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SP600S UEN Ver110 202408 - Compressed

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User Manual

Optimizer
SP600S

SP600SOptimizerUser
ManualSP600S-UEN-Ver110-202408

SP600S-UEN-Ver110-202408
All Rights Reserved

All Rights Reserved


No part of this document can be reproduced in any form or by any means without the prior
written permission of Sungrow Power Supply Co., Ltd (hereinafter "SUNGROW").
Trademarks
and other Sungrow trademarks used in this manual are owned by
SUNGROW.
All other trademarks or registered trademarks mentioned in this manual are owned by their
respective owners.
Software Licenses

• It is prohibited to use data contained in firmware or software developed by SUNGROW,


in part or in full, for commercial purposes by any means.

• It is prohibited to perform reverse engineering, cracking, or any other operations that


compromise the original program design of the software developed by SUNGROW.

I
About This Manual
The manual mainly contains the product information, as well as guidelines for installation,
operation and maintenance. The manual does not include complete information about the
photovoltaic (PV) system. Readers can get additional information at www.sungrowpower.
com or on the webpage of the respective component manufacturer.
Validity
This manual applies to the following product:

• SP600S

It is referred to as "optimizer" hereinafter unless otherwise specified.


Target Group
This manual is intended for professional technicians who are responsible for installing, oper-
ating, and maintaining the optimizer and users who need to check optimizer parameters.
The optimizer must and can only be installed by professional technicians. The professional
technician is required to meet the following requirements:

• Know electronic, electrical wiring, and mechanical expertise, and be familiar with electri-
cal and mechanical schematics.

• Have received professional training related to the installation and commissioning of elec-
trical equipment.

• Be able to quickly respond to hazards or emergencies that occur during installation and
commissioning.

• Be familiar with local standards and relevant safety regulations of electrical systems.

• Read this manual thoroughly and understand the safety instructions related to
operations.
How to Use This Manual
Please read this manual carefully before using the product and keep it properly at a place
for easy access.
Contents of the manual may be updated and amended continuously, so it is possible that
there may be some errors or slight inconsistency with the actual product. Please refer to the
actual product purchased, and the latest manual can be obtained from support.sungrow-
power.com or sales channels.
Security Declaration

To learn more about the the product network security vulnerability disclosure and handling
process, you can visit https://en. sungrowpower. com/security-vulnerability-manage-
ment For more details on network security, see the user manual for the matching communi-
cation module/data logger of the product.

II
Symbol Explanations
To ensure the safety of the users and their properties when they use the product and to
make sure that the product is used in an optimal and efficient manner, this manual provides
users with the relevant safety information highlighted by the following symbols.
Below is a list of symbols that are used in this manual. Review them carefully to make better
use of this manual.

Indicates an imminently hazardous situation which, if not avoided, will result in


death or serious injury.

Indicates a moderately hazardous situation which, if not avoided, will result in


death or serious injury.

Indicates a slightly hazardous situation which, if not avoided, may result in minor
or moderate injury.

Indicates a potential hazard which, if not avoided, will result in device malfunction
or property damage.

Indicates additional information, emphasized contents, or tips that may be helpful,


e.g. to help you solve problems or save time.

III
Contents
All Rights Reserved .....................................................................................................I
About This Manual......................................................................................................II
1 Safety Instructions ............................................................................................1
1.1 Unpacking and Inspection ...............................................................................1
1.2 Installation Safety ...........................................................................................1
1.3 Electrical Connection Safety............................................................................2
1.4 Operation Safety ............................................................................................3
1.5 Maintenance Safety ........................................................................................3
1.6 Disposal Safety ..............................................................................................4
2 Product Description ..........................................................................................5
2.1 System Introduction ........................................................................................5
2.2 Working Principle ...........................................................................................6
2.3 Product Introduction........................................................................................7
2.4 Symbol Descriptions .......................................................................................9
2.5 Configuration Principles ................................................................................10
2.6 Application Scenarios ...................................................................................10
3 Unpacking and Storage .................................................................................12
3.1 Unpacking and Inspection .............................................................................12
3.2 Storage........................................................................................................12
4 Mechanical Mounting .....................................................................................14
4.1 Installation Location Selection .......................................................................14
4.2 Installation Tools...........................................................................................14
4.3 Installing Optimizer .......................................................................................15
4.3.1 Preparation Before Installation .............................................................15
4.3.2 Installed on PV Module (Clip) ...............................................................17
4.3.3 Installed on Aluminum Guide Rail .........................................................18
4.3.4 Installed on Steel Guide Rail (T-head Bolt) ............................................18
4.3.5 Installed on Steel Guide Rail (Bolt Assembly) ........................................19
5 Electrical Connection .....................................................................................20
5.1 Safety Precautions .......................................................................................20
5.2 Terminal Description .....................................................................................21

V
5.3 Terminal Preparation.....................................................................................22
5.4 Connecting to PV Module..............................................................................23
5.5 Module Layout and Optimizer Connection ......................................................27
6 Commissioning ...............................................................................................32
6.1 Inspection Before Commissioning..................................................................32
6.2 Optimizer Physical Layout Setting..................................................................32
6.3 Viewing Optimizer Layout..............................................................................45
7 Optimizer Decommissioning .........................................................................51
7.1 Disconnecting Optimizer ...............................................................................51
7.2 Dismantling Optimizer...................................................................................51
7.3 Disposal of Optimizer....................................................................................52
8 Troubleshooting and Maintenance ..............................................................53
8.1 Troubleshooting ...........................................................................................53
8.2 Maintenance ................................................................................................53
8.2.1 Maintenance Notices...........................................................................53
8.2.2 Routine Maintenance ..........................................................................54
8.2.3 Rapid Shutdown .................................................................................54
8.2.4 Replacing Optimizer ............................................................................55
9 Appendix ..........................................................................................................58
9.1 Technical Data .............................................................................................58
9.2 Quality Assurance ........................................................................................59
9.3 Contact Information ......................................................................................60

VI
1 Safety Instructions
When installing, commissioning, operating, and maintaining the device, strictly observe rele-
vant safety instructions. Incorrect operation or work may cause:

• Injury or death to the operator or a third party.

• Damage to the device and other properties.

Strictly follow the safety instructions stated in the manual to avoid the hazards mentioned
above.

• The safety instructions in this manual are only supplements and cannot cover
all the precautions that should be followed. Perform operations considering ac-
tual on-site conditions.

• SUNGROW shall not be held liable for any damage caused by violation of gen-
eral safety operation requirements, general safety standards, or any safety in-
struction in this manual.

• When installing, operating, and maintaining the device, comply with local laws
and regulations The safety precautions in this manual are only supplements to
local laws and regulations.

1.1 Unpacking and Inspection

Check all safety signs, warning labels, and nameplates on products.


The safety signs, warning labels and nameplates must be clearly visible and can-
not be removed or covered before the product is decommissioned.

After receiving the product, check whether the appearance and structural parts of
the device are damaged, and check whether the product received is consistent
with the order. If there are problems with the above inspection items, do not install
the device and contact SUNGROW in time.

1.2 Installation Safety

Make sure there is no electrical connection before installation.

1
1 Safety Instructions User Manual

Before operating the product, please check and ensure that tools to be used have
been maintained regularly.

1.3 Electrical Connection Safety

Before electrical connections, please make sure that the optimizer is not damaged.
Otherwise, it may cause danger!
Before electrical connections, please make sure that all switches connected to the
optimizer are set to "OFF". Otherwise, electric shock may occur!
The optimizer does not support hot plugging. Do not plug in and out the optimizer
with power on. Otherwise, the optimizer may be damaged!

The PV string will generate lethal high voltage when exposed to sunlight.

• Operators must wear proper personal protective equipment during electrical


connections.

• Must ensure that cables are voltage-free with a measuring instrument before
touching DC cables.

• Respect all safety instructions listed in relevant documents about PV strings.

• Be sure to use special insulation tools during cable connections.

• Note and observe the warning labels on the optimizer, and perform operations
strictly following the safety instructions.

• Respect all safety precautions listed in this manual and other pertinent
documents.

Damage to the product caused by incorrect wiring is not covered by the warranty.

• Electrical connection must be performed by professionals.

• All cables used in the PV generation system must be firmly attached, properly
insulated, and adequately dimensioned.

2
User Manual 1 Safety Instructions

Check the positive and negative polarity of the PV strings, and connect the PV con-
nectors to corresponding terminals only after ensuring polarity correctness.
During the installation and operation of the optimizer, please ensure that the posi-
tive or negative polarities of PV strings do not short-circuit to the ground. Other-
wise, the product may be damaged. And the damage caused by this is not covered
by the warranty.

Comply with the safety instructions related to PV strings and the regulations re-
lated to the local grid.

1.4 Operation Safety

• When the product is running, it is strictly forbidden to plug and unplug any con-
nector on the optimizer.

• When the product is running, do not disassemble any parts of the optimizer.
Otherwise, electric shock may occur.

• Do not touch the product when it is running. Otherwise, it may cause burns.

Do not take other actions, such as setting parameters, during the process of inver-
ter firmware update, to avoid update failure.

1.5 Maintenance Safety

Risk of device damage or personal injury due to incorrect service!

• Be sure to use special insulation tools when perform high-voltage operations

• Before maintaining the optimizer, first cut off the power input and the power
output, and measure the voltage and current with professional measuring in-
strument. Only when there is no voltage nor current can operators who wear
protective equipment operate and maintain the optimizer.

• Even if the product is shut down, it may still be hot and cause burns. Operating
the product with protective gloves after it cools down.

3
1 Safety Instructions User Manual

If a fault occurs during operation, be sure to re-power the optimizer after the fault
is cleared. Otherwise, the fault may expand, or the device may be damaged.

To prevent misuse or accidents caused by unrelated personnel, post prominent


warning signs or demarcate safety warning areas around the product to prevent
accidents caused by misuse.

To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond this manual. If necessary, contact SUNGROW for maintenance.
Otherwise, the losses caused are not covered by the warranty.

1.6 Disposal Safety

Please scrap the product in accordance with relevant local regulations and stan-
dards to avoid property losses or casualties.

4
2 Product Description

2.1 System Introduction

SP600S optimizer is mainly used to adjust the voltage and current of each PV module in real
time to track the maximum power point of each module, thus improving the power genera-
tion capacity of the PV system. It can also realize module-level shutdown, module-level IV
curve scanning and automatic physical recognition.

figure 2-1 Application to Residential PV and Storage System

figure 2-2 Application to Industrial and Commercial System

SP600S optimizer is not compatible with third-party products.

5
2 Product Description User Manual

2.2 Working Principle

The working principle of the optimizer is shown in the diagram below. Connected to the PV
module by its input cable, the optimizer can track the module's maximum power and output
the desired voltage through a DC/DC voltage conversion circuit.

6
User Manual 2 Product Description

figure 2-3 Working Principle

2.3 Product Introduction


Model Description

figure 2-4 Model Description


Product Appearance

(A) Clips (B) Bolt hole (C) Input terminals (D) Output terminals

7
2 Product Description User Manual

figure 2-5 Product Appearance

* The image shown here is for reference only. The actual product received may differ.
Dimensions
There are two kinds of input cables of the optimizer.
1. Short PV wire version:

figure 2-6 Optimizer ( short PV wire version )

2. Long PV wire version:

8
User Manual 2 Product Description

figure 2-7 Optimizer ( long PV wire version )

2.4 Symbol Descriptions

Symbol Description

Do not dispose of the optimizer as household waste.

Read the manual before performing any operation on the


optimizer.
Comply with CE certification.
EU/EEA importer.

Comply with RCM certification.

RoHS labeling
The product complies with the requirements of the applicable
EU directives.
Hot surface with a temperature that may exceed 60 ℃. Risk of
burns!

9
2 Product Description User Manual

Symbol Description

Risk of electric shock!

Equipment protected by double insulation or reinforced


insulation.

2.5 Configuration Principles

The inverter models supported by the optimizer are shown in the following table. The num-
ber of optimizers supported in a PV string and the upper limit of the string power vary ac-
cording to the inverter model. The configuration principles for different inverter models are
as follows:

Number of Opti-
mizers Sup- Upper Limit of String Out-
Supported Inverter Models
ported in a put Power
String

SG2.0/2.5/3.0RS-S
4 - 25 7.68 kW
SG3.0/3.6/4.0/5.0/6.0/8.0/9.0/10RS

SG5.0/6.0/8.0/10/12/15/17/20RT-P2 6 - 35 12.5 kW

SG25/30/33/36/40/50CX-P2 12–35 12.5 kW

SH3.0/3.6/4.0/5.0/6.0RS 6–25 6.6 kW

• Two PV strings connected in parallel to the same MPPT should have the same
number of modules, otherwise, the optimizers maynot function properly.

• Please arrange the layout of the plant reasonably according to the requirements
of local laws and regulations. If the number of optimizers in a string exceeds 30,
it fails to meet the 30V rapid shutdown requirements.

2.6 Application Scenarios


Full Deployment Scenario
Full deployment scenario: All PV modules connected to the inverter are equipped with
optimizers.

10
User Manual 2 Product Description

figure 2-8 Optimizers Installed for All PV Modules


Partial MPPT Deployment Scenario
Partial MPPT deployment scenario: Only PV modules connected to some of the MPPTs are
fully equipped with optimizers.

figure 2-9 Optimizers Installed for Shaded PV Modules

• Partial MPPT deployment is available only for the following models: SG5.0/6.0/
8.0/10/12/15/17/20RT-P2, SG2.0/2.5/3.0RS-S, SG3.0/3.6/4.0/5.0/6.0/8.0/9.0/10RS,
SH3.0/3.6/4.0/5.0/6.0RS.

• Rapid shutdown is not supported in partial MPPT deployment scenario.

• Long strings are not supported in partial MPPT deployment scenario.

• Smart IV curve diagnosis is not supported in partial MPPT deployment scenario.

• Optimizer auto search is not supported in partial MPPT deployment scenario.

11
3 Unpacking and Storage

3.1 Unpacking and Inspection

The device is thoroughly tested and strictly inspected before delivery. Nonetheless, damage
may still occur during shipping. For this reason, please conduct a thorough inspection after
receiving the device.

• Check the packing case for any visible damage.

• Check the inner contents for damage after unpacking.

Contact SUNGROW or the transport company in case of any damage or incompleteness,


and provide photos to facilitate services.
Do not dispose of the original packing case. It is recommended to store the device in the ori-
ginal packing case when the product is decommissioned.

After receiving the product, check whether the appearance and structural parts of
the device are damaged, and check whether the packing list is consistent with the
actual order. If there are problems with the above inspection items, do not install
the device and contact SUNGROW in time.
If any tool is used for unpacking, be careful not to damage the product.

3.2 Storage

If the optimizer is not put into operation immediately, store it under specific environmental
conditions.

• Repack it with original packing case.

• The storage temperature ranges from -40 °C to 85 °C, and the relative humidity ranges
from 0 to 95%, without condensation.

12
User Manual 3 Unpacking and Storage

• Stacking layers of optimizer shall not exceed the "stacking layer limit" marked on the out-
er case.

• The carton box cannot be tilted or turned upside down.

• Do not store the product in places susceptible to direct sunlight, rain, and strong electric
field.

• Do not place the product in places with items that may affect or damage the product.

• Store the product in a clean and dry place with fine ventilation to prevent dust and water
vapor from eroding.

• Do not store the product in places with corrosive substances or susceptible to rodents
and insects.

• Carry out periodic inspections. Inspection shall be conducted at least once every six
months. If any insect or rodent bites are found, replace the packaging materials in time.

• If the product has been stored for more than a year, inspection and testing by profes-
sionals are required before it can be put into operation.

Please store the product according to the storage requirements. Product damage
caused by failure to meet the storage requirements is not covered by the warranty.

13
4 Mechanical Mounting

Respect all local standards and requirements during mechanical installation.

4.1 Installation Location Selection

Select an optimum installation location for a optimizer to operate safely, ensuring its service
life and performance.

• The optimizer is rated IP68.

• It should be installed at a position convenient for electrical connection, operation and


maintenance.
Installation Environment Requirements

• The installation environment must be free of flammable or explosive materials.

• The product must be out of reach of children.

• The allowable temperature and humidity range at the installation site are as follows:

• The product should be protected from direct sunlight, rain and snow to prolong its service
life. A sheltered installation location is recommended.

• Install the device in a well-ventilated place to ensure good heat dissipation.

4.2 Installation Tools

Installation tools include but are not limited to the following recommended ones. Use other
auxiliary tools on site as needed.

Protective gloves Insulated shoes Tape Utility knife

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User Manual 4 Mechanical Mounting

Wire cutter Wire strippers Crimping tool Socket wrench (M8)

Multimeter Open-end wrench


kit

4.3 Installing Optimizer

The optimizer supports both clip installation and bolt installation. Please choose the appro-
priate installation method according to the site conditions.

4.3.1 Preparation Before Installation

Arrange the installation position of an optimizer reasonably to ensure that optimi-


zer cables can be normally connected to the PV module and an adjacent optimi-
zer. The communication distance between the optimizer and the inverter should
be no more than 350m.

Select the appropriate installation position of the optimizer, remove the QR code label on the
optimizer, and paste it onto the layout template as instruction on the backside of layout
papaer.

15
4 Mechanical Mounting User Manual

• Affix the QR code label to the template according to the actual location of the
optimizer on site.

• Keep the QR code label flat and even, and make sure it does not go outside
the cell border.

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User Manual 4 Mechanical Mounting

4.3.2 Installed on PV Module (Clip)


Step 1 As shown in the figure below, clamp the optimizer parallel to the back of the PV module by
clips.

• Please ensure that the optimizer is installed facing the back of the module.
Otherwise, the clip may get damaged.

• Do not forcibly bend the clips when installing the optimizer by clips. Otherwise,
the clip may be damaged.

• Do not clamp the optimizer into holes in the module frame during installation.
Otherwise, the optimizer cannot be removed or the clips may be damaged.

• It is recommended to install optimizers on the same side of modules.

• Do not clamp and remove the optimizer multiple times. Otherwise, the clip may
become loose, affecting normal use.

- - End

17
4 Mechanical Mounting User Manual

4.3.3 Installed on Aluminum Guide Rail


Step 1 It is recommended to use M8*25 T-head bolt assembly (not included in the scope of delivery).
Slide the T-head bolt into the groove in the aluminum guide rail.

Step 2 Hang the optimizer at the T-bolt through the bolt hole and fix it on the aluminum guide rail
using a socket wrench in the order of nut, bolt hole and T-head bolt.

- - End

4.3.4 Installed on Steel Guide Rail (T-head Bolt)


Step 1 It is recommended to use M8*25 T-head bolt assembly (not included in the scope of delivery).
Insert the T-head bolt through the guide rail and turn it 90°.

Step 2 Hang the optimizer at the T-head bolt through the bolt hole and fix it on the steel guide rail
using a socket wrench in the order of nut, bolt hole and T-head bolt.

- - End

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User Manual 4 Mechanical Mounting

4.3.5 Installed on Steel Guide Rail (Bolt Assembly)


Step 1 It is recommended to use M8*25 bolt assembly (not included in the scope of delivery). Insert
the bolt assembly through the guide rail.

Step 2 Hang the optimizer at the bolt through the bolt hole and fix it on the steel guide rail using a
socket wrench in the order of nut, bolt hole, spring washer, flat washer and bolt.

Please install the optimizer with its back tightly against the bracket. Installing it
from the opposite direction may damage the optimizer, and such damage will not
be covered by warranty.

- - End

19
5 Electrical Connection

5.1 Safety Precautions

The PV string will generate lethal high voltage when exposed to sunlight.

• Operators must wear proper personal protective equipment during electrical


connections.

• Must ensure that cables are voltage-free with a measuring instrument before
touching DC cables.

• Respect all safety instructions listed in relevant documents about PV strings.

Before electrical connections, please make sure that the optimizer is not damaged.
Otherwise, it may cause danger!
Before electrical connections, please make sure that all switches connected to the
optimizer are set to "OFF". Otherwise, electric shock may occur!
The optimizer does not support hot plugging. Do not plug in and out the optimizer
with power on. Otherwise, the optimizer may be damaged!
Please check whether the input and output cables of each optimizer are connected
incorrectly, i.e. whether the output is connected to the PV module and the input is
connected to the inverter or to other optimizers in the system. If so, please correct
the connection in time and confirm that the connection is correct before creating a
plant and activating it. Otherwise, it may result in damage to the optimizer that is
wrongly connected after the plant is activated, and the damage caused will not be
covered by the warranty.

Damage to the product caused by incorrect wiring is not covered by the warranty.

• Electrical connection must be performed by professionals.

• Operators must wear proper personal protective equipment during electrical


connections.

• All cables used in the PV generation system must be firmly attached, properly
insulated, and adequately dimensioned.

20
User Manual 5 Electrical Connection

All electrical connections must comply with local and national/regional electrical
standards.

• Cables used by the user shall comply with the requirements of local laws and
regulations.

Comply with the safety instructions related to PV strings and the regulations re-
lated to the local grid.

The cable colors in the figures in this manual are for reference only. Please select
cables according to local cable standards.

5.2 Terminal Description

figure 5-1 Internal Terminal

No. Silk screen Description

1 OUT+ Positive output

2 OUT- Negative output

3 PV- Negative Input

4 PV+ Positive input

21
5 Electrical Connection User Manual

5.3 Terminal Preparation

In the process of connecting optimizers, if the distance between terminals is too long, it is
necessary to prepare a pair of extension cables.

Please make sure the DC connector is the same or compatible with the product
connector. Otherwise, the damage caused will not be covered by the warranty.

Step 1 Strip the insulation layer of all DC cables to a length L of about 7 mm - 8 mm.

Step 2 Assemble the cable ends with the wiring terminal by the crimping tool.

(1): Positive crimp contact (2): Negative crimp contact

When making the adapter cable, please make sure the model of the OT terminal is
the same as that of the DC connector. Otherwise, it may lead to unreliable connec-
tion and DC connector burnout.

22
User Manual 5 Electrical Connection

Step 3 Lead the cable through cable gland, and insert the crimp contact into the insulator until it
snaps into place. Gently pull the cable backward to ensure firm connection. Tighten the
cable gland and the insulator with a torque of 2.5 N.m - 3 N.m.

Step 4 Connect the positive terminals of the PV connector to corresponding negative terminals until
there is an audible click.

- - End

5.4 Connecting to PV Module

Electric shock!
Pay attention! PV arrays will generate lethal high voltage when exposed to sunlight.
Ensure all cables are voltage-free before performing electrical operations.

• Make sure the PV array is well insulated to the ground before connecting an op-
timizer to a PV module.

Shorten the distance between the positive and negative cables of the optimizer
according to on-site conditions to reduce electromagnetic interference.

23
5 Electrical Connection User Manual

Step 1 Connect the PV+ and PV- of the optimizer to the positive and negative terminals in the junc-
tion box of the PV module respectively.

• Before installing the optimizer, confirm the specifications of the PV module,


and use a multimeter to test the voltage at the terminals of the PV cables to be
connected to the optimizer's input terminals . Connect the optimizer only after
confirming that the voltage is below 80V, otherwise, the optimizer may be
damaged.

• Do not connect the PV module to the OUT + and OUT- of the optimizer. Other-
wise, the optimizer or PV module will be damaged, and the loss is not covered
by the warranty.

24
User Manual 5 Electrical Connection

Step 2 Connect the positive probe of a multimeter to OUT+ of the optimizer, and the negative probe
of the multimeter to OUT— of the optimizer to check whether the optimizer is faulty. If typical
value of output voltage is 1V, no fault occurs to the optimizer.

1. Use a multimeter to measure the output voltage of each optimizer after wiring.
2. Considering the effect of the accuracy of the multimeter on the actual measure-
ment on site, the optimizer can function normally as long as the output voltage
falls in the range of 0.9V - 1.1V.
3. If the output voltage is less than 0.9 V, check the following items:

• Check whether the sunlight is sufficient.

• Check whether the input side of the optimizer is connected to the PV module.

• If the fault is not caused by foregoing reasons and still persists, please replace
the optimizer.

4. If the output voltage is greater than 1.1 V, the optimizer fails. Please replace the
optimizer.
5. If no voltage is detected, replace the optimizer or component.

If you do not check the optimizer output voltages and confirm the string has been
wired properly in this step, in case of something abnormal, you may have to check
the whole wiring again, where rework is required.

25
5 Electrical Connection User Manual

Step 3 When connecting multiple optimizers, connect OUT- of the first optimizer to OUT + of the
second optimizer, and so on. Use a multimeter to measure the optimizer voltage. If typical
value of output voltage is 1V*N (N is the number of optimizers), no fault occurs to the system.

Whether connecting OUT+ of the first optimizer to OUT- of the second optimizer or
connecting OUT- of the first optimizer to OUT+ of the second optimizer is depen-
dent on the polarity of the extension cable that is connected to the inverter on site.

After wiring, be sure to check and confirm that the string output voltage is in nor-
mal range. Otherwise, it may lead to optimizer damages and wiring rework.

26
User Manual 5 Electrical Connection

Step 4 Connect OUT+ of the first optimizer and OUT- of the last optimizer to the PV input terminals
of the inverter.

If each PV module is equipped with an optimizer, the total power of PV modules in


a PV input shall not exceed the maximum input power of a single PV input of the
inverter.

• Branch-connector connection on the input side of the inverter is not supported


by the optimizer.

• Do not coil the optimizer's extension cable when wiring, given that the commu-
nication quality may decline if the extension cable is too long.

- - End

5.5 Module Layout and Optimizer Connection

The PV modules can be installed vertically or horizontally.

27
5 Electrical Connection User Manual

It is recommended that the optimizer be installed by the clip. Install all optimizers
on the same side of PV module frames near the junction box.

Optimizer Connection (Vertical PV Modules)


If PV modules are installed vertically, connect optimizers as shown in the figure below.

Optimizer Connection (Horizontal PV Modules)


If the peak power of the PV module is between 400 ~ 500 Wp:
Connect optimizers as shown in the figure below.

If the peak power of the PV modules is between 500 ~ 600 Wp, the module is big, and it is
recommended that the optimizer be connected in S shape.
Connect optimizers as shown in the figure below.

28
User Manual 5 Electrical Connection

Wiring Instructions for Optimizer with Longer PV Cable


If the PV module is large in size, you may choose to use the optimizer product with longer
PV cable, which eliminates the need to disassemble the module for maintenance.The wiring
diagram is shown below:

DC wiring requirements
The positive and negative DC cables of the same string should be routed side by side. The
correct wiring is as shown below.

29
5 Electrical Connection User Manual

The positive and negative DC cables of the same string are not allowed to be routed sepa-
rately as figure shown below.

30
User Manual 5 Electrical Connection

• The communication distance between the inverter and the optimizer should be
<350m. If the distance exceeds 350m, please consult SUNGROW.

31
6 Commissioning

6.1 Inspection Before Commissioning

Check the following items before starting the optimizer:

• All equipment has been reliably installed.

• The DC switch of the inverter is set to "ON" and the AC circuit breaker is switched on.

• All cables are connected properly.

• Please check the input and output terminals of all optimizers for wrong connection.

• Make sure that QR code labels are correctly attached to corresponding square cells on
the physical layout.

• All warning signs and labels are intact and legible.

• V2.1.6.20230411 or later versions of iSolarCloud App is used.

6.2 Optimizer Physical Layout Setting

Please complete the plant creation in iSolarCloud first, and then set the physical
layout of the optimizer. For details on how to create a plant in iSolarCloud, please
refer to iSolarCloud App User Manual, which can be obtained by scanning the fol-
lowing QR code.

Please refer to Setting Physical Layout of Optimizer on iSolarCloud App in for de-
tailed instructions
1. Log in to the iSolarCloud App, tap the plant name on the homepage to access the layout
interface. Tap Image Recognition to upload the physical layout template photo of the plant.

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User Manual 6 Commissioning

Confirm the recognition result and finish the layout setting. The layout of the modules bound
to the optimizer S/N will then be displayed.

If the layout tab does not show up 5 minutes after you have tapped the plant, in-
spect by following the steps below:

• First, check the version information of the inverter to see if it supports the use
of optimizers. You can tap the More icon at the top right of the screen, choose
Firmware Update, and then choose the target inverter. If the MLPE-MPLC
module is shown in the table under “Current Version”, the inverter supports
the use of optimizers.

• If the inverter supports the use of optimizers, restart it to get the interface re-
freshed. The steps are: turn off the AC circuit breaker → turn off the DC switch
→ turn on the DC switch → turn on the AC circuit breaker.

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6 Commissioning User Manual

• Do not take photos of the physical layout template under strong light. Other-
wise, the QR code may not be recognized due to reflection of light.

• Please turn off the live function of the mobile phone camera when taking photos
and upload a still photo. Otherwise the QR code may not be recognized.

• Please check the recognition result carefully. If the QR code cannot be recog-
nized due to damage, folding, etc., please manually bind the optimizer by select-
ing the S/N.

2. If the QR code cannot be recognized, manually bind the optimizer in the layout by select-
ing the S/N.
Tap PV Module, fill in line, column, and angle of the actual PV module, and tap Confirm.

3. The manually added PV module is not bound with an optimizer. Tap a single module, tap
Bind at the bottom left, and select the S/N of the corresponding optimizer to bind the optimi-
zer to the module.

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User Manual 6 Commissioning

4. If an optimizer is incorrectly bound to a PV module or the module is redundant, tap the


module and select Unbind or Delete.

5. The physical layout of the optimizer is successfully set. Now set the logical layout of the
optimizer. The physical layout indicates the actual location arrangement of the modules. The
logical layout refers to the sequence of modules in each string.
Manual Configuration and Auto Search are available for setting the logical layout of the
optimizer. Auto Search is enabled only for the following models: SG5.0/6.0/8.0/10/12/15/
17/20RT-P2, SG2.0/2.5/3.0RS-S, SG3.0/3.6/4.0/5.0/6.0/8.0/9.0/10RS, SH3.0/3.6/4.0/5.0/
6.0RS.
To set the layout by Manual Configuration: Tap to choose the corresponding PV module and
click String Together to form a string and determine the string number, all in compliance
with the actual connection of the string.

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6 Commissioning User Manual

To set the layout using Auto Search: Tap the inverter in the layout, and choose “Setting” >
“Optimizer Setting” to enter the “Optimizer Search” interface. Choose “Enable” to start
optimizer auto-searching.

6. After completing the settings of string 1 and string 2, tap Publish in the upper right corner
to complete the physical layout settings of the optimizer.

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User Manual 6 Commissioning

7. If you want modify the layout, tap and tap Layout Settings.

Only distributor/installer account can modify the plant layout.

8. If more than one inverters are used at the same time, please set different frequency points
respectively for the optimizers attached to these inverters, so as to avoid optimizer commu-
nication interference.
Tap the target inverter. Choose "Settings" > "Optimizer Setting", and disable "Auto Fre-
quency Point Setting". Then, choose "Communication Frequency Point" and select a
communication frequency point. Finally, tap "Apply Settings" to effect the settings.

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6 Commissioning User Manual

Only distributor/installer account can modify the plant layout.

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User Manual 6 Commissioning

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6 Commissioning User Manual

Setting Physical Layout of Optimizer on iSolarcloud Web


1. Enter https://www.isolarcloud.com in the address bar of a browser. Access Home inter-
face, click the plant name to access the plant interface, and click Layout Settings in Plant
Configuration to set the physical layout of optimizers in this plant.

2. Click Image Recognition to upload the physical layout template photo of the plant. If
there are already some PV modules in the current layout, importing the template will clear all
existing settings. Click Confirm to finish the layout setting. The layout of PV modules that
have bound with optimizer is displayed.

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User Manual 6 Commissioning

• Do not shoot the physical layout template under strong light. Otherwise, the QR
code may not be recognized due to reflection.

• Please turn off the live function of the mobile phone camera when taking photos
and upload a still photo. Otherwise the QR code may not be recognized.

• Please check the recognition result carefully. If the QR code cannot be recog-
nized due to damage, folding, etc., please manually bind the optimizer by select-
ing the S/N.

3. If the QR code cannot be recognized, manually bind the optimizer in the layout by select-
ing the S/N.
Drag and drop the PV Module to the layout, fill in the PV module information such as line,
column, and angle, and then click Confirm. Right-click a PV module, click Bind, and select
the optimizer S/N to bind the optimizer to the PV module.
The physical layout of the optimizer is successfully set. Now set the logical layout of the
optimizer.
Click Logic, select the string number, and select modules according to the actual connection
order of optimizers and click String Together. After all strings are configured, click Publish
in the upper-right corner to finish the physical layout setting.

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6 Commissioning User Manual

4. For a distributed PV plant, you can also import PV module configuration by importing a
physical layout template (which requires you to manually fill in the template with information
about the owner, installer, PV module, and optimizer S/N, etc.). The default steps are: Add
the inverter to the data collecting device, and make sure they can communicate with each
other normally —> Create a plant in iSolarCloud, and add the data collecting device and in-
verter —> Complete the physical optimizer layout settings for the plant (edit the white list) —
> Complete layout setup.
Click and Import. If there is a edited template, click Select File to import the layout
template. If there is no edited template, click Click to Download Template to download the
template. Please fill in the information about the owner, the installer, the PV module, inverter
S/N and inverter number, optimizer S/N and optimizer number in the template.
After filling in the information, click Import. If there are already some PV modules in the cur-
rent layout, importing the template will clear all existing settings. Click Confirm. After con-
firming that the recognition result is correct, click Confirm and click Publish.

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User Manual 6 Commissioning

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6 Commissioning User Manual

• Complete the information based on the actual physical layout.

• Fill in the actual inverter S/N and inverter number (the number of the inverter
should be consistent with that indicated in the layout in iSolarCloud).

• Where there is an optimizer, fill in the optimizer S/N and optimizer number.The
information of the optimizers connected to the strings in the layout (e. g., the
number of optimizers and their S/Ns) must be consistent with the actual ar-
rangement of optimizers at the site. Otherwise, the inverter may not function
properly or even get damaged. The rule of numbering is "inverter No.-string
No.-optimizer No. (for example, the first optimizer in the first string connected
to the first inverter should be numbered 1-1-1, as shown in the figure below)".

• Where there is a PV module but no optimizer, fill the corresponding cell in the
template with black, as shown in the figure below.

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User Manual 6 Commissioning

6.3 Viewing Optimizer Layout


Optimizer Running Status
Judge the optimizer status according to the color of the relative PV module on the layout.
Colors and status are described in the following table.

PV Module Status Cause

The optimizer is
/
running properly
Blue

1.A hardware fault occurs to the optimizer


A fault occurs to 2.The optimizer software fails to upgrade
the optimizer 3.The PV voltage is higher than the set
Red
protection value

1. Optimizer input cables are poorly


connected
2. Fault occurs to the PV module con-
The optimizer is
nected to the optimizer
offline
3. The PV module connected to the opti-
Grey
mizer is shaded
4. Fault occurs to the optimizer

See "8.1 Troubleshooting" for troubleshooting methods.


If the optimizer goes offline, please:

• 1. Check if the optimizer input cables are properly connected.

• 2. Check if the voltage of the module is normal using a multimeter after powering down.

• 3. Check if the module is shaded.

• 4. Check if the voltage of the optimizer is normal using a multimeter after powering down.

The module is blue if the optimizer is running properly.


The color of a PV module depends on the power ratio range. The darker the color, the larger
the power ratio and the higher the power generation efficiency of the module. The lighter the
color, the smaller the power ratio, and the lower the power generation efficiency.

Color Actual power/Peak power * 100%

80~100%

60~80%

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6 Commissioning User Manual

Color Actual power/Peak power * 100%

40~60%

20~40%

0~20%

Default

Layout Switching
Tap the upper left corner of the interface to switch between Physical Layout and Logical
Layout.

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User Manual 6 Commissioning

Physical layout: the actual location arrangement of the modules.


Logical layout: the sequence of modules in each string.
Viewing Module Information
1. Tap the module on the interface to view the device information and running data informa-
tion of the optimizer.

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6 Commissioning User Manual

2. Tap the upper-right corner of the interface and select the needed parameter, including
Daily Yield, Monthly Yield, Annual Yield,Total Yield, and Power. The parameter value is
displayed on each module after selection. Select Power to refresh data in seconds.

3. To view the curve of a single module, select the module, tap , and tap Curve.

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User Manual 6 Commissioning

Smart IV Curve Diagnosis

The smart IV curve diagnosis function can only be used on iSolarCloud Web.

Click on the layout interface, click Settings in the upper right corner, click PV Module
Management and click Add. Fill in the module configuration parameter information, deter-
mine the module to be diagnosed, and then click Start Diagnosis. The login password is
the password used to log in to iSolarCloud.

• Smart IV curve diagnosis is not supported in partial MPPT deployment scenario.

• At most six modules can be selected in one round of smart IV curve diagnosis.

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6 Commissioning User Manual

The diagnostic result of the module is shown in the figure below.


The module status is displayed on the interface. Click View on the right of a module to view
the detailed results, including the general information, IV curve, and PV curve. To export the
diagnostic report, click New Report in the upper right corner.

50
7 Optimizer Decommissioning

7.1 Disconnecting Optimizer

Danger of burns!
Even if the product is shut down, it may still be hot and cause burns. Wear protec-
tive gloves before operating the optimizer after it cools down.

Step 1 The inverter connected to the optimizer is powered down.

Step 2 Ensure that the DC cable is current-free via a current clamp.

- - End

7.2 Dismantling Optimizer

Risk of burn injuries and electric shock!


After the upstream and downstream devices of the optimizer are powered down,
measure the voltage and current with professional instrument. Only when there is
no voltage nor current can operators who wear protective equipment operate and
maintain the optimizer.

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7 Optimizer Decommissioning User Manual

Step 1 Refer to "5 Electrical Connection" to disconnect all cables of the optimizer in reverse steps.
In particular, when removing the DC connector, use an wrench to loosen the locking parts
and install waterproof plugs.

Step 2 If the optimizer will be used again in the future, please refer to "3.2 Storage" for proper
storage.

- - End

7.3 Disposal of Optimizer

Users take the responsibility for the disposal of the optimizer.

Please scrap the optimizer in accordance with relevant local regulations and stan-
dards to avoid property losses or casualties.

Some parts of the optimizer may cause environmental pollution. Please dispose of
them in accordance with the disposal regulations for electronic waste applicable at
the installation site.

52
8 Troubleshooting and Maintenance

8.1 Troubleshooting

Once a fault occurs to the optimizer, the fault information is displayed on the App.

Fault Fault Possible


Corrective Method
Code Name Cause
1.Please check if the cables between the optimi-
The PV zer and PV module are reliably and properly
voltage is connected.
Input
higher than 2.Please check if the open-circuit voltage of the
4 overvol-
the set pro- PV module, to which the optimizer is connected,
tage
tection exceeds the maximum input voltage allowed for
value the optimizer, or if the module's open-circuit vol-
tage is abnormal.
A hardware 1.Please disconnect the PV module connected to
Hardware fault occurs the abnormal optimizer.
512
fault to the 2.Please contact SUNGROW Customer Service
optimizer to have the optimizer replaced.
The optimi-
Please check if the light conditions are normal. It
Update zer soft-
1024 is suggested to perform optimizer update again at
failed ware fails
noon when the light is good.
to upgrade

8.2 Maintenance
8.2.1 Maintenance Notices

Risk of device damage or personal injury due to incorrect service!

• Be sure to use special insulation tools when perform high-voltage operations

• Before maintaining the optimizer, first cut off the power input and the power
output, and measure the voltage and current with professional measuring in-
strument. Only when there is no voltage nor current can operators who wear
protective equipment operate and maintain the optimizer.

• Even if the optimizer is shut down, it may still be hot and cause burns. Operat-
ing the optimizer with protective gloves after it cools down.

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8 Troubleshooting and Maintenance User Manual

If a fault occurs during operation, be sure to re-power the optimizer after the fault
is cleared. Otherwise, the fault may expand, or the device may be damaged.

To prevent misuse or accidents caused by unrelated personnel, post prominent


warning signs or demarcate safety warning areas around the optimizer to prevent
accidents caused by misuse.

As the optimizer contains no component parts that can be maintained, never open
its enclosure or replace any internal components.
To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond this manual. If necessary, contact SUNGROW for maintenance.
Otherwise, the losses caused are not covered by the warranty.

Touching the PCB or other static sensitive components may cause damage to the
device.

• Do not touch the circuit board unnecessarily.

• Observe the regulations to protect against electrostatic and wear an anti-static


wrist strap.

8.2.2 Routine Maintenance

The maintenance item and period of the device are listed in the table below.

Check Item Check Method Maintenance Period


Check whether the device operates
normally.
Running status Once every six months
Check whether there is abnormal
noise or sound during operation.
Check whether cables are loose or fall
Electrical Once every six months to a
off.
connection year
Check whether cables are damaged.

8.2.3 Rapid Shutdown

Support module level rapid shutdown. 20s module-level rapid shutdown for residential appli-
cation and 30s module-level rapid shutdown for C&I application.

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User Manual 8 Troubleshooting and Maintenance

Triggering methods of rapid shutdown:

• Method 1: Turn off the AC circuit breaker between the inverter and the grid.

• Method 2: Connect a rapid shutdown button to the RSD and GND ports of the inverter to
form a circuit. Press this button to trigger a rapid shutdown (for details about the RSD
port, see the corresponding inverter user manual). Release the button for the inverter to
start operation again.

• Method 3: Connect the rapid shutdown button to any DI port (except DI5) on the Log-
ger1000. Then, log in to the Logger1000 web system and configure the DI port parame-
ters. After this, rapid shutdown can be triggered by pressing the rapid shutdown button.

• Method 4: Enable "AFCI-Triggered Rapid Shutdown" manually. Then, in case of an arc


fault in the inverter, a "rapid shutdown" signal will be sent to the optimizer and the inverter
will execute the "press to shut down" and "rapid shutdown" commands simultaneously.

• The rapid shutdown function is not supported if optimizers are configured for
partial MPPT deployment scenario.

• The optimizer's rapid shutdown function is not available for SH3.0/3.6/4.0/5.0/


6.0RS inverters.

• Please check regularly whether the rapid shutdown function is normal.

• Rapid shutdown cannot be achieved by turning off the inverter's DC switch.

8.2.4 Replacing Optimizer


Step 1 The inverter connected to the optimizer is powered off.

Step 2 Ensure that the DC cable is current-free via a current clamp.

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8 Troubleshooting and Maintenance User Manual

Step 3 Disconnect all cables of the optimizer. In particular, when removing the DC connector, use an
wrench to loosen the locking parts and install waterproof plugs.

Step 4 Replace the optimizer. Refer to "5.4 Connecting to PV Module" to install the optimizer and fin-
ish the cable connections.

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User Manual 8 Troubleshooting and Maintenance

Step 5 Power on the inverter. Log in to the iSolarCloud App. Tap the plant name from the plant list
on the Monitoring screen. Then, on the Device screen, choose “optimizer” at the bottom of
the inverter card. Find the S/N of the optimizer to be replaced, and tap Replace below. Enter
the S/N of the new optimizer, or tap to scan the QR code on its enclosure. Then, tap
Start Replacement.

Set the layout again after replacement. Please refer to Setting Physical Layout of Optimi-
zer on iSolarCloud App in "6.2 Optimizer Physical Layout Setting" for detailed instructions.

- - End

57
9 Appendix

9.1 Technical Data


Parameter Name SP600S
Input
Recommend input power 450 W - 695 W*
Max. input voltage 80 V
MPPT voltage range 8 V – 80 V
Max. DC short-circuit current
20 A
(Isc)
Overvoltage category II
Output
Rated output power 600 W
Max. output voltage 80 V
Max. output current 16 A
Bypass working mode Yes
Safety output voltage per
1V
optimizer
Efficiency
Max. efficiency 99.5 %
Weighted efficiency 99.0 %
General Data
Dimensions (W*H*D) 86 x 108 x 25 mm (3.4 x 4.3 x 1.0 inch)
Weight (including cables) 0.5 kg (1.1 lb.)
Degree of protection IP68
Allowable relative humidity
0 % - 100 %
range (non-condensing)
Operating ambient temperature
-40℃ - 85℃
range
Max. operating altitude 4000 m
Mounting Method Push-in or bolt installation
Communication PLC(< 350 m)
PV input / output connector MC4 or MC4 Compatible
Input : 150 mm (PV+) 150 mm (PV-)
PV wire length ( short version )
Output : 1200 mm

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User Manual 9 Appendix

Parameter Name SP600S


Input : 600 mm (PV+) 150 mm (PV-)
PV wire length ( long version )
Output : 1600 mm
SG2.0 / 2.5 / 3.0RS-S
SG3.0 / 3.6 / 4.0 / 5.0 / 6.0 / 8.0 / 9.0 / 10RS
Compatible products** SH3.0 / 3.6 / 4.0 / 5.0 / 6.0RS
SG5.0 / 6.0 / 7.0 / 8.0 / 10 / 12 / 15 / 17 / 20RT-P2
SG25 / 30 / 33 / 36 / 40 / 50 / 125CX-P2
* The rated power of modules under standard test conditions (STC) is recommended to be
within 5% higher than the rated input power of the optimizer. If the rated power of modules
under standard test conditions (STC) is higher than 630 W, the DC/AC ratio should be higher
than 1.2.
** Please consult Sungrow before placing an order on optimizers and compatible inverters.

9.2 Quality Assurance

When product faults occur during the warranty period, SUNGROW will provide free service
or replace the product with a new one.
Evidence
During the warranty period, the customer shall provide the product purchase invoice and
date. In addition, the trademark on the product shall be undamaged and legible. Otherwise,
SUNGROW has the right to refuse to honor the quality guarantee.
Conditions

• After replacement, unqualified products shall be processed by SUNGROW.

• The customer shall give SUNGROW a reasonable period to repair the faulty device.
Exclusion of Liability
In the following circumstances, SUNGROW has the right to refuse to honor the quality
guarantee:

• The free warranty period for the whole machine/components has expired.

• The device is damaged during transport.

• The device is incorrectly installed, refitted, or used.

• The device operates in harsh conditions beyond those described in this manual.

• The fault or damage is caused by installation, repairs, modification, or disassembly per-


formed by a service provider or personnel not from SUNGROW.

• The fault or damage is caused by the use of non-standard or non-SUNGROW compo-


nents or software.

• The installation and use range are beyond stipulations of relevant international
standards.

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9 Appendix User Manual

• The damage is caused by unexpected natural factors.

For faulty products in any of above cases, if the customer requests maintenance, paid main-
tenance service may be provided based on the judgment of SUNGROW.

Product data such as product dimensions are subject to change without prior no-
tice. The latest documentation from SUNGROW should take precedence in case
of any deviation.

9.3 Contact Information

In case of questions about this product, please contact us.


We need the following information to provide you the best assistance:

• Model of the device

• Serial number of the device

• Fault code/name

• Brief description of the problem

For detailed contact information, please visit: https://en.sungrowpower.com/contactUS

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