Internship Report Substation Case Study
Internship Report Substation Case Study
BY M KEZIYA RANI
(320114214068)
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DECLARATION
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CONTENTS
1. Introduction
2. Line diagram of 33/11KV Substation, Maddilapalem, Visakhapatnam
3. 33/11KV Substation, Maddilapalem, Visakhapatnam
4. Busbars
5. Transformer
6. Current transformer
7. Potential transformer
8. Insulators
9. Air brake switch
10. Lightning arrestors
11. Horn gap fuse
12. Feeder
13. Circuit breaker
14. Capacitor bank
15. Cross arms
16. Energy meter
17. Fuses
18. Firefighting Equipment
19. Earthing
20. Conclusion
List of figures
Figure no. Name of the figure page no
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Figure 1.1 Thermal power plant
Figure 1.2 Transformer
Figure 1.3 Current Transformer
Figure 2.1 Line Diagram
Figure 3.1 33/11KV substation Maddillapalem, Visakhapatnam
Figure 4.1 Bus bars
Figure 5.1 Distribution Transformer
Figure 5.2 Core of Transformer
Figure 5.3 Windings
Figure 5.4 Transformer Tank
Figure 5.5 Insulating materials
Figure 5.6 Transformer Oil
Figure 5.7 Conservator
Figure 5.8 Breather
Figure 5.9 Silica gel
Figure 5.10 Tap Changer
Figure 5.11 Radiator
Figure 5.12 Buchholz Relay
Figure 5.13 Explosion Vent
Figure 5.14 Bushings
Figure 5.15 Oil Gauge
Figure 5.16 Temperature Gauge
Figure 5.17 Transformer
Figure 5.18 Parallel Operation of Transformer
Figure 6.1 Current Transformer
Figure 7.1 Potential Transformer
Figure 8.1 Pin Insulator
Figure 8.2 Suspension Insulator
Figure 8.3 Strain Insulator
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Figure 8.4 Shackle Insulator
Figure 8.5 Disc Insulator
Figure 9.1 Air Brake Switch
Figure 10.1 Lightning Arrester
Figure 11.1 Horn Gap Fuse
Figure 12.1 Feeder
Figure 13.1 Circuit Breaker
Figure 14.1 Capacitor Bank
Figure 15.1 Cross Arms
Figure 16.1 Energy meter
Figure 17.1 Fuses
Figure 18.1 Fire Fighting Equipment
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1. INTRODUCTION:
Electricity is Most necessary thing in this world. We can’t
imagine our universe without electricity. Electricity is one form
of energy. Energy is neither created nor destroyed it can
change from one form to another form. Likewise, electricity
also is produced from one of the Energy forms from the
universe.
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APEPDCL, APCPDCL, APNPDCL and APSPDCL for distributing
electricity.
TRANSFORMER:
Ratings:
1) Schnider Electric India
2) 5 MVA
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6) Weight of oil -2490
RATINGS:
1) CONCORD ELECTRICALS
2) 12KV
3) 6KVA/1SEC
4) Frequency 50HZ
6) CORE-1
7) CORE-2
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➢ 11KV AUCEW
➢ 11KV Mangapuram
➢ 11KV Ushodaya
➢ 3.5MVA
➢ 5 MVA
Circuit Breakers used in 33/11KV Substation
➢ SF6
2.SINGLE LINE
DIAGRAM
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3. 33/11 KV SUBSTATION:
Electrical power is generated at generating stations, these stations
which are located far away from the different consumers. As we
know that, there is no storage device for electrical power, hence
the generated power must be conveyed to the consumer premises
with less transmission and distribution losses. In order to fulfil the
above conditions, we need a special apparatus system which
changes the characteristics of electrical supply from one to
another is called SUB STATION.
Fig 3.1
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TYPES OF SUBSTATIONS:
➢ INDOOR SUBSTATION
➢ OUTDOOR SUBSTATION
4. BUSBAR
Bus bar is a conducting bar that carries heavy currents to supply
several electric circuits. Bus bar is made from Copper and Aluminium.
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Fig 4.1 Bus bars
Electrical bus bars use isolators and circuit breakers that operate at fault
times and protect the equipment in the substation. In small substations
where there is no constant need for power, a single bus bar system is
used. But more than one bus bar is used in a large substation as
compared to a smaller substation. Due to which the problem of power
trips does not arise.
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5. TRANSFORMER:
Transformer is a static device that transfers Electric power from one
circuit to another circuit at different levels of voltages at constant
power and frequency.
(I)Distribution transformers
(II)Instrument transformers
a. Current transformer
b. Potential transformer
(I)DISTRIBUTION TRANSFORMER:
Distribution transformer is used to step-down the voltage and transfer
power from one A.C voltage to another A.C Voltage at same frequency.
Distribution transformers normally have ratings less than 200 KVA,
although some national standards can allow for units up to 5000 KVA to
be described as distribution transformers
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Fig 5.1 Distribution Transformer
Parts of transformer:
Core:
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Fig 5.2 Core of Transformer
Windings:
Fig 5.3Windings
Windings can be based either on the input-output supply or on the
voltage range. Windings that are based on supply are classified into
primary and secondary windings, meaning the windings to which
the input and output voltage is applied respectively.
Transformer Tank:
The main tank is a part of a transformer serves two purposes:
1. Protects the core and the windings from the external environment.
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2. Serves as a container for oil and support for all other transformer
accessories.
In order to reduce weight and stray losses, aluminium sheets are also
used instead of steel plates. However, aluminium tanks are costlier than
steel ones.
Insulating materials:
Insulating materials like papers and card boards are used to isolate
primary and secondary windings from each other as well as the
transformer core.
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Fig 5.5 Insulating materials
These windings are made of copper due to high conductivity and ductility.
High conductivity minimizes the amount of copper needed and minimizes
losses. Moreover, high ductility results in easy bending of conductors into
tight winding around the core that also minimizes the amount of copper
and volume of winding.
Transformer Oil:
The transformer oil insulates as well as cools the core and coil assembly.
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Fig 5.6 Transformer Oil
The core and windings of the transformer must be completely immersed
in the oil that normally contains hydrocarbon mineral oils.
Conservator:
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pipeline.
Breather:
The breather is a cylindrical container filled with silica gel, which is used
to keep the air that enters the tank moisture-free.
This is because the insulating oil when reacts with moisture can affect
the insulation and cause internal faults, which is why it is a must to
keep the air free from moisture. In the breather, when the air passes
through the silica gel, the moisture contents are absorbed by the silica
crystals.
Silica gel:
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Silica gel is used in breather transformers for controlling the level of
moisture and prevents it from entering the equipment.
Fig 5.9Silicagel
They are mainly useful in protecting the transformer oil from the
damaging effects of. Silica gel blue crystals and orange beads work
effectively in this application. Many companies that operate in the power
generation sector attach silica gel breathers to the conservators that are
used in oil filled transformers. The main purpose of this addition is to
remove moisture or water vapour content from the air used by the
transformer. Dust and other particles present in the air will also be
effectively trapped by the oil placed in the oil seal cup—which acts as a
barrier between the air and silica gel. Usually, the type of silica gel used
in breather transformers is Blue indicating silica gel, which consists of a
chemical compound called cobalt chloride that gives it its blue colour
breather.
Tap changer:
used.
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Fig 5.10 Tap Changer
There are two types of tap changers – on load and off load. In on load tap
changers, tapping can be changed without isolating transformer from the
supply, while in off load, the transformer needs to be disconnected from
the supply.
Radiator:
Because of flow of electric current through the winding of Transformer
and due to core losses, heat is produced in the windings and core.
Because of this heat the temperature of Transformer oil increases. Thus,
cooling of Transformer Oil is must as we know that the rating of any
electrical equipment depends upon its allowable temperature rise limit.
Therefore, if the temperature rise of the Transformer insulating oil is
controlled, the rating of Transformer can be extended up to significant
limit. The Radiator of Transformer accelerates the cooling rate of
Transformer. Thus, it plays a vital role in increasing loading capacity of
Transformer. Cooling of Transformer Oil is the basic and main purpose of
Radiator.
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Fig 5.11Radiator
Buchholz Relay:
Placed over the connecting pipe that runs from the main tank to
conservator tank the Buchholz Relay senses the faults occurring within
the transformer.
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Explosion vent:
The boiling hot oil from the transformer is expelled during internal faults
through the explosion vent to avoid explosion of the transformer.
Bushings:
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Fig 5.14 Bushings
The windings are connected to H.V line and L.V line through the insulator
bushings mounted on the top of the transformer tank. These connections
Oil Gauge:
Oil level gauge is a cost-effective device for distribution transformer to
Temperature Gauge:
Oil and winding temperature are critical parameters that are measured
in power and distribution transformers. Temperature indicators are most
commonly utilized for the indication of top oil or winding hotspot
temperatures which are both critical parameters to measure within a
transformer. They are commonly referred to in the industry as Oil
Temperature Indicators (OTI) and Winding Temperature Indicators (WTI).
Electrical utilities often utilize oil and winding temperature indicators to
provide alarm and control signals that are used to activate cooling
control systems on a transformer.
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Fig 5.16 Temperature Gauge
Working Of Transformer:
Consider two coils, coil A and B wound on the iron core. Coil A is called
primary winding as it is connected to the AC supply. Current in the
primary winding produces alternate flux in the coil this alternate flux
passes through the core and links with the secondary coil with the
change in flux an EMF is induced in the secondary winding according to
the Faraday's laws of electromagnetic induction this EMF is called mutual
inductance and the induced EMF produces current in secondary winding.
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Fig 5.17 Transformer
The transformer is called step up Transformer if the primary number of
turns is less than the secondary number of turns and it is called step
down transformer if the primary number of turns is more than the
secondary number of turns.
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KV and it is stepped up by using power transformer and then it is
transmitted through transmission lines.
6.CURRENT TRANSFORMER:
7. POTENTIAL TRANSFORMER:
Potential transformer is a voltage step-down transformer which
reduces the voltage of a high voltage circuit to a lower level for the
purpose of measurement. These are connected across or parallel to the
line which is to be monitored.
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The basic principle of operation and construction of this transformer is
similar to the standard power transformer. In common, the potential
transformers are abbreviated as PT
8. INSULATORS
These are classified into different types based on their rating. These are
used in transmission & distribution system where each insulator
consists of several insulating discs. If one disc used 11kv voltage then
the remaining discs use 66kv voltage.
➢ Pin Insulator
➢ Suspension Insulator
➢ Strain Insulator
➢ Shackle Insulator
➢ Disc Insulator
Pin Insulators:
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Fig 8.1 Pin Insulator
Suspension Insulator:
Strain Insulator:
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Fig 8.3 Strain Insulator
Shackle Insulator:
.
Fig 8.4 Shackle Insulator
Disc Insulator:
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The disc insulators provide a cost-effective solution for medium & low
polluted environments and these are designed with high-grade raw
materials.
The switch whose contacts open in the air and quenching of an arc
achieves by compressed air; such type of switch is called an air brake
switch. The air acts as a dielectric medium for the air-break switch. It is
more effective and reliable as compared to another switch. The air brake
switch is operated manually when their handle is placed on a ground
level.
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Fig 9.1 Air Brake Switch
The device which is used for the protection of the equipment at the
substations against travelling waves, such type of device is called
lightning arrester or surge diverter. In other words, lightning arrester
diverts the abnormal high voltage to the ground without affecting the
continuity of supply. It is connected between the line and earth, i.e., in
parallel with the equipment to be protect at the substation.
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Fig 10.1 Lightning Arresters
Horn gap fuse is fixed between two rods bent to form the shape of a horn
facing upwards. It
is also called as HG fuse in short. It is used on 11 KV side of DTC (dist. tr
Centre) for protection against overload for each phase. Its main is the
function is the protection of the transformer in the network.
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Fig 11.1 Horn Gap Fuse
The HG Fuse Is an Expulsion Type and Its Main Function Is to Protect
Transformers on Rural
Distribution Network. It Is Also Particularly Useful for Inaccessible Sub-
Stations Where Indication of Fusing Is of Advantage. On Blowing of Fuse
Element, the Fuse Carrier Hangs Down Vertically from the Bottom
Contact.
12. FEEDER
➢ 11kv AUCEW
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➢ 11kv MANGAPURAM
➢ 11kv USHODAYA
➢ 11kv DTR STATION
➢ Even the feeder gets tripped if there is any fault in the feeder and
alarm gets activated and gives indication to the operator.
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➢ Now the feeder can be charged by connecting the limbs with the help
of metallic rod.
13. CIRCUITBREAKER
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for reactive power compensation and power factor improvement. The
arrangement of these can be done at substation or power plants. The unit
for the capacitance in Farads.
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Fig 15.1 Cross Arms
There are four types of cross arms:
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16. ENERGY METER
17. FUSES
Function of Fuse:
• Acts as a barrier between the electric circuit and the human body
Firefighting equipment includes not only fire hoses and fire extinguishers
but also fire- resistant protective clothing, fire-resistant gloves,
respirators, and communication equipment. Firefighting equipment is
generally comprised of hundreds of different pieces of equipment and
technology.
19.Earthing
Earthing means the direct connection of all metal non-current carrying
parts of electrical equipment such as metallic framework, electrical motor
body, metallic cables, transformers tank substation poles, isolators,
circuit breakers etc. to the surrounding earth. Earthing of a circuit can be
defined as physically connecting the circuit with the ground, which has
zero- volt potential to the ground (the earth) The substation grounding
system connects all the equipment, lightning mats, overhead ground
wires, surge arresters, and all the metallic structures present in the
substation like a network and holds them at the zero-volt potential.
PURPOSE OF EARTHING:
➢ Lightning arrestors
➢ Circuit breakers
➢ Power transformer
➢ Isolators and switches
➢ Fences
➢ Supports
➢ Current transformer ,Potential transformer
TYPES OF EARTHING:
➢ The various methods of earthing in common use are
➢ Rod earthing
➢ Pipe earthing
➢ Plate earthing