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@airbus: Component Maintenance Manual With Illustrated Part List

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@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

APU BRACKETS

PN : A0007022000865

Issue: Oct 01/96 49-12-14 Rev: Jul 01/09


@AIRBUS
COMPONENT MAINTENANCE MANUAL
A0007022000865

HIGHLIGHTS

Revision No. 3 - Jul 01/09

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE
CLEANING
TASK 49-12-14-100-801-A01 R CONSUMABLE MATERIAL DATA
UPDATED

HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
A0007022000865

LIST OF EFFECTIVE CONTENT

Revision No. 3 - Jul 01/09

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 49-12-14-871-801-A01 Mar 01/09

DESCRIPTION AND OPERATION


TASK 49-12-14-870-802-A01 Mar 01/09

CLEANING
TASK 49-12-14-100-801-A01 R Jul 01/09
Subtask 49-12-14-160-001-A01 Mar 01/09

INSPECTION/CHECK
TASK 49-12-14-200-801-A01 Mar 01/09
Subtask 49-12-14-220-001-A01 Mar 01/09

REPAIR
TASK 49-12-14-300-801-A01 Mar 01/09
Subtask 49-12-14-350-001-A01 Mar 01/09
FIGURE 49-12-14-991-001-A01 Mar 01/09

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 49-12-14-872-801-A01 Mar 01/09
VENDOR LIST Mar 01/09
Figure 01
FIGURE 49-12-14-991-801-001 Mar 01/09
Parts List Mar 01/09

L.E.C.
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COMPONENT MAINTENANCE MANUAL
A0007022000865

LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE


DATE
*** NO SB ***

SBL
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COMPONENT MAINTENANCE MANUAL
A0007022000865

INTRODUCTION

**For PN’s ALL

TASK 49-12-14-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
APU Auxiliary Power Unit
PMS Process and Materials Specification
RMS Root Mean Square
RF Reference
NP Nonprocurable
List of Abbreviations
TABLE 1

INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 49-12-14-870-802-A01
Description
1. The APU has two forward brackets and one aft bracket.
2. The forward brackets and the aft bracket are made of heat-resistant, stainless steel.
3. Dimensions and Weight : Forward Bracket
Width: 96 mm (3.78 in.)
Height: 71 mm (2.80 in.)
Length: 87 mm (3.43 in.)
Weight: 0.675 kg (1.48 lb.)
Technical Data Table
TABLE 1

4. Dimensions and Weight : Aft Bracket


Width: 28 mm (1.10 in.)
Height: 31 mm (1.22 in.)
Length: 85 mm (3.335 in.)
Weight: 0.131 kg (0.29 lb.)
Technical Data Table
TABLE 2

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COMPONENT MAINTENANCE MANUAL
A0007022000865

CLEANING

**For PN’s ALL

TASK 49-12-14-100-801-A01
Cleaning
1. General
Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 49-12-14-160-001-A01
A. Cleaning

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the APU brackets with Material No. 11-001 Detergent and dry with a clean, Material
No. 19-003 Lint-Free Cotton Cloth.

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COMPONENT MAINTENANCE MANUAL
A0007022000865

INSPECTION/CHECK

**For PN’s ALL

TASK 49-12-14-200-801-A01
Check
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 49-12-14-300-801-A01 TASK 49-12-14-300-801-A01-Repair
Referenced Information
TABLE 1

3. Procedure

Subtask 49-12-14-220-001-A01
A. Check

CAUTION : DO A NONDESTRUCTIVE TEST IF YOU THINK THAT THERE IS A CRACK


WHICH IS NOT CLEARLY VISIBLE.
(1) Examine the APU brackets for cracks.
(a) Replace APU brackets which have cracks.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.
(2) Examine the APU brackets for corrosion, nicks and scratches.
(a) Refer to TASK 49-12-14-300-801-A01 for the repair of the APU brackets which have
damage up to the limits as follows :
1 Limits for damage in critical area (Refer to TASK 49-12-14-300-801-A01) :
a Diameter: 5.08 mm (0.20 in.) or Length: 10.16 mm (0.40 in.) and width:
2.54 mm (0.10 in.)
b Depth: 0.25 mm (0.001 in.)
2 Limits for damage in noncritical area
a Diameter: 12.70 mm (0.50 in.) or length: 19.05 mm (0.75 in.) and width:
5.08 mm (0.20 in.)

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b Depth: 0.51 mm (0.02 in.)


(b) You must replace the bracket whose damage exceeds the limits.
(c) Other damage on a bracket is not permissible. You must replace it.

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COMPONENT MAINTENANCE MANUAL
A0007022000865

REPAIR

**For PN’s ALL

TASK 49-12-14-300-801-A01
Repair
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support
REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-01-08
FIGURE 49-12-14-991-001-A FIGURE 49-12-14-991-001-A-Critical Areas Figure 1
Referenced Information
TABLE 2

3. Procedure

Subtask 49-12-14-350-001-A01
A. Removal of Corrosion, Nicks and Scratches

CAUTION : AFTER REPAIR THE COMPONENT MUST BE IN THE LIMITS.


(1) Remove the damage with an abrasive cloth.
(a) Blend out the non - critical working area to a minimum radius of 25.4 mm (1.00 in.).
(b) Blend out the critical working area to parent metal in smallest possible area.
(2) Make sure that the surface has a finish of 0.0008 mm (0.000032 in.) Root Mean Square
(RMS) or better for critical areas. See FIGURE 49-12-14-991-001-A).
(3) Make sure that the surface has a finish of 0.0016 mm (0.000063 in.) RMS or better for
noncritical areas.
(4) Passivate the bracket as specified in the Process and Material SpecificationPMS 01-01-08.

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COMPONENT MAINTENANCE MANUAL
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**For PN’s ALL

F_CM_491214_1_0010101_01_00

Critical Areas Figure 1


Critical Areas
FIGURE-49-12-14-991-001-A01

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COMPONENT MAINTENANCE MANUAL
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ILLUSTRATED PARTS LIST

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COMPONENT MAINTENANCE MANUAL
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INTRODUCTION

**For PN’s ALL

TASK 49-12-14-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was
first used on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the
above breakdown will not always be the same as
those in the ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing The Engineering Department that is responsible
Responsibility for the Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Manufacturing or spares requirements suffix.
Specification
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing The same as the Production
01 to 39 Production Part not to drawing Part.
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and Number for Product Support
not storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin
Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column Column 2 Column 3 Column 4 Column
1 5
FIG- PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
ITEM FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M
(VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

Column Column 2 Column 3 Column 4 Column


1 5
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1
USED WITH
L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH
L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M
(VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration.
Modifications and system
variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g.
modified versions of Figure 1
would be Figure 1A then Figure
1B and so on.
Non-Illustrated Parts The dash before an item
number shows it is not
illustrated.
Item Number Initially, only every tenth
number is used for item
numbers so that other items
can be added later.
Column 2 AIRBUS Part AIRBUS manufactured parts e.
g. L5217605600000
Standard Part A standard part such as AN,
MS, NAS ...., is not given a
supplier code.
Column 3 See XX-XX-XX-XX for DET or Identifies correctly:
NHA - the location of the full
breakdown of a sub-assembly
in the IPL
- the location of the NHA of
the item in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA”
related to an NHA. At the
same time in the Nomenclature
Field under the description of
the Part A Statement ”Used
With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left
hand or right hand position of
the part. If a part is only on
one assembly, (LH side) or (RH
side) follows its name.

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

VENDOR CODE A supplier code is given to the


parts manufactured by firms
other then AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA”
related to an NHA. At the
same time in the Nomenclature
Field under the description of
the Part A Statement ”Used
With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per
Assy column shows the
quantity of parts used for each
NHA or installation.
AR = as required
RF = reference (quantity
shown in the NHA figure).
Help for the IPL-Page example
TABLE 5

E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

(6) ALT FROM PN XXXXXXXXXX


- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
(12) VENDOR CODE
(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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COMPONENT MAINTENANCE MANUAL
A0007022000865

VENDOR LIST

CODE NAME AND ADDRESS


V13636 TBIL
VFAPE3 TBIL

IPL INTRO
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DETAILED PARTS LIST

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10

20

30

F_PL_491214_01_0_01_00

BRACKET-MOUNTING
Figure 01 / FIGURE-49-12-14-950-801-01

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COMPONENT MAINTENANCE MANUAL
A0007022000865

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A A0007022000865 BRACKET-MOUNTING VFAPE3 RF
01 010A A4927035620200 . BRACKET-AFT VFAPE3 001
used on 001A
01 020A A4927035520000 . BRACKET VFAPE3 001
used on 001A
01 030A A4927035520100 . BRACKET VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

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