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    7-Deputy Manager Syllabus

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    electronchavara

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    7-Deputy Manager Syllabus

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    1 views6 pages

    7-Deputy Manager Syllabus

    Uploaded by

    electronchavara

    Copyright:

    © All Rights Reserved
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    of 6

    DETAILED SYLLABUS FOR THE POST OF DEPUTY

    MANAGER (TECHNICAL) IN TRAVANCORE SUGARS


    AND CHEMICALS LTD.

    (Cat No : 676/2023)

    Part I: ELECTRICAL ENGINEERING (50 Marks)

    1. Electric circuits (10 marks)

    Kirchhoff’s laws, Star/Delta transformation. Analysis of coupled circuits – dot


    polarity convention – sinusoidal steady state analysis of coupled circuits.
    Alternating voltages and currents – RMS value, average value, peak factor,
    form factor. AC through series R, L, C circuits – Resonance in Series and
    Parallel RLC circuits – Quality factor – Bandwidth. Node and mesh analysis.
    Sinusoidal steady state analysis, Thevenin's, Norton's Superposition and
    Maximum Power Transfer Theorems, Transient Response of DC and AC
    Networks, Two Port Network, Three Phase Circuits.

    2. DC Generators (10 marks)

    Constructional details, working principle – types of DC generators – emf


    equation – power stages – condition for maximum efficiency. DC motor –
    armature control and field control. Single phase transformer – working
    principle, equivalent circuit, losses in a transformer, condition for maximum
    efficiency. Three phase transformer –construction- difference between
    power transformer and distribution transformer, all day efficiency.
    Alternators – constructional details – Performance, Regulation and Parallel
    Operation of Generators. Synchronous motor – starting methods –
    synchronous condenser. Three phase induction motor – working principle,
    constructional details , slip, torque and current equations, torque-speed curve.
    Starting and Speed Control. Single Phase Induction Motors.
    3. Power Systems (10 marks)

    Line parameters -resistance- inductance and capacitance. Insulators –string


    efficiency- corona. Circuit breakers - rating- SF6 circuit breaker. Relays –
    types. Per unit quantities- symmetrical components – symmetrical and
    unsymmetrical fault. Power system stability - steady state, dynamic and
    transient stability-power angle curve.

    4. Measurements and Instrumentation (10 marks)

    Measurement standards – errors - types of Errors. Ammeters and voltmeters


    – moving coil, moving iron. Measurement of power- Dynamometer type
    wattmeter, construction and working, 3- phase power measurement.
    Measurement of energy - Single phase energy meter – construction and
    working. Oscilloscopes - principle of operation of general purpose CRO-basics
    of vertical and horizontal deflection system. LVDT- angular displacement
    transducers, hall effect transducers.
    .

    5. Power Electronics (10 marks)

    SCR- Structure, Static characteristics. Fully controlled and half controlled


    bridge rectifier with R, RL and RLE loads. Voltage Source Inverters– 1- phase
    half-bridge & full bridge inverter with R and RL loads – Pulse width
    modulation. Single quadrant, Two quadrant and Four quadrant chopper.
    Operational Amplifiers – fundamental differential amplifier- Modes of
    operation. Properties of ideal and practical Op-amp -gain, CMRR and slew
    rate.
    Part 2 : Mechanical Engineering
    Total 50 Marks

    Module 1
    Industrial Management and Industrial Engineering (10 Marks)

    Project Management Techniques: Commonly used terms in CPM and PERT, critical
    path, slack, or float, Comparison between CPM and PERT.

    Quantitative techniques in Management: Linear programming – formulation of LPP–


    transportation problem– Least costmethod, North-West corner rule, Vogel’s
    approximation method.

    Inventory management – definition and classification – EOQ and ABC analysis. Sales –
    sales forecasting.

    Meaning of the terms production and productivity – types of production – Job production
    batch production, mass production, continuous production - Plant location and layout,
    Factors to be considered in locating industrial plants – Types of layouts.

    Method Study: Work study – Method study – Process chart symbols – operation process
    chart, flow process chart, man-machine chart, and SIMO chart, Principles of motion
    economy, Objectives of work measurement – Procedure of stop watch time study.

    Concept of quality and quality control, Control Charts introduction, types of control
    charts – X-bar, R, P, 100P and C.

    Fundamental Statistical Concepts: frequency, frequency distribution and frequency plot–


    Normal distribution curve – Explanation of the terms mean, mode, median and standard
    deviation

    Module 2
    Metallurgy and Machine Tools (10 Marks)

    Metals and alloys: Structure of materials – Crystal structure –BCC, FCC and HCP –
    Ferrous and non-ferrous– Cast iron, Manufacturing of Pig iron – Blast Furnace –
    Manufacturing of Cast iron – Cupola Furnace – Types of steel – Manufacturing of steel,
    Steel alloys – Non ferrous metals and alloys–Aluminium, Copper and its alloys–Crucible
    furnace.

    Properties, testing and inspection of materials: Mechanical properties such as strength,


    hardness, toughness, brittleness, creep, fatigue, stiffness, ductility, malleability, elasticity
    and plasticity–Thermal properties such as specific heat, thermal conductivity, thermal
    resistance, and thermal diffusivity–Destructive tests and Non-destructive tests.

    Classification of measuring instruments–precision and non-precision instruments–Direct


    reading and indirect measuring instruments, classifications of gauges, comparators.
    Principle of arc welding, selection of welding electrodes, Electrode coatings – Functions
    of electrode coating, Gas welding, submerged arc welding, tungsten inert gas (TIG)
    welding, metal inert gas (MIG) welding, Atomic hydrogen welding and thermit welding –
    Defects inwelding – causes and remedies of the defects such as porosity, poor
    penetration, warping, under cut, distortion crack, poor appearances, soldering, brazing.
    MetalCutting:Orthogonalcuttingandobliquecutting,Toollife,Machinability.

    Type of lathes, Lathe accessories, Work holding and tool holding devices, Speed, feed
    and depth of cut – Operations – taper turning methods – Lathe specification.

    Drilling Machines: Classification–Work holding devices–Types of drill bits–Tool holding


    devices– Operations. Shaping Machines: Parts and their functions. Milling Machines:
    General use of milling machines–Parts of milling machines and their functions–types of
    milling machines, Milling operations, Types of indexing.

    Module 3
    Fluid Mechanics, Pneumatic and Hydraulic Machines (10 Marks)

    Properties of Fluids: Density–specific weight–specific volume–specific gravity – viscosity


    – Newton’s law of viscosity –types of fluids– compressibility – surface tension –
    capillarity.

    Fluid Pressure and its Measurement: Fluid pressure at a point– Pascal’s law – absolute,
    gauge, atmospheric and vacuum pressures, measurement of fluid pressure – pressure
    measuring devices.

    Types of fluid flow–steady and unsteady flow–uniform and non-uniform flow–laminar and
    turbulent flow – compressible and incompressible flow – rotational and irrotational flow-
    continuity of liquid flow – energy of a liquid in motion–Bernoulli’s equation–practical
    applications of Bernoulli’s equation.

    Impact of Jets: Force exerted by the jet, Impulse turbines – classification – Pelton wheel
    components. Reaction Turbines: Components – difference between impulse and
    reaction turbines, classification of Reaction Turbines, specific speed.
    Pumps: Types of pumps, centrifugal pumps – efficiencies – discharge –cavitation–
    priming. Reciprocating Pump – Types – comparison of CP & RP – discharge – slip.

    Module 4
    Applied Mechanics, Strength of Material and Design of Machine
    Elements (10 Marks)

    Direct Stresses and Strains: Types of Stresses and strains–tensile and compressive –
    longitudinal and lateral strain – Poisson’s ratio – stress strain diagram – limit of
    proportionality – elastic limit –yield point – ultimate stress – working stress – factor of
    safety – comparison of stress strain diagrams, principle of superposition – stresses in
    varying section. Shear stress and strain – modulus of rigidity – volumetric strain,bulk
    modulus. Nature and magnitude of stresses due to change int emperature.

    Introduction – type of friction – static friction, dynamic friction, sliding friction, rolling
    friction, pivot friction, limiting friction, angle of friction, coefficient of friction, cone of
    friction.

    Joints: Riveted Joints – types–lap joint–single riveted, double riveted – failure of riveted
    joints, Welded Joints: Welding terms, strength of welded joints.

    Torsion equation – strength equation for solid and hollow shaft, power equation – polar
    moment of inertia.

    Types of beams – cantilever beam, simply supported beam, overhanging beam, built in
    beam or fixed beam and continuous beam, types of loading, shear force and bending
    moment diagrams –maximum bending moment on the section. – deflection of beams.
    Column, strut, buckling load, equivalent length, slenderness ratio –types of columns–
    short column, medium size column, long column.

    General design procedure–Design stress and working stress–factor of safety–Kinematic


    link – pair – chain – four bar chain – examples and applications– mechanism– inversion.

    Torsional stresses and strains – strength of solid and hollow shaft – design of shaft
    considering strength and rigidity – comparisons – power transmitted by shaft – solid and
    hollow shafts in terms of their weight, strength and stiffness. Shaft couplings–
    requirement– types.

    Governors and Flywheels: Functions of the governors – types of governors – flywheels –


    coefficient of fluctuation of energy.

    Gears and Gear Trains: Functions of gears–advantages and disadvantages of a


    geardrive – spur gear nomenclature – simple gear drive – velocity ratio – gear
    trains–simple gear train– compound gear train.
    Module 5
    Thermal Engineering (10 Marks)
    Air Standard Cycles: Assumption, Air standard efficiency- derivation of air standard
    efficiency of Carnot Cycle, Otto cycle, Diesel cycle, dual combustion cycle. Classification
    of fuels – solid, liquid and gaseous – requirements of a good fuel – Calorific Value –
    combustion of fuel.

    Heat Transfer: Heat Transfer – conduction, convection and radiation – Fourier's law –
    Thermal conductivity – Conduction through plane wall and composite wall –Black body
    concept – Stefan-Boltzman law – free and forced convection, Heat exchangers –
    Classification – regenerative type, parallel flow, counter flow type and cross flow, LMTD.

    IC Engine sub-systems: Fuel systems, ignition system, cooling system, lubrication


    system– quantity governing – quality governing–hit and miss governing.

    Definition of refrigeration, concept of C. O. P., unit of refrigeration–reversed Carnot cycle


    – COP, Application of refrigeration.Principles and working of a vapour compression
    system.

    C.O.P. of vapour compression systems. Compressors – Condensers – Evaporators–


    Expansion Devices–capillary tube, Thermostatic expansion valve. Definition of
    refrigerants, primary and secondary refrigerants, desirable properties of refrigerants.

    Psychrometry - principles and uses, Sensible heating, sensible cooling–


    humidifying, dehumidifying.

    NOTE: - It may be noted that apart from the topics detailed above, questions
    from other topics prescribed for the educational qualification of the post may
    also appear in the question paper. There is no undertaking that all the topics
    above may be covered in the question paper

    *********************************

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