Manual de Instalação Balança IND560 - Parte2

IND560 Installation Manual
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Figure 2-21: IDNet Connector Location on the Harsh Enclosure
Figure 2-22 shows the pin assignments and wire colors for the IDNet connector.
IDNet connector
Pin Color Note
P1–A Green TXD+/RXD+
P1–B Blue +30V
P1–C Grey +12V
P1–D Green Jumper
P1–E Red RXD1+
P1–F White RXD–
P1–G
P1–H Pink Ground
P1–J Yellow TXD–
P1–K Purple TXD1–
P1–L Black TSD1+
P1–M Orange RXD1–
Figure 2-22: IDNet Connector Pin Assignments
COM1 Serial Port Connections

The COM1 port includes connections for RS-232, RS-422 and RS-485. There is a
setup parameter that must be selected to match the hardware connection used.
This parameter controls how the transmit and receive lines are controlled.
Figure 2-23 indicates which terminal carries which signal on the COM1 port. Make
the connections as necessary.
Terminal Signal Notes

TxD Transmit RS-232
RxD Receive RS-232
Gnd Logic Ground
TxD1+ +Transmit RS-422, RS-485 Jumper to RxD1+ for RS-485
TxD1- -Transmit RS-422, RS-485 Jumper to RxD1- for RS-485
RxD1+ +Receive RS-422, RS-485 Jumper to TxD1+ for RS-485
RxD1- -Receive RS-422, RS-485 Jumper to TxD1- for RS-485
2-15
Figure 2-23: COM1 Port Signals
Some examples of connecting external equipment are shown in Figure 2-24.

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Figure 2-24: Sample COM1 Connections
RS-485 Transmission Line Termination
The RS-485 network should include a terminating resistor, installed between the
two lines at or on the last node. The terminating resistor should match the
characteristic impedance of the transmission line, approximately 120 ohms. This
terminating resistor is required when connecting ARM100 modules to the port.
Wiring Connections for Options

Options available for the IND560 terminal that require external connections include
the following:
• Analog Output
• Ethernet TCP/IP with Serial Ports (COM2 and COM3)
• Ethernet TCP/IP, USB with Serial Port (COM3)
• Discrete I/O (Relay)
• DeviceNet
2-16
• PROFIBUS (Harsh Enclosure)

• PROFIBUS (Panel-Mount Enclosure)
• Allen-Bradley (A-B) RIO
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• EtherNet/IP – Modbus TCP
Figure 2-25 shows where each of these options is located in the harsh enclosure
and Figure 2-26 shows where they are located in the panel-mount enclosure. The
connections for each of these options are described in the following sections.
Figure 2-25: Option Locations for Harsh Enclosure
2-17
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Figure 2-26: Option Locations for Panel-Mount Enclosure
2-18
Analog Output Connections

The analog output option board (Figure 2-27) fits into the PLC interface slot on the
Main board. It provides either 0-10 VDC or 4-20mA (only one) analog signal
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proportional to the weight applied to the scale.
Figure 2-27: Analog Output Option Board
Connections to this option should be made as shown in Figure 2-28.

NOTES:
1. USE TWO-CONDUCTOR SHIELDED CABLE.

2. MINIMUM RESISTANCE OF DEVICE LOAD: 500
OHMS.
2
3. WIRE SIZE: 18 AWG (.823 mm ) MAXIMUM
24 AWG (0.205 mm2) MINIMUM.
Figure 2-28: Wiring the Analog Output
Ethernet, COM2, and COM3 Connections

The Ethernet/TCP IP and dual COM port option board (Figure 2-29) is positioned in
the center option slot on the Main board. This port provides a 10 Base-T
connection (10 Mb) connection for Ethernet and two serial ports labeled COM2
2-19
and COM3. The Ethernet connection is made via a standard RJ45 connector on the
option board. The connector is shown in Figure 2-29.
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RJ45
connector
Figure 2-29: Ethernet Connection Option Board
COM2 provides only RS-232 and should be connected as shown in Figure 2-30.
NOTES:
1. USE ONLY SHIELDED CABLE.
2. MAXIMUM CABLE LENGTH: 50 FEET (15 METERS).
2
3. WIRE SIZE: 18 AWG (.823 mm ) MAXIMUM
2
24 AWG (0.205 mm ) MINIMUM.
Figure 2-30: Wiring to COM2
COM3 provides RS-232, RS-422 or RS-485 connections, which is identical to

COM1 on the Main board except the +5 VDC supply on the last terminal is not
provided. Refer to the COM1 connection section described previously for
instructions for wiring to this port. Review Figure 2-23 and Figure 2-24 for
additional details.
2-20
Ethernet, USB, COM3 Connections

The Ethernet/USB/COM3 option board (Figure 2-29) can be positioned in the center
option slot on the Main board. This option board provides a USB Master,10 Base-T
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connection (10 Mb) connection for Ethernet and a single serial port labeled COM3.
The Ethernet connection is made via a standard RJ45 connector on the option
board. The connector is shown in Figure 2-31.
Figure 2-31: Ethernet/USB/COM3 Option Board
The COM3 has similar function as the COM3 serial port of the
Ethernet/COM2/COM3 option board shown in Figure 2-29. However, the COM3 on
the Ethernet/USB/COM3 option does not support RS-422. It only provides RS-232
and RS-485 connections and can be wired the same as the standard COM1 serial
port. Refer to the COM1 connection section described previously for instructions for
wiring to the COM3 port. See Figure 2-23 and Figure 2-24 for details.
Important: When installing either the Ethernet/COM2/COM3 or the

Ethernet/USB/COM3 option, adhere the Ethernet label from the kit to the rear panel
of the panel-mount unit near the Ethernet connector (Figure 2-32). On the harsh
enclosure, adhere the Ethernet label to the Main board cover near the Ethernet
connector (Figure 2-33).
Figure 2-32: Ethernet Label on the Panel-Mount Unit
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Adhere
Ethernet
label here
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Figure 2-33: Ethernet Label Location for the Harsh Enclosure
Discrete I/O (Relay) Connections

The relay output version of the Discrete I/O option board (Figure 2-34) provides
four isolated inputs and six dry-contact normally open relay outputs. The inputs
can be selected as either active or passive based on the position of the slide switch
on the board.
Figure 2-34: Discrete I/O Option Board
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Active Input
Selecting the inputs as active (Figure 2-52) enables connection of switches or

other simple devices to trigger an input. No voltage is supplied by the external
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simple device.
An example of how to wire to the active inputs is shown in Figure 2-35.

NOTES:
1. VOLTAGE IS LOGIC LEVEL 5 VDC. LOW RESISTANCE
CONTACTS RECOMMENDED. MAXIMUM CABLE LENGTH:
20 FEET 96 METERS.
2. DO NOT BUNDLE INPUT WIRING WITH POWER WIRING OR
ANY OTHER HIGH ENERGY CABLES.
3. SWITCHES MAY BE REPLACED WITH RELAY DRY
CONTACTS.
4. WIRE SIZE: 14 AWG (2.088 mm2) MAXIMUM
22 AWG (0.322 mm2) MINIMUM
Figure 2-35: Active Input Connections
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Passive Input
Selecting the inputs as passive (Figure 2-52) enables other devices such as PLCs
to provide the trigger voltage (typically 12 VDC or 24 VDC, maximum 30 VDC) to
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turn the IND560 inputs “on”.
Passive inputs will work with either polarity (ground on common or +V on

common). An example of wiring to the passive inputs with the +V to the common
is shown in Figure 2-36.
NOTES:
1. VOLTAGE: 5-30 VDC, 10mA MAXIMUM CURRENT. VOLTAGE
POLARITY MAY BE REVERSED.
2. DO NOT BUNDLE INPUT WIRING WITH POWER WIRING OR
ANY OTHER HIGH ENERGY CABLES.
2
3. WIRE SIZE: 14 AWG (2.088 mm ) MAXIMUM
2
22 AWG (0.322 mm ) MINIMUM
Figure 2-36: Passive Input Connections
2-24
Relay Outputs
The relay outputs can switch up to 250 VAC or 30 VDC voltages at 1A maximum.
The relay outputs are not polarity-sensitive since they are dry contact outputs. An
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example of wiring to the outputs is given in Figure 2-37.
NOTES:
1. DRY CONTACT RELAYS.

2. RELAY CONTACT RATING:
AC: 24-250 VAC ,1.0 AMP. INTO RESISTIVE
LOAD
DC: 5-30 VDC, 1.0 AMP. INTO RESISTIVE LOAD.
MAXIMUM SWITCHING POWER: 250VAC, 30
W.
3. MAXIMUM OUTPUT CIRCUIT CURRENT = 3
AMPS.
4. ALL INDUCTIVE LOADS MUST BE SUPPRESSED.
Figure 2-37: Relay Outputs
Allen-Bradley RIO
Connections to the A-B RIO option board (Figure 2-38) are made using a three-pin
terminal connector on the RIO option.
Figure 2-38: A-B RIO Option Board
2-25
The connection should be wired as shown in Figure 2-39.

NOTES:
1. CONNECTION WITH TWIN AXIAL CABLE (BLUE HOSE) SHOWN.

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2. REFER TO ALLEN-BRADLEY REMOTE I/O DOCUMENTATION FOR TERMINATION

RESISTOR AND OTHER CONSIDERATIONS.
Figure 2-39: RIO Connection
The part number for the Remote IO cable is Belden 9463. It is sometimes referred
to as “Blue Hose” cable.
DeviceNet
The DeviceNet option board (Figure 2-40) is connected to the network by a
DeviceNet-specific twisted pair cable.
Figure 2-40: DeviceNet Option Board
Figure 2-41 indicates the pin numbering of the DeviceNet Option Board connector.,
Wire colors and functions are detailed in Figure 2-42.
1 2 3 4 5
Figure 2-41: DeviceNet Option Board Connector Pin Numbering
2-26
NOTES:
1. CONNECTION WITH 2 TWISTED PAIR SHIELDED CABLE
BELDEN 3082A OR 2083A OR EQUIVALENT.
2. REFER TO O.D.V.A. DEVICENET DOCUMENTATION FOR
OTHER CONSIDERATIONS.
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Figure 2-42: DeviceNet Connector Wiring
Consult http://www.odva.org/ for additional DeviceNet wiring information.
PROFIBUS (Harsh Enclosure)

Connection to the PROFIBUS board in the harsh enclosure (Figure 2-43) is made
using a right-angle nine-pin connector inside the IND560 enclosure. This
connector is a standard Siemens part # 6ES7 972-0BA41-0XA0 or equivalent; it is
not supplied by METTLER TOLEDO.
Figure 2-43: PROFIBUS Option Board, Harsh Enclosure
2-27
There are two nine-pin connectors on the PROFIBUS board – use the connector and
cable routing shown in Figure 2-44.
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Figure 2-44: PROFIBUS Cable Connection in Harsh Enclosure
Follow the wiring instructions included with the connector to terminate the wires.
PROFIBUS (Panel-Mount Enclosure)

The PROFIBUS connection to the panel-mount enclosure version of the option
board (Figure 2-45) can be made using either a straight or a right-angle nine-pin
connector. This connector (or an equivalent) is a standard METTLER TOLEDO part
# 64054361 for the straight connector or Siemens part # 6ES7 972-0BA41-0XA0
for the right-angle connector. These connectors are not supplied by METTLER
TOLEDO as part of the option. Attach the nine-pin mating plug to the connector.
2-28
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Figure 2-45: PROFIBUS Option Board, Panel Mount Enclosure
Pin assignments for the PROFIBUS interface are shown in Figure 2-46.
PIN SIGNAL NOTES:
1. USE MATING CONNECTORS AND CABLE
1 Not used
RECOMMENDED FOR PROFIBUS CONNECTIONS.
2 Not used 2. REFER TO PROFIBUS INTERNATIONAL
3 RxD/TxD + DOCUMENTATION FOR OTHER CONSIDERATIONS.
4 RTS
5 GND bus
6 +5V bus
7 Not used
8 RxD/TxD -
9 Not used
Figure 2-46: PROFIBUS Nine-Pin Connector Assignments
Follow the wiring instructions included with the connector to terminate the wires.
EtherNet/IP and Modbus TCP Interface

The EtherNet/IP Module (Figure 2-47) connects to the network via a standard
Ethernet patch cable. The module’s address is set in software, and the DIP
switches are not used and must all be set to OFF.
Figure 2-47: Ethernet / IP Option Board
Figure 2-48 shows the array of status indicator LEDs on the EtherNet/IP card.
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Link Activity 1 2 Module Status
Activity 4 3 Network Status

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Figure 2-48: EtherNet/IP Status Indicator LEDs
For convenience, an EtherNet/IP PLC label is provided in the kit. The label can be
applied to an IND560 near the EtherNet/IP connector, as shown in Figure 2-49
and Figure 2-50.
Figure 2-49: EtherNet/IP Label Placement on Panel Mount Terminal
Figure 2-50: EtherNet/IP Label Placement on Harsh Terminal
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PCB Switch Settings

PCB switch settings are described in this section, including settings for main PCB
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switches and the discrete I/O (relay) switch.
Main PCB Switches

Four switches (indicated in Figure 2-51) are located on the main PCB. These
switches function as shown in Table 2-3.
SW1
SW2
Figure 2-51: Main PCB Switches
Table 2-3: Functions of Main PCB Switches
Switch Functions
SW1-1 Metrology Security Switch (legal for trade)
When in the ON position, this switch reduces
Administrator access to Maintenance level which When both SW1-1 and
prohibits access to the Scale block in the menu SW1-2 are set to ON and
tree and other metrologically significant areas. power is cycled, a Master
This is true even if no scale approval option is Reset is performed.
selected in setup. Metrologically significant
data are not reset unless
SW1-2 Flash Software SW2-1 is also set to ON.
Set in the ON position during software download
Set in the OFF position during normal operation
SW2-1 Factory test When a Master Reset is
Set in the OFF position at all times for normal performed, set SW2-1 to
weighing. ON to reset metrologically
significant data, such as
scale calibration, GEO
code, etc.
SW2-2 Factory test
Set in the OFF position at all times
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When both SW1-1 and SW1-2 are positioned ON and AC power is applied to
the terminal, a Master Reset function will be initiated. This procedure will erase
all programming in the terminal and return all settings back to factory default
values. This process is described in the IND560 Technical Manual, Chapter
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4.0, Service and Maintenance.
Discrete I/O (Relay) Switch

A switch on the Relay Discrete I/O board selects if for active or passive inputs. An
explanation of these two modes and sample wiring diagrams were provided earlier
in this chapter. Ensure that the switch is set properly before wiring to the inputs.
The location of the switch and the active/passive positioning are shown in Figure
2-52.
Figure 2-52: Location (l) and Switch Settings (r) for Relay Discrete I/O Switch
2-32
PCB Jumper Positions

Only the analog version of the Main board has a jumper on it. This section
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provides the details for this jumper.
Main PCB Jumper

The IDNet version of the IND560 main board has no jumpers. There is one jumper
on the IND560 analog scale main board (W1). This jumper selects either 2 mV/V
or 3 mV/V operation of the analog circuitry. 3mV/V is the factory default position.
Refer to Figure 2-53 for the jumper location, and Figure 2-54 and Figure 2-55 for
its positions.
Figure 2-53: W1 Millivolt Jumper Location, Main PCB Uncovered
Figure 2-54: W1 Millivolt Jumper Location, Main PCB Cover Installed
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Figure 2-55: W1 Millivolt Jumper Settings
When removing the W1 jumper for 3mV/V operation, reposition it on just one
of the pins, as shown at left in Figure 2-55. If this jumper is not correctly
positioned, the plastic cover over the Main board will not fit properly. If this
occurs, do not force the plastic cover down. Remove the cover and position
the jumper as shown.
The 2 mV/3 mV jumper settings are described in Table 2-4.

Table 2-4: Millivolt Jumper Description
Jumper Setting Description

OPEN Sets the connected scale’s load cell setting to 3 mV/V
W1
CLOSED Sets the connected scale’s load cell setting to 2 mV/V.
Capacity Label Instructions

The regulations in some locations require that the scale capacity and increment be
shown on the front of the terminal, near the display. To satisfy this requirement, a
blue capacity label is included with the terminal that must be completed and
adhered to the front overlay.
The capacity label (shown in Figure 2-56) provides space for the Max, min, and e
information for each range or interval for which the scale is programmed. If only
one or two ranges are used, the unused portion of the label may be cut off with
scissors. Written information must be legible and a minimum of 2mm or 0.08 in.
in height. A permanent marker should be used for this information.
Cut at dotted line to remove
unused ranges/intervals
Figure 2-56: Preparing the Capacity Label
2-34
Clean any oil or other contaminants from the area of the overlay shown in Figure
2-57 where the capacity label will be added. Peel the backing from the label and
adhere it to the overlay in the location shown in Figure 2-57, or another location
acceptable to the local regulations.
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Capacity Label
in Place
Figure 2-57: Capacity Label Installed
Sealing the Enclosure

When the IND560 terminal is used in a metrologically “approved” application, it
must be protected from tampering by use of seals. An optional sealing kit is
available from METTLER TOLEDO. The kit (Part number 71209388) contains all
the required hardware. The method used for sealing will vary depending upon local
requirements. The IND560 supports two methods of sealing – external and
internal.
External sealing is approved in the United States and Canada; however, when the
terminal is sealed externally, non-metrological components cannot be serviced
without breaking the seal. In Europe, internal sealing is possible, which permits
access to non-metrological components without breaking the seal. Check with
local authorities to determine which sealing method is appropriate.
External Sealing of the Panel-Mount

Enclosure
The panel-mount enclosure supports both two- and three-screw external sealing for
the United States and Canada. For external sealing of the panel-mount enclosure,
refer to Figure 2-58, Figure 2-59, and Figure 2-60 and follow these steps:
1. Ensure that the appropriate approval region has been selected in setup under
Scale, Type, Approval and that the Metrology security switch SW1-1 is in the
“on” position.
2. Replace the three Phillips-head screws that secure the rear panel to the
enclosure with the three through-hole screws provided in the sealing kit.
2-35
3. Thread the wire cable and plastic seal (Figure 2-58) included with the kit
through the holes in the new screws. The U.S. requires use of only two of the
screws (Figure 2-59), Canada requires use of all three (Figure 2-60).
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4. Thread the end of the wire cable through the plastic seal and snap the seal
shut.
Figure 2-58: External Sealing Wire
Figure 2-59: External Sealing for United States
Figure 2-60: External Sealing for Canada
External Sealing of the Harsh Enclosure

For external sealing of the harsh enclosure, refer to Figure 2-58 and Figure 2-61
and follow these steps:
Scale > Type > Approval and that the Metrology security switch SW1-1 is in
the “on” position.
Refer to Closing the Harsh Enclosure on page 2-4 for the correct method to use
when replacing the front panel.
2-36
2. With the front panel installed on the enclosure and snapped into place, thread
the free end of the wire seal through either the left or right hole in the IND560
front panel, and through the hole in the retaining clip.
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3. Thread the end of the wire cable through the hole in the plastic seal (as shown
in Figure 2-61), remove any remaining slack in the wire, and snap the seal
shut.
Sealing wire
threaded through
hole and clip
Sealing wire
threaded through
plastic seal
Figure 2-61: Harsh Enclosure Seal Threaded and Ready to be Closed – Standard
Orientation (left) and with Panel Reversed (right)
4. Trim off any excess wire.
Internal Sealing of Both Enclosure Types

Both the panel-mount and harsh enclosures are sealed the same way when sealed
internally. Follow the procedures described below.
Main PCB Switch Sealing

Scale, Type, Approval and that the Metrology security switch SW1-1 is in the
“on” position.
Refer to Closing the Harsh Enclosure on page 2-4 for the correct method to use
when replacing the front panel.
2. On the panel-mount terminal, remove AC power and remove the main board to
apply the internal seal. This step is not necessary for the harsh enclosure.
3. Attach the plastic bottom sealing plate to the Main board as shown in Figure
Figure 2-62.
Figure 2-62: Attaching the Plastic Bottom Sealing Plate
2-37
4. Place the small metal sealing plate from the sealing kit over the plastic
standoff beside the metrology security switch as shown in Figure 2-63.
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Figure 2-63: Metal Sealing Plate
5. Screw the long sealing screw through the hole in the small metal plate through
the main board and into the plastic locking plate beneath the board.
6. Thread the wire cable through the hole in the sealing screw and the plastic
post as shown in Figure 2-64.
Figure 2-64: Sealing Wire
7. Remove any slack in the wire and snap the seal shut.
8. Reinstall the main board in the panel-mount enclosure.
9. Seal W1, the millivolt jumper, as shown in Figure 2-65.
Figure 2-65: W1 Millivolt Jumper – Unsealed (left) and Sealed (right)
2-38
Analog Load Cell Sealing

When using analog load cells, remove the backing paper from the paper seal
included in the sealing kit and place it over the load cell terminal strip connector so
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that it covers the heads of the terminal screws and also secures the connector to
the plastic plate of the IND560, as shown in Figure 2-66.
Figure 2-66: Analog Load Cell Paper Seal
IDNet Connector Sealing

1. When using IDNet bases, the IDNet connector board must be removed from
the rear panel in order to apply the paper seal. Remove the backing paper from
the two paper seals included in the sealing kit and place the seals over both
ends of the internal IDNet harness in the IND560 as shown in Figure 2-67.
Figure 2-67: IDNet Paper Seals
2. For IDNet bases in Europe, the plastic IDNet Sealing Kit (Part number
22000386) must be used to secure the IDNet cable to the IND560 terminal.
For proper installation, follow the instructions supplied with that kit. The IDNet
code for the base can be viewed on the Metrology Recall display of the
terminal.
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Terminal
IND560
Guía de Instalación
Terminal
IND560
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Servicios esenciales para el desempeño confiable
Enhorabuena por elegir la calidad y precisión de METTLER TOLEDO. El uso adecuado de su nuevo
equipo siguiendo este manual, y la calibración y mantenimiento regulares por parte del equipo de
servicio formado en fábrica garantizan un funcionamiento fiable y preciso, protegiendo su inversión.
Póngase en contacto con nosotros acerca del acuerdo de servicio ajustado a sus necesidades y
presupuesto. Hay más información disponible en www.mt.com/service.
Existen varias maneras importantes de garantizar que usted maximizará el rendimiento de su
inversión:
1. Registre su producto: Le invitamos a registrar su producto en www.mt.com/productregistration para
que podamos ponernos en contacto con usted si hubiera mejoras, actualizaciones y notificaciones
importantes relacionadas con su producto.
2. Póngase en contacto con METTLER TOLEDO para obtener servicio: El valor de una medida es
proporcional a su precisión: una báscula fuera de las especificaciones puede disminuir la calidad,
reducir las ganancias y aumentar la responsabilidad. El servicio oportuno por parte de METTLER
TOLEDO garantizará precisión y optimizará el tiempo de funcionamiento y la vida útil del equipo.
a. Instalación, configuración, integración y formación: Nuestros representantes de servicio reciben
una capacitación en fábrica y son expertos en equipos de pesaje. Nos aseguramos de que el
equipo de pesaje esté listo para la producción de manera rentable y oportuna y de que el
personal esté formado para obtener resultados exitosos.
b. Documentación de calibración inicial: Los requisitos de aplicación y del entorno de instalación
son únicos para cada báscula industrial. Su rendimiento se debe comprobar y certificar.
Nuestros servicios y certificados de calibración documentan la precisión para garantizar la
calidad en la producción y para proporcionar un registro de rendimiento del sistema de calidad.
c. Mantenimiento periódico de calibración: El acuerdo de servicio de calibración proporciona
confianza en el proceso de pesaje y documentación de cumplimiento de los requisitos.
Ofrecemos diversos planes de servicio que se programan para satisfacer sus necesidades y
están diseñados para ajustarse a su presupuesto.
Contenido
Capítulo 1 Introducción ..................................... 1-1
Generalidades del IND560 .......................................................... 1-2
Versiones del terminal IND560 ..........................................................1-2
Características estándar del IND560 ..................................................1-2
Especificaciones ........................................................................ 1-4
Protección ambiental .................................................................. 1-7
Requerimiento de desecho seguro ................................................ 1-7
Inspección y lista de verificación de contenido ............................... 1-7
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Identificación del modelo ............................................................ 1-8
Dimensiones físicas ................................................................... 1-9
PCB principal........................................................................... 1-11
Bases de báscula ..................................................................... 1-11
Opciones ................................................................................ 1-11
E/S discontinuas ...........................................................................1-12
Opción Ethernet/COM2/COM3 ..........................................................1-12
Opción Ethernet/USB/COM3.............................................................1-13
Interfases PLC ...............................................................................1-13
Software de aplicación ...................................................................1-14
Requisitos especiales para el uso de Drive-560, Dyn-560
y FillPlus-560 ......................................................................1-17
TaskExpert™ ................................................................................1-17
Herramienta de configuración InSite™ SL ...........................................1-17
Pantalla y teclado .................................................................... 1-18
Disposición de la pantalla ..............................................................1-18
Teclados del panel frontal ...............................................................1-19
Capítulo 2 Instalación ....................................... 2-1
Apertura de las cajas .................................................................. 2-2
Caja de montaje en panel .................................................................2-2
Caja para ambientes adversos ..........................................................2-2
Cierre de la caja para ambientes adversos .................................... 2-4
Protección ambiental .................................................................. 2-4
Montaje del terminal ................................................................... 2-5
Caja de montaje en panel .................................................................2-5
Caja para ambientes adversos ..........................................................2-6
Instalación de cables y conectores ............................................... 2-9
Ferritas...........................................................................................2-9
Casquillos para cables de cajas para ambientes adversos ..................2-10
Conexiones para cables del tablero principal .....................................2-12
Conexiones de cables para otras opciones........................................2-18
IND560 Guía de instalación
Posiciones del interruptor del PCB .............................................. 2-32

Interruptores del PCB principal .........................................................2-32
Interruptor de E/S discontinuas (relé) ................................................2-33
Posiciones del puente del PCB ................................................... 2-34
Conexión en puente del PCB principal ..............................................2-34
Etiqueta de capacidad .............................................................. 2-35
Sellado de la caja .................................................................... 2-36
Sellado externo de la caja de montaje en panel .................................2-37
Sellado externo de la caja para ambientes adversos ...........................2-38
Sellado interno de los dos tipos de cajas ..........................................2-39
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IND560 Guía de Instalación
complejas y costosas, configure rápidamente secuencias estándar de llenado o

cree llenados y aplicaciones de mezclado personalizadas hasta para cuatro com-
ponentes que dan indicaciones a los operadores para actuar y reducen los errores.
Ya sea comunicando datos de peso a un PLC de proceso o proporcionando una

forma más fácil de hacer configuraciones de terminales, el IND560 ofrece
opciones múltiples de conectividad para mejorar las aplicaciones.
Existe conectividad directa PLC mediante protocolos de salida analógica de 4-20

mA, Allen-Bradley RIO, PROFIBUS DP, DeviceNet, Ethernet / IP o Modbus TCP.
También existen interfases para datos seriales vía RS-232/422/485 y redes de
trabajo Ethernet TCP/IP. La presentación del software del fabricante v4.00, una
nueva interfaz opcional USB proporciona la capacidad para conectar un teclado
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QWERTY para que el operador ingrese datos. La nueva opción USB también se
puede usar para actualizar el software del fabricante del terminal y realizar un
guardar/restaurar.
Para información acerca de la operación común del terminal IND560, consulte la

Guía del usuario del IND560.
Generalidades del IND560

Versiones del terminal IND560
El terminal IND560 está disponible en las siguientes versiones:
• Caja para ambientes adversos con conexión para celdas de carga analógicas
• Caja para ambientes adversos con conexión base de alta precisión (IDNet)
• Caja para montaje en panel con conexión para celdas de carga analógicas
• Caja para montaje en panel con conexión base de alta precisión (IDNet)
Características estándar del IND560

• Terminal de pesaje básica para usarse en áreas seguras
• Cajas para montaje en panel o montaje en escritorio o pared para ambientes
adversos
• Se conecta a una base para báscula para celdas de caga analógicas (o hasta
a ocho celdas de carga de 350 ohmios) o a una base IDNet dependiendo de
la versión del IND560
• Funcionamiento como pantalla remota para otro terminal
• 128 × Pantalla gráfica fluorescente al vacío (VDF) de matriz de 64 puntos
con pantalla de pesaje de 21 mm de altura.
• Reloj en tiempo real (respaldo de batería)
• Un puerto serial para comunicación asincrónica bidireccional y salida para
impresiones
• Rango de entrada de corriente de 85–264 VAC
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• Funcionamiento con los siguientes tableros opcionales:

Interfase de salida analógica
Ethernet TCP / IP y puertos seriales dobles
Servidor USB con puerto Ethernet TCP/IP y puerto en serie único
Interfase Allen Bradley RIO®
Interfase DeviceNet™
Interfase PROFIBUS® DP
Interfase Ethernet / IP
Interfase Modbus TCP
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Interfase de E/S discreta basada en relés
• Funciones básicas de pesaje incluyendo cero, tara e impresión
• Modo de selección de clasificación sobra/falta de operación con gráficas
• Modo de selección de transferencia de materiales para llenado simple o
dosificación
• Modo ID mode para secuencia de transacción guiada
• Comparadores: simples puntos de ajuste de coincidencia para la
comparación de peso o tasa con los valores o intervalos de objetivos
absolutos.
• Pantalla gráfica SmartTrac™
• Dos tablas de memoria; 25 registros de tara y 25 registros de objetivos
• Cambio de unidad entre tres diferentes unidades incluyendo unidades
personalizadas
• Almacenaje de memoria alibi hasta para 60,000 registros
• Registros de gran total y subtotal para peso acumulable
• Cinco plantillas de impresión modificables e impresión de reportes
• Filtración digital TraxDSP™ para celdas de carga analógicas
• Monitoreo y registro del funcionamiento de TraxEMT™
• Calibración CalFREE™ sin pesaos de calibración
• Soporte para los siguientes módulos de software de aplicación:
Fill-560 Fill-Plus
Drive-560 COM-560
Dyn-560
• Soporte para el software de desarrollo de la aplicación para el cliente
TaskExpert™
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Especificaciones
El terminal IND560 concuerda con las especificaciones mostradas en la Tabla 1-
1.
Tabla 1-1: Especificaciones del IND560
Especificaciones del IND560

Tipo de caja Panel frontal de acero inoxidable tipo montaje en pared
con marco de aluminio
Caja de acero inoxidable tipo 304L para montaje en
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escritorio, pared o columna en ambientes adversos

Dimensiones (l × a × p) Montaje en panel: 265 mm × 160 mm × 92 mm
(10.4” × 6.3” × 3.6”)
Ambientes adversos: 265 mm × 160 mm × 170 mm
(10.4” × 6.3” × 6.7”)
Peso de transporte 3.5 kg (8 lb)
Protección ambiental El sellado del panel frontal para montaje en panel está
aprobado por UL, y ofrece protección tipo 4x y tipo 12,
comparable con la clasificación IP65
La versión para ambientes adversos está aprobada por UL
y cumple con los requerimientos de IP69K
Ambiente operativo El terminal (ambos tipos de caja) se pueden operar a
temperaturas entre −10° a 40° C (14° a 104° F) a 10% a
95% de humedad relativa no condensante.
Áreas peligrosas No todas las versiones del IND560 pueden operarse en
áreas clasificadas como peligrosas según en National
Electrical Code (NEC) debido a las atmósferas
combustibles o explosivas en esas áreas. Comuníquese
con un representante autorizado METTLER TOLEDO para
pedir información acerca de las aplicaciones en áreas
peligrosas.
Energía eléctrica Opera entre 100 – 240 VCA, 49–61 Hz, 750 mA (ambos
tipos de caja).
La versión para montaje en panel contiene una banda
para conexiones con alimentación de AC.
La versión para ambientes adversos incluye un cable
eléctrico configurado para el país donde se usa.
Nota: Cuando se instala un terminal IND560 en un área
clasificada como División 2 o Zona 2/22, se deben
considerar algunos requerimientos especiales de cableado
para corriente alterna. Consulte el documento 64060405,
Guía de instalación IND560 División 2, Zona 2/22.
Consumo de energía Consulte la Tabla 1-2
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Pantalla 128 × Pantalla VFD gráfica de 21 mm de matriz de 64
puntos
Velocidad de actualización de la pantalla: 10/segundo
Pantalla de pesos Resolución mostrada de 100,000 números para básculas
de celdas de carga analógicas
La resolución de pantalla para bases IDNet de alta
precisión está determinada por la base específica usada
Tipos de básculas Celdas de carga analógicas o Línea K de alta precisión,
IDNet, (estándar tipo T-Brick)
Número de celdas Ocho celdas de carga de 350 ohmios (2 ó 3 mv/V)
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Número de básculas Interfase para una báscula analógica o ona IDNet
Velocidades de actualización Interna: Analógica: >366 Hz; IDNet: Determinada por la
analógica/digital base;
Comparación de objetivos: 50 Hz;
Interfase PLC: 20 Hz
Voltaje de excitación de la 10 VCC
celda de carga
Sensibilidad mínima 0.1 microvoltios
Teclado 25 teclas; película de poliéster (PET) de 1.22 mm de
espesor con lentes de presentación visual de policarbonato
Comunicaciones Interfases seriales
Puerto serial estándar:
COM1 (RS-232/RS-422/RS-485), 300 a
115,200 baudios
Puertos Ethernet/Seriales/USB opcionales:
Ethernet 10 Base-T con dos puertos en
serie adicionales, COM2 (RS-232) y COM3
(RS-232/ RS-422 / RS-485)
ó
Ethernet 10 Base-T con un puerto en serie
adicional, COM3 (RS-232/RS-485), y un puerto
servidor USB
Protocolo
Entradas en serie: Caracteres ASCII, comandos ASCII
para CTPZ (Borrar, Tara, Imprimir, Cero), SICS (la
mayoría de los comandos nivel 0 y nivel 1)
Salidas en serie: Continuas o por demanda con hasta
cinco plantillas de impresión configurables o protocolo de
servidor SICS, impresión de informes, interfaces con
módulos externos de salida/entrada remotas ARM100.
Software de aplicación COM-560 opcional disponible para
protocolos en serie heredados.
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Aprobaciones Pesos y medidas
EE.UU.: NTEP Clase II, 100,000d; Clase III/IIIL, 10,000d,
CoC #05-057A2
Canadá: Clase II, 100,000d, Clase III, 10,000d, Clase
IIIHD, 20,000d; AM-5593
Europa: OIML; Clase II, divisiones aprobadas
determinadas por plataforma; Clase III 10,000e, Clase IIII
1,000e; Incluye memoria alibi; TC6812
Australia: Clase III, 7,500e o 3,000e por rango, NMI S483
Área peligrosa
ATEX
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Ambientes adversos/Analógica: II 3 G EEx nL [nL] IIB T4

Panel/Analógica y IDNet : II 3 G EEx nL [nL] IIB T4
II 3 D T85°C IP6X
cULus
Ambientes adversos/ Analógica: CL I, GP A-D Div 2; CL II,
GP F,G Div 2;
CL III; Zone 2 GP IIC; -10°C<=Ta<=+40°C
Panel/ Analógica y IDNet : CL I, GP A-D Div 2; CL II, GP
F,G Div 2; CL III; Zona 2 GP IIC; -10°C<=Ta<=+40°C
Seguridad del producto
UL, cUL, CE
Tabla 1-2: IND560 Consumo de energía
U (V) P (W) I (mA)

85V/50 Hz 70 822
264 V/50 Hz 156 603
85 V/60 Hz 69 810
264 V/50 Hz 147 558
110 V/50 Hz 84 766
110 V/60 Hz 86 784
240 V/50 Hz 147 614
240 V/60 Hz 145 603
Condición de prueba: IND560 con opciones internas Ethernet/Serial, salida

analógica y E/S discontinuas instaladas, información cargada para simular 8
celdas de carga de 350 ohmios.
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El paquete debe incluir:
• Terminal IND560 • CD de documentation (incluye todos los

manuales)
• Manual de instalación • Bolsa de partes que incluyen ferritas,

arandelas aislantes, etc., dependiendo de la
configuración de el terminal
Identificación del modelo

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El número de modelo del IND560 se encuentra en la placa de identificación en la

parte posterior del terminal junto con el número de serie. Consulte la Figura 1-1
para verificar el IND560 que pidió.
Figura 1-1: Números de identificación de modelo del IND560
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Dimensiones físicas
Las dimensiones físicas del terminal IND560 para la caja de montaje en panel se
muestran en la Figura 1-2 en pulgadas y [mm].
CAJA
JUNTA
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CAJA PLACA
FRONTAL CAJA
JUNTA
CAJA CAJA
Figura 1-2: Dimensiones de la caja tipo montaje en panel del IND560
Las dimensiones físicas del terminal IND560 para el recorte en panel se muestran
en la Figura 1-3 en pulgadas y [mm].
Figura 1-3: Dimensiones del recorte para montaje en panel del IND560
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Manual de Instalação Balança IND560 - Parte2

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IND560 Installation Manual

Figure 2-22: IDNet Connector Pin Assignments

COM1 Serial Port Connections

Terminal Signal Notes

Figure 2-23: COM1 Port Signals

Some examples of connecting external equipment are shown in Figure 2-24.

Figure 2-24: Sample COM1 Connections

RS-485 Transmission Line Termination

Wiring Connections for Options

• PROFIBUS (Harsh Enclosure)

Figure 2-25: Option Locations for Harsh Enclosure

Figure 2-26: Option Locations for Panel-Mount Enclosure

Analog Output Connections

Figure 2-27: Analog Output Option Board

Connections to this option should be made as shown in Figure 2-28.

1. USE TWO-CONDUCTOR SHIELDED CABLE.

Figure 2-28: Wiring the Analog Output

Ethernet, COM2, and COM3 Connections

Figure 2-29: Ethernet Connection Option Board

Figure 2-30: Wiring to COM2

COM3 provides RS-232, RS-422 or RS-485 connections, which is identical to

Ethernet, USB, COM3 Connections

Figure 2-31: Ethernet/USB/COM3 Option Board

Important: When installing either the Ethernet/COM2/COM3 or the

Figure 2-32: Ethernet Label on the Panel-Mount Unit

Figure 2-33: Ethernet Label Location for the Harsh Enclosure

Discrete I/O (Relay) Connections

Figure 2-34: Discrete I/O Option Board

Selecting the inputs as active (Figure 2-52) enables connection of switches or

An example of how to wire to the active inputs is shown in Figure 2-35.

Figure 2-35: Active Input Connections

turn the IND560 inputs “on”.

Passive inputs will work with either polarity (ground on common or +V on

Figure 2-36: Passive Input Connections

1. DRY CONTACT RELAYS.

Figure 2-37: Relay Outputs

Figure 2-38: A-B RIO Option Board

The connection should be wired as shown in Figure 2-39.

1. CONNECTION WITH TWIN AXIAL CABLE (BLUE HOSE) SHOWN.

2. REFER TO ALLEN-BRADLEY REMOTE I/O DOCUMENTATION FOR TERMINATION

Figure 2-39: RIO Connection

Figure 2-40: DeviceNet Option Board

Figure 2-41: DeviceNet Option Board Connector Pin Numbering

Figure 2-42: DeviceNet Connector Wiring

Consult http://www.odva.org/ for additional DeviceNet wiring information.

PROFIBUS (Harsh Enclosure)

Figure 2-43: PROFIBUS Option Board, Harsh Enclosure

Figure 2-44: PROFIBUS Cable Connection in Harsh Enclosure

PROFIBUS (Panel-Mount Enclosure)

Figure 2-46: PROFIBUS Nine-Pin Connector Assignments

EtherNet/IP and Modbus TCP Interface

Figure 2-47: Ethernet / IP Option Board

Link Activity 1 2 Module Status

Activity 4 3 Network Status

Figure 2-48: EtherNet/IP Status Indicator LEDs

Figure 2-49: EtherNet/IP Label Placement on Panel Mount Terminal

Figure 2-50: EtherNet/IP Label Placement on Harsh Terminal

PCB Switch Settings

Main PCB Switches