Manual MM850365-01 MicroCal T350
Manual MM850365-01 MicroCal T350
Manual MM850365-01 MicroCal T350
eurotron
MicroCal T350
Portable Temperature Calibrator
Instruction Manual MM850365 ed.01
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NOTA INTRODUTTIVA
This manual has been with all the information you need to install, operate and maintain the dry block
temperature calibrator MicroCal T350 and its accessories.
Eurotron has used the best care and efforts in preparing this book and believes the information in this
publication are accurate. The Eurotron products are subjected to continuous improvement, in order to
pursue the technological leadership; these improvements could require changes to the information of this
book.
Eurotron reserves the right to change such information without notice.
No part of this document may be stored in a retrieval system, or transmitted in any form, electronic or
mechanical, without prior written permission of Eurotron Instruments S.p.A.
MicroCal T350 calibrator uses sophisticated analogic and digital technologies. Any maintenance operation
must be carried out by qualified personnel ONLY. Eurotron supplies instructions and operative procedures
for any operation on the instrument. We recommend to contact our technicians for any support requirements.
MicroCal T350 is fully tested in conformity with the directive n89/336/CEE Electromagnetic Compatibility.
Eurotron shall not be liable in any event, technical and publishing error or omissions, for any incidental and
consequential damages, in connection with, or arising out of the use of this book.
WARNING
Hazardous voltage are present in this electrical equipment during operation.
Non-observance of the safety instruction can result in severe personal injury or property
damage.
Only qualified personnel should work on or around this equipment after becoming familiar
with all warnings, safety notices, and maintenance procedures contained herein.
Only qualified personnel or our personnel should work on this equipment for maintenance
operation.
The successful and safe operation of this equipment is dependant on proper handing,
operation and maintenance.
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INDICE
1
ORDERING CODE.............................................................................................................................. 4
SPECIFICATIONS .............................................................................................................................. 5
2.2
Functions ............................................................................................................................................................ 5
RECOMMANDATIONS....................................................................................................................... 6
PREPARATION................................................................................................................................... 9
5.1 - Installation ............................................................................................................................................................. 9
5.1.1 - Removal of packaging........................................................................................................................................ 9
5.1.2 - Positioning the calibrator .................................................................................................................................... 9
5.1.3 - Supply ................................................................................................................................................................ 9
5.2
Command List................................................................................................................................................... 10
OPERATION ..................................................................................................................................... 11
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.3
6.4
6.4.1
6.4.2
6.5
Operation description........................................................................................................................................ 11
Description of instrument .................................................................................................................................. 11
Thermoregulator........................................................................................................................................... 11
Main switch .................................................................................................................................................. 11
Carrying handle............................................................................................................................................ 11
Heating resistance ....................................................................................................................................... 11
Thermostat well & inserts............................................................................................................................. 11
Temperature sensors ................................................................................................................................... 11
Safety thermostat ......................................................................................................................................... 11
Start-up instructions .......................................................................................................................................... 12
Use of the function............................................................................................................................................ 13
Switch Test................................................................................................................................................... 13
Serial communication (16) (optional) ........................................................................................................... 13
Re-calibration procedure .................................................................................................................................. 14
10
REGULATOR.................................................................................................................................... 16
11
WARRANTY...................................................................................................................................... 17
11.1
11.2
APPENDIX ..................................................................................................................................................... 18
A1
EMC Conformity................................................................................................................................................ 19
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ORDERING CODE
Cat. 8150 - A - B - C
Table
A
0
1
2
3
4
Accessories
Nessuno
Valigetta per trasporto
Interfaccia seriale RS232
Inserto non forato
Inserto 2 fori ( 6,5 12,5 mm)
Table
B
1
2
3
4
5
Power Supply
120 Vac USA Plug
230 Vac Schuko Plug
240 Vac UK Plug
230 Vac European Plug
100 Vac USA/Japan Plug
Table
C
1
Report of calibration
Eurotron Certificate traceable to SIT standard
Standard equipment
MicroCal T350 calibrator
Insert removal tool
Electric power cable
Fuse kit
Instructions manual
3 holes Standard insert (4,5 - 6,5 e 9,5)
Calibration certificate traceable to SIT standard
Accessories kit
RS232 Serial cable
CalpMan2000 Calibration PC software
Note : Custom insert blocks are available on request
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SPECIFICATIONS
: Optional.
: 230V a.c., 50Hz (110/115V by request).
: 2A fast fuse (4A fuse for 115V models).
: Max. temperature thermostat.
: Max. temperature = 350C
: 300 W.
: 260x230x105mm (measurement of case: 330x340x175mm)
: 3,5 Kg (6,3Kg calibrator including travelling-case and accessories)
2.2
The data marked with ** has been recorded at an ambient temperature of 20C3, U.R. 20%, voltage
230V10%, with Pt100 6 in the block.
Functions
The portable temperature calibrator MicroCal T350 has been designed for:
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RECOMMANDATIONS
ATTENTION
THE PROCESSOR REGULATOR HAS BEEN CONFIGURED IN FACTORY WITH THE PARAMETERS SUITED TO WORK IN THE RESPECT OF THE
TECHNICAL SPECIFICATIONS.
DONT CHANGE THESE PARAMETERS TO AVOID MALFUNCTION OR BREAKING OF THE CALIBRATOR WITH RISKS OF SERIOUS PERSONAL
INJURY.
ATTENZIONE:
THE CONFIGURATION OF THE INSTRUMENT IS PROTECTED BY A PASSWORD AND BY THE PROTECTION CODE. TO ACCEDE AT THE
CONFIGURATION PARAMETERS RESET THE PASSWORD & THE PROTECTION CODE: CONTACT OUR TECHNICAL OFFICE.
Fig. 1
Fig. 2
Fig. 3
- Advises:
The temperature difference is proportional to the difference between the diameter of the probe and the diameter of the
hole.
Do not insert the probe when the instrument has already reached the set temperature; thermal shock causes instability
and breakage of the sensitive element.
For the calibration of temperature transducers with special execution, call our technical office and ask for equaliser
blocks with special drillings.
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Fig. 4
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SAFETY INSTRUCTIONS
ATTENTION
Due to the fact that the thermostat is a portable instrument to be used in the field, it is very important to ensure that the
socket has been earthen correctly when connecting it to the electricity supply.
Carry out the maintenance and repair operation only with the equipment at ambient temperature and disconnect the
electrical cable.
During the use of the calibrator, the frontal protection grid may overheat.
Dont touch the probe to calibrate when its in the block.
After using wait for the stabilisation at ambient temperature before returning the calibrator to its carrying case.
Never put any type of liquid inside the block.
Dont change absolutely the configuration parameters.
The equipment adopt the following devices to protect operation from hazard:
Max. temperature safety thermostat (14) to disconnect the heating system.
Protection grid to avoid any contact with the internal oven.
Protection fuses (3)
Ground conductor.
Suggest:
Dont put anything on the top of the calibrator.
Dont put fuel objet near the calibrator.
Never put any type of liquid inside the calibration block.
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PREPARATION
Remove the calibrator from the carrying case and place it on a flat surface.
Make sure that the fan on the bottom of the calibrator runs free.
Make sure that the instrument has been correctly earthen.
Supply the oven with line 230V, 50Hz (110 or 100V for special models) + earth, 6A.
Before start the calibration read with attention the instruction manual, specially the paragraph 3: General
recommendation.
5.1 - Installation
4).
WARNING
TO AVOID ANY SMELL IN THE ROOM IT IS BETTER TO SWITCH ON THE CALIBRATOR OUTSIDE THE ROOM FOR THE FIRST TIME
5.1.3 - Supply
The calibrator runs on a voltage of 230 Vac (110-100V by request), single-phase, 50/60Hz. A 2.5mt. cable is supplied
2
with the calibrator fitted with 2 conductors plus earth (1mm ). Make sure that the plant is earthen correctly before
switching the instrument on.
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5.2
POS.
1
2
3
4-7
5
6
8
12
16
Command List
DESCRIPTION
SUPPLY SOCKET
MAIN SWITCH
PROTECTION FUSES
SWITCH TEST
FAN
THERMOSTAT WELL
MICROPROCESSOR REGULATOR
REDUCTION INSERT
RS-232 (OPTIONAL)
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OPERATION
6.1
Operation description
The MicroCal T350 calibrator consist of thermostat well in aluminium with a hole 26 capable to holding reducer insert
of various configurations so that it can be adapter to the diameters of the test sensors.
A heater element heats the thermostat well and the electronic controller checks and regulates the temperature.
The fan mounted in the rear side generates a constant air flow that reduces the temperature of the case.
The calibrator is software protected: the operator can't set the temperature over 350C; is also provided of safety
thermostat that switch off the oven in case of over temperature.
6.2
Description of instrument
6.2.1
Thermoregulator
The thermoregulator (8) is a PID microprocessor which can be set from 0 to 350C. The upper display shows the
measured value while the lower one displays the input set point value (this state is defined as "normal display mode").
For further specifications and methods of use, see the paragraph 10.1 concerning the thermoregulator.
6.2.2
Main switch
The main switch (2) is found on the rear of the instrument; it is fitted with a socket for the voltage cable, a main switch
and two fuses: 2A for 230V mod. & 4A for 115V models.
Note: use only fuses F. 6,3x32mm. All the electrical part is found below the main switch.
6.2.3
Carrying handle
The calibrator is fitted with a multi-position carrying handle which makes it possible to operate in various position from
horizontal to vertical.
6.2.4
Heating resistance
The resistance is stainless steel made; the max. power is 300W and it can reach temperatures approaching 400C.
Bear in mind, however, that constant use at extreme temperatures reduces the life of the resistance itself. Limit the
number of hours at which the resistance is used at maximum temperatures to the time required by the calibrator in order
to prolong the life of the resistance.
6.2.5
Thermostat well in aluminium a hole 26mm, capable of holding reducer inserts of various configurations. The function
of this block is to uniformy the temperature on calibration zone.
If you want to fit the calibrator with a block with different holes we recommend that you should contact the technical
support department who will check to see if it is feasible. This will avoid any unfortunate problems which might arise if
the wrong tolerances are used
6.2.6
Temperature sensors
The temperature sensor used for the reading and thermoregulation is a PT100 probe; the probe is inserted directly
into the thermostatic well so as to supply a temperature value close to the real value in the block.
6.2.7
Safety thermostat
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The calibrator is supplied with max. temperature safety thermostat (14) that disconnect the heating system for damage
of thermoregulation system or for damage of cooling fan (5).
In case the thermostat intervenes make reference to chapter 9 - typical faults -.
6.3
Start-up instructions
ATTENTION:
THE CALIBRATOR CAN ONLY BE USED CORRECTLY IF THE USER HAS A GOOD KNOWLEDGE OF ITS BASICS.
BEFORE STARTING WITH THE CALIBRATION FOLLOWING THE INSTALLATION PROCEDURES (PARAGRAPH 5); READ THE INSTRUCTION ON
PARAGRAPH 3 & 4.
To calibrate the probe it is possible to follow two way: calibration with internal indicator (8), or calibration with external
reference.
Calibration with the internal indicator (8):
Make reference to the temperature value of the display (8) (fig.5).
It is opportune to refer the value to the test report to compensate the error of the display.
Fig. 5
Calibration with external reference:
Make reference to the temperature value of the external standard instrument.
Put the sensitive elements of the probes near and at the same dept (reference to fig. 1-2-3-6).
Fig. 6
Before any calibrations follow the general recommendation:
Switch on the calibrator with the main switch (2); waiting for the end of selftest procedure.
Starting the calibration only at ambient temperature: thermal shock can break the sensitive element of the probe and
cause harm to operator.
Put the probe to check into the equaliser block: reference to chapter 3. (fig 1-2).
Set the required temperature value on the display:
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ATTENTION
AT THE END OF THE CALIBRATION DO NOT REMOVE THE PROBE IF IT IS STILL AT HIGH TEMPERATURE. ALWAYS ALLOW THE
CALIBRATOR TO COOL OFF WITH THE PROBE STILL INSERTED IN ORDER TO AVOID THERMAL SHOCK TO THE PROBE ITSELF AND HARM
TO PEOPLE OR THINGS.
BEFORE RETURNING THE CALIBRATOR TO ITS CASE MAKE SURE THAT THE TEMPERATURE OF
AMBIENT TEMPERATURE.
- Cooling
To reduce the ovens temperature, change the set point and wait for the cooling.
FUNCTION KEY F
F function key allow access to AL1, AL2, AL3, OUT P; the value of AL1 is factory set to 1.0: AL1 control the status ONOFF of the inside fan, DO NOT MODIFY THIS VALUE.
AL2, AL3 are disabled. OUT P shows the power output value.
Press F to return to normal status.
6.4
6.4.1
Switch Test
You can test the operating point of the thermostats by the 'SWITCH TEST' function (47).
Put the thermostat in the most suitable hole of the insert (see the note in paragraph 3).
Connect the terminals of the thermostat to the socket (4).
Switch on the calibrator.
Set the test temperature upper to the operating temperature of the thermostat: the lamp (7) will come on when the
thermostat electric contact works.
Set the test temperature lower to the operating temperature of the thermostat: the lamp (7) will come on when the
thermostat electric contact works.
6.4.2
For PC control use the serial communication RS-232 (16) (references fig.7)
With RS-232 you can read and/or change the operative parameters, for example: set point, external probe, slope rate
etc..
Contact our technical office for the communication protocol instruction.
The external PC must be conform to the IEC950 standard.
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Fig. 7
6.5
Re-calibration procedure
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FAULT DESCRIPTION
FAULTY COMPONENT OR
FUNCTION
scollegata
10
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10
REGULATOR
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11
11.1
WARRANTY
Warranty terms
Each instrument is shipped with a certificate of warranty that indicates the validity conditions of the warranty itself.
Eurotron Italiana warrants its products against defects in materials and workmanship for a period of 1 year from the
date of the original retail purchase.
Any misuse, abuse, or non Eurotron Italiana authorised alterations, modifications and/or repairs to Eurotron Italiana
products will void the warranty. If you discover a defect, Eurotron Italiana will repair or replace the product, provided
you return the product during the warranty period, transportation prepaid, to Eurotron Italiana.
This warranty applies to the original purchaser only.
Please include a copy of the original invoice or a small service charge may be applied.
Prior to returning the product for warranty consideration, call Eurotron Italiana Technical Support for a returned
material authorisation number and shipping instructions.
11.2
Letter of conformity
Each instrument is shipped with a numbered Letter of Conformity, to grant that the characteristics of the instrument
correspond to the required ones, and that the instrument calibration is traceable to National and International Standards.
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APPENDIX
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A1
EMC Conformity
The Pressure Module case is made in aluminium to fulfil the prevision of the directive 89/336/CEE Electromagnetic
Compatibility.
The following page is a copy of EMC declaration of conformity.
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Declaration of Conformity
We :
(Supplier's name)
(Address)
Cat. 8150
(Model)
eurotron
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