@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
REDUCTION GEARBOX
PN : A3251204000000
A3251220600000
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 32-51-25-000-801-A01 Mar 01/09
Subtask 32-51-25-040-001-A01 Mar 01/09
FIGURE 32-51-25-991-005-A01 Mar 01/09
CLEANING
TASK 32-51-25-100-801-A01 R Jul 01/09
Subtask 32-51-25-160-001-A01 Mar 01/09
Subtask 32-51-25-160-002-A01 Mar 01/09
INSPECTION/CHECK
TASK 32-51-25-200-801-A01 Mar 01/09
Subtask 32-51-25-220-001-A01 Mar 01/09
Subtask 32-51-25-220-002-A01 Mar 01/09
L.E.C.
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REPAIR
TASK 32-51-25-300-801-A01 Mar 01/09
Subtask 32-51-25-320-001-A01 Mar 01/09
Subtask 32-51-25-320-002-A01 Mar 01/09
ASSEMBLY
TASK 32-51-25-400-801-A01 Mar 01/09
Subtask 32-51-25-440-001-A01 Mar 01/09
L.E.C.
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SBL
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INTRODUCTION
TASK 32-51-25-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
INTRO
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TASK 32-51-25-870-802-A01
General
1. Break-down
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Reduction Gearbox
FIGURE-32-51-25-991-001-A01
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Description
Description
FIGURE-32-51-25-991-002-A01
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TASK 32-51-25-870-803-A01
Operation
1. The flow of power through the reduction gearbox is ensured through the input shaft, the drive gear
(1), driven gear (2) and the output shaft. The pinion diameter difference provides a 1/3 reduction
ratio.
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Reduction Gearbox
FIGURE-32-51-25-991-003-A01
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Description
Description
FIGURE-32-51-25-991-004-A01
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TASK 32-51-25-750-801-A01
Testing
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-000-801-A01 TASK 32-51-25-000-801-A01-Gear Removal
Referenced Information
TABLE 1
3. Procedure
Subtask 32-51-25-700-001-A01
A. Testing
(1) Action Result Table
ACTION RESULT
(1) Rotate the input gear The gear must rotate freely, without
resistance, and drive correctly the output
gear
(2) Mount the reduction gearbox on a The backlash must not exceed 2 degrees
work-bench vice :
Rotate the input gear through a full
revolution.
Lock it.
Note the position of the output gear,
then move it in the opposite direction
-
Action Result Table
TABLE 2
Subtask 32-51-25-700-002-A01
B. Trouble Shooting
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DISASSEMBLY
TASK 32-51-25-000-801-A01
Gear Removal
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support
REFERENCE DESIGNATION
extractor
Fixtures, Tools, Test and Support
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
FIGURE 32-51-25-991-005-A FIGURE 32-51-25-991-005-A-Reduction Gearbox
Referenced Information
TABLE 2
3. Procedure
Subtask 32-51-25-040-001-A01
A. Gear Removal
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Reduction Gearbox
FIGURE-32-51-25-991-005-A01
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CLEANING
TASK 32-51-25-100-801-A01
Cleaning of the Component Parts
1. General
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3. Procedure
Subtask 32-51-25-160-001-A01
A. Cleaning of the Component Parts
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-002 DRY CLEANING
SOLVENT (VAROSOL/WHITE SPIRIT). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Clean the parts in Material No.11-002 Dry Cleaning Solvent (Varosol/White Spirit) with
the aid of a soft brush.
(2) Dry the parts with dry and clean compressed air. If necessary, use a clean and 19-003 Lint-
Free Cotton Cloth to remove all traces of white spirit.
Subtask 32-51-25-160-002-A01
B. Ball Bearing Cleaning
(1) Wash and clean the ball bearings in petroleum with the aid of a soft brush.
CAUTION : DO NOT LET THE COMPRESSED AIR TURN THE BALL BEARINGS. THERE
IS A RISK OF DAMAGE TO THE BEARINGS IF THEY TURN WHEN THEY
ARE NOT LUBRICATED.
(2) Use dry and clean compressed air to dry the ball bearings.
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INSPECTION/CHECK
TASK 32-51-25-200-801-A01
Casing and Cover
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-820-804-A01 TASK 32-51-25-820-804-A01-Fits and Clearances
Referenced Information
TABLE 1
3. Procedure
Subtask 32-51-25-220-001-A01
A. Casing and Cover
(1) Check the external condition of the casing and cover (cracks, deep scores).
(2) Check the condition of the casing and cover contact surfaces.
(3) Check the condition of the ball bearing housing surfaces.
(4) Discard any casing or cover showing clearances which are not within the limits indicated by
the table refer to TASK 32-51-25-820-804-A01.
(5) Check the safety of attachment and condition of the self-cementing bushes and shouldered
rings fitted on the casing.
Subtask 32-51-25-220-002-A01
B. Gears
(1) Check the condition of all mounting surfaces.
(2) Remove all traces of flaking or corrosion
(3) Discard all gears showing clearances which are not within the limits indicated by the table
TASK 32-51-25-820-804-A01 or recondition them through chrome-plating of the mounting
surfaces to restore the correct clearances.
NOTE : : If a gear requires replacement, the other gear should also be replaced.
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Subtask 32-51-25-220-003-A01
C. Ball Bearings
(1) Check the ball bearings in accordance with current approved procedures.
(2) Systematically discard all ball bearings not meeting the prescribed requirements.
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REPAIR
TASK 32-51-25-300-801-A01
Gears
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-820-804-A01 TASK 32-51-25-820-804-A01-Fits and Clearances
Referenced Information
TABLE 1
3. Procedure
Subtask 32-51-25-320-001-A01
A. Chrome-Plating of Ball Bearing Mounting Surfaces
(1) If the mounting surfaces have been previously chrome-plated, machine them to remove the
old plating.
(2) Chrome-plate the mounting surfaces.
(3) Grind the mounting surfaces to the dimensions specified in the table TASK
32-51-25-820-804-A01 .
Subtask 32-51-25-320-002-A01
B. Casing
(1) Rework the casing to remove excessive scores and burrs.
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ASSEMBLY
TASK 32-51-25-400-801-A01
Assembly
1. General
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
-
-
NOTE : Grease the ball bearings (70), (80), (90) with Material No. 04-004 Synthetic Ester Based
Grease High Pressure.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-000-801-A01 TASK 32-51-25-000-801-A01-Gear Removal
Referenced Information
TABLE 2
3. Procedure
Subtask 32-51-25-440-001-A01
A. Assembly
(1) Install a ball bearing (70) in its housing on casing (130).
(2) Install ball bearing (90) in its housing on casing (130).
(3) Install the second ball bearing (70) in its housing on cover (120).
(4) Install ball bearing (80) in its housing on cover (120).
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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TASK 32-51-25-820-804-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1
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TASK 32-51-25-500-801-A01
Storage
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-870-803-A01 TASK 32-51-25-870-803-A01-Operation
Referenced Information
TABLE 1
3. Procedure
Subtask 32-51-25-500-001-A01
A. General
(1) The component should be stored in its original packing. Avoid damage caused by excessive
weight, if stacked storage is used. For the weight of the component refer to TASK
32-51-25-870-803-A01 .
(2) The packed component must be stored in a clean, dry, ventilated room. The storage
temperature must be kept between 18˚C (64˚F) and 28˚C (82˚F), preferably nearer the
lower Limit. If rubber parts are installed on the component the temperature should not
exceed + 20˚C (+ 68˚F).
(3) The relative humidity should be between 25 and 65 %.
(4) The packed component must not be stored in the vicinity of corrosive fluids or near heat or
ozone generating sources.
(5) The package must be positioned so that the identification label can be checked easily.
Subtask 32-51-25-620-001-A01
B. Preservation
(1) Before packing for storage, the component must be preserved in accordance with
specification MIL-P-116.
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Subtask 32-51-25-530-002-A01
C. Packing
(1) The component must be packed either in the original packing or in a suitable container, in
accordance with Air Transport Association Specification Number 300 (ATA 300).
(2) If a container is used, cushioning material and bracing must be provided to prevent
accidental damage to fragile components. For dimension of the component refer to TASK
32-51-25-870-803-A01.
Subtask 32-51-25-550-001-A01
D. Identification Label
(1) An identification label must be affixed to the component so that it is easily discernable
both before and after packing. If necessary, an additional identification label must be
affixed to the outside of the package.
(2) The identification label must contain all relevant details, including the date of receipt into
storage and dates of condition checks during storage.
(3) If the identification label is missing, the component cannot be approved for installation or
storage.
Subtask 32-51-25-550-002-A01
E. Condition Check
(1) A condition check of the component must be carried out at scheduled intervals and before
the component is installed in the aircraft.
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INTRODUCTION
TASK 32-51-25-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing The same as the Production
01 to 39 Production Part not to drawing Part.
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and Number for Product Support
not storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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GEARBOX-REDUCTION
Figure 01 / FIGURE-32-51-25-950-801-01
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