of atoms
Atomic Structure
Atom – electrons (-) 9.11 x 10-31 kg
protons neutrons (+) same mass as 1.67 x 10-27 kg
• Atomic number (Z) = # of protons in nucleus of atom = # of electrons for a neutral atom
• Isotope: Some elements have multiple atomic masses (their nuclei contain different numbers of
neutrons) Therefore, same Z, different number of neutrons
Element name?
• # of electrons in a neutral atom? • # protons in such an atom? • Atomic number (Z)?• (Averaged)
Atomic mass (A) and Unit? Carbon Z=6, A=12.011 g/mol
Example
From the periodic table using the information given for Aluminum answer the
followings:
•How many protons are in the nucleus of an aluminum atom? There are 13 protons.
•What is the atomic weight (A) and its unit? The atomic weight is 26.98 g/mol.
•On average, how many aluminum atoms are there in one gram of aluminum?
• Given Avogadro's number (NA = 6.02 × 10²³ mol⁻¹), one gram of aluminum contains
approximately 2.23 × 10²² atoms.
•What is the averaged (over naturally occurring isotope) mass (weight) for one
aluminum atom?
Position of the electron in the atom
Quantum Mechanics
Bohr Atomic Model: Explains the position and energy of the electron
WAVE MECHANICAL
Wave Mechanical Model: Electron Cloud MODEL OF ATOM
BOHR ATOM
First, the smaller the principal quantum number, the lower the
energy level; for example, the energy of a 1s state is less than that
of a 2s state, which in turn is lower than the 3s. Second, within
Electronic Structure of atoms each shell, the energy of a subshell level increases with the value
of the l quantum number. For example, the energy of a 3d state is
• Electrons have wavelike and particulate properties. greater than a 3p, which is larger than 3s. Finally, there may be
overlap in energy of a state in one shell with states in an adjacent
– This means that electrons are in orbitals defined by a probability. shell, which is especially true of d and f states; for example, the
energy of a 3d state is greater than that for a 4s .
– Each orbital at discrete energy level is determined by quantum
numbers.
– Electrons occupy lower available energy state (orbitals) first
Quantum # Designation
n = principal (energy level-shell) K, L, M, N, O (1, 2, 3, etc.)
l = subsidiary (orbitals) s, p, d, f (0, 1, 2, 3,…, n -1)
ml = magnetic 1, 3, 5, 7 (-l to +l)
ms = spin ½, -½
Chapter 2 - 45
Electron Energy States
Electrons...
• have discrete energy states
• tend to occupy lowest available energy state.
4d
4p N-shell n = 4
3d
4s
Energy 3p M-shell n = 3
3s
Adapted from Fig. 2.4,
Callister & Rethwisch 8e.
2p L-shell n = 2
2s
1s K-shell n = 1
Chapter 2 - 46
SURVEY OF ELEMENTS
• Most elements: Electron configuration not stable.
Element Atomic # Electron configuration
In the conventional notation the number Hydrogen 1 1s 1
of electrons in each subshell is indicated Helium 2 1s 2 (stable)
by a superscript after the shell–subshell Lithium 3 1s 2 2s 1
designation. For example, the electron Beryllium 4 1s 2 2s 2
configurations for hydrogen, helium, Boron 5 1s 2 2s 2 2p 1 Adapted from Table 2.2,
and sodium are, respectively, Carbon 6 1s 2 2s 2 2p 2 Callister & Rethwisch 8e.
... ...
Neon 10 1s 2 2s 2 2p 6 (stable)
Sodium 11 1s 2 2s 2 2p 6 3s 1
Magnesium 12 1s 2 2s 2 2p 6 3s 2
Aluminum 13 1s 2 2s 2 2p 6 3s 2 3p 1
... ...
Argon 18 1s 2 2s 2 2p 6 3s 2 3p 6 (stable)
... ... ...
Krypton 36 1s 2 2s 2 2p 6 3s 2 3p 6 3d 10 4s 2 4p 6 (stable)
valence electrons
Valence electrons determine the following properties
1) Chemical
2) Electrical
3) Thermal
4) Optical
• Atoms/ions with filled outmost shell will be stable:
For H, He, Li, Be: two(2) e- for 1s as the outmost shell is stable
Chapter 2 - 48
For others: outmost shell with eight (8) e- is stabl
Electronic Configurations
ex: Fe - atomic # = 26 1s2 2s2 2p6 3s2 3p6 3d 6 4s2
4d
4p N-shell n = 4 valence
electrons
3d
4s
Energy 3p M-shell n = 3
3s
Adapted from Fig. 2.4,
Callister & Rethwisch 8e.
2p L-shell n = 2
2s
1s K-shell n = 1
Chapter 2 - 49
Example
Chapter 2 - 50
Valence electrons
The Periodic Table
• Columns: Similar Valence Structure– Group and similar chemical and physical properties
• Row: Same number of electron shells (not subshells) – Period
inert gases
give up 1e-
filled electron shells
give up 2e-
and stable electron
accept 2e-
accept 1e-
configurations
give up 3e-
one and two
electrons
deficient, H He
Li Be O F Ne
Adapted from
Na Mg S Cl Ar
halogens Fig. 2.6,
Callister &
K Ca Sc Se Br Kr
Rethwisch 8e.
Rb Sr Y Te I Xe
Groups IIIB through
IIB, are termed the transition Cs Ba Po At Rn
metals, which have partially filled d
electron states and in some cases Fr Ra
one or two electrons in the next
higher energy shell. Groups IIIA,
IVA, and VA (B, Si, Ge, As, etc.) Electropositive elements: Electronegative elements:
display characteristics that are
intermediate between the metals Readily give up electrons Readily acquire electrons
and nonmetals by virtue of their to become + ions. to become - ions.
valence electron structures.
Chapter 2 - 51
Electronegativity
• Ranges from 0.7 to 4.0, which represents the tendency for an atom to acquire electrons
• Large values: tendency to acquire electrons.
• Right side of periodic table &
fewer number of shells
>>HIGHER electronegativity,
easier to GET electron(s)
Chapter 2 - 52
Bonding Energy
In materials, atoms are bonded together in certain ways
r
E N = FN dr
Net energy EN
The attractive force FA depends on type of bonding between the two
atoms. While overlapping the outer electron shells of the two atoms
cause and a strong repulsive force FR comes into play.
Bond Attractive energy EA
energy Chapter 2 - 53
Adapted from Fig. 2.8(b), Callister & Rethwisch 8e
Properties From Bonding: Tm
The properties of materials depend on E₀- it represents the energy that would be required to separate these
two atoms to an infinite separation
Chapter 2 - 54
Different Bonds
• Primary Bonds
• Secondary Bonds
Chapter 2 - 55
Ionic Bond (Primary)
• Occurs between + and - ions.
• Requires electron transfer.
• Large difference in electronegativity required.
• Example: NaCl
Na (metal) Cl (nonmetal)
unstable unstable
electron
Na (cation) + - Cl (anion)
stable Coulombic stable
Attraction
• Large bond energy
Chapter 2 - 56
ex: MgO Mg 1s2 2s2 2p6 3s2 O 1s2 2s2 2p4
[Ne] 3s2
Mg2+ 1s2 2s2 2p6 O2- 1s2 2s2 2p6
[Ne] [Ne]
Chapter 2 - 57
Ionic Bond (Primary)
Energy –minimum
energy most stable
– Energy balance of
attractive and
repulsive terms
Chapter 2 - 59
Covalent Bonding (Primary)
• similar electronegativity share electrons
• bonds determined by valence – s & p orbitals
dominate bonding
• Example: CH4
shared electrons
H
C: has 4 valence e-, CH 4
from carbon atom
needs 4 more
H: has 1 valence e-, H C H
needs 1 more
shared electrons
Electronegativities H from hydrogen
are comparable. atoms
2.1 for H and 2.5 for C
Adapted from Fig. 2.10, Callister & Rethwisch 8e.
( 3.5−1.2 )2
−
% ionic character = 1 − e 4
x (100%) = 73.4% ionic
Chapter 2 - 62
SECONDARY BONDING
Arises from interaction between dipoles
• Fluctuating (induced) dipoles (e.g., for H2, Cl2)
asymmetric electron ex: liquid H 2
clouds H2 H2
+ - + - H H H H
secondary secondary
bonding Adapted from Fig. 2.13,
Callister & Rethwisch 8e. bonding
Hydrogen bond bonding energy is much higher than other types of secondary
bonding but still much weaker than bonding energy for primary bonds (i.e.,
covalent, ionic, or metallic bonds)
Chapter 2 - 64
Summary: Bonding
Type Bond Energy Comments
Ionic Large! Nondirectional (ceramics)
Metallic Variable
large-Tungsten Nondirectional (metals)
small-Mercury
Secondary smallest Directional
inter-chain (polymer)
inter-molecular
Chapter 2 - 65
Summary: Primary Bonds
Ceramics Large bond energy
(Ionic & covalent bonding): large Tm
large E
small
Chapter 2 - 67
Class Exercise – Bonds
What is the bonding type between Oxygen and Oxygen atoms WITHIN a single
oxygen molecule?
Covalent bond
• Is the bonding between different oxygen molecules in liquid oxygen primary
bonding or secondary bonding?
Secondary bond
• What is the bonding type between Hydrogen (H) and oxygen WITHIN a single
water molecule?
Covalent bond
• What is the bonding type BETWEEN different water molecules in ice?
Secondary bond (Hydrogen bond, in particular)
Chapter 2 - 68