@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D3041001600000
HIGHLIGHTS
HIGHLIGHTS
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
DISASSEMBLY
TASK 30-45-45-000-801-A01 Jan 01/09
Subtask 30-45-45-040-001-A01 Jan 01/11
CLEANING
TASK 30-45-45-100-801-A01 Jul 01/11
Subtask 30-45-45-160-001-A01 Jul 01/11
INSPECTION/CHECK
TASK 30-45-45-200-801-A01 Jan 01/09
Subtask 30-45-45-210-001-A01 Jan 01/09
REPAIR
TASK 30-45-45-300-801-A01 Jul 01/11
Subtask 30-45-45-350-001-A01 Jan 01/09
TASK 30-45-45-300-802-A01 Jul 01/11
Subtask 30-45-45-350-002-A01 Jul 01/11
ASSEMBLY
TASK 30-45-45-400-801-A01 Jul 01/11
Subtask 30-45-45-440-001-A01 Jul 01/11
L.E.C.
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
L.E.C.
Page 2
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
TABLE OF CONTENTS
INTRODUCTION
30-45-45-871-801-A01 Introduction
DISASSEMBLY
30-45-45-000-801-A01 Disassembly of the Component Parts
CLEANING
30-45-45-100-801-A01 Cleaning of the Component Parts
INSPECTION/CHECK
30-45-45-200-801-A01 Check of the Component Parts
REPAIR
30-45-45-300-801-A01 Repair of the Component Parts
30-45-45-300-802-A01 Replacement of Bushings (20) and (40)
ASSEMBLY
30-45-45-400-801-A01 Assembly of the Component Parts
T.O.C.
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
SBL
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
INTRODUCTION
TASK 30-45-45-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 . The international SI units of measurement are used
in this manual, with imperial units shown in parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ABP Airbus Process
AECMA European Association of Aerospace Industries
ANSI American National Standards Institute
ASD AeroSpace and Defence Industries Association of Europe
ATA Air Transport Association of America
ATE Automatic Test Requirements
BITE Built In Test Equipment
CDIM Component Data Information Manual
CML Consumable Materials List
INTRO
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
INTRO
Page 2
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
TASK 30-45-45-870-802-A01
Description
1. When fluid is applied it provides a temporary increase in pressure of the bleed air which is effective
just after the fluid is applied.
2. It provides a container to recover :
- Fluid if in the valves leak.
- Residual water which in air from the air conditioning system and which can freeze in the spray
nozzles.
3. Technical Data
A. Dimensions and Weight of the Rain Repellent Blow Out Tank are:
Height: 294.8 mm (11.60 in.)
Weight: 1 Kg (2.204 lb.)
Outer 117 mm (4.60 in.)
Diameter:
Inner 94 mm (3.70 in.)
Diameter:
Technical Data
TABLE 1
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
DISASSEMBLY
TASK 30-45-45-000-801-A01
Disassembly of the Component Parts
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 30-45-45-300-802-A01 Replacement of Bushings (20) and (40)
Referenced Information
TABLE 1
3. Procedure
Subtask 30-45-45-040-001-A01
A. Disassembly of the Component Parts
NOTE : Remove the bushings 01-020 and 01-040 only if replacement or repair is
necessary (Refer to TASK 30-45-45-300-802-A01).
Page 3001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
CLEANING
TASK 30-45-45-100-801-A01
Cleaning of the Component Parts
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-002 Dry Cleaning Solvent (Varosol/White Spirit)
11-006 Methyl Alcohol
11-008A Solvent, white Spirit with Alcohol
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
3. Procedure
Subtask 30-45-45-160-001-A01
A. Cleaning of the Component Parts
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-002 DRY CLEANING
SOLVENT (VAROSOL/WHITE SPIRIT). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-006 METHYL ALCOHOL.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) For cleaning use the Material No. 11-002 Dry Cleaning Solvent (Varosol/White Spirit) or
the Material No.11-006 Methyl Alcohol or the Material No. 11-008A Solvent, white Spirit
with Alcohol and the Material No. 19-003 Lint-Free Cotton Cloth.
Page 4001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
INSPECTION/CHECK
TASK 30-45-45-200-801-A01
Check of the Component Parts
1. Reason for the Job
Self explanatory.
2. Procedure
Subtask 30-45-45-210-001-A01
A. Check of the Component Parts
(1) Check that parts are free from cracks, scratches and corrosion.
Page 5001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
REPAIR
TASK 30-45-45-300-801-A01
Repair of the Component Parts
1. General
- Not applicable
2. Procedure
Subtask 30-45-45-350-001-A01
A. Repair of the Component Parts
(1) If necessary the rain repellent blow out tank should be repaired according to standard
practices or, if doubts exist, returned to the manufacturer.
Page 6001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
TASK 30-45-45-300-802-A01
Replacement of Bushings (20) and (40)
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
08-044A Adhesive
Consumable Materials
TABLE 1
3. Procedure
Subtask 30-45-45-350-002-A01
A. Replacement of Bushings (20) and (40)
NOTE : A nonmetallic scraper may be used for removal of residual Material No. 08-044A
Adhesive.
(3) Dry component boss and bush 01-020 and 01-040 with dry, clean Material No. 19-003 Lint-
Free Cotton Cloth.
(4) Evenly coat new bush and component boss with Material No. 08-044A Adhesive.
Page 6002
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
Page 6003
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
ASSEMBLY
TASK 30-45-45-400-801-A01
Assembly of the Component Parts
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-017 Lockwire 1.25 mm
Consumable Materials
TABLE 1
3. Procedure
Subtask 30-45-45-440-001-A01
A. Assembly of the Component Parts
NOTE : The holes for the lockwire must be opposite each other.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 19-017 LOCKWIRE 1.25 MM.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Safety the assembly with Material No. 19-017 Lockwire 1.25 mm.
Page 7001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
INTRODUCTION
TASK 30-45-45-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
Page 1
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
Page 2
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
IPL INTRO
Page 3
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
IPL INTRO
Page 4
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
IPL INTRO
Page 5
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
Page 6
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
Page 7
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
VENDOR LIST
IPL INTRO
Page 8
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
Page 10001
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
BOWL RAIN
Figure 01 / FIGURE-30-45-45-950-801-01
Page 10001-0
30-45-45 Jul 01/11
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D3041001600000
Page 10001-1
30-45-45 Jul 01/11