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@airbus: Component Maintenance Manual With Illustrated Part List

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@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

REDUCTION GEARBOX

PN : A3251204000000
A3251220600000

Issue: Jun 01/82 32-51-25 Rev: Jul 01/09


@AIRBUS
COMPONENT MAINTENANCE MANUAL
A3251204000000

HIGHLIGHTS

Revision No. 21 - Jul 01/09

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE
CLEANING
TASK 32-51-25-100-801-A01 R CONSUMABLE MATERIAL DATA
UPDATED

HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
A3251204000000

LIST OF EFFECTIVE CONTENT

Revision No. 21 - Jul 01/09

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 32-51-25-871-801-A01 Mar 01/09

DESCRIPTION AND OPERATION


TASK 32-51-25-870-802-A01 Mar 01/09
FIGURE 32-51-25-991-001-A01 Mar 01/09
FIGURE 32-51-25-991-002-A01 Mar 01/09
TASK 32-51-25-870-803-A01 Mar 01/09
FIGURE 32-51-25-991-003-A01 Mar 01/09
FIGURE 32-51-25-991-004-A01 Mar 01/09

TESTING AND FAULT ISOLATION


TASK 32-51-25-750-801-A01 Mar 01/09
Subtask 32-51-25-700-001-A01 Mar 01/09
Subtask 32-51-25-700-002-A01 Mar 01/09

DISASSEMBLY
TASK 32-51-25-000-801-A01 Mar 01/09
Subtask 32-51-25-040-001-A01 Mar 01/09
FIGURE 32-51-25-991-005-A01 Mar 01/09

CLEANING
TASK 32-51-25-100-801-A01 R Jul 01/09
Subtask 32-51-25-160-001-A01 Mar 01/09
Subtask 32-51-25-160-002-A01 Mar 01/09

INSPECTION/CHECK
TASK 32-51-25-200-801-A01 Mar 01/09
Subtask 32-51-25-220-001-A01 Mar 01/09
Subtask 32-51-25-220-002-A01 Mar 01/09

L.E.C.
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COMPONENT MAINTENANCE MANUAL
A3251204000000

CONTENT CHG LAST REVISION


CODE DATE
Subtask 32-51-25-220-003-A01 Mar 01/09

REPAIR
TASK 32-51-25-300-801-A01 Mar 01/09
Subtask 32-51-25-320-001-A01 Mar 01/09
Subtask 32-51-25-320-002-A01 Mar 01/09

ASSEMBLY
TASK 32-51-25-400-801-A01 Mar 01/09
Subtask 32-51-25-440-001-A01 Mar 01/09

FITS AND CLEARANCES


TASK 32-51-25-820-804-A01 Mar 01/09
FIGURE 32-51-25-991-006-A01 Mar 01/09

STORAGE INCLUDING TRANSPORTATION


TASK 32-51-25-500-801-A01 Mar 01/09
Subtask 32-51-25-500-001-A01 Mar 01/09
Subtask 32-51-25-620-001-A01 Mar 01/09
Subtask 32-51-25-530-002-A01 Mar 01/09
Subtask 32-51-25-550-001-A01 Mar 01/09
Subtask 32-51-25-550-002-A01 Mar 01/09

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 32-51-25-872-801-A01 Mar 01/09
VENDOR LIST Mar 01/09
Figure 01
FIGURE 32-51-25-991-801-001 Mar 01/09
Parts List Mar 01/09

L.E.C.
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COMPONENT MAINTENANCE MANUAL
A3251204000000

LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE


DATE
*** NO SB ***

SBL
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COMPONENT MAINTENANCE MANUAL
A3251204000000

INTRODUCTION

**For PN’s ALL

TASK 32-51-25-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.

INTRO
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 32-51-25-870-802-A01
General
1. Break-down

NOTE : Refer to FIGURE 32-51-25-991-001-A and FIGURE 32-51-25-991-002-A.


A. The reduction gearbox consists of a casing and a cover of light alloy AU4G1 which house the
reducing gear rotating on anti-friction bearings. Correct positioning of the cover on the casing is
ensured by means of centering pins.
2. Description

NOTE : Refer to FIGURE 32-51-25-991-001-A and FIGURE 32-51-25-991-002-A.


A. The reduction gearbox train consists of a gear (1) and a gear (2) supported by ball bearings (3),
(4), (5). One side of each gear is provided with a smooth-surface shaft extension protruding
from the gear casing. The two extensions form respectively the reductionr gearbox input and
output shafts.

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**For PN’s ALL

F_CM_325125_1_0010101_01_00

Reduction Gearbox
FIGURE-32-51-25-991-001-A01

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**For PN’s ALL

F_CM_325125_1_0020101_01_00

Description
Description
FIGURE-32-51-25-991-002-A01

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**For PN’s ALL

TASK 32-51-25-870-803-A01
Operation
1. The flow of power through the reduction gearbox is ensured through the input shaft, the drive gear
(1), driven gear (2) and the output shaft. The pinion diameter difference provides a 1/3 reduction
ratio.

NOTE : Refer to FIGURE 32-51-25-991-003-A and FIGURE 32-51-25-991-004-A.

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**For PN’s ALL

F_CM_325125_1_0030101_01_00

Reduction Gearbox
FIGURE-32-51-25-991-003-A01

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**For PN’s ALL

F_CM_325125_1_0040101_01_00

Description
Description
FIGURE-32-51-25-991-004-A01

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TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 32-51-25-750-801-A01
Testing
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-000-801-A01 TASK 32-51-25-000-801-A01-Gear Removal
Referenced Information
TABLE 1

3. Procedure

Subtask 32-51-25-700-001-A01
A. Testing
(1) Action Result Table
ACTION RESULT
(1) Rotate the input gear The gear must rotate freely, without
resistance, and drive correctly the output
gear
(2) Mount the reduction gearbox on a The backlash must not exceed 2 degrees
work-bench vice :
Rotate the input gear through a full
revolution.
Lock it.
Note the position of the output gear,
then move it in the opposite direction
-
Action Result Table
TABLE 2

Subtask 32-51-25-700-002-A01
B. Trouble Shooting

NOTE : Refer to TASK 32-51-25-000-801-A01.

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(1) Action Result Table


FAULT POSSIBLE CAUSE CORRECTION
(1) Gears difficult to (a) Damaged gears (101),
rotate (110)
Flaking Replace both gears (101),
(110)
Burrs Remove with stone
(b) Ball (80), bearings (70),
(90)
Wrong position Reposition
Defective Replace defective ball
bearing
(2) Excessive cearance (a) Defective gears (100),
(110)
Worn or flaked gears Replace both gears (100),
(110)
Action Result Table
TABLE 3

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DISASSEMBLY

**For PN’s ALL

TASK 32-51-25-000-801-A01
Gear Removal
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support
REFERENCE DESIGNATION
extractor
Fixtures, Tools, Test and Support
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
FIGURE 32-51-25-991-005-A FIGURE 32-51-25-991-005-A-Reduction Gearbox
Referenced Information
TABLE 2

3. Procedure

Subtask 32-51-25-040-001-A01
A. Gear Removal

NOTE : Refer to FIGURE 32-51-25-991-005-A.


(1) Remove and discard the five cotter pins (10).
(2) Remove the five nuts (20) and washers (30), bolt (60), the two bolts (50) and the two
bolts (40).
(3) Separate cover (120) from casing (130).
(4) Lift out output gear (100) and input gear (110) with gear extractor.
(5) Pull out the two ball bearings (70) from casing (130) and cover (120) with ball bearing
extractor.
(6) Pull out ball bearing (80) from cover (120) with ball bearing extractor.
(7) Pull out ball bearing (90) from casing (130) with ball bearing extractor.

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**For PN’s ALL

F_CM_325125_1_0050101_01_00

Reduction Gearbox
FIGURE-32-51-25-991-005-A01

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CLEANING

**For PN’s ALL

TASK 32-51-25-100-801-A01
Cleaning of the Component Parts
1. General

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-002 Dry Cleaning Solvent (Varosol/White Spirit)
19-003 Lint-Free Cotton Cloth
white spirit
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support


REFERENCE DESIGNATION
soft brush
Fixtures, Tools, Test and Support
TABLE 2

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3. Procedure

Subtask 32-51-25-160-001-A01
A. Cleaning of the Component Parts

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-002 DRY CLEANING
SOLVENT (VAROSOL/WHITE SPIRIT). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Clean the parts in Material No.11-002 Dry Cleaning Solvent (Varosol/White Spirit) with
the aid of a soft brush.
(2) Dry the parts with dry and clean compressed air. If necessary, use a clean and 19-003 Lint-
Free Cotton Cloth to remove all traces of white spirit.

Subtask 32-51-25-160-002-A01
B. Ball Bearing Cleaning
(1) Wash and clean the ball bearings in petroleum with the aid of a soft brush.

CAUTION : DO NOT LET THE COMPRESSED AIR TURN THE BALL BEARINGS. THERE
IS A RISK OF DAMAGE TO THE BEARINGS IF THEY TURN WHEN THEY
ARE NOT LUBRICATED.
(2) Use dry and clean compressed air to dry the ball bearings.

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INSPECTION/CHECK

**For PN’s ALL

TASK 32-51-25-200-801-A01
Casing and Cover
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-820-804-A01 TASK 32-51-25-820-804-A01-Fits and Clearances
Referenced Information
TABLE 1

3. Procedure

Subtask 32-51-25-220-001-A01
A. Casing and Cover
(1) Check the external condition of the casing and cover (cracks, deep scores).
(2) Check the condition of the casing and cover contact surfaces.
(3) Check the condition of the ball bearing housing surfaces.
(4) Discard any casing or cover showing clearances which are not within the limits indicated by
the table refer to TASK 32-51-25-820-804-A01.
(5) Check the safety of attachment and condition of the self-cementing bushes and shouldered
rings fitted on the casing.

Subtask 32-51-25-220-002-A01
B. Gears
(1) Check the condition of all mounting surfaces.
(2) Remove all traces of flaking or corrosion
(3) Discard all gears showing clearances which are not within the limits indicated by the table
TASK 32-51-25-820-804-A01 or recondition them through chrome-plating of the mounting
surfaces to restore the correct clearances.

NOTE : : If a gear requires replacement, the other gear should also be replaced.

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Subtask 32-51-25-220-003-A01
C. Ball Bearings
(1) Check the ball bearings in accordance with current approved procedures.
(2) Systematically discard all ball bearings not meeting the prescribed requirements.

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REPAIR

**For PN’s ALL

TASK 32-51-25-300-801-A01
Gears
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-820-804-A01 TASK 32-51-25-820-804-A01-Fits and Clearances
Referenced Information
TABLE 1

3. Procedure

Subtask 32-51-25-320-001-A01
A. Chrome-Plating of Ball Bearing Mounting Surfaces
(1) If the mounting surfaces have been previously chrome-plated, machine them to remove the
old plating.
(2) Chrome-plate the mounting surfaces.
(3) Grind the mounting surfaces to the dimensions specified in the table TASK
32-51-25-820-804-A01 .

Subtask 32-51-25-320-002-A01
B. Casing
(1) Rework the casing to remove excessive scores and burrs.

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ASSEMBLY

**For PN’s ALL

TASK 32-51-25-400-801-A01
Assembly
1. General

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
-
-

NOTE : Refer to TASK 32-51-25-000-801-A01

NOTE : Grease the ball bearings (70), (80), (90) with Material No. 04-004 Synthetic Ester Based
Grease High Pressure.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-000-801-A01 TASK 32-51-25-000-801-A01-Gear Removal
Referenced Information
TABLE 2

3. Procedure

Subtask 32-51-25-440-001-A01
A. Assembly
(1) Install a ball bearing (70) in its housing on casing (130).
(2) Install ball bearing (90) in its housing on casing (130).
(3) Install the second ball bearing (70) in its housing on cover (120).
(4) Install ball bearing (80) in its housing on cover (120).

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(5) Install input gear (110) in casing (130).


(6) Install output gear (100) in casing (130).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

CAUTION : CAREFULLY LINE UP THE GEAR TEETH TO PREVENT THEM FROM


BEING DAMAGED DURING THE GEAR INSTALLATION.
(7) Grease the gears with Material. No. 04-004 Synthetic Ester Based Grease High Pressure.
(8) Install cover (120) on casing (130), making sure the centering pins are correctly lined up
with the corresponding holes.
(9) Install the two bolts (40), two bolts (50), bolt (60), the five washers (30) and nuts (20).
(10) Lock the nuts (20) with cotter pins (10).

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FITS AND CLEARANCES

**For PN’s ALL

TASK 32-51-25-820-804-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

NOTE : See FIGURE XXX

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2. Fits and Clearances Table


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 1-100 12.674 12.684
(0.4990) (0.4994)
0.004 0.026
(0.0001) (0.0010)
A2 ID 1-70 12.688 12.700
(0.4995) (0.5000)
A3 OD 1-70 28.563 28.575
(1.1245) (1.1250)
-0.005 0.017
(-0.0002) (0.0007)
A4 ID
1-120 28.570 28.580
1-130 (1.1278) (1.1252)
A5 OD 1-80 41.263 41.275
(1.6245) (1.6250)
-0.005 0.027
(-0.0002) (0.0011)
A6 ID 1-120
41.270 41.290
(1.6248) (1.6256)
A7 OD 1-100 19.025 19.035
(0.7490) (0.7494)
0.003 0.025
(0.0001) (0.0010)
A8 ID 1-80 19.038 19.050
(0.7495) (0.7500)
A9 OD 1-90 52.362 52.387
(2.0615) (2.0624)
-0.007 0.033
(-0.0002) (0.0012)
A10 ID 1-130 52.380 53.395
(2.0622) (2.0628)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A11 OD 1-110 33.310 33.325
(1.3114) (1.3120)
0.000 0.040
(0.0000) (0.0016)
A12 ID 1- 90 33.325 33.350
(1.3120) (1.3130)
Fits and Clearances Table
TABLE 2

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**For PN’s ALL

F_CM_325125_1_0060101_01_00

Fits and Clearances of Reduction Gearbox


FIGURE-32-51-25-991-006-A01

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 32-51-25-500-801-A01
Storage
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 32-51-25-870-803-A01 TASK 32-51-25-870-803-A01-Operation
Referenced Information
TABLE 1

3. Procedure

Subtask 32-51-25-500-001-A01
A. General
(1) The component should be stored in its original packing. Avoid damage caused by excessive
weight, if stacked storage is used. For the weight of the component refer to TASK
32-51-25-870-803-A01 .
(2) The packed component must be stored in a clean, dry, ventilated room. The storage
temperature must be kept between 18˚C (64˚F) and 28˚C (82˚F), preferably nearer the
lower Limit. If rubber parts are installed on the component the temperature should not
exceed + 20˚C (+ 68˚F).
(3) The relative humidity should be between 25 and 65 %.
(4) The packed component must not be stored in the vicinity of corrosive fluids or near heat or
ozone generating sources.
(5) The package must be positioned so that the identification label can be checked easily.

Subtask 32-51-25-620-001-A01
B. Preservation
(1) Before packing for storage, the component must be preserved in accordance with
specification MIL-P-116.

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Subtask 32-51-25-530-002-A01
C. Packing
(1) The component must be packed either in the original packing or in a suitable container, in
accordance with Air Transport Association Specification Number 300 (ATA 300).
(2) If a container is used, cushioning material and bracing must be provided to prevent
accidental damage to fragile components. For dimension of the component refer to TASK
32-51-25-870-803-A01.

Subtask 32-51-25-550-001-A01
D. Identification Label
(1) An identification label must be affixed to the component so that it is easily discernable
both before and after packing. If necessary, an additional identification label must be
affixed to the outside of the package.
(2) The identification label must contain all relevant details, including the date of receipt into
storage and dates of condition checks during storage.
(3) If the identification label is missing, the component cannot be approved for installation or
storage.

Subtask 32-51-25-550-002-A01
E. Condition Check
(1) A condition check of the component must be carried out at scheduled intervals and before
the component is installed in the aircraft.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 32-51-25-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was
first used on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the
above breakdown will not always be the same as
those in the ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing The Engineering Department that is responsible
Responsibility for the Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Manufacturing or spares requirements suffix.
Specification
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing The same as the Production
01 to 39 Production Part not to drawing Part.
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and Number for Product Support
not storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin
Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column Column 2 Column 3 Column 4 Column
1 5
FIG- PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
ITEM FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M
(VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2

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Column Column 2 Column 3 Column 4 Column


1 5
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1
USED WITH
L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH
L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M
(VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

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(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration.
Modifications and system
variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g.
modified versions of Figure 1
would be Figure 1A then Figure
1B and so on.
Non-Illustrated Parts The dash before an item
number shows it is not
illustrated.
Item Number Initially, only every tenth
number is used for item
numbers so that other items
can be added later.
Column 2 AIRBUS Part AIRBUS manufactured parts e.
g. L5217605600000
Standard Part A standard part such as AN,
MS, NAS ...., is not given a
supplier code.
Column 3 See XX-XX-XX-XX for DET or Identifies correctly:
NHA - the location of the full
breakdown of a sub-assembly
in the IPL
- the location of the NHA of
the item in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA”
related to an NHA. At the
same time in the Nomenclature
Field under the description of
the Part A Statement ”Used
With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left
hand or right hand position of
the part. If a part is only on
one assembly, (LH side) or (RH
side) follows its name.

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VENDOR CODE A supplier code is given to the


parts manufactured by firms
other then AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA”
related to an NHA. At the
same time in the Nomenclature
Field under the description of
the Part A Statement ”Used
With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per
Assy column shows the
quantity of parts used for each
NHA or installation.
AR = as required
RF = reference (quantity
shown in the NHA figure).
Help for the IPL-Page example
TABLE 5

E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.

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(6) ALT FROM PN XXXXXXXXXX


- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
(12) VENDOR CODE
(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

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VENDOR LIST

CODE NAME AND ADDRESS


V04795 TBIL
V06329 TBIL
V10630 TBIL
V15653 TBIL
V56563 TBIL
V60996 TBIL
V70347 TBIL
V72962 TBIL
V80205 TBIL
V80539 TBIL
V83086 TBIL
V84114 TBIL
V88044 TBIL
V8K160 TBIL
V96906 TBIL
VC5543 TBIL
VC5729 TBIL
VF0222 TBIL
VF0224 TBIL
VF0234 TBIL
VF5442 TBIL
VF6167 TBIL
VF7411 TBIL
VFAPE3 TBIL

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DETAILED PARTS LIST

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F_PL_325125_01_0_01_00

GEARBOX-REDUCTION
Figure 01 / FIGURE-32-51-25-950-801-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A A3251204000000 GEARBOX-REDUCTION VFAPE3 RF
OPT TO A3251220600000 FAPE3
01 - 001B A3251220600000 GEARBOX-REDUCTION VFAPE3 RF
OPT TO A3251204000000 FAPE3
OPT TO A3251220600040 FAPE3
01 010A MS24665-153 . PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 001A, 001B
01 020A NSA5060-4 . NUT VF5442 005
OPT TO H53174-4 15653
OPT TO PHCR354M F0224
OPT TO RME9868-4 72962
Optional Vendor Code 04795, C5543, C5729
used on 001A, 001B
01 030A AN960-416L . WASHER V88044 005
NAS1149F0432P 80205
OPT TO ASNA2397-416L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A, 001B
01 040A NSA5089-4D6 . SCREW VF5442 002
Optional Vendor Code 04795, C5543, C5729, F6167,
F7411
used on 001A, 001B
01 050A NSA5089-4D15 . SCREW VF5442 002
Optional Vendor Code 04795, C5543, C5729, F6167,
F7411
used on 001A, 001B
01 060A NSA5089-4D9 . SCREW VF5442 001
Optional Vendor Code 04795, C5543, C5729, F6167,
F7411
used on 001A, 001B
01 070A NSA8112-08 . BEARING VF5442 002
OPT TO ZWKP08AP F0234
Optional Vendor Code 04795, C5543, C5729
used on 001A
01 070B MS27641-8 . BEARING V96906 002
OPT TO KP8A 83086
OPT TO KP8AS281 F0222
Optional Vendor Code 83086, F0222
used on 001B
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 080A NSA8112-12 . BEARING VF5442 001
OPT TO ZWKP12AP F0234
Optional Vendor Code 04795, C5543, C5729
used on 001A
01 080B MS27641-12 . BEARING BALL V96906 001
OPT TO KP12A 83086
OPT TO KP12AS281 F0222
Optional Vendor Code 83086, F0222
used on 001B
01 090A NSA8113-21 . BEARING VF5442 001
OPT TO ZWKP21BP F0234
Optional Vendor Code 04795, C5543, C5729
used on 001A
01 090B MS27642-21 . BEARING-BALL V96906 001
OPT TO KP21B 83086
OPT TO KP21BS281 F0222
Optional Vendor Code 83086, F0222
used on 001B
01 100A A3251204320000 . GEAR VFAPE3 001
used on 001A, 001B
01 110A A3251204420000 . GEAR VFAPE3 001
used on 001A, 001B
01 120A A3251204220000 . COVER VFAPE3 001
OPT TO A3251219920000 FAPE3
used on 001A, 001B
01 130A A3251204100000 . CASING VFAPE3 001
OPT TO A3251220100000 FAPE3
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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