NATIONAL RESISTORS

AN ISO 9001- 2008 CO

Factory Address: Gat No. 1559, Dehu Alandi Road, Shelarvasti, Chikhali, Pune 411062,
Maharashtra, India.
Add. For Correspondence: Shop No. 26, Jijamata Market, ‘G’ Block, MIDC, ShahuNagar,
Chinchwad, Pune 411019, Maharashtra, India
Regd. Off. : Rasika Hsg. Soc. , flat No. 15, RH 54, ‘G’ Block, MIDC, Chinchwad, Pune 411 019
Mob: 9226574323 / 9225601280 / 9561083858/ 9561083832
Telefax: 020-27492231. E-mail: nationalresistors@gmail.com, sales@nationalresistors.net
Web site: http//www.neutralearthingresistor.com & http//www.nationalresistors.net
REF : NR 502

Sub: Introductory letter for Power Resistors i.e.

1. Neutral Grounding Resistors up to 66 Kv,
2. Starting Resistors,
3. Associated LT / HT Panels with Isolators /CT / PT / LA / SC etc.

Dear Sir,

We take this opportunity to introduce ourselves as a manufacturer of various types of Electrical Resistors.
We manufacture following types of resistors: -
1) Neutral Grounding Resistors up to 66 KV for Generators /Transformers
2) Loading Resistors for Generators/Transformers/Ups etc.
3) Load bank for testing of Generators/Transformers/Ups etc.
4) Starting / Speed control Resistors for Crane Motors.
5) Buffer /Slip Resistors for Sugar Industries.
6) LA-SC-PT Panel for Generators
7) Battery Discharge Resistors.
8) Dynamic Breaking Resistors.
9) Neutral side cubicles with CTs /Isolators/Relays etc for DG sets.
10) Phase side cubicles with CT/PT/LA/SC etc. for DG sets.

We are an ISO 9001-2008 certified firm and have a long standing experience in this field.

We enclose herewith our product leaflet for your reference.

Considering our expertise and technical know-how, we request you to send your enquiries and give us an
opportunity to fulfill your requirements.

We assure you our best services at all the times!

Looking forward to a long standing business association.

Thanking you.
For NATIONAL RESISTORS

Vishwanath Jetithor Mrs. S. V. Patil.

CAST IRON GRID TYPE RESISTORS.

Salient Features

National Resistors
1) Cast Iron Grids are sprayed with heat resistant aluminium paint to have a heat
resistant and anti-corrosive coating.
2) A high thermal time constant permits very high currents to pass in Resistors for short
time durations.
3) Electrical contact surfaces are given a ground finish for better contact between grids to
avoid sparking.
4) Mica tube is provided as an insulation between MS tie rod and grids & mica washers
between alternate grids.Porcelain insulators are used as back - up insulation between
live parts and enclosure in case of high voltages.
o
5) Temperature coefficient of resistance is 0.05% per C Approx. for Cast Iron
6) While assembling tapping can be provided between any adjacent grids to have
desired sectional resistance values.
INFOMRATION TO BE FURNISHED TO US.
1. FOR NEUTRAL GROUNDING RESISTOR :
a) Material of Resistor
b) Ohmic Value
c) Current Rating
d) Duty rating 10 sec., 30 sec., 60 sec., & continuous etc.
e) If details against ‘b’ and ‘c’ cannot be given then inform details of transformer such
as KVA rating, full load current, Primary & Secondary Voltage.
f) System voltage / operating voltage.
g) Type of Enclosure and material for enclosure (protection class as per IS-12063)
h) Location : Indoor or outdoor.
i) Temperature rise allowed over an ambient temperature.
j) Whether space heater, current transformer, isolating switch on load / off load,
manually / motorised, or any other other accessories are required.
Details of atmospheric conditions at site and height above sea level.

2. FOR STARTING / SPEED CONTROL RESISTOR

a) Rotor volts at standstill
b) Rotor Amp. at full load
c) Duty Rating (Time on / off No of Cycles)
d) Starting Torque in percentage of full load Torque.
e) Material of Resistor.
f) No of steps/sections & it’s resistance values per phase.
g) Type of enclosure (Protection class as per IS - 12063)
h) Temperature rise allowed.
i) Whether terminals should be brought down at one place.
j) Details of atmospheric conditions at site.
(Constant development may cause some variation in data)

National Resistors REGD. OFFICE :

REGD. OFFICE : Rasika Hsg. Society, Flat No.15, RH-54, ‘G’Block, MIDC, Chinchwad, Pune-411 019.
Rasika Hsg. Society, Flat No.15, RH-54, ‘G’Block, MIDC, Chinchwad, Pune-411 019.

ADDRESS FOR CORRESPONDENCE : ADDRESS FOR CORRESPONDENCE :

Shop No.26, Jijamata Market, G-Block, MIDC, Shahunagar, Chinchwad, Pune-411 019. Shop No.26, Jijamata Market, G-Block, MIDC, Shahunagar, Chinchwad, Pune-411 019.
Tel. : +91-20-27492231, Mob. : 9226574323, 9226740802, 9822434528 Telefax : +91-20-27492231 Tel. : +91-20-27492231, Mob. : 9226574323, 9226740802, 9822434528 Telefax : +91-20-27492231
E-mail : nationalresistors@yahoo.co.in / avishwanathnj@yahoo.co.in E-mail : nationalresistors@yahoo.co.in / avishwanathnj@yahoo.co.in
 PROFILE STANDARD FOLLOWED :
1. IEEE - 32, IS-3043 and BS-162 For Neutal Grounding Resistors.
NEUTRAL GROUNDING RESISTORS (NGR) FOR TRANSFORMERS & GEN. SETS. 2. IS-12063-1987-or IS-13947 for degree of Protection for enclosure &
NGRs are employed in AC distribution networks to limit the fault current which would flow IS-5 for paint Shade.
from the transformer or generator neutral star point in the event of an earth fault in the
systems. It is used when the neutral of supply transformer is accessible and its own Quality :
impedance is not enough to limit fault current. The rating of the Resistor should be so chosen Each and every resistance unit is subjected to high standard Quality
that the fault current is limited to that necessary to operate the protection relays within the Control by our inspection Department, which is independent of production
required time. Department.
For Grounding Neutral of Transformer or Generator, Resistors up to 66 KV are offered for fault
of short duration like 10 sec., 30 sec., 60 sec., continuous etc. Material of resistor is normally Tests :
Stainless Steel, FeCrAl, Cast Iron, Copper Nickel or Nichrome.
Temperature rise is normally 375o C/760oC or as required by customer. A. ROUTINE TESTS :- FOLLOWING TESTS WILL CONDUCTED.
1) Visual and Dimensional
Features :- 2) Insulation resistance value measurement by using 500V/1000 V
The metallic NGRs are designed for specific resistance values and voltages especially for megger before & after dielectric Test.
shorter time ratings. The Metallic NGRs have the following advantages over a liquid type :- 3) Resistance value measurement with ± 10% tolerance
1. Their resistance value is precise and determined at the manufacturing stage remaining 4) H.V. Test of twice the rated voltage + 1000 volts for voltage class below 660 volts or 2.25
constant throughout their life. times of rated voltage + 2000 volts for voltages above 1100 volts.
2. Their temperature Time constant is shorter allowing a resistor of shorter time rating to be
B. TYPE TESTS :
used.
Temperature rise test i.e.Heat Run Test if required will be conducted by passing equivalent
3. They are easier to install on site. 2
4. They require virtually no maintenance and have a longer useful life. / rated current for rated/equivalent time keeping I T Constant through a part of Resistor.
5. No anti frost heating is required nor anti condensation heaters generally. TYPES OF RESISTANCE ELEMENTS / GRIDS :-
6. Because of problem resulting from the evaporation of gel and electrolyte the liquid
resistor require constant maintenance. FORMED STAINLESS STEEL GRIDS/ROD GRIDS : (Tailor Made Design Is Done For Each Job)
7. Invariably the type of cooling will be natural air-cooling. Salient Feature :
STARTING / SPEED CONTROL RESISTOR FOR MOTORS :- 1. Grids are formed of AISI - 304/AISI - 410 Stainless Steel material.
0 0
For starting/speed control of A.C. or D.C. Motors, Resistors are manufactured as per 2. Temperature coefficient of resistance is 0.15% / c for AISI-410 & 0.094%/ c for AISI-304.
customer’s requirement. Rating can be 2 min, 5 min, 10 min, continuous or intermittent. 3. Connection between adjacent grid is done by Arc Welding.
Material of Resistor is normally Stainless steel AISI - 304, AISI-410 or AISI 430 or FeCrAl- 4. Galvanised M.S. washers will be used as spacer between grid element and the same is
AISI-406, Cast-Iron insulated from grids by using mica washers.
LOADING RESISTOR FOR UPS TESTING / DG SET LOADING. WIRE WOUND / WIRE GRID RESISTANCE :
BATTERY DISCHARGE RESISTOR. Salient Feature :
DYNAMIC BREAKING RESISTOR FOR DRIVES & MOTORS ETC. 1. Resistance wire is wound on ceramic insulator to form a coil for wire wound.
BUFFER RESISTORS FOR SUGAR INDUSTRIES. 2. Tapping can be taken at any place.
3. These Resistors are economical for low current.
Other Types of Product Manufactured : 4. Available in ratings of 1Amp and above

NEUTRAL ISOLATOR PANELS (NIS) WITH CT, RELAY. PUNCHED STAINLESS STEEL GRIDS : (Tailor made design is done for each job)

FEEDER PILLAR PANELS. DISTRIBUTION PANELS. VC PANELS. Salient Feature :

PHASE SIDE CUBICLES WITH CT / LA / SC / PT FOR DG SET. 1. Grids are punched out of AISI 304 / AISI 430 type stainless steel sheets or AISI - 406 i.e.
ALL TYPES OF FABRICATED ITEMS WITH MS / SS MATERIAL FeCrAl Sheets
AS PER CUSTOMER’S DRAWING. 2. Temperature coefficient of resistance is 0.094% per degree C for stainless steel AISI -
304 & 0.15% per0C for AISI - 430 & 0.019% per0C for FeCrAl i.e. AISI-406.
3. Connection between the adjascent grids can be of following type :-
ISOLATORS :
A) Adjacent grids will be connected by using galvanized Nut-Bolts using
HT indoor isolators of following rating : spring washers.
A) 3.3 KV./6.6 KV./12 KV./22 KV./33 KV. B) 400 Amp./630 Amp./1200 Amp./1800Amp./3200 Amp. B) With Tig welded joints, which are totally secured against intense vibration.
Features : 4. Terminals can be brought down at the bottom for ease of connection if asked.
v Single Pole / Three Pole v ON Load/OFF Load v Motorised/Manual mode of operation. 5. Each grid element is supported on Tie rods. Hence the assembly of resistance unit
v Availability of link drive/Aux. switch for switchboard operation/electrical indications and becomes very sturdy and it can absorb intense vibrations. Grids are insulated from
interlock purpose respectively. v Can be mounted on walls, structures or in M.S. tie rod by using Mica tube.
switchboards/panels. v High operating reliability. v Simple maintenance and Inspection. 6. Galvanised / Aluminium pipe / MS Washers will be provided as spacer between grid
v Used mechanically strong fiberglass link instead of epoxy link to avoid regular problem elements and the same will be insulated from grids by using Mica washers.
of breakage of epoxy link at site. 7. These grids have wide range of current rating varying from 10 Amps to 200 Amps.