814 1

USING THE MANUAL
PRESENTATION
To facilitate the use of the Manual we have arranged the repair operations into two
volumes :
- Volume 1 contains :
- the CHARACTERISTICS - ADJUSTMENTS - CHECKS necessary at all repair work-
shops for adjustment or simple repairs.
- Volume II contains the operations of:

- DISMANTLING and ASSEMBLING.
- RECONDITIONING.
- ELECTRICAL SYSTEM - HEATING - AIR CONDITIONING.
- BODYWORK.
Each volume is sold separately and it is presented in a red Fibrex with a ” MULTO ”
type clasp to facilitate adding amendments or taking out an operation needed by the repair
workshop.
COMPOSITION
Each volume contains :
- a list of the operations appearing in the volume.
- the operations arranged in numerical order
- a list of all the tools mentioned in the operations and drawings for making the special
tools that are not sold but that can be made by the repairer himself.
OPERATIONS
The operation sequence has been compiled to ensure the best quality of work in the
shortest possible time,
The numbers of the operations are composed of :
a) letters indicating the vehicle :

- “D” concerns operations on D of all types (DTT)
- “D h” concerns operations on vehicles equipped with hylaudric gear-change
- “D m” concerns operations on vehicles equipped with a manual gear-change
- “DbW” concerns operations on vehicles equipped with automatic gear-change (DBW)
- “D. I. E. ” concerns operations on vehicles equipped with Electronic Fuel Injection
(D.I.E. -operations are printed on pink paper).
- “DX” “DY” “DV” “DT”, etc... concern operations on these types of vehicles only.
b) a number with three figures indicating the unit or unit component.
c) a figure indicating the nature of the section.

- figures 0 0 0 indicate the characteristics of the vehicle
- figures 0 0 indicate the characteristics of the unit
- figure 0 indicate checks and adjustment
- figures 1 4 7 indicate the removal and fitting
- figures 2 5 8 indicate stripping down and reassembly
- figures 3 6 9 indicate reconditioning
The arrows corresponding to the operation list marks allow the required operation to be
found quickly.
TOOLS
Special tools are indicated in the text by a number followed by the letter T.
These tools are sold by :
- Etablissements FENWICK Department AMA 24 Bd. Biron - 93404 St Ouen FRANCE
Additional tools are indicated in the text by a number preceded by the letters MR.
The drawings for making these tools, arranged in numerical order, occur at the end of
each volume.
TIGHTENING TORQUES
These torques are expressed in :
- Metre-Newtons (m Λ N) , the legal in France
- Metre-Kilogramme (mkg), since most torsion-spanners in current use are so graduated
1 mkg = 9.81 m Λ N exactly
The figures quoted are “rounded off”, taking 1 mkg at 10m Λ N, thus :
2 m Λ N is taken to equal 0.2 mkg ( 1.4 ft. lbs)
60 m Λ N is taken to equal 6 mkg ( 43 ft. lbs)
- Foot pounds (ft. lbs) converted at 7.22 ft. lbs = 1 mkg, and rounded off to practical
figures.
Important . When a tightening torque figure is followed by the words “torsion spanner”,
the operation must of necessity be carried out with a torsion spanner.
ADVISORY SERVICE
For all technical information concerning these vehicles, please contact :
- The Service Department,
Citroen Cars Limited,
SLOUGH - BUCKS - GREAT - BRITAIN
or :
- Département Technique Après-Vente
Assistance technique
163, Avenue G. Clémenceau
92000 NANTERRE - FRANCE
LIST OF OPERATIONS SHOWN
IN VOLUME N o 1 OF MANUAL814
V e h i c l e s D «all types», except IE
DESCRIPTION
CHARACTERISTICS
General characteristics (general dimensions, various c a p a c i t i e s )

Protection of the electrical units
Work on the hydraulic s y s tem (precautions)
Ingredients recommended
ENGINE - CARBURATION - IGNITION

Engine characteristics
Adjusting the valve rocker c l e a r a n c e s
Adjusting the engine mountings (engine removed)
Characteristics and particular features of carburettors
Adjusting the carburettors and controls
- B a s i c adjustments ( v e h i c l e s with hydraulic gearchange)
- Idling adjustment ( v e h i c l e s with manual gearchange)
- Accelerator control adjustment
Idling adjustment (Borg Warner)
Checking and adjusting the petrol pump
- Adjusting the output
- Checking the pressure
- Checking for l e a k s
Characteristics and particular f e a t u r e s o f the ignition (distributors, sparking
plugs, coils)
Checking and adjusting t h e ignition
- Adjusting the initial s t a t i c s e t t i n g
- Principle of the method for measuring advance with a stroboscopic lamp
- Adjusting the ignition s e t t i n g by stroboscopic lamp
- Adjusting the ignition setting by stroboscopic lamp with dephaser
- Test-bench check of a distributor
- Cleaning and adjusting the sparking plugs
- Checking a coil
Checking the oil pressure on the vehicle
Checking the cooling system (thermostat)
Adjustments of pulleys and b e l t s
- Alignment of t h e pulleys
- Belt t e n s i o n s
Characteristics and control of clutch 10/1972

Characteristics and control of clutch 10/1972
Checks and adjustments on clutch control ( v e h i c l e s with hydraulic gearchange)
- Checking for l e a k s in the clutch cylinder
- Bleeding the centrifugal regulator
- Checking clutch disengagement
- Checking the clutch engagement pressure
- Checking the pressure supplied by the hydraulic s e l e c t o r
Checking and adjusting the clutch control ( v e h i c l e s with m a n u a l gearchange)
- Simple pedal gear 9/1968
- Pedal gear with over-centre spring 9/1968
Characteristics and particular points of torque converter
OPERATION N o D.01 Protection of the electrical units. Op. D.01 1
PROTECTION OF THE ELECTRICAL UNITS
PRECAUTIONS TO BE TAKEN WHILE WORKING ON A VEHICLE
Certain actions must be avoided at all costs as they would damage some of the electrical components or cause the electrical
system lo be short-circuited. (Fire risk)
1. Battery : a ) Disconnect the lead terminals, negative first
b ) Ensure that battery is correctly connected. Negative terminal must be earthed.
c ) Connect both leads carefully. Earth lead last. Before clamping the negative on the
battery terminal, bring them intermittently together to ensure that current does
not pass. No spark must occur. If it does, a short-circuit in the electrical
system is to be eliminated.
d ) Before actuating the starter, ensure that both clamp terminals are correctly
secured on the battery.
2. Alternator-Regulator a ) Do not allow the alternator to turn without being connected to the battery.
b ) Before connecting the alternator, ensure that battery is correctly fitted

(negative earthed)
c) Do not check the operation of the alternator by short-circuiting the negative or

« EXC » terminals to earth.
d ) Do not reverse the leads connected to the alternator.
e) Never try to prime the alternator. This would damage the component as well
as the regulator
f ) Do not connect a suppressor either to the alternator or regulator « EXC »

terminals,
g ) Do not connect battery to a charger and never carry out arc or spot welding on
the car chassis without having first disconnected both positive and negative
battery leads
3. Electronic fuel Certain actions must be avoided at all costs as they would damage the components of the
injection system electronic fuel injection system, in particular the electronic control unit.
a ) Never use a rapid charger and never carry out arc or spot welding on the car chassis
without having first disconnected both battery leads and isolated the + earth lead.
b ) Never use a test lamp to check the continuity of a circuit.

2 OPERATION N o D.01 Protection of the electrical units.
c) Never strike a spark to check the continuity of a lead.
d) Never start a vehicle with a voltage exceeding 12 volts.
e) Never force a connector onto the unit concerned.

Take note of the inhibitor chamfers.
f) Only withdraw the connectors by taking hold of the sides and never by pulling
on the leads. Check that the rubber caps completely cover the connectors
when they are fully inserted.
g) The precautions to be taken during the alternator check also apply in this
case.
h) Never alter the adjustment the exterior potentiometer of the electronic control
units fitted since April 1971.
4. Ignition coil : a) Connect the supply lead of the coil to the ballast resistor terminal and not to the
coil itself.
b) Connect the suppressor with a jump lead to the ballast resistor terminal and not
to the coil itself. Only fit the suppressor recommended by the factory.
5. Quartz-iodine Bulb : a) Switch off the headlamps to replace a bulb. If the headlamps have just been
used, it is advisable to allow the bulbs to cool a few minutes before handling
the faulty one.
b) Do not touch the Q.I. bulb with the fingers. Should you accidentally touch a
bulb, it should be wiped with soapy water and dried with a lint-free cloth.
OPERATION N o D.02: Work on the Hydraulic system. Op. D. 02 1
CARS WITH SYNTHETIC HYDRAULIC FLUID.
L.H.S.2
The D vehicles produced up to September 1966 use a red fluid of synthetic base in their hydraulic circuits
(Fluid L.H.S.2)
The main reservoir, steering unit, HP pump ( 7 pistons ), suspension spheres and accumulators are painted black.
The general instructions given earlier apply to these cars, provided that the following instructions are scrupulously
observed :
Cleaning :
Use alcohol only.
Assembly :
Follow the detailed operations in the Manual.
If seals or components need lubricating before assembly, use only synthetic fluid L.H.S.2.
If a component in contact with the suspension fluid must be greased ( e.g. steering pinion needles ) use only a
castor grease, such as ANTAR RC.
7 Rubber parts :
Use only those seals, tubes and diaphragms made for use with synthetic fluid L.H.S.2. Never fit parts of the same
dimensions but intended for use with other fluids.
All seals with white markings must of necessity be renewed after dismantling. We have sent you a « Table of Seals »
giving you the part numbers of the only items suitable for use with the synthetic fluid.
Units :
Use only units intended for use in systems containing L.H.S. fluid. Certain units are painted black, but in no
case must units with green markings be used.
Testing :
Use test - bench 2290-T.
This test bench is painted grey and the accessories bear no marking.
These accessories, as well as the gauges, must only be used on vehicles functioning with synthetic fluid L.H.S.2.
Never use them with any other fluid or free testing units intended to function with any other fluid.
Hydraulic Fluid :
Use only factory approved fluids bearing the symbol L.H.S.2.
BLACK RESERVOIR : use SYNTHETIC FLUID L.H.S.2.
2 OPERATION N o D.02: Work on the Hydraulic system.
CARS WITH MINERAL HYDRAULIC FLUID.
L.H.M
D vehicles produced since September 1966, with the exception of certain models for export markets, use a green
fluid of mineral base in their hydraulic circuits (fluid L.H.M. ).
The main reservoir and the hydraulic units are printed green or bear green identification marks.
The general instructions given earlier apply to these vehicles provided that the following instructions are scrupu-
lously observed.
Cleaning :
Use petrol or white spirit only.
Assembly :
Follow the detailed operations in the Manual.
If seals or units need lubricating before assembly, use only mineral fluid L.H.M.
If a component in contact with the suspension fluid must be greased, use only a mineral grease «universal joint
grease» or bearing grease (see table of oils and greases ).
Rubber parts :
Use only those seals, tubes and diaphragms made for use with mineral fluid L.H.M.
Never fit parts of the same dimensions but intended for use with other fluids.
All seals bearing white markings must of necessity be renewed after dismantling.
We have sent you a « Table of Seals » giving you the part numbers of the only items suitable for use with mineral fluid.
Units :
Use only units with the green identification colour and intended for use in systems containing mineral fluid L.H.M.
Testing :
Use test-bench 3654 - T and its accessories 3655 -T.
This test-bench is painted green and the accessories bear green markings.
These accessories and the gauges must only be used on vehicles functioning with mineral fluid L.H.M.
Never use them with any other fluid or for testing units intended to function with any other fluid.
NOTE : The « Le Bozec » pump used on test-benches for injectors in Diesel engines can be used, after cleaning,
for testing units functioning with mineral fluid L.H.M. The tests must be carried out, of course, with mineral fluid L.H.M.
Hydraulic fluid :
Use only factory approved fluids bearing the symbol L.H.M.
GREEN RESERVOIR : use MINERAL FLUID L.H.M.
OPERATION N o D.02: Work on the Hydraulic system. Op. D. 02 3
VEHICLES ALL TYPES
WORK ON THE HYDRAULIC SYSTEMS
To ensure correct functioning of the hydraulic systems it is essential that the hydraulic fluid and all the
component parts shall be perfectly clean. The most stringent precautions must be taken when working
on the car and for the storage of fluids and parts.
1. STORAGE.
All pipes, units and spare parts must be protected from dust and possible knocks.
Seals and rubber pipes must not be exposed to dust, air, light, or heat, hydraulic fluid must be kept in
its original containers, securely sealed. We recommend the use of one litre (1 43 Imp. pt) containers
for topping up or five litres. (8.8 Imp. pts. approx.) when draining and refilling in order to avoid keeping
several open containers.
2. PRECAUTIONS DURING THE WORK.
Before starting work, wash the car carefully or at least the area in which work is to be carried out.
Example :
- When replacing a rear suspension cylinder, carefully wash the corresponding wheel arch.
Before disconnecting a union, wash it and the surrounding area carefully with an appropriate solvent
Release the pressure.
Then proceed as follows :

a) Work on all units except brakes and brake control :
1 ) Unscrew the bleed screw on the pressure regulator.
2 ) Place the manual height control lever in the « low » position.
b) Work on the brake circuits :
1 ) Unscrew the bleed screw on the pressure regulator.
2 ) Place the manual height control in the « low » position
3 ) Connect a flexible pipe (plastic or rubber) to a front brake unit bleed screw or on the rear bleed
screw of the centrifugal regulator or on the bleed screw of the hydraulic fast idling device .
Slacken the bleed screw and depress the brake pedal to release the pressure in the brake accumu-
lator.
c ) Unions :
If the union is situated below the level of fluid in the reservoir, drain the latter to avoid loss of fluid
or close the pipe immediately with an appropriate plug or cap.
The unions or union flange sealing plates must be fitted « freely » and without strain.
OPERATION N o D.02: Work on the Hydraulic system. Op. D. 02. 5
NOTE : All sealing sleeves must be renewed-after each dismantling operation :

1) Place a sealing sleeve « a » on the pipe. This sleeve should be set back 2 mm from the end of
the pipe.
2) Centralise the pipe in the bore by aligning it with the axis of the bore.
MOST IMPORTANT : Make quite sure that the end of the pipe enters the small bore « b ».
3) Screw up the union nut by hand. On certain units the axis of the bore is oblique relative to the
face of the boss for the nut.
4) Lightly tighten the nut.

Vehicles using synthetic fluid LHS ( main reservoir painted black)
Tighten the nut to 5,9 to 7,5 mΛN (0.6 to 0,8 m.kg ) ( 4 12 to 6 ft.lbs )
Vehicles using mineral fluid LHM ( main reservoir painted green )
Tighten the nut to 9 to 11 mΛN ( 9.9 to 1.1 m.kg ) ( 6 12 to 8 ft.lbs )
This slight tightening of the nut is sufficient to ensure a good seal. Excessive tightening will
cause leakage.
c) Ring seals :
NOTE : These ring seals are so designed that their efficiency increases proportionately with the pressure
in the pipes. Tightening the union does not increase sealing efficiency.
7. TACHOMETERS ( REVOLUTION INDICATORS )
Certain checks and adjustments cannot be effectively carried out without the use of a tachometer.
To ensure accuracy when making these checks a precision instrument must be used. At 600 r.p.m.. particularly,
it must be accurate to within ± 20 r.p.m.
Electric tachometers
The following instruments have been tested by us with satisfactory results :

« SOURIAU, type 1494» sold by Société SOURIAU, 13 rue du~Général Gallieni - 92 - BOULOGNE
« BOSCH, ref. 0681.199.592 » sold by the Société BOSCH-FRANCE, 32 Avenue Michelet, 93 - SAINT-OUEN
« SUN, model TDT. 12 » sold by the Société SUN-OVERSEAS, 19 rue de Paris - 92 - CLICHY
« CRIPTON, model BC. 40l/FA 7418 » sold by the Société NAUDER, 23 rue Boissière - 75 - PARIS (16e)
Electric tachometers should be checked periodically ( about once a month ). This check can be made by means
of a stroboscopic disc MR 630- 58/ 9.
Stroboscopic disc.
This simple instrument can be made by you. For the constructional dimensions ask for note MR. 630--58/9 from
our Service ‘ Division Technique Après- Vente ” 163, avenue Georges Clemenceau, 92-NANTERRE.
The pulleys and belts must be in good condition, the pulleys correctly aligned and the belt tension correct.
Checking the tachometer.

The stroboscopic disc is used for checking the electric tachometer. It enables the following engine speeds to be
checked : 600 engine r.p.m. i.e. 300 HP pump r.p.m. : 1200 engine r.p.m. i.e. 600 pump r.p.m., and all the mul-
tiples of 300 r.p.m. on the high pressure pump, but at engine speeds over 1200 r p m reading becomes very
difficult.
8. PRESSURE GAUGES.
When carrying out checks or adjustments on hydraulic units of the car, the use of pressure gauges is essential.
In just the same way as precision tachometers are necessary for accurate checking and adjustment, so it is
necessary to use sufficiently accurate pressure gauges.
The pressure gauges of test benches 2290-T and 3654-T are of the required accuracy. To preserve this accuracy
it is necessary to protect the gauges by using dashpots ( dampers ). These are sold by Société FENWICK.
We strongly advise periodic checking of these pressure gauges, by comparison with a new pressure gauge
reserved for the purpose, This pressure gauge can only be used with one hydraulic fluid (synthetic or mineral ).
It must therefore be very clearly marked ( in red or in green accordingly).
9. CHECKS BEFORE COMMENCING OVERHAUL.
If any irregularity of operation occurs, make quite sure that the H.P. hydraulic circuit is under pressure before
doing anything else :
To do this, proceed as follows :

With the engine running at idling speed :
1
- Unscrew the pressure regulator bleed screw 1- turns (one should be able to bear the pressure release )
2
- Tighten the bleed screw,and the valve must cut-out in less than 20 seconds (the moment of cut-out is indi-
cated by a reduction in the noise of operation)
If this check is negative, check the following points in the order given :
- That there is sufficient hydraulic fluid in the reservoir.
- That the reservoir filter is perfectly clean, and in good condition.
- That air is not entering the suction pipe of the pump,
- That the belts of the high pressure pump are not slipping.
- That the bleed screw is securely closed.
10, CHECKS AFTER WORK HAS BEEN CARRIED OUT.
After all work, check the following :
1 ) All unions for possible leaks.
2 ) The clearance between pipes : the pipes must not touch each other nor must they touch any part of the vehicle,
fixed or movable. Pay particular attention when assembling a steering rack or steering wheel.
REPAIRING A PLASTIC PIPE
NOTE :
a ). This operation can be carried out by sleeving the pipe.
b ). A pipe cannot have more than two sleeves which must be approx. 800 mm apart in order to preserve its
flexibility.
C ). The glue to be used is RILSAN cement sold in 60 cc bottle by : Société BOYRIVEN, 37 bis rue de Villiers,
92200 NEUILLY sur SEINE - FRANCE
Phone : Maillot 36-11
(RILSAN glue inflames the skin and should be spread exclusively with a wooden spatula).
1. Cut off the pipe and roughen about 90 mm at each end with abrasive paper. Nº 600.
2. Clean both ends and sleeve carefully with trichlorethylene.
3. Warm up rilsan glue in water bath to 60º C (140º F)

Do not exceed this temperature.
NOTE : It is essential to operate as described above in order to reduce the drying-time.
4. Coat the pipe ends and the sleeve inner part with glue.
Allow to dry for a few minutes.
Insert pipe ends in the sleeve.
Allow the assembly to dry for 3 to 4 hours before making use of the repaired pipe.
OPERATION N o D.03: Approved pastes, glues and solvents. Op. D. 03 1
APPROVED PASTES, GLUES AND SOLVENTS
PRODUCTS USES SUPPLIERS
ACBIMEX S.A.M.
Grease remover for mecha- 12, avenue F.D. Roosevelt
nical assemblies when cold. 75008 - PARIS
POLYCLENS Can be in pure or diluted TeI. : 359-84-32
form. Rinse off with plenty or : Palais de la Scala
of water. MONTECARLO
Tel. : 30-53-79
AREXONS (S.I.P.A.L.)
406, tours Emile ZOLA
Glue for gasket of water
ADEXOLIN 56 69100 - VILLEURBANNE
pump turbine. TeI. : 84-17-35
BOYRIVEN
37 bis, rue de Villiers
RILSAN GLUE Glue for plastic tube. 92200 - NEUILLY S’SEINE
Tel. : 624-36-11
Sealing of the housing- Jean BRASSART

PROTOJOINT halfs or covers. 44, rue La Boetie
Resistant to hydrocarbons 75008 - PARIS
Tel. : 359-54-82
CEFILAC
Departement Joints CURTY
25, rue Aristide Briand : 69800 SAINT-PRIEST
CURTYLON Paste for casing gaskets TeI. : 20-08-94
or 7 to 11, rue de la Py - 75020 - PARIS
Tel. : 797-01-49
Sealing porosities in COMET

DEVCON
casings. 10, rue Emile Cazeau
60300 - Z.I. de SENLIS
Sealing of the housing- Tel. : 455-35-40
LOCTITE AUTOFORM halfs or covers.
Resistant to hydrocarbons
DISIMPEX
Sealing porosities in 1, rue Goethe
METALIT casings. 75016 - PARIS
TeI. : 727-89-59
Sealing porosities in
SILASTIC 733 RTV
casings.
DOW CORNING S.A.R.L.
q 140, avenue Paul Doumer
92500 - RUEIL-MALMAISON
Silicone grease for water Tel. : 977-00-40
MOLYKOTE 557
pump.
2 OPERATION N o D.03: Approved pastes, glues and solvents.
PRODUCTS USES SUPPLIERS
METOLUX
METOLUX A Sealing porosities in 167, avenue de Fontenay
casings 94300 - VINCENNES
Tel. : 808-55-11
MULLER et Cie
OIL AND GREASE Grease remover for mechani- 28, avenue de l’Opéra
REMOVER cal units when cold 75002 - PARIS
Tel. : 742-58-36
LAB0 INDUSTRIE
ROCOL ASP 1, rue Lavoisier
Grease for water pump
92000 - NANTERRE
Tel. : 204-51-60
P.C.S.A.
23, rue Bossuet
GREASE GSI 160 Silica grease for bearings 91160 - LONJUMEAU
Tel. : 920-00-71
PROCHAL
ARALDITE 5, rue Bellini
Glue
92800 - PUTEAUX
Tel. : 772-18-33
REXON
MASTI-JOINT HD 37 33, avenue du General Bizot
Gasket paste
75012 - PARIS
Tel. : 344-48-31
S.E.B.I.S.
PLATE-LOWAC Gasket paste (resistant to 3 - 5, rue de Metz
hydrocarbons) 75010 - PARIS
Tel. : 770-13-08
SYNTHESIA
PLASTISOL D.C.O. 625 Sealing paste for casing 28 rue de l’Arbroust
studs 94130 - NOGENT S’MARNE
Tel. : 871-09-36
FRANÇAISE DES MATIERES COLORANTES
HEXYLENE GLYCOL Rinsing out hydraulic 15, boulevard de l’Amiral Bruix
piping (L.H.S. 2) 75016 - PARIS
Tel. : 525-52-00
Ets BARTHELEMY
MASTIC GLUE Sealing paste for inlet 61 64, 71, rue DEFRANCE
Ref. 1500 (COLLAFEU) manifold heating pipes 94300 - VINCENNES
Tel. : 328-42-87
LOCTITE The spare parts dept sells two types of LOCTITE under the following numbers :
GX. 01.459 01 A
GX. 01.460 01 A
as well as the catalyst LOCQUIC-T GX. 01 461 01 A
USE : LOCQUIC-T is a catalyst meant for parts to which LOCTITE is to be
applied. Non-metallic parts require previous treatment with LOCQUIC-T. Most
zinc, cadmium and aluminium plated parts also require this treatment to allow
the LOCTITE to harden quickly. LOCQUIC-T can also be used to clean grease
from the parts. Use it also to give a better surface for adhesion.
Spray the surfaces to which the LOCTITE is to be applied. Brush or wipe to
remove grease. Spray again to make perfectly clean. Repeat the operation if
necessary. Do not apply the LOCTITE until the catalyst is completely dry.
WARNING : Precautions to be taken. Ensure good ventilation when using
LOCTITE. Avoid prolonged or repeated contact with the skin. Do not swallow.
Do not spray onto painted surfaces, keep the can of LOCTITE at a
temperature of less than 44ºC (111º F)
4 OPERATION Nº D.IE- 100-00 : Characteristics and particular features of engine
OIL CIRCULATION DIAGRAM

D.22-2
Piston Piston Piston Piston

crown crown crown crown
Small Small Small Small

end end end end
Big end Big end Big end Big end
Main Main Main Main Timing

Front bearing bearing nº 2 chain
bearing nº 3 bearing nº 4 bearing nº 5
Engine oil gallery
Petrol pump Pressure Chain

Oil pump
push rod switch tensioner
Oil cooler
Front bearing Centre bearing Rear bearing

camshaft camshaft Camshaft
Oil cooler gallery
Inlet valve rocker shaft
1 2 Exhaust rockers 3 4
1 2 Rocker stems 3 4
and push rods
NOTE :
The cooler is no longer fitted to DJ.IE
vehicles 1970
2 OPERATION N o D.IE 144-0: Checking the electronic fuel injection system.
( CITROEN 1494 Tester )
WARNING :
Certain actions must be avoided at ail costs as they would damage the components of the electronic fuel in-
jection system, in particular the electronic control unit :
1) Never use a rapid charger, and never carry out arc or spot welding on the car chassis without first having
disconnected BOTH battery leads and isolated the « + » earth lead.
2) Never use a test lamp lo check the continuity of a circuit.
3) Never strike a spark to check whether a lead is live.
4) Never start a vehicle with a voltage exceeding 12 volts.
5) Never force a connector onto the unit concerned. Take note of the inhibitor chamfers.
6) Only withdraw the connectors by taking hold of the sides, and never by pulling on the leads. Check that
the rubber caps completely cover the connectors when these are fully inserted.
7) The precautions to be taken to protect the alternator also apply in this case.
8) Never alter the adjustment of the external potentiometer of one of the new control units.
If faults occuring on the vehicle seem to be attributable to the electronic fuel injection system, it is essen-
tial to :
- Check the ignition
- Check the basic adjustments
- Check the electronic fuel injection system.
Checking the electronic fuel injection system
Preparation :
1) Check that the battery is fully charged (use a shunted voltmeter).
2) Carry out the full test procedure in the sequence stated.
3) Refer to operation D.IE 511-00 a or D.IE 511-00 or DJ. IE 511-00 or DX.IE 511-00 for identification of the
various leads.
4) Remedy any faults as they are discovered before continuing the check.
5) Check the continuity of the leads by the use of the ohmmeter
( ∞ indicates that the circuit is broken, 0 indicates that the circuit is correct)
6) Check that the flat female connectors particularly those of the harness terminal blocks, are correctly fitted
onto the contact blades of the various components. To check this, pull back the rubber covers on the
terminal blocks ; the connectors of these must not be pushed outside the plastic casings.
OPERATION NO D. 210-O : Ch ec li’ Lng and adjusting the ignition Op. D. 210-O 9
IX - CHECKING AN IGNITION COIL
1. Check the insulation of the primary circuit.
Check the insulation of the primary circuit using

an ohmmeter connected between the primary
terminal marked (x or BAT) and the housing.
Resistance must be infinite
This check may also be carried out with a lamp

supplied with 110 volts, connected as the
ohmmeter. The lamp must not light.
2, Check the secondary circuit.
Place the coil (with or without external resistun-

ce) on a test bench, with a shunted spark gap
(50 K.ohms) adjusted as shown opposite.
a) Run the distributor at 500 r.p.m.
With the spark gap at 15 mm min. slowly bring

the moving contact A closer and lock it when
the first spark appears. At this moment the
spark gap must be “d”.
Repeat this test at least three times and take

the average of the gaps measured. The average
gap must be at minimum 9 mm. (0,35 ins)
b) Run the distributor at 2000 r.p.m.
Repeat the test shown in § 2 a.
The average gap must be at minimum 4 mm.

(0,16 ins)
IMPORTANT NOTE :
Since Sepfemher 1969 the new ignition coil with

external resistance is fitted together with a new
ignition condenser with increased capacity : 0,25
to 0,30 p F instead of 0,18 to 0,27 p F.
N.B. : The coil should be capable of carrying 12

volts for ten hours.
2 OPERATION N o D.312-00: Characteristics and checks on the clutch.
Clutch plate
DY.3 DX.2 DX.4 DX.5

Type of engine
(17 N) (21 N) (19 N) (29 N)
ø Exterior of the plate 225 mm 228,5 mm
Mechanical clutch control (Manual gearchange vehicles):
a) Height of the pedal measured from the underside of the pedal plate to the floor panel :
- on PA. vehicles (with carpet lining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 ± 1 mm
- on all vehicles except P.A, (without carpet lining) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 ± 1 mm
b) Clearance between the end of the connecting rod and the clutch housing . . . . . . . . . . . . . . . . . . . . 3 to 4 mm
c) Clutch clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 to 2.4 mm

2 OPERATION N o. D.IE 312-00: Characteristics and checks on the clutch.
Mechanical clutch control (Manual gearchange vehicles):
a) Pedal height measured from the lower face of pedal to the panel of the floor :
- on PALLAS vehicles (rubber pad in place) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 ± 1 mm
- on all vehicles except PALLAS (rubber pad removed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 ± 1 mm
b) Clearance between end of the connecting rod and the clutch casing . . . . . . . . . . . . . . . . . . = 3 to 4 mm
c) Clutch clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1.6 to 2.4 mm

--
OPERATION NOD. 390-00 : Ch aracteristics and particular features of source and Op. D. 390-00 3
reserve of pressure for hydraulic circuit.
II. CHARACTERISTICS.
1. Hydraulic circuit :
4 9/ 1966 red fluid L.H.S. 2
w 9 1 1966 green fluid L. H. W.
- Capacity of circuit . . . . . . . . . . . . . . . . . . . , . . , . . . . . . . . . . . . . . . . 6 litres (lo,5 pts)
2. Reservoir :
- Capacity . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5,2 litres (9,25 pts)
Between mini and maxi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 litre (1,75 pts)
3. Seven cylinder high pressure pump (Vehicles of all types ujith power assisted steering)
- The pump turns at half the speed of the engine :
- Output : 2,8 cc per turn of pump = 840 cc per min for 600 rpm of engine
- Sealing for pump body . . . . . . . . . . . . . . . . . . . . . , . . . . , . . . . . . . . . . 150 bars (2130 psi)
4. Single cylinder high pressure pump (Vehicles with non-assisted steering)

- This pump is operated directly by the camshaft.
5. Pressure regulator :
- For single cylinder H.P. pump (’ _y 2/ 1969)
Marking no groove in lower part of plug
Pressures : - cut-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lOO- 110 bars (1420-1560psi)
-cut-out.....................,.,.,.,,........ 130; 140 bars (1850-199Opsi)
- For 7 cylinder H.P. pump (‘w 2 1 1969) and for single cylinder H.P. pump :
Marking : a circular groove in lower part of plug . . . . . . . . . . . . . . . . . . . .
Pressures : cut - in , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125- 140 bars (1775-1990 psi)
cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-175 bars (1850-1990 psi)
- Pilot valve pressure regulator (Progressively replacing former ones w 1/ 1969)

Pressures : cut - in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 140- 150 bars 1990-2130 psi)
cut-out . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165- 175 bars 2280-2490 psi)
T;
2 6. Main accumulator :
u
NOTE : I--- l/1969 on certain vehicles the accumulator in machined forged steel has been replaced by an
;
accumulator in pressed steel.
2
2 -Opening and closing :
DV/DT/DP-+ 3/197.X . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .40 ‘1: bars (569 T 1:: psi)
DV/DT,‘DPI- S//973. m . v . . - . . . . . . . . . . . . . . . . . . . v . . . . . 60 ,’ 1t bars (853: lzi psi)
Pressure : all types exept DV,/DT.‘DP. . . . . . . . . . . . . . . . . . . . . . . . 65 + 2 bars (925 t 30
- 10 - 15pi)
7. Pressure distributor /---I 12 / 1967 all types exept DI’i UT)
Hydraulic gear change
- Valve opening for a pressure between : . . . . . . . 4 to 7 bars
. Valve sealing at : ........................................ 175 bars (2490 psi)
8. Priority valve (+-w 12! 1967 except DC’/ DT/‘DP)

- Calibration of slide valve return spring .......................... llO- 130 bars (2560-1850)
- Sealing of slide valve ..................................... 175 bars (249Opsi)
9. Security valve ( Dl ’ i)T.!DP)

. Calibration of slide valve return spring .......................... 70-90 bars (995-1280)
- Calibration of pressure switch + J./l973 ................... 55-85 bars (795-1280psi)
I- .i’/197.3 ................... 75-95 bars (1067-1351 psi)
- Sealing of slide valve ...................................... 175 bars (2490 psi)
OPERATION N o D. 450-00: Characteristics and particular features. Op. D. 450-00 3
of the braking system
VEHICLES ALL TYPES
I. PARTICULAR FEATURES .
1. Discs :
- Maximum run out : ................................................................................................. 0,15 mm
- Diameter : ............................................................................................................... 300 mm
- Original thickness : ................................................................................................ 12 ± 0,1 mm
- Minimum thickness after grinding (0,5 mm max. each side) : .............................. 11 ± 0.1 mm
- Maximum variation of thickness at outer edge :..................................................... 0,015 mm maxi
- Maximum out of flat at outer edge :....................................................................... 0 to 0.025 mm approxi-
mately
2. Original thickness of front brake pads : ............................................................. 11,4 mm
3. Diameter of front brake pistons : ......................................................................... 60 - 0.023 mm

- 0.036
4. Parking brake :
- Clearance between disc and shoe : ...................................................................... 0,l mm
- Clearance between caliper and disc : ................................................................... 4 mm
- Cable tension : clearance at adjustable : ............................................................. 0,3 to 0,5 mm
cable guide stop.
5. Rear brake drums :

- Maximum regrind on diameter : ............................................................................ 2 mm
- Original diameter : ................................................................................................. 255 + 0.21
0
mm
- Maximum out of round : ......................................................................................... 0,03 mm
6. Rear brake shoes :

Front lining : ................................................................................... 175 + 4
-0 mm
- Length
Rear lining : ................................................................................... 132 +-0
4 mm
Safaris : .......................................................................................... 45 + 0
- 0.5 mm
- Width +0
Saloons : .......................................................................................... 35 - 0.5 mm
+ 0.3
- Original thickness : ................................................................................................ 5 - 0 mm
- Centralizing of shoes; clearance between upper .................................................. 0,25 mm
lining and drum lower .................................................. 0,15 mm
- Adjust linings to just contact the drum.
7. Vehicles all types except DV, DT and DP :

- Brake pressure distributor : AT 60 bars (480 psi ) the distance from the
roller centre line to the rear slide valve centre line should be : ............................... 14 ± 0,25 mm
- Stop lamp switch :
- When the stop lamps just go out, tighten the adjusting screw by : ........................ 1 turn.
- Clearance : .................................................................................................................. 0,4 to 0,6 mm
8. Vehicles DV, DT and DP :

- Stop lamp switch :
when the stop lamps just light, unscrew the adjusting screw by : ....................... 2 turns.
- Brake pedal gear :
- Rear brakes applied when front brake pressure reaches : .................................. 5 bars ( 70 psi )
- Clearance at control knob : ................................................................................... 0,1 à 0,5 mm
4 OPERATION No D. 450-00: Characteristics and particular features of the braking system.
II. TIGHTENING TORQUES.
1. Front brake units :

- Tighten bolts securing units on gearbox outlets to.: ........................ 130 to 140 mΛN ( 13 to 14 mkg )
( 94 to 101 ft.lbs )
- Tighten screws securing brake units on cross member to : .............. 40 to 45 mΛN ( 4 to 4,5 mkg.)
( 29 to 32.5 ft lbs )
- Tighten screws assembling l/2 housing to : ...................................... 45 to 55 mΛN (4,5 to 5,5 mkg.)
( 32,50 to 40 ft.lbs)
- Tighten bleed screw ( manual gear change ) to : ............................... 6 to 7 mΛN ( 0,6 to 0,7 mkg.)
( 4,34 to 5,06 ft.lbs )
2. Parking brake :
- Tighten the screws securing the brake calipers to the clutch
housing : ....................................................................... 100 to 110 mΛN ( 10 to 11 mkg.)
( 72 to 79 ft.lbs )
3. Vehicles all types except DV, DT and DP :

- Brake pressure distributor :
Tighten guide plug to : ........................................................................ 20 to 25 mΛN ( 2 to 2,5 mkg.)
( 14,4 to 18,l ft.lbs )
- Pressure switch :
Tighten the union nut to : ................................................................. 6 to 8 mΛN ( 0,6 to 0,8 mkg.)
(4,34 to 5,8 ft.lbs)
- Brake pedal gear :
Tighten the bolts to : ........................................................................... 20 to 25 mΛN ( 2 to 2,5 mkg.)
( 14,4 to 18,l ft.lbs )
- Brake pedal :
Tighten nut securing pedal plate to : ................................................. 25 to 30 mΛN ( 2,5 to 3 mkg.)
( 18,1 to 22 ft.lbs )
OPERATION No DX. 510-00 : Assembly of electrical equipment. Op. Dm. 510-00 3
MARKING OF PARTS
1. Front right direction indicator. 31. Switch for front heating.
2. Front right headlamp. 36. Charge warning lamp.
3. Front right QI headlamp. 37. Switch for parking lamps.
4. Town horn. 38. Electric clock.
5. Country horns. 39. Switch for interior lumps.
6. Front left QI headlamp. 40. Switch for QI headlamps.
7. Front left headlamp. 41. Switch for lighting and horns.
8. Front left direction indicator. 42. Thermometer.
9. Front right brake unit. 43. Warning lamp for headlamp main beam.
10. Starter motor. 44. Bulbs lighting instrument panel.
11. Dynamo. 45. Warning lamp for brake pressure switch.
12. Voltage regulator. 46. Warning lamp for wear on front brake pads.
13. Starter motor relay. 47. Fuel gauge.
14. Battery, 48. Warning lamp for direction indicators.
15. SANOR relay for front right QI headlamps. 49. Switch for direction indicators with switch for
headlamp flasher.
16. SANOR relay for front left QI headlamps.
50. Rheostat for instrument and clock lighting.
17. SANOR relay for country horns.
51. Front right interior lamp.
18. SANOR relay for headlamp flasher.
52. Rheostat for fuel (gauge) unit.
19. Front left brake unit.
53. Front left interior lamp.
20. Blower for front heating.
54. Boot lamp.
21. Windscreen wiper motor.
55. Switch for boot lamp.
22. Switch for interior lamps, operated by front
right-hand door. 56. Rear right direction indicator.
23. Terminal for accessories. 57. Lamps for number plate,-rear and
stop lamps, R.H.
24. Distributor.
58. Lamps for number plate,-rear and
25. Thermal sensor. stop lamps , L.H.
26. Ignition coil. 59. Rear left direction indicator.
27. Brake pressure switch. 60. Switch for rear heater. (heating 15º C ( 59º F )
28. Stop lamp switch. 61. Blower for rear heater. (heating 15º C ( 59º F )
30. Switch for interior lamps, operated by front L.H. 62. Switch for fresh air blower.
door.
63. Fresh air blower.
32. Ignition switch. optional
64. SANOR compressor relay.
33. Cigar lighter.
65. Compressor for horns.
34. Switch for starter motor relay.
35. Windscreen wiper switch.
OPERATION N o DX 510-00 : Assembly of electrical equipment. Op. DX. 510-00 5
Wire Colour
Harness of Wiring schedule
No
ends
Front 1 Red Starter motor relay (13)

Red to starter motor relay switch (34)
Front 2 Green Starter motor relay (13)
Black to regulator terminal « BAT » (12)
Green to fusebox (29) (Nº 1 and 2 fuses)
Black to switch for lighting and horns (41)
Black to front right QI headlamp relay (15)
Black to front left Ql headlamp relay (16)
Black to country horn relay (17)
Black to headlamp flasher relay (18)
Dynamo 3 Yellow Dynamo ( 11)
Yellow to terminal « EXC » of regulator (12)
Dynamo 4 Brown Dynamo (11)
Brown to regulator earth (12)
Dynamo 5 Red Dynamo (11)
Red to terminal « DYN » of regulator (12)
Front 6 Red Terminal « DYN » of regulator (12)
Red to charge warning lamp (36)
Front 7 Yellow Fuse box (29) (fuse Nº 1)
Green to windscreen wiper switch (35)
Black to terminal for accessories (23)
Black to windscreen wiper motor (21) (automatic stop)
Yellow to cigar lighter (33)
Front 8 Blue Fusebox (29) (fuse No 2)
Black to rear junction
Red to stop lamp switch (28)
Black to parking lamp switch (37)
Black to clock (38)
Black + Mauve to ignition switch (32)
Front 9 Red Ignition switch (32)
Violet to ignition coil (26)
Front 10 Violet Ignition switch (32)
Violet to heater switch (31)
Violet to fuel gauge (47)
to pressure switch warning lamp (45)
to front brake pad wear warning lamp (46)
Violet to charge warning lamp (36)
Violet to direction indicator switch (49)
Violet to thermometer (42)
Violet to switch (60) for rear heating (- 15º C (59º F))
Front 11 Blue Windscreen wiper switch (35)
Blue to windscreen wiper motor (21)
Front 12 Red Windscreen wiper switch (35)
Red to windscreen wiper motor (21)
Front 13 Blue Direction indicator switch (49)
Violet to front R.H. junction
Blue to rear junction
Front 14 White Direction indicator switch (49)
Violet to front L.H. junction
White to rear junction
Wire Colour
Harness of Schedule of Wiring
No
ends
Front 15 Green Direction indicator switch (49)
Green to direction indicator warning lamp (48)
Front 16 Brown Front brake pressure switch warning lamp (45)

Brown to pressure switch (27) for hydraulic brake unit
Front 17 Grey Warning lamp (46) for front brake pads

Grey to front L.H. harness
Front 18 Violet Stop lamp switch (28)

Violet to rear junction
Front 19 Blue Thermometer (42)

Blue to supply lead (18) for thermal sensor (25)
Front 20 Blue Switch (41) for lighting and horns

Blue to front L.H. junction
Front 21 White Switch (41) for lighting and horns

Yellow to country horn relay (17)
Front 22 White Country horn relay (17)

White to front L.H. junction
Front 23 Yellow Switch (41) for lighting and horns 

Yellow to QI headlamp switch (40)  on PALLAS
Yellow to headlamp flasher relay (18) 
Front 24 White Headlamp flasher relay (18)

Yellow to front L.H. junction
Yellow to front R.H. junction
Blue to main - beam warning lamp (43)
Front 25 Yellow Switch (40) for QI headlamps

Yellow to relay (15) for front R.H. QI headlamp (3)
Yellow to relay (16) for front L.H. QI headlamp (6)
Front 26 White Relay (15) for front R.H. QI headlamp

Mauve to front R.H. junction
Front 27 White Relay (16) for front L.H. QI headlamp

Mauve to front L.H. junction
Front 28 Mauve Relay (18) for headlamp flasher

Black to switch for direction indicators (49)
Front 29 Earth :
Mauve to relay (15) for front R.H. QI headlamp
Mauve to relay (16) for front L.H. QI headlamp
Mauve to relay (17) for country horns
Front 30 Green Switch (41) for lighting and horns

Green to front R.H. junction
Green to front L.H. junction
Front 31 Mauve Switch (41) for lighting and horns

Mauve to fuse box (29) (fuse Nº 3)
Front 32 Red Fuse box (29) (fuse Nº 3)

Mauve to rear junction
Red to rheostat (50) for lighting instrument panel
Blue to switch for parking lamps (37)
Front 33 Red Rheostat for lighting instrument panel (50)

Red to lamps lighting instrument panel (44)
Red to clock lamp (38)
Wire Colour
No
ends
Front 34 Red Switch (37) for parking lamps
Red to front R.H. junction
Red to rear junction
Front 35 Green Switch (37) for parking lamps

Red to front L.H. junction
Green to rear junction
Front 36 Brown Interior lamp switch (39)

Brown to rear junction
to switch on front R.H. door pillar (22)
to switch on front L.H. door pillar (30)
Front 37 Mauve Switch (31) for front heating

Mauve to heater blower motor (20)
Flying lead 38 Earth :

Brown to switch (34) for starter motor relay
Brown to switch (39) for interior lamps
Brown to clock (38)
Flying lead 39 Red Ignition coil (26)

to distributor (25)
Flying lead 40 Yellow Earth :

Yellow to switch (49) for direction indicators

Brown to brake pressure switch (27)
Front R.H. 13 Violet Front R.H. junction

Violet to R.H. direction indicator (1)
Front R.H. 24 Yellow Front R.H. junction

Yellow to front R.H. headlamp (2) (main beam)
Front R.H. 26 Mauve Front R.H. junction

Mauve to R.H. QI headlamp (3)
Front R.H. 30 Green Front R.H. junction

Green to front R.H. headlamp (2) (dipped)
Front R.H. 34 Red Front R.H. junction

Red to front R.H. headlamp (2) (sidelamp - parking lamp)
Front R.H. 42 Earth :

Brown to front R.H. direction indicator (1)
Brown to front R.H. headlamp (2)
Brown to R.H. QI headlamp (3)
Front L.H. 14 Violet Front L.H. junction

Violet to front L.H. direction indicator (8)
Front L.H. 17 Grey Front L.H. junction

Grey to harness for front brake pads (9) and (19)
Front L.H. 20 Blue Front L.H. junction

Blue to town horn (4)
Front L.H. 22 White Front L.H. junction

White to country horns (5)
Front L.H. 24 Yellow Front L.H. junction

Yellow to front L.H. headlamp (7) (main beam)
Front L.H. 27 Mauve Front L.H. junction

Mauve to L.H. QI headlamp (6)
Wire Colour
No
ends
Front L.H. 30 Green Front L.H. junction
Green to front L.H. headlamp (7) (dipped)
Front L.H. 35 Red Front L.H. junction

Red to front L.H. headlamp (7).(sidelamp- parking lamp)

Brown to front L.H. direction indicator (8)
Brown to front L.H. headlamp (7)
Brown to L.H. QI headlamp (6)
Rear 8 Black Rear junction

Black to front R.H. (51) and L.H. (53) interior lamps
Rear 13 Blue Rear junction

Blue to front R.H. direction indicator (56)
Rear 14 White Rear junction

Blue to rear L.H. direction indicator (59)
Rear 18 Violet Rear junction

Red to rear R.H. stop lamp (57)
Red to rear L.H. stop lamp (58)
Rear 32 Mauve Rear junction

Mauve to R.H. number plate lamp (57)
Mauve to L.H. number plate lamp (58)
to boot lamp (54)
Rear 34 Red Rear junction

Green to rear R.H. parking lamp (or rear lamp) (57)
Rear 35 Green Rear junction

Green to rear L.H. parking lamp (or-rear lamp) (58)
Rear 36 Brown Rear junction

Brown to front R.H. (51) and L.H. (53) interior lamps.
Rear 44 Yellow Petrol gauge (47)

Yellow to rheostat for petrol gauge (52)
Rear 45 Grey Switch (60) for rear heating (- 15º C (59º F ))

Red to blower motor (61) for rear heating (- 15º C (59°F))
OPTIONAL FITTINGS :
1) on request a fresh air blower (63) is fitted.

Violet jumper lead Vi 10 feeds the switch (62)
Flying lead 46 Mauve flying lead Mv 46 feeds the fresh air blower (63)
2) on request an air horn (65) is fitted.

Flying lead 47 Black regulator (12) terminal « BAT »
Black to junction on horn harness
Horn harness 48 Black Junction on horn harness

to compressor Black to « SANOR » relay (64) (terminal 1)
-do- 49 White Country horns (5)

Yellow to « SANOR » relay (64) (terminal 3)
-do - 50 White « SANOR » relay (64) (terminal 2)

White to compressor (65)
-do- 51 Brown Earth :

Mauve to « SANOR » relay (64) (terminal 4)
Brown to compressor (65)
OPERATION No DY. 510-00 : Arrangement of the electrical installation. Op. DY. 510-00 1
DY - DL - DE
September 1965 September 1966
BULB TABLE
Description Quantity Type of bulb
Headlamp-main/dipped 2 European P.45 E 41 (yellow selective) 12 v 45/40 w.
Front flashers
Rear flashers 6 B.A. - 15 s - single contact 12 v - 15 w ( large bulb)
Stop lamp On « Pallas » vehicles-single contact - 12v - 7w (large bulb)
Rear lamps
Number plate lamp 6 B.A. - 15 s - single contact 12 v - 4 w Philips Hollande 12.821
Spare bulbs
Front parking lamps 2 B.A. 9 s - 12 v - 4 w tube diameter 10 mm
Front interior lamps on « PALLAS » 2 B.A. - 15 s - 12 v - 15 w ( large bulb )
Front
Interior lamps 4 Festoon 12 v - 7 w
Rear
Dashboard lamp
Brake pressure warning lamp 4 B.A. - 9 s - 12 v - 2 w tube diameter 8,8 maxi (norma 1529)
Brake pad warning lamp
Charge warning lamp

2 B.A. - 9 s - 12 v - 1.5 w
Clock lamp
Flasher warning lamp

2 B.A. 9 s -24v-3w
Headlamp warning lamp
Boot lamp 1 Festoon 12 v - 4 w
Optional Q.I. headlamp 2 Q.I. bulb 12 v - 55 w (norma 112)

OPERATION N 0 DY. 510-00 : Arrangement of the electrical installation. Op. DY. 510-00 b 3
SCHEDULE OF PARTS
1. Front RH direction indicator 36. Interior lamp switch

2. Front RH headlamp 37. Q.I. headlamp switch
3. Front RH Q.I. headlamp 38. Lighting and horn switch
4. Town horn 39. Thermometer
5. Country horns 40. Headlamp warning lamp
6. Front LH Q.I. headlamp 41. Dashboard lamp
7. Front LH headlamp 42. Brake pressure switch warning lamp
8. Front LH direction indicator 43. Fuel gauge
9. Starter motor 44. Direction indicator warning lamp
10. Dynamo 45. Switch for direction indicators and headlamp flasher
11. Voltage regulator 46. Rheostat for dashboard and clock lamps
12. Starter motor relay 47. Front RH interior lamp
13. Battery 48. Rheostat for fuel gauge
14. «SANOR» relay for front RH Q.I. headlamp 49. Front LH interior lamp
15. «SANOR» relay for front LH Q.I. headlamp 50. Boot lamp
16. «SANOR» relay for headlamp flasher 51. Boot lamp switch
17. Front heating blower motor 52. Rear RH direction indicator
18. Windscreen wiper motor 53. Rear RH number plate and stop lamps
19. Front RH door pillar switch 54. Rear LH number plate and stops lamps
}
20. Accessory terminal 55. Rear LH direction indicator
21. Distributor 56. Rear heating switch (15º C)
22. Thermal sensor ( - 59º F )
23. Ignition coil 57. Rear heating blower (15º C)
( - 59’F ) optional
24. Brake pressure switch fittings
25. Stop lamp switch 58. Fresh air blower switch fittings
26. Fuse box 59. Fresh air blower
27. Front LH door pillar switch 60. «SANOR » relay for air horn
28. Front heating switch 61. Compressor
29. Ignition switch .

30. Cigar lighter
31. Starter motor relay switch
32. Windscreen wiper switch
33. Charge warning lamp
34. Parking lamp switch
35. Electric clock
NOTE : On DS 19 Pallas vehicles the headlamp flasher relay on the scuttle (in the case of the DS 19)
is on the battery with the Q.I. headlamp relay.
On Safaris and ID 19 A, there is no headlamp flasher
OPERATION N o DY 510-00 : Arrangement of the electrical installation. Op. DY. 510-00 5
Wire Colour
Harness of Wiring Schedule
No
ends
Front 1 Red Starter motor relay ( 12 )
Red To starter motor relay switch ( 31 )
Front 2 Green Starter motor relay ( 12 )

Black To « BAT » terminal of voltage regulator ( 11)
Green To fuse box (26) (fuse no 1 and 2)
Black To lighting and horn switch ( 38 )
Black To front RH Q.I. headlamp ( 14 )
Black To front LH Q.1 headlamp ( 15 )
Black To headlamp flasher relay ( 16 )
Dynamo 3 Yellow Dynamo ( 10 )

Yellow To « EXC » terminal of voltage regulator ( 11 )
Dynamo 4 Brown Dynamo ( 10 )

Brown To earth on voltage regulator ( 11 )
Dynamo 5 Red Dynamo ( 10 )

Red To « DYN » terminal on voltage regulator ( 11 )
Front 6 Red « DYN » terminal on voltage regulator

Red To charge warning lamp ( 35 )
Front 7 Yellow Fuse box ( 26 ) ( fuse nº 1 )

Green To windscreen wiper motor switch ( 32 )
Black To accessory terminal ( 20 )
Black To windscreen wiper motor ( 18 ) (automatic stop)
Yellow To cigar lighter ( 30 )
Front 8 Blue Fuse box ( 26 ) ( fuse no 2 )

Black To rear junction
Red To stop lamp switch ( 25 )
Black To parking lamp switch ( 34 )
Black To clock ( 35 )
Black/ mauve To ignition switch ( 29 )
Front 9 Red Ignition switch ( 29 )

Violet To ignition coil ( 23 )
Front 10 Violet Ignition switch ( 29 )

Violet To heater switch ( 28 )
Violet To fuel gauge ( 43 )
To brake pressure switch warning lamp ( 42 )
Violet To charge warning lamp ( 33 )
Violet To direction indicator switch ( 45 )
Violet To thermometer ( 39 )
Violet To front heater switch ( 56 ) ( cold - 59°F )
Front 11 Blue Windscreen wiper switch ( 32 )

Blue To windscreen wiper motor ( 18 )
Front 12 Red Windscreen wiper switch ( 32 )

To windscreen wiper motor ( 18 )
Front 13 Blue Direction indicator switch ( 45 )

Violet To front RH junction
Blue To rear junction
OPERATION No DY 510-00 : Arrangement of the electrical installation. Op. DY. 510-00 7
Wire Colour
No
ends
Front 14 White Direction indicator switch ( 45 )
Violet To front LH junction
White To rear junction
Front 15 Green Direction indicator switch ( 45 )

Green To direction indicator warning lamp ( 44 )
Front 16 Brown Brake pressure switch warning lamp ( 42 )

Brown To hydraulic brake unit pressure switch ( 24 )
Front 18 Violet Stop lamp switch ( 25 )

Violet To rear junction
Front 19 Blue Thermometer ( 39 )

Blue To feed wire for thermal sensor
Front 20 Blue Lighting and horn switch ( 38 )

Blue To rear junction LH
Front 22 White Lighting and horn switch ( 38 )

White To rear junction LH
Front 23 Yellow Lighting and horn switch ( 38 )

Yellow To Q.L headlamp switch ( 37 ) ( Pallas )
Yellow To headlamp flasher relay ( 16 ) ( terminal 3 )
Front 24 White Headlamp flasher relay ( 16 ) ( terminal 2 )

Yellow To front LH junction
Yellow To front RH junction
Blue To headlamp warning lamp ( 40 )
Front 25 Yellow Q.I. headlamp switch ( 37 )

Yellow To front RH headlamp ( 3 ) relay ( 14 ) ( terminal 3 )
Yellow To front LH headlamp ( 6 ) relay ( 15) ( terminal 3 )
Front 26 White Front RH Q.I. headlamp relay ( 14 ) ( terminal 2 )

Mauve To front RH junction
Front 27 White Front LH Q.I. headlamp relay ( 15 ) ( terminal 2 )

Mauve To front RH junction
Front 28 Mauve Headlamp flasher relay ( 17 ) ( terminal 4 )

Black To direction indicator switch ( 45 j
Front 29 Mauve Earth

Mauve To front RH Q.I. headlamp relay ( 14 ) ( terminal 4 )
Mauve To front LH Q.I. headlamp relay ( 15) ( terminal 4 )
Front 30 Green Lighting and horn switch ( 38 )

Green To front RH junction
Green To front LH junction
Front 31 Mauve Lighting and horn switch

Mauve To fuse box ( 26 ) ( fuse Nº 3 )
Front 32 Red Fuse box ( 26 ) ( fuse No 3 )

Mauve To rear junction
Red To rheostat ( 46 ) for dashboard lamp
Blue To parking lamp switch ( 34 )
Wire Colour
No
ends
Front 33 Red Rheostat ( 46 ) for dashboard lamp
Red To dashboard lamp ( 41 )
Red To clock lamp ( 35 )
Front 34 Red Parking lamp switch ( 34 )

Red To front RH junction
Red To rear junction
Front 35 Green Parking lamp switch ( 34 )

Red To front LH junction
Green To rear junction
Front 36 Brown Interior lamp switch ( 36 )

Brown To rear junction
To RH door pillar switch ( 19 )
To LH door pillar switch ( 27 )
Front 37 Mauve Front heating switch ( 28 )

Mauve To heating unit motor ( 17 )
Flying lead 38 Brown Earth

Brown To starter motor relay switch ( 31 )
Brown To interior lamp switch ( 36 )
To clock ( 35 )
Flying lead 39 Red Ignition coil ( 23 )

Red To distributor ( 21 )
Flying lead 40 Yellow Earth

Yellow To direction indicator switch ( 45 )
Flying lead 41 Earth

Brown To brake pressure switch ( 24 )
Front RH 13 Violet Front RH junction

Violet To RH direction indicator ( 1 )
Front RH 24 Yellow Front RH junction

Yellow To front RH headlamp ( 2 ) main beam
Front RH 26 Mauve Front RH junction

Mauve To front Q.I. headlamp ( 3 )
Front RH 30 Green Front RH junction

Green To front RH headlamp ( 2 ) dipped beam
Front RH 34 Red Front RH junction

Red To front RH headlamp ( sidelamp - parking lamp ) ( 2 )
Front RH 42 Earth
Brown To front RH direction indicator ( 1 )
Brown To front RH headlamp ( 2 )
Brown To RH Q.I. headlamp ( 3 )
Front LH 14 Violet Front LH junction

Violet To front LH direction indicator ( 8 )
Wire Colour
No
ends
Front LH 20 Blue Front LH junction
Blue To town horn ( 4 )
Front LH 22 White Front LH junction

White To country horns ( 5 )
Front LH 24 Yellow Front LH junction

Yellow To front LH headlamp ( 7 ) ( main beam )
Front LH 27 Mauve Front LH junction

Mauve To front LH Q.I. headlamp ( 6 )
Front LH 30 Green Front LH junction

Green To front LH headlamp ( 7 ) ( dipped beam )
Front LH 35 Red Front LH junction

Red To front LH headlamp ( 7 ) ( side lamp - parking lamp )

Brown To front LH direction indicator ( 8 )
Brown To front LH headlamp ( 7 )
Brown To front LH Q.I. headlamp ( 6 )

Black To front RH ( 47 ) and front LH ( 48 ) interior lamps

Blue To rear RH direction indicator ( 52 )

Blue To rear LH direction indicator ( 55 )

Red To rear RH stop lamp ( 53 )
Red To rear LH stop lamp ( 54 )

Mauve To RH number plate lamp ( 53 )
Mauve To LH number plate lamp ( 54 )
To boot lamp ( 50 )

Green To rear RH parking lamp ( or rear lamp ) ( 53 )

Green To rear LH parking lamp ( or rear lamp ) ( 54 )

Brown To front RH ( 47 ) and front LH ( 49 ) interior lamps
Rear 44 Yellow Fuel gauge

Yellow To fuel gauge ( 48 ) rheostat
Rear 45 Grey Rear heating switch ( 56 ) ( - 59°F )

Red To rear heating blower motor ( 57 ) ( - 59º F )
Wire Colour
No
ends
OPTIONAL FITTINGS.
1. On request a fresh air blower ( 59 ) is fitted. A jump lead
Violet Vi 10 feeds the switch ( 58 ). A flying lead Mv 46 feeds
Mauve the blower motor ( 59 )
Flying lead 47 Black Voltage regulator ( 11 ) ( terminal « BAT » )

Black To junction on the air horn harness
Air horn 40 Black Junction on the flying feeder lead

Black To terminal ( 1 ) on « SANOR » relay ( 60 )
Air horn 49 Yellow Terminal ( 3 ) on « SANOR » relay ( 60 )

White To country horn ( 5 )
Air horn 50 White Terminal (2 ) on « SANOR » relay ( 60 )

White To compressor ( 61 )
Air horn 51 Mauve Terminal ( 4 ) on « SANOR » relay ( 60 )

Brown To compressor ( 61 )
Brown To chassis earth
OPERATION N 0 DX. 510-00 a: Assembly of electrical equipment. Op. DX. 510-00 a 1
(battery on the R.H. side)
DX, DJ, DY, DL

September 1967 September 1967
DS 21 AND DS 21 M VEHICLES
MARKING OF PARTS
1. Front right direction indicator 36. Charge warning lamp
2. Front right headlamp 37. Switch for parking lamps
3. Front right Ql headlamp 38. Electric clock
4. Town horn 39. Switch for interior lamps
5. Country horns 40. Switch for QI headlamps
6. Front left QI headlamp 41. Switch for lighting and horns
7. Front left headlamp 42. Thermometer
8. Front left direction indicator 43. Warning lamp for headlamp main beam
9. Voltage regulator 44. Lamps lighting instrument panel
10. Front right brake unit 45. Warning lamp for brake pressure switch
11. Starter motor relay 46. Warning lamp for front brake pad wear
12. Battery 47. Fuel gauge
13. Starter motor 48. Warning lamp for direction indicators
14. Dynamo 49. Switch for direction indicators with switch for
15. Front left brake unit headlamp flasher
16. Blower for front heating 50. Rheostat for instrument and clock lighting
17. Windscreen wiper motor 51. Fuel gauge unit rheostat
18. Terminal for accessories 52. Front interior light R.H.
19. R.H. fuse box 53. Front interior light L.H.
20. « SANOR » relay for headlamp flasher 54. Boot lamp
21. « SANOR » relay for R.H. QI headlamp 55. Boot lamp switch
22. « SANOR » relay for L.H. QI headlamp 56. Rear right direction indicator.
23. Thermal sensor 57. Lamp for number plate, rear lamp and stop
lamp - R.H
24. Distributor
58. Lamp for number plate, rear lamp and stop
25. Brake pressure switch lamp - L.H
26. Stop lamp switch 59. Rear left direction indicator.
}
27. Ignition coil 60. Switch for rear heating -15ºC ( 59ºF )
optional
28. L.H. fuse box 61. Blower motor for rear heating -15ºC(59ºF)
}
29. Switch for interior lamp, operated by front R.H. door 62. Switch for fresh air blower motor
optional
30. Switch for interior lamp, operated by front L.H. door 63. Fresh air blower
}
31. Switch for front heating 64. « SANOR » compressor horn relay
32. Ignition switch optional
65. Horn compressor
33. Cigar lighter
34. Switch for starter motor relay
NOTE : DS 19 and DS 19 MA VEHICLES

The assembly of the electrical equipment for the DS 19 A and DS 19 MA is slightly different from that
of the DS 21 and DS 2 1 A in that :
1º) There is no front brake pad wear warning lamp.
2º) There is only one country horn.
OPERATION Nº DX 510-00 a : Assembly of electrical equipment. Op. DX. 510-00 a 3
Wire Colour
No
ends
Red to starter motor switch (34)

Black to regulator (9) terminal « BAT »
Yellow to R.H. fuse box (19) (fuse Nº 2)
White to R.H. fuse box (19) (fuse Nº 1)
Red to ignition switch (32)
Black to switch (41) for lighting and horns
Black to headlamp flasher relay (20) (terminal 1)
Black to relay for R.H. QI bulb (21) (terminal 1)
Black to relay for L.H. QI bulb (22) (terminal 1)
Front 3 Yellow Dynamo (14)

Yellow to regulator (9) (« EXC » terminal)
Front 4 Brown Dynamo (14)

Brown to regulator earth (9)
Front 5 Red Dynamo (14)

Red to regulator (9) (« DYN » terminal)
Red to charge warning lamp (36)
Front 6 Yellow R.H. fuse box (19) (fuse Nº 2)

Black to windscreen wiper motor (1’7) (automatic stop)
Yellow to cigar lighter (33)
Front 7 White R.H. fuse box (19) (fuse Nº 1)

Black to ignition switch (32)
Black to switch (37) for parking lamps
Black to clock (38)

Front 9 Violet Ignition switch (32)

Violet to switch (31) for front heating
to front brake pad wear warning lamp (46)
to brake pressure switch warning lamp (45)
Violet to switch (49) for direction indicators
Violet to switch (60) for rear heating ( -15º C -59º F)

Wire Colour
No
ends
Front 12 Blue Switch (49) for direction indicators

Violet to front R.H. wing junction
Front 13 White Switch (49) for direction indicators

Violet to front L.H. wing junction
Front 14 Green Switch (49) for direction indicators

Green to warning lamp (48) for direction indicators
Front 15 Brown Warning lamp (45) for front brake pressure switch
Front 16 Grey Warning lamp (46) for brake pad wear

Grey to front L.H. wing junction


Blue to feed wire for thermal sensor (23)

Blue to front L.H. wing junction

White to front L.H. wing junction
Front 21 Yellow Switch (41) for lighting and horns

Yellow to switch (40) for QI headlamps
Yellow to headlamp flasher relay (20) (terminal 3)
Front 22 White Headlamp flasher relay (20) terminal 2)

Yellow to front L.H. wing junction
Yellow to front R.H. wing junction
Blue to headlamp warning lamp (43)

Yellow to relay (22) for L.H. QI headlamp (6) (terminal 3)
Yellow to relay (21) for R.H. QI headlamp (3) (terminal 3)
Front 24 White Relay (21) for R.H. QI headlamp (terminal 2)

Mauve to front R.H. wing junction
Front 25 White Relay (22) for L,.H. QI headlamp (terminal 2)

Mauve to front L.H. wing junction

Green to front L.H. wing junction
Green to front R.H. wing junction
Wire Colour
No
ends
Yellow to L.H. fuse box 28 (fuse Nº 1)
Front 28 Yellow L.H. fuse box (28) (fuse Nº 1)

Red to rheostat (50) for lighting instrument panel and clock
Blue to parking lamp switch (37)
Front 29 Red Rheostat (50).for lighting instrument panel and clock

Red to lamps lighting instrument panel (44)
Front 30 Red Switch for parking lamps (37)

Red to R.H. wing junction
Front 31 Green Parking lamp switch (37)

Red to L.H. wing junction
Front 32 Mauve Head lamp flasher relay (20) (terminal 4)

Black to switch (49) for direction indicators
Front 33 Brown Switch for interior lamp (39)

to switch for interior lamp operated by front L.H. door (30)
to switch for interior lamp operated by front R.H. door (29)
Front 34 Mauve Switch for front heating (31)

Mauve to blower motor (16)
Flying lead 35 Mauve Earth

Mauve to relay (21) for R.H. QI headlamp (terminal 4)
Mauve to relay (22) for L.H. QI headlamp (terminal 4)

Brown to switch (34) for starter relay
Brown to clock (38)

Yellow to switch for direction indicators (49)

Flying lead. 39 Red Ignition coil (27)

to distributor (24)
Front R.H. 12 Violet Front junction R.H.

Front R.H 22 Yellow Front junction R.H.

Wire Colour
No
ends

Green to front R.H. headlamp (2) (dip)

Red to front R.H. headlamp (2) (parking lamp-side lamp)
Front R.H. 40 Brown Earth

Brown to front R.H. QI headlamp (3)
Front L.H 13 Violet Front L.H. junction

Violet to front L.H. direction indicator (8)

Grey to harness for front brake pads (10) and (15)

Blue to town horn (4)

White to country horns (5)


Mauve to L.H. QI headlamp (6)

Green to front L.H. headlamp (7) (dip)

Red to front L.H. headlamp (7) (parking lamp - side lamp)
Front L.H. 41 Brown Earth :

to front L.H. direction indicator (8)
to front L.H. headlamp (7)
to QI headlamp (6)
Flying lead 16 Grey Front R.H. brake unit (10)

Grey to front L.H. brake unit (15)

Black to front L.H. (53) and R.H. (52) interior lamps

Blue to rear R.H. direction indicator (56)
Wire Colour
No
ends


to boot lamp (54)


Green to rear L.H. parking lamp (or rear lamp) (58)

Brown to front R.H. (52) and L.H. (53) interior lamps
Rear 42 Yellow Fuel gauge (47)

Yellow to rheostat for fuel gauge (51)
Rear 43 Grey Switch (60) for rear heating ( - 15º C ( - 59º F ))

Red to blower motor (61) for rear heating (- 15º C (- 59º F ))
OPTIONAL FITTINGS :
1) A fresh air blower (63) is fitted by request

Violet A jumper lead Vi 9 feeds switch (62)
Flying lead 44 Mauve A flying lead Mv 44 feeds cold air blower (63)
Black 2) A compressor horn (65) is fitted by request

Flying lead 45 Black Regulator terminal « BAT » (9)
{
to horn harness junction
46 Black Horn harness junction

Black to « SANOR » relay (64) (terminal 1)
Horn 47 White Country horns (5)

Yellow to « SANOR » relay (64) (terminal 3)
Harness 48 White « SANOR » relay (64) (terminal 2)

to compressor 49 Brown Earth

Mauve to « SANOR » relay (64) (terminal 4)
Brown to compressor (65)
OPERATION Nº DV. 510-00 a : Assembly of electrical equipment. Op. DV. 510-00 a 1
DV
Sept. 1966 Sept. 1967
BULB TABLE
Description Quantity Type of bulb
Main beam / dip 2 European P 45 t 41 (yellow selective)

12V - 45/40W
Front direction indicators

Rear direction indicators 6 BA - 155 - single contact 12V - 15W (large bulb)
Stop lamps
Rear lamps
Number plate lamp 6 BA - 15 s-single contact 12V - 4W Philips Holland 12 821
Spare bulb,:
Front parking lamps 2 BA 9s - 12V - 4W - tube diameter = 10 mm
Interior lamp Panel lighting 1 BA 15s - 12V - 15W (large bulb)
Brake warning lamp 4 BA 9s - 12V - 2W -tube diameter = 8,8 mm maxi (NORMA 1529)
Charge warning lamp

2 BA 9s - 12V - 1,5W
Clock lighting
Direction indicator warning lamp

2 BA 9s - 24V - 3W
Main beam warning lamp
Boot lamp 1 Festoon 12V - 4W
QI headlamp (optional) 2 QI bulb 12V - 55W (NORMA 112)

OPERATION No DV. 510-00 a: Assembly of electrical equipment. Op. DV. 510-00 a 3
MARKING OF PARTS
1. Front R.H. direction indicator 31. Charge warning lamp
2. Front R.H. headlamp 32. Switch for parking lamp
3. Front R.H. QI headlamp (optional) 33. Electric clock
4. 2 nd country horn 34. Switch for interior lamp
5. 1 st country horn 35. Switch for QI headlamps (optional)
6. Front L.H. QI headlamp (optional) 36. Switch for lighting and horns
7. Front L.H. headlamp 37. Thermometer
8. Front L.H. direction indicator 38. Main beam warning lamp
9. Voltage regulator 39. Lamps lighting instrument panel
10. Starter motor relay 40. Warning lamp for brake pressure switch
11. Battery 41. Fuel gauge
12. Starter motor 42. Warning lamp for direction indicators
13. Dynamo 43. Switch for direction indicators
14. Blower for front heating 44. Rheostat for lamps lighting instrument panel
and for clock
15. Pressure switch for security valve (brakes)
45. Rheostat for fuel gauge unit
16. Windscreen wiper motor
46. Interior lamp
17. Terminal for accessories
47. Boot lamp
18. R.H. side fuse box
48. Switch for boot lamp
19. « SANOR » relay for front R.H. QI headlamp
49. Rear R.H. direction indicator
20. « SANOR » relay for front L.H. QI headlamp
50. Number plate lamp, rear lamp and stop lamp,
21. Thermal sensor R.H. side
22. Stop lamp switch 51. Number plate lamp. rear lamp and stop lamp,
23. Ignition coil L.H. side
52. Rear L.H. direction indicator
24. L.H. side fuse box
53. Switch for rear heating
25. Switch on front R.H. door pillar (- 15º C) (59º F) Optional
26. Switch on front L.H. door pillar 54. Blower for rear heating
(- 15º C),(59º F)
27. Switch for front heating
55. « SANOR » relay for horn compressor
28. Ignition switch
Optional
56. Horn compressor
29. Switch for starter relay

OPERATION Nº DV 510-00 a : Assembly of electrical equipment. Op. DV. 510-00 a 5
Wire Colour
No
ends

Red to switch (29) for starter relay

Black to voltage regulator terminal (9) « BAT »
Yellow to fuse box (18) (fuses N” 1 and 2)
Black to switch (36) for lighting and horns
Black to relay (19) for front R.H. QI headlamp
Black to relay (20) for front L.H. QI headlamp
Red to lighting switch (28) (mauve marking)
Dynamo 3 Yellow Dynamo (13)

Yellow to voltage regulator terminal (9) « EXC »
Dynamo 4 Brown Dynamo (13)

Brown to voltage regulator earth (9)
Dynamo 5 Red Dynamo

Red to voltage regulator terminal (9). « DYN »
to charge warning lamp (31)

Black to accessories terminal (17)
Front 7 Green Fuse box (18) (fuse Nº 2)

Black to parking lamp switch (32)
Black to clock (33)
Black to lighting switch (28)
Front 8 Red Lighting switch (28) (red marking)

Front 9 Violet Lighting switch (28)

Violet to switch (27) for front heating
to warning lamp (40) for brake pressure switch
Violet to switch for direction indicators (43)
Violet to switch (53) for rear heating (heating- 15º C)-(59ºF)


Front 12 Blue Direction indicator switch (43)

Violet to front junction R.H.
Wire Colour
No
ends
Front 13 White Switch (43) for direction indicators

Violet to front L.H. junction

Green to warning lamp (42) for direction indicators
Front 15 Brown Warning lamp (40) for brake pressure switch

Brown to security valve pressure switch (15)


Blue to feed wire for thermal sensor (21)

Blue to front L.H. junction

White to front L.H. junction
Front 20 Yellow Switch (36) for lighting and horns

Yellow to switch (35) for QI headlamps
Yellow to front R.H. junction
Yellow to front L.H. junction
Blue to main beam warning lamp (38)

Yellow to relay (19) for front R.H. QI headlamp (terminal 3)
to relay (20) for front L.H. QI headlamp (terminal 3)
Front 22 White Relay (19) for front R.H. QI headlamp (terminal 2)

Mauve to front R.H. junction
Front 23 White Relay (20) for front L.H. QI headlamp (terminal 2)

Mauve to front L.H. junction

Mauve to relay (19) for front R.H. QI headlamp (terminal 4)
Mauve to relay (20) for front L.H. QI headlamp (terminal 2)

Green to front R.H. junction

Yellow to fuse box (24)
Front 27 Yellow Fuse box (24)

Red to rheostat (44) for instrument panel lighting
Blue to switch (32) for parking lamps
Wire Colour
No
ends
Front 28 Red Rheostat (44) for instrument panel lighting
Red to lamps (39) lighting instrument panel
Front 29 Red Switch (32) for parking lamp

Red to front R.H. junction

Red to front L.H. junction
Front 31 Brown Switch (34) for interior lamps

to switch (25) on front R.H. door pillar
to switch (26) on front L.H. door pillar

Mauve to blower motor (14)

Brown to switch (29) for starter motor relay
to clock (33)

Red to distributor





Red to front R.H. headlamp (2) (sidelamp - parking lamp)’

Brown to R.H. direction indicator (1)
Brown to front R.H. headlamp
Brown to QI headlamp (3)

Violet to L.H. direction indicator (8)

Blue to first country horn (5)

White to second country horn (4)
Wire Colour
No
ends

Mauve to QI headlamp (6)
Front L.H. 25’ Green Front L.H. junction


Red to front L.H.. headlamp (7) (sidelamp - parking lamp)
Front L.H. 36 Brown Earth

to L.H. direction indicator (8)
to front L.H. headlamp (7)
to QI headlamp (6)

Black to interior. lamp (46)




to boot lamp (47)


Green to rear L.H. parking lamp (or rear lamp ) (51)

Brown to interior lamp (46)
Rear 37 Yellow Fuel gauge (41)

Yellow to rheostat (45) for fuel gauge
Rear 38 Grey Switch (53) for rear heating ( - 15º C ) (59º F )

Red to blower motor (54) for rear heating ( - 15º C ) (59º F )
OPTIONAL FITTINGS :
1) A compressor horn is fitted on request
Flying lead 39 Black Voltage regulator (9) (« BAT » terminal)

Black to horn harness junction
Wire Colour
Nº
ends
Horn 40 Black Horn harness junction

to Black to « SANOR » relay (55) (terminal 1)
compressor
Horn 41 White Second country horn (4)

to Yellow to « SANOR » relay (55) (terminal 3)
compressor
Horn 42 White « SANOR » relay (55) (terminal 2)

to White to compressor (56)
compressor
Horn 43 Brown Earth

to Mauve to « SANOR » relay (55) (terminal 4)
compressor Brown to compressor (56)
1) A fresh air blower is fitted on request

Violet a jumper lead Vi (9) feeds switch (57)
Flying lead 44 Mauve Switch (57) for fresh air blower

Mauve to fresh air blower (58)
OPERATION No DX. 510-00 b : Arrangement of the electrical installation. Op. DX. 510-00 b 1
DX - DJ - DY - DL
Sept. 1967 Dec. 1967
BULB TABLE
Description Quantity Type of bulb.
Main beam/ dip 2 European P45t 41 (yellow selective ) 12V - 45/40 W.
Q.I. headlamp 2 Q.1. bulb 12V- 55W ( Norma 112)
European P45t 41 (yellow selective) 12V - 45/40 W.

Auxiliary headlamp 2
( Main beam only )
BA 155 - single contact - 12V - 15W (pear-shaped bulb)

Front direction indicators 2
MAZDA 1073
BA 155 - single contact - 12V - 15W (large bulb )

Rear direction indicators
Stop lamps 4 On Pallas models : 2 stop lamp bulbs - single contact
12V - 7W (large bulb)
Rear lamps
Number plate lighting 6 BA-15S- single contact - 12V - 4W - Philips Holland 12-821
Spare bulbs
Front parking lamps 2 BA 9S - 12V - 4W - tube diameter 10
Front interior lamps (on Pallas ) 2 BA 155 - 12V - 15W (large bulb)
Front
Interior lamps 4 Festoon 12V - 7W
Rear
Instrument panel lighting

Brake warning lamp 4 BA 95 - 12V - 2W - tube diameter 8,8 maxi (Norma 1529)
Brake pad wear warning lamp
Charge warning lamp

2 BA 95 - 12V - 2W - base diameter 7.
Oil pressure warning lamp
Direction indicator warning lamp

2 BA 95 - 24V - 3W
Main beam warning lamp
Boot lamp 1 Festoon 12V - 4W
Clock lamp 1 BA 95 12V - 1,5W

OPERATION No DX. 510-00 b: Arrangement of the electrical installation. Op.DX. 510-00 b 3
VEHICLES DS 21 AND DS 21 M
MARKING OF PARTS.
1. Front R.H. direction indicator 36. Switch for fresh air blower (optional )
2. Front R.H. headlamp 37. Switch for rear heating ( -15ºC - 59ºF ) ( optional )
3. Auxiliary headlamp or Q.I. headlamp 38. Switch for front heating
4. R.H. country horn 39. Ignition switch
5. L.H. country horn 40. Cigar lighter
6. Town horn 41. Switch for starter motor relay.
7. Auxiliary headlamp or Q.I. headlamp 42. Windscreen wiper switch
8. Front L.H. headlamp 43. Engine oil pressure warning lamp
9. Front L.H. direction indicator 44. Charge warning lamp
10. Relay for voltage regulator 45. Switch for parking lamps
11. Front R.H. brake unit 46. clock
12. Front L.H. brake unit 47. Switch for interior lamps
13. Blower for front heating 48. Switch for auxiliary or Q.I. headlamps
14. Fresh air blower (optional) 49. Switch for lighting and horns
15. Starter motor relay 50. Thermometer
16. Battery 51. Main beam warning lamp
17. Starter motor 52. Lamps lighting instrument panel
18. « SANOR » relay for horn compressor ( Optional ) 53. Brake pressure switch warning lamp
19. Horn compressor (optional ) 54. Front brake pad wear warning lamp
20. Alternator 55. Fuel gauge
21. Thermal sensor 56. Warning lamp for direction indicators
22. Engine oil pressure switch 57. Switch for direction indicators with
23. Windscreen wiper motor switch for headlamp flasher
24. R.H. fuse box 58. Rheostat for instrument lighting.
25. Terminal for accessories 59. Rheostat for fuel gauge unit
26. « SANOR » relay for headlamp flasher 60. R.H. interior lamp
27. « SANOR » relay for front R.H. auxiliary headlamp 61. Rear heating unit ( - 15°C - 59º F ) ( optional )
28. « SANOR » relay for front L.H. auxiliary headlamp 62. L.H. interior lamp
29. Distributor 63. Boot lamp
30. Ignition coil 64. Switch for boot lamp
31. Brake pressure switch 65. Rear R.H. direction indicator
32. Stop lamp switch 66. Rear R.H. number plate lamp, rear lamp and
33. L.H. fuse box stop lamp
34. Switch on front L.H. door pillar 67. Rear L.H. number plate lamp, rear lamp and
stop lamp
35. Switch on front L.H. door pillar
68. Rear L.H. direction indicator
NOTE : Vehicles DS. 19A and DS. 19MA

The assembly of electrical equipment for the DS. 19A and DS. 19MA is slightly different from that
of the DS. 21 and DS. 21A in that :
1 ) There is no front brake pad wear warning lamp
2 ) There is only one country horn
OPERATION No DX 510-00 b: Arrangement of the electrical installation. Op. DX. 510-00 b 5
Wire Colour
No
ends
Front 1 Red Starter relay ( 15 )

Red To switch for starter relay ( 41 )
Front 2 Black Starter relay ( 15 ) ( not disconnectible )

Black To voltage regulator + terminal ( 20 )
Yellow To fuse box R.H. ( 24 ) ( fuse nº2 )
White To fuse box R.H. ( 24 ) ( fuse nº1 )
Red To ignition switch ( 39 )
Black To switch for lighting and horns ( 49 )
Black To headlamp flasher relay ( 26 ) ( terminal 1 )
Black To SANOR relay ( 27 ) for R.H. Q.I. headlamp ( terminal 1 )
Black To SANOR relay ( 28 ) for L.H. Q.I. headlamp ( terminal 1 )
Front 3 Yellow Alternator ( 20 ) ( terminal « EXC » )

Yellow To voltage regulator relay ( 10 ) ( terminal « EXC » )
Front 4 White Alternator ( 20 ) (terminal R )

White To voltage regulator relay ( 10 ) ( terminal R )
Front 5 Red Voltage regulator relay ( 10 ) ( terminal L )

Front 6 Yellow Fuse box R.H. ( 24 ) ( fuse nº 2 )

Black To windscreen wiper motor ( 23 ) (automatic stop)
Black To terminal for accessories ( 25 )
Yellow To cigar lighter ( 40 )
Green To windscreen wiper switch ( 42 )
Front 7 White Fuse box R.H. ( 24 ) ( fuse nº 1 )

Black To ignition switch ( 39 )


Violet To engine oil pressure warning lamp ( 43 )
Violet To switch for front heating ( 38 )
To front brake pad wear warning lamp ( 54 )
Violet To switch for rear heating ( 37 )
Violet To switch for fresh air blower ( 36)
Violet To voltage regulator relay ( 10 ) ( terminal « BOB » )
Wire Colour
Nº
ends
Front 10 Blue Switch ( 42 ) for windscreen wiper

Front 11 Red Switch ( 42 ) for windscreen wiper

Red To windscreen wiper motor ( 23 )
Front 12 Blue Switch ( 57 ) for direction indicators

Violet To front R.H. wing junction
Front 13 White Switch ( 57 ) for direction indicators

Violet To front L.R. wing junction
Front 14 Green Switch ( 57 ) for direct/on indicators


Brown To brake pressure switch ( 31 )
Front 16 Grey Front brake pad wear warning lamp ( 54 )

Grey To front L.H. wing junction

Front 18 Blue Thermometer

Blue To feed wire for thermal sensor ( 21 )
Front 19 White Engine oil pressure warning lamp ( 43 )

White To feed wire for engine oil pressure switch ( 22 )
Front 20 Blue Switch ( 49 ) for lighting and horns

Blue To front L.H. wing junction
Front 21 White Switch ( 49 ) for lighting and horns

White To front L.H. wing junction
Front 22 Yellow Switch ( 49 ) for lighting and horns

Yellow To switch (48) for auxiliary headlamps
Yellow To headlamp flasher relay ( 26 ) ( terminal 3 )
Front 23 White Headlamp flasher relay ( 26 ) ( terminal 2 )

Yellow To front L.H. wing junction
Yellow To front R.H. wing junction
Blue To main beam warning lamp ( 51 )
Front 24 Yellow Switch ( 48 ) for auxiliary headlamps

Yellow To R.H. auxiliary headlamp relay ( 27 ) ( terminal 3 )
Yellow To L.H. auxiliary headlamp relay ( 28 ) ( terminal 3 )
Wire Colour
Nº
ends
Front 25 White R.H. auxiliary headlamp relay ( 27 ) ( terminal 2 )

Mauve To front R.H. wing junction
Front 26 White L.H. auxiliary headlamp relay ( 27) ( terminal 2 )

Mauve To front L.H. wing junction
Front 27 Green Switch ( 49 ) for lighting and horns

Green To front R.H. wing junction
Green To front L.H. wing junction
Front 28 Mauve Switch ( 49 ) for lighting and horns

Yellow To L.H. fuse box ( 33 ) ( fuse nº1 )
Front 29 Yellow L.H. fuse box ( 33 ) ( fuse no 1 )

Red To rheostat ( 58 ) for instrument panel and clock lighting
Front 30 Red Rheostat ( 56 ) for instrument panel and clock lighting

Red To lamps ( 52 ) lighting instrument panel
Front 31 Red Switch ( 45 ) for parking lamps

Red To front R.H. wing junction
Front 32 Green Switch ( 45 ) for parking lamps

Red To front L.H. wing junction
Front 33 Mauve Headlamp flasher relay ( 26 ) ( terminal 4 )

Black To direction indicator switch ( 57 )
Front 34 Brown Switch ( 47 ) for interior lamps

To switch ( 34 ) on front L.H. door pillar
To switch ( 35 ) on front R.H. door pillar
Front 35 Mauve Switch ( 38 ) for front heating

Mauve To blower motor ( 13 )
Flying lead 36 Mauve Switch ( 36 ) for fresh air blower


Red To distributor ( 29 )
Wire Colour
Nº
ends

Mauve To front R.H. auxiliary headlamp relay ( 27 ) ( terminal 4 )
Mauve To front L.H. auxiliary headlamp relay ( 26 ) ( terminal 4 )

Brown To switch ( 41 ) for starter motor relay
Brown To switch ( 47 ) for interior lamps
Brown To clock ( 46 )

Yellow To switch ( 5’7 ) for direction indicators
Flying lead 40 Green Starter motor relay ( 15 )

Black To horn compressor relay ( 16 ) ( terminal 1 )
Horn to 41 White R.H. country horn ( 4 )

Compressor White To link wire
Yellow To « SANOR » relay ( 18 ) ( terminal 3 )
Horn to 42 White « SANOR » relay ( 18 ) ( terminal 3 )

Compressor White To compressor ( 19 )
Horn to 43 Brown « SANOR » relay ( 16 ) ( terminal 4 )

Compressor Brown To compressor ( 19 )
Brown To earth

Blue To R.H. direction indicator ( 1 )

Yellow To front R.H. headlamp ( 2 ) ( main beam )

Mauve To R.H. auxiliary headlamp ( 3 )

Green To front R.H. headlamp ( 2 ) ( dip )

Red To front R.H. headlamp ( 2 ) ( sidelamp - parking lamp )

To front R.H. direction indicator ( 1 )
To front R.H. headlamp ( 2 ) ( sidelamp )
To front R.H. headlamp ( 2 ) ( main beam-dip )
To auxiliary headlamp ( 3 )

Blue To front L.H. direction indicator ( 9 )
Wire Colour
Nº
ends

Grey To harness for front brake pads ( 11 ) and ( 12 )

Blue To town horn ( 6 )

White To country horns ( 5 ) and ( 4 )

Yellow To front L.H. headlamp ( 8 ) ( main beam )

Mauve To L.H. auxiliary headlamp ( 7 )
Front L.R. 27 Green Front left hand junction

Green To front L.H. headlamp ( dip ) ( 8 )
Front L.R. 32 Red Front L.H. junction

Red To front L.R. headlamp ( 8 ) ( sidelamp-parking lamp )

Brown To front L.H. direction indicator ( 9 )
Brown To front, L.H. headlamp ( 8 ) ( sidelamp )
Brown To auxiliary headlamp ( 7 )
Brown To front L.H. headlamp ( main beam and dip ) ( 8 )
Flying lead 16 Grey Front R.H. brake unit, ( 12 )

Grey To front L.H. brake unit ( 11 )

Black To R.H. ( 60 ) and L.H. ( 62 ) interior lamps

Blue To rear R.H. direction indicator ( 65 )

Blue To rear L.R. direction indicator ( 68 )

Red To rear R.H. stop lamp ( 66 )
Red To rear L.H. stop lamp ( 67 )

Mauve To R.H. number plate lamp ( 66 )
Mauve To L.H. number plate lamp ( 67 )
To boot lamp ( 63 )

Green To rear R.H. parking lamp ( or sidelamp ) ( 66 )
OPERATION N 0 DV. 510-00 b: Arrangement of the electrical installation. Op. DV. 510-00 b 1
DV
September 1967 December 1967
SCHEDULE OF PARTS
1. Front R.H. direction indicator lamp 33. Engine oil pressure warning lamp
2. Front R.H. headlamp 34. Charge warning lamp
3. Front R.H. auxiliary Q.I. headlamp 35. Parking lamp switch
4. Second country horn 36. Clock
5. First country horn 37. Interior lamp switch
6. Front L.H. auxiliary Q.I. headlamp 38. Q.I. headlamp switch
7. Front L.H. Headlamp 39. Lighting and horns switch
8. Front L.H. direction indicator lamp 40. Water thermometer
9. Voltage regulator relay 41. Headlamp main beam warning lamp
10. Starter motor relay 42. Dashboard illumination lamp
11. Battery 43. Brake pressure switch warning lamp
12. Starter motor 44. Fuel gauge
13. Alternator 45. Direction indicator warning lamp
14. Front heating blower motor 46. Direction indicator commutator
15. Security valve switch (brakes) 47. Rheostat for dashboard and clock
16. Windscreen wiper motor 48. Rheostat for fuel gauge unit
17. R.H. fuse box 49. Interior lamp
18. Terminal for accessories 50. Boot lamp
19. Front R.H. Q.I. headlamp relay 51. Boot lamp switch
20. Front L.H. Q.I. headlamp relay 52. Rear R.H. direction indicator lamp
21. Thermal sensor 53. R.H. number plate lamp, rear lamp and stop lamp
22. Engine oil pressure switch 54. L.H. number plate lamp, rear lamp and stop lamp
23. Distributor 55. Rear L.H. direction indicator
24. Stoplamp switch
25. Ignition coil
56. Rear heating switch
57. Rear heating blower motor
} optional
heating -59ºF (15ºC)
26. L.H. fuse box

27. Switch for interior lamp operated by front R.H. door
58 « SANOR » relay for horn compressor
59 Horn compressor optional } optional
28. Switch for interior lamp operated by front L.H. door

29. Front heating switch
60. Switch for fresh air blower motor
61. Fresh air blower motor } optional
30. Ignition switch

31. Starter motor relay switch
32. Windscreen wiper motor
OPERATION No DV 510-00 b: Arrangement of the electrical installation. Op. DV. 510-00 b 3
Wire Colour
Harness of Wiring schedule.
Nº
ends
Front 1 Red Starter relay ( 10 )

Red To switch ( 31 ) for starter relay
Front 2 Black Starter relay ( 10 ) ( not disconnectible )
Black To voltage regulator + terminal ( 13 )
Yellow To R.H. fuse box ( 17) ( fuse box nº2 )
White To R.H. fuse box ( 17) ( fuse nº1 )
Black To switch for lighting and horns ( 39 )
Black To relay ( 19 ) for R.H.. Q.I. headlamp ( terminal 1 )
Black To relay ( 20 ) for L.H. Q.I. headlamp ( terminal 1 )
Yellow To voltage regulator relay ( 9 ) ( terminal « EXC » )
Front 4 White Alternator ( 13 ) ( terminal R )
White To voltage regulator relay ( 9 ) ( terminal R)
Front 5 Red Voltage regulator relay ( 9 ) ( terminal L)
Front 6 Yellow R.H. fuse box ( 17 ) ( fuse nº2 )
Black To windscreen wiper motor ( 16 ) ( automatic stop )
Black To accessories terminal ( 18 )
Green To windscreen wiper switch ( 32 )
Front 7 White R.H. fuse box ( 17 ) ( fuse nº 1 )
Black To switch ( 35 ) for parking lamp
Violet To charge warning lamp ( 34 ) and engine oil pressure warning
lamp ( 33 )
Violet To front heating switch ( 29 )
Violet To rear heating ( - 59ºF ) switch ( 56 )
Violet To fresh air blower motor switch ( 60 )
Front 12 Blue Direction indicator switch ( 46 )
Violet To front R.H. wing junction
OPERATION Nº DV 510-00 b : Arrangement of the electrical installation. Op. DV. 510-00 b 5
Wire Colour
Nº
ends
Front 13 White Switch ( 46 ) for direction indicators
Violet To front L.H. wing junction
Front 14 Green Switch ( 46 ) for direction indicators

Green To warning lamp ( 45 ) for direction indicators

Brown To pressure switch ( 15 ) for security valve



White To feed wire for engine oil pressure switch ( 22 )
Front 19 Blue Switch ( 39 ) for lighting and horns

Blue To front L.H. wing junction
Front 20 White Switch ( 39 ) for lighting and horns.

White To front L.H. wing junction
Front 21 Yellow Switch ( 39 ) for lighting and horns

Yellow To switch ( 38 ) for auxiliary headlamps
Yellow To front R.H. junction
Yellow To front L.H. junction
Blue To main beam warning lamp ( 41 )
Front 22 Yellow Switch ( 38 ) for auxiliary headlamps

Yellow To front R.H. auxiliary headlamp relay ( 19 ) ( terminal 3 )
Yellow To front L.H. auxiliary headlamp relay ( 20 ) ( terminal 3 )
Front 23 White Front R.H. auxiliary headlamp relay ( 19 ) ( terminal 2 )

Mauve To front R.H. junction
Front 24 White Front L.H. auxiliary headlamp relay ( 20 ) (terminal 2 )

Mauve To front L.H. junction
Flying lead 25 Mauve Earth ( on scuttle panel )

Mauve To front R.H. auxiliary headlamp relay ( 19 ) ( terminal 4 )
Mauve To front L.H. auxiliary headlamp relay ( 20 ) ( terminal 4 )
Front 26 Green Switch ( 39 ) for lighting and horns

Green To front R.H. junction
Green To front L.H. junction
Front 27 Mauve Switch ( 39 ) for lighting and horns

Yellow To L.H. fuse box (26 )
Front 28 Yellow L.H. fuse box ( 26 )

Red To rheostat ( 47 ) for instrument panel lighting
Blue To switch ( 35 ) for parking lamps
Front 29 Red Rheostat ( 47 ) for instrument panel lighting

Red To lamps ( 42 ) lighting instrument panel
Wire Colour
Nº
ends
Front 30 Red Switch (35) for parking lamps.
Red To front R.H. junction

Red To front L.H. junction
Front 32 Brown Switch (37) for interior lamps

To switch (27) on front R.H. door pillar
To switch (28) on front L.H. door pillar

Mauve To blower motor (14)

Brown To starter motor relay switch (31)
Brown To interior lamp switch (37)
To clock (36)

Red To distributor (23)

Blue To R.H. direction indicator (1)

Yellow To front R.H. headlamp (2) (main beam

Mauve To auxiliary headlamp (3)

Green To front R.H. headlamp (2) (dip)

Red To front R.H. headlamp (2) (sidelamp - parking lamp)

Brown To R.H. direction indicator (1)
Brown To front R.H. headlamp (2)
Brown To auxiliary headlamp (3)

Blue To L.H. direction indicator (8)

Blue To first country horn (5)

White To second country horn (4)

Yellow To front L.H. headlamp ( 7) (main beam)

Mauve To auxiliary headlamp (6)

Green To front L.H. headlamp (7) (dip)

To front L.H. headlamp (7) (sidelamp - parking lamp)
Wire Colour
Nº
ends
To L.H. direction indicator ( 8 )
To front L.H. headlamp ( 7 )
To secondary headlamp ( 6 )

Black To interior lamp ( 49 )

Blue To rear R.H. direction indicator light ( 52 )

Blue To rear L.H. direction indicator light ( 55 )

Red To rear R.H. stoplamp ( 53 )
Red To rear L.H. stoplamp ( 54 )

Mauve To L.R. number plate lamp ( 53 )
Mauve To R.H. number plate lamp ( 54 )
To boot lamp ( 50 )

Green To parking .lamp or rear R.H. lamp ( 53 )

Green To parking lamp or rear L.H. lamp ( 54 )

Brown Interior lamp ( 49)
Rear 38 Yellow Fuel gauge ( 44 )

Yellow To fuel gauge rheostat ( 48 )
Rear 39 Grey
Red
Rear heating ( -59º F ) switch ( 56 )
To blower motor ( 57 ) for rear heating ( -59º F ) } Option
OPTIONAL FITTINGS
1 ) An air horn is fitted if desired
Flying lead 40 Black Voltage regulator ( 9 ) ( terminal « BAT » )
Black To horn harness junction
Compressor 41 Black Horn harness junction

Horn Black To relay « SANOR » ( 58 ) ( terminal 1 )
Compressor 42 White Second road horn (4 )

Horn Yellow To relay « SANOR » ( 58 ) ( terminal 3 )
Compressor 43 White Relay « SANOR » ( 58 ) ( terminal 2 )

Horn White To compressor ( 59 )
Compressor 44 Brown Earth

Horn Mauve To relay « SANOR » ( 58 ) ( terminal 4 )
2) A fresh air blower is fitted if desired
9 Violet A violet jumper lead ( 9 ) feeds switch ( 60 )
Flying lead 45 Mauve Fresh air blower switch ( 60)

Mauve To fresh air blower ( 61 )
OPERATION Nº DX 510-00 c : Arrangement of the electrical installation. Op. DX. 510-00 c 3
The assembly of electrical equipment of the DX 510-00 c differs from that of the DX 510-00 b in that :
1 - The relay ( 27 ) for the RH ( 3 ) and LH ( 7 ) auxiliary headlamps replaces the two relays ( 27 ) and ( 28 ).
The feeds leads Mv 25 for the RH ( 3 ) and LH ( 7 ) auxiliary headlamps replace leads Mv 25 and Mv 26.
2 - The switches ( 34 ) and ( 35 ) on the front RH and LH door pillars have been modified.
- Feed leads Bc 34 replace feed leads 34.
- The two earth leads Mr 48 did not exist before.
3 - Since February 1968 an earth lead 49 has been fitted to the windscreen wiper motor ( 23 ). One end is
fixed to the windscreen wiper motor flange assembly screw, and the other end to the LH securing stud on
the windscreen washer reservoir support.
OPERATION N 0 DX. 510-00 d: Arrangement of the electrical installation. Op. DX. 510-00 d 1
DX - DJ
October 1968 January 1969
SCHEDULE OF PARTS
1. Front RH direction indicator 35. Front heating switch

2. Front RH headlamp 36. Interior lamps switch
3. Auxiliary RH QI headlamp 37. Parking lamps switch
4. RH country horn 38. Clock
5. LH country horn 39. Starter motor relay switch
6. First country horn 40. Switch for lighting and QI headlamps
7. Auxiliary LH QI headlamp 41. Ignition switch with anti-theft lock
8. Front LH headlamp 42. Water thermometer
9. Front LH direction indicator 43. Headlamp warning lamp
10. Voltage regulator relay 44. Dashboard lighting switch
11. Starter motor relay 45. Brake pressure switch warning lamp
12. Battery 46. Brake pad wear warning lamp
13. RH brake unit 47. Fuel gauge
14. Starter motor 48. Direction indicator warning lamp
15. Alternator 49. Flasher unit
16. LH brake unit 50. Switch for direction indicators, headlamp flasher,
17. Front heating blower motor and horn
18. Screen washer pump 51. Switch for windscreen wipers and screenwasher
19. Windscreen wiper motor 52. Rheostat for dashboard lamps and clock
20. Accessories terminal 53. RH interior lamp
21. Headlamp relay 54. Rheostat for fuel gauge
22. QI headlamp relay 55. LH interior lamp
23. Brake pressure switch 56. Boot lamp
24. Thermal sensor 57. Boot lamp switch
25. Stoplamp switch 58. Rear RH direction indicator
26. Engine oil pressure switch 59. Number plate lamp, rear and stop lamps, RH
27. Distributor 60. Number plate lamp, rear and stop lamps, LH
28. Ignition coil 61. Rear LH direction indicator
29. Fuse box OPTIONAL FITTINGS

30. Front RH door switch for interior lamp 62. Rear heating switch ( FR-- 59ºF )
31. Front LH door switch for interior lamp 63. Rear heating blower motor ( FR - 59º F )
32. Cigar lighter 64. Air blower switch
33. Engine oil pressure warning lamp 65. Air ‘blower motor
34. Charge warning lamp 66. Compressor horn relay
67. Horn compressor
OPERATION Nº DX 510-00 d : Arrangement of the electrical installation. Op. DX. 510-00 d 3
Wire Colour
Nº
ends
Red to starter motor ( 39 ) relay switch
Front 2 Black Starter motor relay ( 11) ( non-disconnectible terminal )

Black to « + » terminal of alternator ( 15 )
Green fo fuse box ( 29 ) ( fuse nº 1 )
Red to fuse box ( 29 ) ( fuse nº 2 )
Blue to fuse box ( 29 ) ( fuse nº 3 )
Red to ignition switch ( 41 )
Black to lighting switch ( 40 )
Black to headlamp relay ( 21 )
Black to QI headlamp relay ( 22 )
Black to switch ( 50 ) for headlamp flasher and horn
Front 3 Yellow Alternator ( 15 ) ( terminal «EXC» )

Yellow to voltage regulator relay ( 10 ) ( terminal R )

White to voltage regulator relay ( 10 ) ( terminal R )
Front 5 Red Voltage regulator relay ( 10 ) ( terminal L )

Grey to charge warning lamp ( 34 )
Brown to starter motor relay switch ( 39 )
Front 6 Green Fuse box ( 29 ) ( fuse nº 1 )

Black to ignition switch ( 41 )
Front 7 Red Fuse box ( 29 ) ( fuse nº 2 )

Black to windscreen wiper motor ( 19 )
Black to cigar lighter ( 32 )
Black to accessory terminal ( 20 )
Black to windscreen wiper switch ( 51 )
Black to clock ( 38 )
Red to stop lamp ( 25 ) switch
Front 8 Blue Fuse box ( 29 ) ( fuse nº 3 )

Black to parking lamp switch ( 37 )

Viol et to Voltage regulator relay ( 10 ) ( terminal BOB )
Violet to engine oil pressure warning lamp ( 33 )
Violet to charge warning lamp ( 34 )
Viol et to front heating switch ( 35 )
Violet to thermometer ( 42 )
Violet to fuel gauge ( 47 )
to front brake pad wear warning lamp ( 46 )
to brake pressure switch warning lamp ( 45 )
Black to flasher unit ( 49 ) « + » terminal
Violet to switch ( 62 ) for rear heating ( FR - 59º F )
Violet to fresh air blower switch ( 64 )
Wire Colour
Nº
ends
Front 10 White Windscreen wiper switch ( 51 )
White to windscreen wiper motor ( 19 )

Red to windscreen wiper motor ( 19 )

Blue to windscreen wiper. motor ( 19 )
Front 13 Violet Screen washer switch ( 51 )

Red to screen washer pump ( 18 )

Violet to front right wing junction
Front 15 Yellow Direction indicator switch ( 50 )

Violet to front LH wing junction
Direction 16 Violet Flasher unit ( 49 )

indicator switch to direction indicator switch ( 50 )
Front 17 Green Flasher unit ( 49 )

Green to direction indicator warning lamp ( 48 )

Brown to brake pressure switch ( 23 )
Front 19 Grey Front brake Fad Wear warning lamp ( 46 )

Grey to front left wing junction

Blue to feed wire for thermal sensor ( 24 )
Front 21 Red Engine oil pressure warning lamp ( 33 )

Whit- to feed wire for engine oil pressure switch ( 26 )

Front 23 Blue Horn switch ( 50 )

Blue to front left wing junction
Front 24 White Horn switch ( 50 )

White to front left wing junction
Front 25 Yellow Lighting switch ( 40 )

Yellow to headlamp relay ( 21 ) ( terminal 3 )
Wire Colour
Nº
ends
Front 26 White Headlamp relay ( 21) ( terminal 2 )
Yellow to front right wing junction
Yellow to front left wing junction
Brown to headlamp flasher switch ( 50 )
Blue to headlamp warning lamp ( 43 )
Front 27 Green Lighting switch ( 40 )

Green to front right wing junction
Green to front left wing junction
Front 28 Mauve Lighting switch ( 40 )

Yellow to fuse box ( 29 ) ( fuse nº 4)
Front 29 Yellow Fusebox (29) ( fuse nº 4 )

Red to dashboard lighting and clock rheostat ( 52 )
Blue to parking light switch ( 37 )
Front 30 Red Dashboard lighting and clock rheostat ( 52 )

Red to dashboard lamps ( 44 )
Red to clock lamp ( 38 )

Red to front right wing junction

Red to front left wing junction
Front 33 Red QI headlamp switch ( 40 )

Yellow to QI headlamp relay ( 22 ) ( terminal 3 )
Front 34 White QI headlamp relay ( 22 ) ( terminal 2 )

Mauve to front left junction
Mauve to front right junction

Violet to ignition coil ( 28 )

Mauve to heater blower ( 17 )
Front 37 Brown Rear junction

Black to interior lamp switch ( 36 )
White to front left door pillar switch ( 36 )
White to front right door pillar switch ( 30 )
Front 38 Brown Joint earth

Brown to screen washer pump ( 18 )
Wire Colour
Nº
ends
Front 38 Brown to windscreen wiper motor ( 19 )
Brown to front RH door pillar switch ( 30 )
Brown to front LH door pillar switch ( 31 )
Brown to interior lamp ( 36 )
to clock ( 38 )
Mauve to headlamp relay ( 21 ) ( terminal 4 )
Mauve to QI headlamp relay ( 22 ) ( terminal 4 )
Flying lead 39 Mauve Fresh air blower motor ( 64 )

Mauve to blower motor ( 65 )

Red to distributor ( 27 )
Flying lead 41 Green Starter motor relay ( 11)

Black to horn compressor ( 66 ) ( terminal 1 )
Air horn 42 White RH road horn ( 4 )

White to link wire
Yellow to « Sanor » relay ( 66 ) ( terminal 3 )
Air horn 43 White « Sanor » relay ( 66 ) ( terminal 2)

White to compressor ( 67 )
Air horn 44 Brown « Sanor » relay ( 66 ) ( terminal 4 )

Brown to compressor ( 67 )
Brown to earth
RH Front 14 Violet Front RH junction

Blue to RH direction indicator ( 1 )
RH Front 26 Yellow Front RH junction

Yellow to RH front headlamp ( 4 ) ( main beam )
RH Front 27 Green Front RH junction

Green to RH front headlamp ( 2 ) ( dipped beam)
RH Front 31 Red Front RH junction

Red to RH front headlamp ( 2 ) ( side lamp - parking lamp )
RH Front 34 Mauve Front RH junction

Mauve to RH auxiliary headlamp ( 3 )
RH Front 45 Brown Earth

Brown to front RH direction indicator ( 1 )
Brown to front headlamp ( 2 ) ( side lamp )
Brown to front RH headlamp ( 2 ) ( main and dipped beam )
Brown to RH auxiliary headlamp ( 3 )
Wire Colour
Nº
ends
LH Front 15 Violet Front LH junction
Blue to front LH direction indicator ( 9 )
LH Front 19 Grey Front LH junction

Grey to front brake pad harness ( 13 ) and ( 16 )
LH Front 23 Blue Front LH junction

Blue to town horn ( 6 )
LH Front 24 White Front LH junction

White to country horn ( 5 ) and ( 4 )
LH Front 26 Yellow Front LH junction

Yellow to front LH headlamp ( 8 ) ( main beam )
LH Front 27 Green Front LH junction

Green to front LH headlamp ( 8 ) ( dipped beam )
LH Front 32 Red Front LH junction

Red to front LH headlamp ( 8 ) ( sidelamp - parking lamp )
LH Front 34 Mauve Front LH junction

Mauve to auxiliary LH headlamp ( 7 )
LH Front 46 Brown Earth

Brown to front LH direction indicator ( 9 )
Brown to front LH headlamp ( 8 ) ( sidelamp )
Brown to front LH headlamp ( 8 ) ( main and dipped beam )
Brown to auxiliary headlamp ( 7 )
Flying lead 19 Grey Front RH brake unit ( 13 )

Grey to front LH brake unit ( 16 )

Black to RH ( 53 ) and LH ( 58 ) interior lamps

Blue to rear RH direction indicator ( 58 )

Blue to rear LH direction indicator ( 61 )

Red to rear RH stoplamp ( 59 )
Red to rear LH stoplamp ( 60 )

Mauve to RH number plate lamp ( 59 )
Mauve to LH number plate lamp ( 60 )
to boot lamp ( 56 )
Wire Colour
Nº
ends
Green to rear RH parking lamp ( or tail lamp ) ( 59 )

Green to rear LH parking lamp ( or tail lamp ) ( 60 )

Brown to RH ( 53 ) and LH ( 55 ) interior lamps

Yellow to fuel gauge rheostat ( 54 )
Rear 48 Grey Rear heating ( FR - 59º F ) switch ( 62 )

Red to blower motor ( 63 ) for rear heating ( FR - 59º F )
OPERATION N 0 DY. 510-00 d: Arrangement of the electrical installation. Op. DY. 510-00 d 1
( fixed auxiliary headlamps )
DY - DL - DV
September 1968 January 1969
PART SCHEDULE
1. Front RH direction indicator 36. Parking lamp switch

2. Front RH headlamp 37. Clock
3. Auxiliary RH Q.I. Headlamp 38. Starter motor relay switch
4. RH country horn 39. Lighting switch
5. LH country horn 40. Ignition switch with anti-theft
6. First country horn 41. Water thermometer
7. Auxiliary LH Q.I. headlamp 42. Headlamp warning lamp
8. Front LH headlamp 43. Dashboard lamp
9. Front LH direction indicator 44. Brake pressure switch warning lamp
10. Voltage regulator relay 45. Front brake pad wear warning lamp
11. Starter motor relay 46. Fuel gauge
12. Battery 47. Direction indicator warning lamp
13. Right brake unit 48. Flasher unit
14. Starter motor 49. Switch for direction indicators with headlamp
15. Alternator flasher and horn
16. Left brake unit 50. Switch for windscreen wiper and screenwasher
17. Front heating blower motor 51. Rheostat for dashboard and clock lamps
18. Screen washer pump 52. R.H. interior lamp
19. Windscreen wiper motor 53. Rheostat for fuel gauge
20. Accessory terminal 54. LH interior lamp
21. Auxiliary headlamp relay 22 55. Boot lamp
22. Brake pressure switch 56. Boot lamp switch
23. Thermal sensor 57. Rear RH direction indicator
24. Stop lamp switch 58. Number plate lamp, rear and stop lamp R.H.
25. Engine oil pressure switch 59. Number plate lamp, rear and stop lamp R.H.
26. Distributor 60. Rear LH direction indicator
27. Ignition coil

OPTIONAL FITTINGS
28. Fuse box
29. Front RH door pillar switch 61. Rear heating switch ( FR - 59ºF )
30. Front LH door pillar switch 62. Rear heating blower ( FR - 59º F )
31. Cigar lighter 63. Air blower switch
32. Engine oil pressure warning lamp 64. Air blower
33. Charge warning lamp 65. Horn compressor relay
34. Front heating switch 66. Horn compressor
35. Interior lamp switch
OPERATION No DY 510-00 d : Arrangement of the electrical installation. Op. DY. 510-00 d 3
(fixed auxiliary headlamps)
Wire Colour
Nº
ends
Red To starter motor relay switch ( 38 )
Front 2 Black Starter motor relay ( 11 ) ( non-disconnectible terminal )

Black To + ve terminal of alternator ( 15 )
Green To fuse box ( 28 ) ( fuse nº 1 )
Red To fuse box ( 28 ) ( fuse nº 2 )
Blue To fuse box ( 28 ) ( fuse nº 3 )
Black To lighting switch ( 39 )
Black To auxiliary headlamp relay ( 21 )
Black To headlamp flasher and horn switch ( 49 )

Yellow To voltage regulator ( 10 ) ( terminal « EXC » )

White To voltage regulator ( 10 ) ( terminal « R » )
Front 5 Red Voltage regulator relay ( 10 ) ( terminal « L » )

Grey To charge warning lamp ( 33 )
Brown To starter motor relay switch ( 38 )
Front 6 Green Fuse box ( 28 ) ( fuse nº 1 )

Front 7 Red Fuse box ( 28 ) ( fuse nº 2 )

Black To wind screw wiper motor ( 19 )
Black To cigar-lighter ( 31 )
Black To accessory terminal ( 20 )
Black To windscreen wiper switch ( 50 )
Front 8 Blue Fuse box ( 28 ) ( fuse nº 3 )


Violet To engine oil pressure warning lamp ( 32 )
Violet To front heating switch ( 34 )
To front brake pad wear warning lamp ( 45 )
Black To flasher unit ( 48 ) ( + ve terminal )
Violet To rear heating switch ( 61 ) ( FR - 59ºF )
Violet To fresh air blower switch ( 63 )
Wire Colour
Nº
ends
Front 10 White Windscreen wiper switch ( 50 )
White To windscreen wiper motor ( 19 )


Front 13 Violet Screen washer switch ( 50 )

Red To screen washer pump ( 18 )

Violet To front left wing junction
Front 15 Yellow Direction indicator switch ( 49 )

Violet To front right wing junction
Direction indica- 16 Violet Flasher unit ( 48 ) ( terminal c )

tor switch To direction indicator switch ( 49 )
Front 17 Green Flasher unit ( 48 ) ( terminal R )


Brown Brake pressure switch ( 22 )
Front 19 Grey Front brake pad wear warning lamp ( 45 )

Grey To front left wing junction


Red To feed wire for engine oil pressure switch ( 25 )

Front 23 Blue Horn switch ( 49 )

Blue To front left wing junction
Front 24 White Horn switch ( 49 )

White To front left wing junction.
Wire Colour
Nº
ends
Yellow To auxiliary headlamp relay ( 21 ) ( terminal 3 )
Yellow To front right wing junction
Yellow To front left wing junction
Front 26 White Secondary headlamp relay ( 21) ( terminal 2 )

Brown To headlamp flasher ( 49 )
Mauve To front right wing junction
Mauve To front left wing junction
Blue To headlamp warning lamp ( 42 )
Front 27 Green Lighting switch ( 39 )

Green To front right wing junction
Green To front left wing junction
Front 28 Mauve Lighting switch ( 39 )

Yellow To fusebox ( 28 ) ( fuse nº 4)
Front 29 Yellow Fuse box ( 28 ) ( fuse no 4 )

Mauve To dashboard and clock lamp rheostat ( 51 )
Front 30 Red Dashboard and clock lamp rheostat ( 51 )

Red To dashboard lamp ( 43 )

Red To front right wing junction

Red To front right wing junction


Front 35 Brown Rear junction

Black To interior lamp switch ( 35 )
White To front RH door pillar switch ( 29 )
White To front LH door pillar switch ( 30 )
Wire Colour
Nº
ends
Front 36 Brown Joint earth
Brown To screen washer pump ( 18 )
Brown To windscreen wiper motor ( 19 )
Brown To front RH door switch ( 29 )
Brown To front LH door switch ( 30 )
To clock ( 37 )
Mauve To auxiliary headlamp relay ( 21 ) ( terminal 4 )
Flying- lead 37 Mauve Fresh air blower switch ( 63 )


Red To ignition ( 26 )
Flying lead 39 Green Starter motor relay ( 11 )

Black To horn compressor relay ( 65 ) ( terminal 1 )
Air Horn 40 White Road horn RH ( 4 )

White To link wire
Yellow To relay ( 65 ) ( terminal 3 )
Air Horn 41 White Relay ( 65 ) ( terminal 2 )

White To compressor ( 66 )
Air Home 42 Mauve Relay ( 65 ) ( terminal 2 )

To earth
RH Front 14 Violet RH front junction

Blue To RH direction indicator ( 1 )
RH Front 25 Yellow RH front junction

Yellow To front RH headlamp ( 2 ) ( main beam )
RH Front 26 Mauve RH front junction

Mauve To auxiliary RH headlamp ( 3 )
RH Front 27 Green RH front junction

Green To RH front headlamp ( 2 ) ( dipped beam )
RH Front 31 Red RH front junction

Red To front RH headlamp ( 2 ) ( sidelamp - parking lamp )
RH Front 43 Brown Earth

Brown To RH front direction indicator ( 1 )
Brown To RH front headlamp ( 2 ) ( sidelamp )
Brown To RH front headlamp ( 2 ) ( main and dipped beam )
Brown To auxiliary RH headlamp
Wire Colour
Nº
ends
LH Front 15 Violet LH front junction
Blue To front LH direction indicator ( 9 )
LH Front 19 Grey LH front junction

Grey To front brake pad harness ( 13 ) and ( 16 )
LH Front 23 Blue LH front junction

Blue To main country horn ( 6 )
LH Front 24 White LH front junction

White To secondary country horns ( 4 ) and ( 5 )
LH Front 25 Yellow LH front junction

Yellow To front LH headlamp ( 8 ) ( main beam )
LH Front 26 Mauve LH front junction

Mauve To secondary LH headlamp ( 7 )
LH Front 27 Green LH front junction

Green To front LH headlamp ( 8 ) ( dipped beam )
LH Front 32 Red LH front junction

Red To front LH headlamp ( 8 ) ( sidelamp - parking lamp )
LH Front 44 Brown Earth

Brown To front LH direction indicator ( 9 )
Brown To front LH headlamp ( 8 ) ( sidelamp )
Brown To front LH headlamp ( 8 ) ( main and dipped beam )
Brown To secondary LH headlamp ( 7 )
Flying lead 19 Grey Front RH brake unit ( 13 )

Grey To front LH brake unit ( 16 )
Rear 7 Black Rear junction:

Black To RH ( 52 ) and LH ( 54 ) interior lamps
Rear 14 Blue Rear junction.

Blue To rear RH direction indicator ( 57 )

Blue To rear LH direction indicator ( 60 )

Red To RH rear stop lamp.( 58 )
Red To LH rear stop lamp ( 59 )

Mauve To RH number plate lamp ( 58 )
Mauve To LH number plate lamp ( 52 )
To boot lamp ( 55 )
Wire Colour
Nº
ends
Green To rear RH parking ( or tail ) lamp ( 58 )

Green To rear LH parking ( or tail ) lamp ( 59 )

Brown To RH ( 52 ) and LH ( 54 ) interior lamps

Yellow To fuel gauge rheostat ( 53 )
Rear 46 Grey Rear heating switch ( 61 ) ( FR -59ºF )

Red To rear heating blower motor ( 62 ) ( FR -59°F )
OPERATION Nº DY 510-00 e : Arrangement of the electrical installation. Op. DY. 510-00 e 5
The assembly series DY. 510-00e differs from the previous series DY. 510-00d in the following ways
corresponding with page 7 of the latter.
Wire Colour
Nº
ends
and Red Lighting switch ( 39 )
Yellow to main headlamp relay (21 ) ( terminal 3 )
Yellow to relay ( 21 )
White
Blue to headlamp warning lamp ( 42 )
Mauve to front right wing junction
Mauve to front left wing junction
Front 26 White Main headlamp relay ( 21 ) ( terminal 2 )
Brown to headlamp flasher switch ( 49 )
Yellow to front right wing junction
Yellow to front left wing junction
RH Front 25 Mauve RH front junction
Mauve to RH auxiliary headlamp ( 3 )
RH Front 26 Yellow RH front junction
Yellow to RH front headlamp ( 2 ) ( main beam )
LH Front 25 Mauve LH front junction
Mauve to LH auxiliary headlamp ( 7 )
LH Front 26 Yellow LH front junction
Yellow to LH front headlamp ( 8 ) ( main beam )

OPERATION N o DX. 510-00 f : Arrangement of the electrical installation. Op. DX. 510-00 f 3
MARKING OF PARTS
l - Front R.H. direction indicator. 30 - Terminal for accessories.
2 - Front R.H. headlamp. 31 - Flasher unit.
3 - Front R.H. auxiliary headlamp. 32 - Starter motor relay switch (DX - DY).
4 - R.H. country horn. 33 - Relay for headlamps.
5 - L.H. country horn. 34 - Rheostat for lamps lighting instrument panel.
6 - First country horn. 35 - Glove compartment lighting (Pallas)
7 - Front L.H. auxiliary headlamp. 36 - Cigar lighter.
8 - Front L.H. headlamp. 37 - Switch for heated rear window (optional).
9 - Front L.H. direction indicator. 38 - Switch for heating.
10 - Front R.H. brake unit. 39 - Clock (except D.V.).
11 - Solenoid starter motor. 40 - Switch for interior lamps.
12 - Alternator. 41 - Switch for parking lamps.
13 - Coolant temperature thermal switch. 42 - Lighting for heating control (Pallas)
14 - Front L.H. brake unit. 43 - Lighting switch.
15 - Relay -tension regulator unit. 44 - Warning lamp cluster.
16 - Starter motor relay. 45 - Switch for direction indicators.
17 - Heating ( -5º C) (41º F) 46 - Switch for windscreen wiper and washer.
18 - Battery. 47 - Ignition switch.
19 - Switch on front R.H. pillar. 48 - R.H. lateral interior lamp.
20 - Windscreen washer pump. 49 - Fuel gauge sender.
21 - Windscreen wiper motor. 50 - Heated rear window (optional).
22 - Brake pressure switch (DX - DJ - DY) 51 - L.H. lateral interior lamp.
23 - Stop lamp switch. 52 - Boot lamp.
24 - Distributor. 53 - Rear R.H. interior lamp (DX - DJ - DY except Pallas).
25 - Engine oil pressure switch. 54 - Rear L.H. interior lamp (DX - DJ - DY except Pallas).
26 - Ignition coil. 55 - Rear R.H. direction indicator.
27 - Fuse box. 56 - Rear R.H. number plate lamp, stop lamp and rear lamp.
28 - Security valve pressure switch (DT - DV), 57 - Rear L.H. number plate lamp, stop lamp and rear lamp.
29 - Switch on front L.H. door pillar. 58 - Rear L.H. direction indicator.

OPERATION No DX 510-00 f : Arrangement of the electrical installation. Op. DX. 510-00 f 5
Wire Colour
Nº
ends
White to starter motor switch (32) or (47)
Front 2 Black Starter relay (16) (non - disconnectable terminal)

Black to « + » alternator terminal (12)
Green to fuse box (27) (fuse Nº 1)
Red to fuse box (27) (fuse Nº 2)
Blue to fuse box (27) (fuse Nº 3)
Red to ignition switch (47)
Black to headlamp relay (33)
Front 3 Brown Starter switch (32) or (47)

Red to relay-tension regulator unit (15) (terminal L)

Black to ignition switch (47)
Black to cigar lighter (36)
Black to rear harness junction
Front 5 Red Fuse box (27) (fuse Nº 2)

Green to ignition switch (47)
Black to clock (39)
Front 6 Blue Fuse box (27) (fuse Nº 3)

Front 7 Blue Ignition switch (47)

Front 8 Yellow Ignition switch (47)

Black to switch (37) for heated rear window (optional)
Violet to relay-tension regulator unit (15) ( terminal « BOB » )
Black to flasher unit (31) (terminal « + » )
Front 9 Mauve Ignition switch (47)

Blue to heating switch (38)
Block to windscreen wiper switch (46)
Black to feed lead for warning lamp cluster (44) (yellow housing)

Red to warning lamp cluster (44) (tachometer) (yellow housing)
Front 11 Yellow Relay-tension regulator unit (15) ( terminal « EXC » )

Yellow to alternator (12) ( terminal « EXC » )
OPERATION No DX 510-00 f : Arrangement of the electrical installation. Op. DX. 510-00 f 7
Wire Colour
Nº
ends
Front 12 White Alternator (12) (terminal R)
White to relay -voltage regulator unit (15) (terminal R)
Front 13 Mauve Lighting switch (43)

Yellow to fusebox (27) (fuse Nº 4)
Mauve to lighting for heating controls (42)

Red to rheostat (34) for lamps lighting instrument panel
Green to warning lamp cluster (44) (green housing) (warning lamps)
Mauve to rear harness

Red to front R.H. wiring harness
Red to rear harness

Red to front L.H. wing harness
Green to rear harness
Front 17 Green Lighting switch (43)

Green to front R.H. wing junction
Front 18 Yellow Lighting switch (43)

Yellow to headlamp relay (33)
Front 19 Red Lighting switch (43)

Mauve to front L.H. wing junction
Mauve to front R.H. wing junction
Front 20 White Headlamp relay (33)

Blue to warning lamp cluster (44) (green housing) (main beam
Yellow to front L.H. wing harness warning lamp)
Yellow to front R.H. wing harness
Brown to direction indicator switch (45)
Front 21 Violet Flasher unit (31)

I?ed to direction indicator switch (45)
Front 22 White Switch for direction indicators (45)

White. to front L.H. wing harness

Blue to front L.H. wing harness

Green to warning lamp cluster (44) (white housing) (R.H. indicator
Violet to front R.H. wing harness warning lamp)
Blue to rear harness
OPERATION Nº DX 510-00 f : Arrangement of the electrical installation. Op. DX. 510-00 f 9
Wire Colour
Nº
ends
Front 25 Yellow Switch (45) for direction indicators
Yellow to warning lamp cluster (44) (white housing) (L.H. indicator
Violet to front L.H. wing harness warning lamp)
White to rear harness
Front 26 Mauve Windscreen wiper switch (46)

Red to windscreen washer pump (20)

Front 28 White Windscreen wiper switch (46)

White to windscreen wiper motor (21)

Front 30 Red Rheostat (34) for lamps lighting instrument panel

Green to warning lamp cluster lighting (44) (yellow housing)
Front 31 Mauve Switch (38) for heating

Mauve to heating -5ºC (-41º F) (17)
Front 32 Grey Switch (37) for heated rear window (optional)

Grey to rear harness
Red to warning lamp cluster (44) (green housing) (warning lamp for
heated window)
Violet to rear harness
Front 34 Brown Rear harness junction

White to switch on R.H. door pillar (19)
White to switch on L.H. door pillar (29)
Black to switch (40) for interior lamps
Front 35 Brown Warning lamp cluster (44) (white housing) (brake warning lamp)
Brown to pressure switch (22) or (28)
Front 36 Grey Warning lamp cluster (44) (green housing) (charge warning lamp)
3 Red to relay -voltage regulator unit (15) ( terminal L )

Front 37 Blue Warning lamp cluster (44) (white housing) ( water temperature
Blue to thermal switch (13) flying lead warning lamp)
Front 38 Grey Warning lamp cluster (44) (white housing) (brake pad wear
to front L.H. wing harness warning lamp)
Grey
Front 39 White Warning lamp cluster (44) (white housing) (oil pressure warning
White to flying lead for oil pressure switch (25) lamp)
Wire Colour
Nº
ends
Front 40 Brown Warning lamp cluster (44) (yellow housing) (fuel gauge receiver)
Yellow to rear harness
Flying lead 10 Red Coil (26) ( « RUP » terminal)

to distributor (24)
Flying lead 37 Blue Front harness junction (water temperature warning lamp)
to thermal switch (13)
Flying lead 39 White Front harness junction (oil pressure warning lamp)
to pressure switch (25)
Flying lead 5 Black Terminal for accessories (30)

Black to glove compartment lighting (35) (Pallas)
Flying lead 43 Earth for glove compartment lighting
Front 41 Joint earth (secured to flasher unit) (31)

Yellow to warning lamp cluster earth (44) (yellow housing).
Bare-galvanized to clock earth (39)
Brown to earth for windscreen wiper motor (21)
Brown to earth for windscreen washer pump (20)
Mauve to earth for headlamp relay (33)
Brown to earth for interior lamp switch (40)
Brown to earth for switch on R.H. door pillar (19)
Brown to earth for switch on L.H. door pillar (29)
Front R.H. 15 Red Front harness

Red to front R.H. headlamp (2) (sidelamp)
Front R.H. 17 Green Front harness

Front R.H. 19 Mauve Front harness

Mauve to R.H. auxiliary headlamp (3)
Front R.H. 20 Yellow Front harness

Front R.H. 24 Violet Front harness

Front R.H. 42 Brown Small unit joint earth

Brown to R.H. auxiliary headlamp (3)
Front L.H. 16 Red Front harness

Red to front L.H. headlamp (8) (sidelamp)
Wire Colour
Nº
ends
Front L.H. 17 Green Front harness
Front L.H. 19 Mauve Front harness

Mauve to auxiliary L.H. headlamp (7)
Front L.H. 20 Yellow Front harness

Front L;H. 22 White Front harness

White to horns (4) and (5)
Front L.H. 23 Blue Front harness

Blue to first horn (6)
Front L.H. 25 Violet Front harness

Blue to front L.H. direction indicator (9)
Front L.H. 38 Grey Front harness

Grey to flying lead for brake pads (DX-DJ)
Flying lead 38 Grey Front L.H. harness

Grey to brake pads (10) and (14)
Front L.H. 42 Brown Small unit joint earth

Brown to L.H. auxiliary headlamp (7)
Rear 4 Black Front harness junction

Black to interior lamps (48), (51), (53) and (54)
Rear 14 Mauve Front harness junction

to boot lamp (52)
Rear 15 Red Front harness junction

Green to rear R.H. number plate lamp (56)
Rear 16 Green Front harness junction

Green to rear L.H. number plate lamp (57)
Rear 24 Blue Front harness junction

Rear 25 White Front harness junction

Rear 32 Grey Front harness junction

to heated rear window (50) (optional)
Wire Colour
Nº
ends
Rear 33 Violet Front harness junction
Rear 34 Brown Earth for interior lamps (48), (51), (53) and (54)
Brown to front harness junction
Rear 40 Yellow Front harness junction

Yellow to fuel gauge transmitter (49)
Flying lead 44 Earth for heated rear window (50)
Flying lead 45 Earth for R.H. (56) and L.H. (57) number plate lamps
OPERATION No Dm. 510-00 : Arrangement of the electrical installation. Op. Dm. 510-00 1
VEHICLES WITH MANUAL GEARCHANGE

DJ, DJ.IE,- DV, DT April 1971
BULB TABLE
Norm
DESCRIPTION Quantity Base Type Voltage Power
French Intern.
Yellow
Headlamp-Dip 12 V 45/40 w R 136.15
1 P 45 t 41 selective
Yellow
2 P 45 t 41 12 V 45/40 w R 136.15
selective
Auxiliary headlamps or
2 P 14.5 s Quartz
12 V 55 w R 136.16
iodine
Front indicators P 25/l

Rear indicators 6 BA l5s/19 Pear-shaped 12 V 21 w R 136.12 P 25/l
Stop lights bulb
Rear side-lights
Number plate lamp 6 BA l5s/19 R 19.5 12 v 5w R 136.13 R 19/5
Spare bulb
Front side-lights 2 BA 9s T 8/4 12 v 4w R 136.33 T 8/4
DJ 4
Interior DV-DT 2 Festoon 12 v 7w R 136.05
lights
Pallas 2 BA 15s 12 v 15 w
Boot light Festoon C 11 12 v 5w R 136.14 C 11
On Pallas : lighting
- Heating control 2
- Glove box
Clock lamp 1 BA 9s T 8/2 12 v 2w R 136.34
Warning lamp cluster

Headlamp check light
Sidelight check light 3
Heated rear window
Warning lamp cluster

Other check lights 8 Wedge
base ø 10mm 14 v 3w
Dashboard lighting 2
OPERATION N o Dm. 510-00: Arrangement of the electrical installation. Op. Dm. 510-00 3
MARKING OF PARTS
1 - Front R.H. direction indicator. 31 - Flasher unit.
2 - Front R.H. headlamp. 32 - Starter motor relay switch (DX-DY).
3 - Front R.H. auxiliary headlamp. 33 - Relay for headlamps.
4 - R.H. country horn. (DJ) 34 - Rheostat for lamps lighting instrument panel.
5 - L.H. country horn. 35 - Glove compartment lighting (Pallas)
6 - First country horn. 36 - Cigar lighter.
7 - Front L.H. auxiliary headlamp. 37 - Switch for heated rear window (optional).
8 - Front L.H. headlamp. 38 - Switch for heating.
9 - Front L.H. direction indicator. 39 - Clock (except D.V.).
10 - Front R.H. brake unit. 40 - Switch for interior lamps.
11 - Solenoid starter motor. 41 - Switch for parking lamps.
12 - Alternator. 42 - Lighting for heating control (Pallas)
13 - Coolant temperature thermal switch. 43 - Lighting switch.
14 - Front L.H. brake unit. 44 - Warning lamp cluster.
15 - Relay-tension regulator unit. 45 - Switch for direction indicators.
16 - Starter motor relay. 46 - Switch for windscreen wipers and washers
17 - Heating (-5º C) (-41º F) 47 - Ignition switch.
18 - Battery. 48 - R.H. lateral interior lamp.
19 - Switch on front R.H. pillar. 49 - Fuel gauge sender.
20 - Windscreen washer pump. 50 - Heated rear window (optional).
21 - Windscreen wiper motor. 51 - L.H. lateral interior lamp.
22 - Brake pressure switch (DX-DJ -DV). 52 - Boot lamp.
23 - Stop lamp switch. 53 - Rear R.H. interior lamp (DJ except Pallas)
24 - Distributor. 54 - Rear L.H. interior lamp (DJ except Pallas)
25 - Engine oil pressure switch. 55- Rear R.H. direction indicator.
26 - Ignition coil. 56 - Rear R.H. number plate lamp, stop lamp and rear lamp.
27 - Fuse box. 57 - Rear L.H. number plate lamp, stop lamp and rear lamp.
28 - Security valve pressure switch (DT -DV), 58 - Rear L.H. direction indicator.
29 - Switch on front L.H. door pillar. 59 - Horn compressor relay (optional)
30 - Terminal for accessories. 60 - Horn compressor (optional)

4 OPERATION No Dm 510-00: Arrangement of the electrical installation. Op. Dm 510-00
Wire Colour
No
ends
Front 1 White Starter motor switch (47)

Red to starter motor lead
Front 2 Black “+ve ” terminal of the battery (18)

Black to « + » alternator terminal (12)
Green to fuse box (27) (fuse No 1)
Red to fuse box (27) (fuse No 2)
Blue to fuse box (27) (fuse No 3)
Red to ignition switch (47) (connector)
Black to flying lead junction (2) (near 45)
Black to headlamp relay (33)
Front 3 Brown Single lead (near 47)

Red to relay-tension regulator unit’(15) (terminal L)
Mauve to warning lamp cluster (44) (green casing) battery charge light

Black to ignition switch (47) (connector)
Black to cigar lighter (36)
Black to rear harness junction
Front 5 Red Fuse box (27) (fuse No 2)

Green to ignition switch (47) (connector)
Black to clock (39)
Front 6 Blue Fuse box (27) (fuse No 3)

Front 7 Blue Ignition switch (47) (connector)

Front 8 Yellow Ignition switch (47) (connector)

Black to switch (37) for heated rear window (optional)
Violet to relay-tension regulator unit (15) (terminal « BOB » )
Black to flasher unit (31) (terminal (« + » )
Front 9 Mauve Ignition switch (47) (connector)

Blue to heating switch (38)
Black to windscreen wiper switch (46) (connector)
Black to feed lead for warning lamp cluster (44) (yellow housing)
Front 10 Red Ignition coil (26)

Red to warning lamp cluster (44) (tachometer) (yellow housing)
Front 11 Yellow Relay voltage regulator unit (15) (terminal «EXC»)

Yellow to alternator (12) (terminal « EXC » )
Wire Colour
No
ends
Front 12 White Alternator (12) (terminal R)

White to relay-voltage regulator unit (15) (terminal R)
Front 13 Mauve Lighting switch (43)

Yellow to fusebox (27) (fuse No 4)
Mauve to lighting for heating controls (42) (Pallas)
Front 14 Yellow Fuse box (27) (fuse No 4)

Red to rheostat (34) for lamps lighting instrument panel
Black to warning lamp cluster (44) (green housing) (warning lamps)
Mauve to rear harness

Red to front R.H. wing harness
Red to rear harness

Red to front L.H. wing harness
Green to rear harness
Front 17 Green Lighting switch (43)(dipped)

Green to front L.H. wing harness
Green to front R.H. wing harness
Front 18 Yellow Lighting switch (43)

Yellow to headlamp relay (33)
Front 19 Red Lighting switch (43) (auxiliary headlamps)

Mauve to front L.H. wing harness
Mauve to front R.H. wing harness
Front 20 White Headlamp relay (33)

Blue to warning lamp cluster (44) (green housing) (main beam
Yellow to front L.H. wing harness warning lamp)
Yellow to front R.H. wing harness
Brown to direction indicator switch (45)
Front 21 Violet Flasher unit (31)

Red to direction indicator switch (45)
Front 22 White Switch for direction indicators (45)

White to front L.H. wing harness

Blue to front L.H. wing harness

Green to warning lamp cluster (44) (white housing) (R.H. indicator
warning lamp)
Violet to front R.H. wing harness
Blue to rear harness
6 OPERATION No Dm 510-00: Arrangement of the electrical installation. Op. Dm 510.00
Wire Colour
No
ends
Front 25 Yellow Switch (45) for direction indicators

Yellow to warning lamp cluster (44) (white housing) (L.H. indicator
warning lamp)
Violet to front L.H; wing harness
White to rear harness
Front 26 Mauve Windscreen wiper switch (46)

Red to windscreen washer pump (20)
Front 27 Red Windscreen wiper switch (46) (connector)

Front 28 White Windscreen wiper switch (46) (connector)

White to windscreen wiper motor (21)
Front 29 Blue Windscreen wiper switch (46)(connector)

Front 30 Red Rheostat (34) for lamps lighting instrument panel

Green to warning lamp cluster lighting (44) (yellow housing)
Front 31 Mauve Switch (38) for heating

Mauve to heating -5º C (-41º F) (17)
Front 32 Grey Switch (37) for heated rear window (optional)

Grey to rear harness
Red to warning lamp cluster (44) (green housing) (warning lamp for
heated window)

Violet to rear harness
Front 34 Brown Rear harness junction

White to switch on R.H. door pillar (19)
White to switch on L.H. door pillar (29)
Black to switch (40) for interior lamps
Front 35 Brown Warning lamp cluster (44) (green housing) (brake warning lamp)
Brown to brake pressure switch (DJ) (22) or (28) security valve (DT,DV)
Front 37 Blue Warning lamp cluster (44) (white housing) (water temperature
warning lamp)
Blue to thermal switch (13) flying lead
Front 38 Grey Warning lamp cluster (44) (white housing) (brake pad wear
warning lamp)
Grey to front L.H. wing harness
Front 39 White Warning lamp cluster (44) (white housing) (oil pressure warning
lamp)
White to flying lead for oil pressure switch (25)
Wire Colour
No
ends
Front 40 Brown Warning lamp cluster (44) (yellow housing) (fuel gauge receiver)
Yellow to rear harness
Front L 41 Joint earth (securing of indicator light cluster 31)

Yellow to warning lamp cluster (44) (yellow housing)
stripped - to clock earth (39)
galvanized
Brown to wiper motor earth (21)
Brown to washer pump earth (20)
Mauve to headlamp relay earth (33)
Brown to interior light switch relay earth (40)
Brown to RH door switch earth (19 )
Brown to LH door switch earth (29)
Flying lead 10 Red Coil (26) (“RUP” terminal)

to distributor (24)
Flying lead 37 Blue Front harness (water temperature warning light)

to thermal switch (13)
Flying lead 39 White Front harness (oil pressure warning light)

to pressure switch (25 )
Flying lead 5 Black Accessories terminal (30)
Black to glove box light (35) (Pallas)
Flying lead 43 Glove box light (35) (Pallas)

to earth
Front R.H. 15 Red Front harness junction

Red to front R.H. headlamp (2) (sidelight)
Front R.H. 17 Green Front harness junction

Front R.H. 19 Mauve Front harness junction

Mauve to R.H. auxiliary lamp (3).
Front R.H. 20 Yellow Front harness junction

Front R.H. 24 Violet Front harness junction

Front R.H. 42 Brown Small unit joint earth

Brown to front R.H. direction indicator II)
Brown to R.H. auxiliary headlamp (3)
Front L.H. 16 Red Front harness

Red to front L.H. headlamp (8) (sidelight)
8 OPERATION No Dm 510-00: Arrangement of the electrical installation.
Wire Colour
No
ends
Front L.H. 17 Green Front harness

Front L.H. 19 Mauve Front harness

Mauve to auxiliary L.H. headlamp (7)
Front L.H. 20 Yellow Front harness

Front L.H. 22 White Front harness

White to left horn (5)
White to right horn (4) (DJ)
Front L.H. 23 Blue Front harness

Blue to first horn (6)
Front L.H. 25 Violet Front harness

Blue to front L.H. direction indicator (9)
Front L.H. 38 Grey Front harness

Grey to flying lead for brake pads (DJ)
Flying lead 38 Grey Front L.H. harness

Grey to brake pads (10) and (14) (DJ)
Front L.H. 42 Brown Small unit joint earth

Brown to L.H. auxiliary headlamp (7)
Rear 4 Black Front harness junction.

Black to interior lamps (48). (51), (53) and (54) (DJ except PA)
Rear 14 Mauve Front harness junction

to boot lamp (52)
Mauve to rear R.H. number plate lamp (56)
Mauve to rear L.H. number plate lamp (57)
Rear 15 Red Front harness junction

Green to rear R.H. sidelight (56)
Rear 16 Green Front harness junction

Green to rear L.H. sidelight (57)
Rear 24 Blue Front harness junction

Rear 25 White Front harness junction

Rear 32 Grey Front harness junction

to heated rear window (50) (optional)
OPERATION N o Dm. 510-00: Arrangement of the electrical installation. Op.Dm. 510-00 9
Wire Colour
No
ends
Rear 33 Violet Front harness junction

Red to rear R.H. stop light (56)
Red to rear L.H. stop light (57)
Rear 34 Brown Front harness junction

Brown to each interior light (48), (Sl), and (53), (54) (DJ except PA)
Rear 40 Yellow Front harness junction

Yellow to fuel gauge transmitter (49)
Flying lead 44 Earth for heated rear window (50) (screw on R.H. panel)
Flying lead 2 Black Battery (18)

Black to compressor relay (59)
Horn harness 22 Yellow Compressor relay (59

White to horn wire junction (4)
45 White Compressor relay (59)

46 Mauve Compressor relay (59)

to compressor (60) and earth (fixing screw)
Flying lead 2 Black Lighting switch(43)

Black to front harness junction (near 45)
Brown to starter motor switch (47)
SULB TABLE
Norm
Use C&ant ity Socket Type Voltaqe Power
French Internat.
Headlamps-dip and main 2 P 45 t 41 Yellow 12 V 45 4ow R 136.15
beam selective
Yellow
Headlamps 2 P 45 t 41 12 v 45)‘40 w R 136.15
selective
Or
cwxlllc~ry 2 P 14.5s H 1 iodine 12 v 55 w R 136.16
Front indicators
Rear indicators 6
Stop lamps P 251 I
BA 15s 19 Pear-shaped 12 v 21 w R 136.12 P 25/ 1
Reversin lamps
3 2
fl~\w/Jt I 1I
Rear sidelamps
No plate lighting 6 BA 15s,‘19 R 19/ 1 12 v 5w R 136.13 R 19/‘:
Emergency lamp
Front sidelamps 2 BA 9s T 8/4 12 v 4w R 136.33 T 8/4
DJ 4 Festoon 12 v 7w R 136.05
Interior
DV - DT 2
lighting
I’,IllU \ 2 BA 15s 12 v 15 w
Boot lighting 1 Festoon c 11 12 v 5w R 136.14 c 11
I,ighting /Di”- -I)J)

- Ashtray
. Heating control
. Glove compartment 5
. Cigarette lighter
. Clock
BA 9s T 8,‘2 12 v 2w R 136.34
J arning cluster
Naming lamp for headlamps
Naming lamp for sidelamps 3
-leated rear window
J’arning c/us ter

8
Ither warning lamps Wedge
base (b 10 mm 14 v 3w
lashboard lighting 2
i
PRESENTATION OF THE DIAGRAMS
1. BASIC DIAGRAM
a) Details : The different circuits are represented in a functional way. Certain parts used in several circuits
are therefore “explcded” into several parts placed on different lines.
b) References : Three kinds of references are used :
- the figures which refer to single parts (and not the wires)
- the letters AD, AG, AR , . . . , , which refer to the harnesses
- the other letters (Bc, F.Gr, FN, BI. . . ) indicate the colbur of the wire sleeves.
NOTE : For these last references there are 4 possible cases :
- f.,J~,urt:d .\lt~t’~‘c on u wirr It.h~~~sc~ c.olour is not used as a rejerr~nc~t, mder :
reference on diagrams : Bc, BI, Ve, Gr . . . , . .
- 40 slt:t*l,r WI u wirt* o/ Ichich only rhe colour serves as a reference morlier :
reference on diagrams : F.Gr, F.Ve, F.Bc.. . . , .
- C.~,lourerl .slcr~cv on a wire whos(b ~01ou~ ul bo .serr’es as a relerenctz murkr,r
reference on diagrams : FN-91,
F.Ve-Bc
- II irra 14 irhotr/ tl rc~jvrc~nc~c, marker : This is a wire whose position cannot give rise to any confusion.
IMPORTANT : The references for the parts and harnesses are arbitrary : they are sleeted solecy to
enable the diagrams to be used.
III rt~ulil~ lhtp colour., o/ thv endpirc~r,s urrti wires are tht> ON/J rt,/(srt,n(.cP u.vctl (JII rhc wires muking II/) Iht,
~~lr~c~trcc.ul irr.slu/luriorr (I/ Ihe whir/r.
2. INSTALLATION DIAGRAM.
This Illustrates the real installation of the vehicle. It indicates the lay-out of the wires and the approximate
position of the parts.
The method of marking is identical to that used for the basic diagram.
3. EXAMPLE OF USE
Problem : The headlamps do not work with the lighting switch, but work with the headlamp flasher.
a) Look for the headlamp references on the installation diagram and on the list. 1
reference : (2) and (8)
b) Read the posltlon of the headlamps (2) and (8) in the list : position = (74) and (73).
c) Refer to the basic diagram : maik the vertical lines (73) and (74) on which the lamps (8) and (2) are
situated.
The diagram indicates that the lamps (yellow sleeves) form part of the L.H. and R.H. wing harnesses.
These wires are connected to the relay (33) (wire with white sleeve) which is itself controlled by the
lighting switch (43) (wire with yellow sleeve).
The larhps (2) and (8) can also be fed directly by the headlamp w&her from the signalling switch (45)
(wire with brown sleeve, position (56). -
With the headlamp flasher working it is therefore necessary to check,the relay (33), the lighting switch (43)
and the different connections of the circuit, again using the installation diagram.
BASIC DIAGRAM
OPERATION Nº D.IE. 511-00 : Arrangement of the electrical installation Op. D.IE. 511-00 3
electronic fuel injection system.
PART SCHEDULE
1. Ignition distributor and triggering contacts 11. Injector Nº 1 cylinder
2. Battery 12. Injector Nº 2 cylinder
3. General feeder relay 13. Injector Nº 3 cylinder
4. Pump relay 14. Injector Nº 4 cylinder
5. Impulse relay 15. Ignition coil
6. Thermal sensor 16. Full-load switch
7. Cold start time delay thermal switch 17. Pressure sensor
8. Starter motor control relay 18. Electronic control unit
9. Cold start injector 19. Fuel pump
10. Throttle-spindle switch A. Vehicle ignition switch
B. Starter motor switch

OPERATION Nº D.IE. 511-00 : Arrangement of the electrical installation. Op. D.IE. 511-00 5
Wire Colour
Nº
ends
Electronic 1 Black Starter motor control relay (8) (+ ve battery)
control unit Black to general feeder relay (3) (terminal 30/51)
Black to pump relay (4) (terminal 30/51)
Black to impulse relay (5) (terminal 30/51)
Yellow to impulse relay (5) (terminal 85)
-do- 2 Yellow -brown Electronic control unit (18) (terminal 16)

Brown Electronic control unit (18) (terminal 24)
White to general feeder relay (3) (terminal 87)
Mauve to pump relay (4) (terminal 86)
-do- 3 Mauve General feeder relay (3) (terminal 86)

Violet to ignition coil (15) (+ve terminal) (vehicle ignition switch A)
-do- 4 Yellow Pump relay (4) (terminal 85)

Yellow to electronic control unit (18) (terminal 19)
-do- 5 White Pump relay (4) (terminal 87)

White to fuel pump feed wire (19)
-do- 6 Mauve Impulse relay (5) (terminal 86)

Red to starter motor control relay (8)
Red to front cables of vehicle (starter motor switch B)
-do- 7 Violet Electronic control unit (18) (terminal 18)

White to impulse relay (5) (terminal 87)
Violet to cold-start injector (9)
Blue to cold start time delay thermal switch (7)
-do- 8 Green -grey Electronic control unit (18) (terminal 7)

Grey to pressure sensor (17) (terminal 7)
-do- 9 Green-brown Electronic control unit (18) (terminal 8)

Brown to pressure sensor (17) (terminal 8)
-do- 10 Yellow-violet Electronic control unit (18) (terminal 10)

Violet to pressure sensor (17) (terminal 10)
-do- 11 Yellow-green Electronic control unit (18) (terminal 15)

Yellow to pressure sensor (17) (terminal 15)
-do- 12 Red-blue Electronic control unit (18) (terminal 2)

Blue to full lead switch (16)
-do- 13 Yellow-white Electronic control unit (18) (terminal 9)

Yellow to throttle spindle switch (10)
-do- 14 Blue Electronic control unit (18) (terminal 20)

Blue to throttle spindle switch (10)
OPERATION Nº D.IE. 511-00 : Arrangement of the electrical installation. Op. D.IE. 511-00 7
Wire Colour
Harness of Wiring diagram
Nº
ends
Electronic 15 Yellow-grey Electronic control unit (18) (terminal 14)

control unit Grey to throttle spindle switch (10)
-do- 16 White Electronic control unit (18) (terminal 17)

White to throttle spindle switch (10)
-do- 17 Grey Cold-start injector (9)

Grey to cold- start time delay thermal switch (7)
-do- 18 Green Electronic control unit (18) (terminal 23)

Green to thermal sensor (6)
-do- 19 Yellow-red Electronic control unit (18) (terminal 12)

Yellow to ignition distributor and triggering contacts (1)
-do- 20 Red Electronic control unit (18) (terminal 21)

Red to ignition distributor and triggering contacts (1)
-do- 21 Grey Electronic control unit (18) (terminal 22)

Grey to ignition distributor and triggering contacts (1)
-do- 22 Green-white Electronic control unit (18) (terminal 3)

White to injector (11) cylinder 1
-do- 23 Green-blue Electronic control unit (18) (terminal 5)

Blue to injector (12) cylinder 2
-do- 24 Green-violet Electronic control unit (18) (terminal 4)

Violet to injector (13) cylinder 3
-do- 25 Green-red Electronic control unit (18) (terminal 6)

Red to injector (14) cylinder 4
-do- 26 Yellow-blue Electronic control unit (18) (terminal 11)

to full load switch (16)
to injector (11) cylinder 1
Yellow to general feeder relay (3) (terminal 85)
to thermal sensor (6)
to earth (on voltage regulator-relay)
Flying lead 27 Fuel pump (19)

to earth on side member
OPERATION Nº D.IE. 511-00 a : Arrangement of the electrical installation Op. D.IE. 511-00 a 3
PART SCHEDULE
1. Ignition distributor and triggering contacts 11. Injector cylinder 1
2. Battery 12. Injector cylinder 2
3. General feeder relay 13. Injector cylinder 3
4. Pump relay 14. Injector cylinder 4
6. Thermal sensor 16. Full load switch
8. Starter motor control switch 18. Electronic control unit
10. Throttle spindle switch 20. 12-way union
A. Vehicle ignition switch

electronic fuel injection system (since March 1970)
Colour of
Wire ends or
Harness Wiring schedule
Nº self-adhesive
number
Electronic 1 1 Cold start injector (9)
control unit 1 to 12-way union (20)
-do- 2 2 Electronic control unit (18)‘(terminal 2)

2 to full load switch (16)
-do- 3 3 Electronic control unit (18) (terminal 3)

3 to ,12-way union (20)
-do- 4 4 Electronic control unit (1.8) (terminal 4)

4 to la-way union (20)

5 to 12-way union (20)


7 to pressure sensor (17) (terminal 7)

-do- 9 9 Electronic control unit (18). (terminal 9)

9 to throttle spindle switch (10)

-do- 11 11 Electronic control unit (18) (terminal 11) earth

yellow to general feeder relay (3) (terminal 85)

-do- 13 13 12-way union (20)



mauve to pump relay (4) (terminal 86)
to junction on lead 24

Colour of
Wire ends or
Nº self-adhesive
number
Electronic 18 18 Electronic control unit (18) (terminal 18)
control unit 18 to cold start injector (9)

Yellow to pump relay (4) (terminal 85)





White to general feeder relay (3) (terminal 87)
-do- 25 Black Starter motor control relay (8) (+ ve battery)

Black to general feeder relay (3) (terminal 30/51)
Black to pump relay (4) (terminal 30/51)
-do- 26 Mauve Ignition coil (15) (+ ve terminal ) (ignition switch A of vehicle)

Mauve to general feeder relay (3) (terminal 86)

White to fuel pump feeder wire (19)
-do- 28 Mauve Impulse relay. (5) (terminal 86)

Red to vehicle front cables (starter motor switch B)

to earth on R.H. sidemember
Engine 1 1 12-way union (20)

Grey to cold start time delay thermal switch (7)
-do- 3 3 12-way union (20)

3 to injector (11) cylinder 1
-do- 4 4 12-way union (20)

-do- 5 5 12-way union (20)

Colour of
Wire ends or
Harness Wiring diagram
Nº self-adhesive
number
-do- 11 11 12-way union (20)

to earth (on voltage-regulator relay)
-do- 12 12 12-way union (20)

12 to ignition distributor and triggering contacts (1)
-do- 13 13 12-way union (20)

Blue to cold start time delay thermal switch (7)
-do- 21 21 12-way union (20)

-do- 22 22 12-way union (20)

-do- 23 23 12-way union (20)

23 to thermal sensor (6)
2 OPERATION Nº D.IE. 511-00 : Arrangement of the electrical installation
electronic fuel injection system (Since April 1971).
PART SCHEDULE
1. Ignition distributor and triggering contacts 11. Injector cylinder 1
2. Battery . 12. Injector cylinder 2
3. General feed relay 13. Injector cylinder 3
4. Pump relay 14. Injector cylinder 4
8. Starter motor control switch 18. Electronic control unit
21. Air temperature sensor

OPERATION Nº DX.IE. 511-00 : Arrangement of the electrical installation. Op. DX.IE. 511-00 3
electronic fuel injection system (since April 1971)
Colour of
Wire ends or
Nº self-adhesive
number

control unit 1 to air temperature sensor (21)










to air temperature sensor (21)
yellow to general feed relay (3) (terminal 85)




white to general feed relay (3) (terminal 87)

4 OPERATION Nº DX.IE. 511-00 : Arrangement of the electrical installation.
Colour of
Wire ends or
Nº self-adhesive
number

control unit 18 to cold start injector (9)
to 12-way union (20) lead 13

Yellow to pump relay (4) (terminal 85)




-do- 25 Black Starter motor control relay (8) ( + ve battery)

Black to general feed relay (3) (terminal 30/51)
Black to pump relay (4) (terminal 30151)
-do- 26 Mauve Ignition coil (15) ( + ve terminal) (ignition switch A of vehicle)

Mauve to general feed relay (3) (terminal 86)

White to fuel pump feed wire (19)
-do- 28 Mauve Impulse relay (5) (terminal 86)

Red to vehicle front cables (starter motor switch B)
35 12-way union (20)

to cold start injector (9)
29 Fuel pump (19)

Flying lead to earth on R.H. sidemember
Engine
-do- 3 3 12-way union (20)
-do- 4 4 12-way union (20)

-do- 5 5 12-way union (20)

-do- 6 6 12-way union (20)

OPERATION Nº DX.IE. 511-00 : Arrangement of the electrical installation. Op. DX.IE. 511-00 5
Colour of
Nº of ends or Schedule of wires
Harness Wire self-adhesive
number

to injector (11), cylinder 1
to earth (on relay voltage regulator)
12 12 12-way union (20)

18 13 12-way union (20)

Blue to time delay thermal switch (cold start ) (7)
21 21 12-way union (20)

22 22 12-way union (20)

23 23 12-way union (20)

35 Grey 12-way union (20)

Grey to time delay thermal switch (7) (cold start)
2 OPERATION Nº DJ.IE. 511-00 : Arrangement of the electrical installation of the
electronic system.
PART SCHEDULE
1. Ignition distributor and triggering contacts 11. Injector Nº 1 cylinder
2. Battery 12. Injector Nº 2 cylinder
3. General feed relay 13. Injector Nº 3 cylinder
4. Pump relay 14. Injector Nº 4 cylinder
8. Starter motor control relay 18. Electronic control unit
21. Air temperature sensor

OPERATION No. DJ.IE-511-00 : Arrangement of the electrical installation Op. DJ.IE-511-00 3
Colour of
Wire ends or
Nº self-adhesive
number
control unit 1 to air temperature sensor (21)







-do- 9 9 Electronic control unit (18). (terminal 9)



to air temperature sender (21)
yellow to general feeder relay (3) (terminal 85)

-do- 13 13 12-way union (20)

to junction on conductor 18



white to general supply relay (3) (terminal 87)

OPERATION Nº DJ.IE 511-00 a : Arrangement of the electrical installation Op. DJ.IE 511-00
Colour of
Nº
Harness ends or
of Schedule of wires
self-adhesive
Wire number
control unit 18 to cold start injector
white to shunt with mauve wire
to 12-way union (20) wire 13
red to front wiring harness of vehicle (starter motor switch 3)
red to flying feed lead for starter motor solenoid

yellow to pump relay (4) (terminal 85)

to throttle spindle switch (10)


to 12-way union (20)
-do- 23 23 Electronic control unit (18) (terminal 23 I

23 to 12-way union
-do- 25 black Starter motor control relay ( + battery)

black to general feed relay (3) (terminal 30/51)
black to pump relay (4) (terminal 30 ‘51)
black insulated at level of relays
yellow insulated at level of relays
- do - 26 mauve Ignition coil (15) ( + terminal) (ignition switch A of vehicle)

mauve to general feed relay (terminal 86)
- do - 27 white Pump relay (4) (terminal 87)

white to fuel pump feed wire (19)
-do- 35 12-way union (20)

to cold start injector (9)

to earth on R.H side member
Engine 3 12-way union (20)

3
to Injector (13), cylinder 3


OPERATION Nº DJ.IE-511-00 a : Arrangement of the electrical installation Op. DJ.IE-511-00 5
Colour of
Nº of ends or
Harness Schedule of wires
Wire self-adhesive
number
-do- 11 11 12-way union (20)

to earth (on relay voltnge regulator)
-do- 12 12 12-way union (20)

-do- 13 13 12-way union (20)

Blue to time delay thermal switch (cold start) (7)
-do- 21 21 12-way union (20)

-do- 22 22 12-way union (20)

-do- 23 23 12-way union (20)


Grey to time delay thermal switch (7) (cold start)
4 OPERATION No 0. 530-O : C/ laructeristics and checks on e!ectrical units. I
IV - ADJUSTING THE VOLTAGE REGULATORS
1 - Regulator for dynamos :

a) DUCELLIER regulator - 12 volts - 8243 F and PARIS-RHONE regulator - 12 volts - YT 2113.
Cut in voltage = 12 to 13.5 volts (cold and hot).

Cut out voltage = at least 1 volt less than the cut in voltage.
Return current = 5 A maxi (cold).
REGULATION :
With the dynamo turning at 4000 rpm :
- Adjust the voltage to 12.5 volts, the intensity must be between 18 and 22 A.
- Adjust the voltage to 14 volts, the intensity must be between 18 and 22 A.
b) DUCELLIER regulator - 12 volts - 8346 A and PARIS-RHONE regulator 12 volts - YT 2116.
Cut in voltage = 12 to 13.6 volts (cold and hot)

Cut out voltage = at least 1 volt less than the cut in voltage.
Return current = 5 A maxi for 13 volts.
REGULATION :
With the dynamo turning at 4000 rpm. :
- Adjust the voltage to 13 volts, the intensity mast he between 30 and 33 A.
- Adjust the voltage to 14 volts, the intensity must be between 5 and 25 4.
2. Regulators for alternators :

DUCELLIER regulator - 12 volts - 8360 A. PARIS-RHONE regulator - 12 volts - AYD 212.
With the alternator turning at 4000 rpm.
Adjust the intensity to 8 A; the voltage must be between 13.40 and 14.40 volts.
- Adjust the intensity to 20 A; the voltage must be between 13 and 14 volts.
V - CHECKING A PARIS-RHONE ALTERNATOR (A 13 R 52, A 13 R 109, A 13 R 110, AND A 13 R 119) OR A

DUCELLIER ALTERNATOR (7530 A, 7551 A, 7551 B and 7558 A) ON THE VEHICLE.
IMPORTANT REMARKS
Certain actions must be avoided at all costs because they could destroy the alternator
1’) I)o flr~/ allou> the ultemator to turn rllithout being connected to the battery.
2’) Hefrjre connecting the alternutor, make sure that the hattcry is correctI) coftnec-ttsd (fwgtrtim: carthcxd). s
3’) l’he hattrry nrust be II ell charged when the alternator output is checked.
4’) Do not tc’st the alternator hy shrfrt-c.ircrcitin, #I the p,sitiue and earth terminals, or the “EYC” tr/rd vurth ttzrfffinaks.
ternfinals. 2
5’) Do not remrye thr Ieuds ron,n,tsctc.d to the regulator.
6’) C’et3c.r try to energise un ulrernator : it is fcffnrcessar). uffd ~cwuld danlage the alterflator and regulator. (
7’) Do not connect a condrnsor eilher to the altern~clnr or lo the regulator “1; YC” terfniffnl~~.
8’) Do not connert the battery terfnina1.s to a charger rwd nelaer carry out are or spa/ wlding on the car c~hus.siu
11 ithout lr ai ing first disconnected hotlf positil’e uffd negatiL%e buttery lead<.
OPERATION No D. 540-O : Ch ec lz’lng und adjusting the hendlumps und c:ontrols. Op. D. 540.0 9
DIRECTIONAL CONTROL OF AUXILIARY HEADLAMPS D. 54.7
KEY
1; Control lever 8. Return spring
2. Rear control :od 9. R.H. adjusting sleeve
3. Sleeve 10. L.H. adjusting sleeve
4. Front control rod 11. R.H. auxiliary headlamp lever
5. Return lever plate 12. L.H. auxiliary headlamp lever
6. Return lever 13. R.H. control cable
7. Spacing rod 14. L.H. controi cable

OPERATION No DX. 540-O : CX.PC .k’ ing and adjusting the headlamps and controls. Op. DX. 540.0
I
VEHICLES DX. DJ.
I. MAIN HEADLAMPS WITH SELF- LEVELLING DEVICE -+cpt. IOh
1. Front torsion control rod. 10. L.H. control rod

g. Clamp for control rod (1) 11. R.H. control lever
h. Lever with cable hook for control rod (1) 12. L.H. control lever.
4. Front anti -roll bar. 13. Adjusting sleeve
5, Rear anti-roll bar. 14. Integrator.
6. Rear torsion control rod. 15. Return spring
7. Front torsion control cable e. Lever for control bar
8. Rear torsion control cable 16. Control bar
9. R.H. control rod 26. Delay device
II. PRE -ADJUSTING THE HEADLAMP CONTROL.

D. 54.4
h a IMPORTANT NOTE : Make sure that the vehicle is in

running order, with the heights correctly adjusted,
and the tyres inflated to the correct pressures.
Put the manual height control lever in the normal run-
ning position.
1. Position the front torsion control rod on the front

anti -roll bar (4).
a) Lateral positioning : Measure the distance 5~b II
(between face (( a )) of the lever with cable hook
(( h 1) and the outer face of the R.H. sidemember).
Distance (( b I) must be from 8,5 to 10,s mm.
If necessary adjust clamp u g )) on the anti-roll
bar (4) after slackening screw (2) of clamp (( g 1).
2 OPERATION No. D. 640-00 : Chclracteristics and particular points
of lhe air conditipning sj.stem (coolinK system)
I I. COMPONENTS
Compressor : . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . .*... YORK A. 206

(MITCHELL 7 039)
Lubricating oil : . , . . . . . . TOTAL ’ LUNARIA 25”
Electra-magnetic cut-in : .,.... ,,..... POLYFLEX - 12 V (5” 5/8)
Belt, : . . . . . . . . . . . ,.,..... .,.. POLYFLEX 11
drive .pulley= 108 mm
Pulley ratio : . .., . . . . . . . . . . . .. . . = 0.75
drive pulley 144 mm
Condenser : . . . . . . CHAUSSON
Dehydrating reservoir : . . MITCHELL Murk IV
Evaporator block :, ,,...,. ..,.... SOFICA 1 CAPRI Consold”
Coolant : . . . . , . . . . . . . . . . .I R. 12
Weight of coolant : 1 kg (2.2 Ibs)
Flexible pipes : . . . STRATAFLEX 256
III CONTROLS
See operation I). ti13-00

IMPORTANT MOTE
The operating instructions (ref. 7 407 400) supplied with the S.O.G.E.V. vacuum pump must be consulted before
starting up the latter, and for motters concerning its maintenance and repair.
The incorrect connecting up of the eiectric motor, or starting the vacuum pump without “G” oil would bring about
rapid deterioration of the components.

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USING THE MANUAL

- Volume II contains the operations of:

The numbers of the operations are composed of :

a) letters indicating the vehicle :

c) a figure indicating the nature of the section.

General characteristics (general dimensions, various c a p a c i t i e s )

ENGINE - CARBURATION - IGNITION

Characteristics and control of clutch 10/1972

PROTECTION OF THE ELECTRICAL UNITS

PRECAUTIONS TO BE TAKEN WHILE WORKING ON A VEHICLE

1. Battery : a ) Disconnect the lead terminals, negative first

b ) Ensure that battery is correctly connected. Negative terminal must be earthed.

b ) Before connecting the alternator, ensure that battery is correctly fitted

c) Do not check the operation of the alternator by short-circuiting the negative or

d ) Do not reverse the leads connected to the alternator.

f ) Do not connect a suppressor either to the alternator or regulator « EXC »

b ) Never use a test lamp to check the continuity of a circuit.

c) Never strike a spark to check the continuity of a lead.

d) Never start a vehicle with a voltage exceeding 12 volts.

e) Never force a connector onto the unit concerned.

CARS WITH SYNTHETIC HYDRAULIC FLUID.

CARS WITH MINERAL HYDRAULIC FLUID.

Use petrol or white spirit only.

VEHICLES ALL TYPES

WORK ON THE HYDRAULIC SYSTEMS

2. PRECAUTIONS DURING THE WORK.

Release the pressure.

Then proceed as follows :

NOTE : All sealing sleeves must be renewed-after each dismantling operation :

4) Lightly tighten the nut.

7. TACHOMETERS ( REVOLUTION INDICATORS )

The following instruments have been tested by us with satisfactory results :

Checking the tachometer.

9. CHECKS BEFORE COMMENCING OVERHAUL.

To do this, proceed as follows :

- That there is sufficient hydraulic fluid in the reservoir.

- That the reservoir filter is perfectly clean, and in good condition.

- That air is not entering the suction pipe of the pump,

- That the bleed screw is securely closed.

10, CHECKS AFTER WORK HAS BEEN CARRIED OUT.

After all work, check the following :

1 ) All unions for possible leaks.

REPAIRING A PLASTIC PIPE

a ). This operation can be carried out by sleeving the pipe.

2. Clean both ends and sleeve carefully with trichlorethylene.

3. Warm up rilsan glue in water bath to 60º C (140º F)

NOTE : It is essential to operate as described above in order to reduce the drying-time.

APPROVED PASTES, GLUES AND SOLVENTS

PRODUCTS USES SUPPLIERS

Sealing of the housing- Jean BRASSART

Sealing porosities in COMET

PRODUCTS USES SUPPLIERS

OIL CIRCULATION DIAGRAM

Piston Piston Piston Piston

Small Small Small Small

Big end Big end Big end Big end

Main Main Main Main Timing

Engine oil gallery

Petrol pump Pressure Chain