SyncScan 2 Manual en

Contents
Contents
Preface............................................................................................................................. Ⅷ
Operation Cautions and Safety Guide........................................................................... ⅠΧ
Chapter 1 ....................................................................................................................... 1-1
1.1 Appearance ....................................................................................................... 1-1
1.2 Keys .................................................................................................................. 1-4
1.3 Power Supply .................................................................................................... 1-4
1.3.1 battery Installation and Removal ............................................................. 1-5
1.3.2 Using the Battery .................................................................................... 1-5
1.3.3 Charging the Battery ............................................................................... 1-5
1.3.4 Battery Maintenance and Safety ............................................................. 1-6
1.3.5 Adapter for Power Supply ....................................................................... 1-7
1.3.6 Power Supply Mark ................................................................................. 1-7
1.4 Power On/ Off ................................................................................................... 1-8
1.4.1 Power On ................................................................................................ 1-8
1.4.2 Power Off ................................................................................................ 1-8
1.5 Status Symbol ................................................................................................... 1-8
1.6 Screen Layout ................................................................................................... 1-9
1.7 Scale ............................................................................................................... 1-10
1.8 Touch Screen Operation ................................................................................. 1-13
1.8.1 Full Screen ............................................................................................ 1-13
1.8.2 Gate ...................................................................................................... 1-13
1.8.3 Gcan Line ............................................................................................. 1-14
1.8.4 Cautions................................................................................................ 1-14
1.9 Phased Array Probes ...................................................................................... 1-14
1.9.1 Introduction to Probes ........................................................................... 1-14
1.9.2 Installation of Probe .............................................................................. 1-15
1.10 Wedges for Phased Array Probes ................................................................. 1-16
I
Contents
1.10.1 Introduction to Wedges ....................................................................... 1-16
1.10.2 Wedge Installation .............................................................................. 1-16
Chapter 2 ....................................................................................................................... 2-1
2.1 Menu Structure.................................................................................................. 2-1
2.2 Menu Operation ................................................................................................ 2-6
2.2.1 Main Menu Operation ............................................................................. 2-6
2.2.2 Submenu Operation ................................................................................ 2-6
2.3 Function Description ......................................................................................... 2-7
2.3.1 Basic ....................................................................................................... 2-7
2.3.2 Meas ....................................................................................................... 2-9
2.3.3 Assistant ............................................................................................... 2-10
2.3.4 CurveCtrl............................................................................................... 2-12
2.3.5 BScan ................................................................................................... 2-13
2.3.6 AutoCalib .............................................................................................. 2-14
2.3.7 AngleCalib............................................................................................. 2-14
2.3.8 DAC ...................................................................................................... 2-14
2.3.9 AVG....................................................................................................... 2-14
2.3.10 App/ Application .................................................................................. 2-14
2.3.11 Mng/ Management .............................................................................. 2-14
2.3.12 Setup .................................................................................................. 2-16
2.3.13 Mode ................................................................................................... 2-17
2.4 Image Information Bar .................................................................................... 2-17
2.5 Measurement .................................................................................................. 2-18
2.5.1 Meaning of Reading .............................................................................. 2-18
2.5.2 Measurement Operation ....................................................................... 2-20
2.5.3 MeasPoint Select .................................................................................. 2-20
2.5.4 Alarm..................................................................................................... 2-21
2.6 Assistant (Auxiliary Function) .......................................................................... 2-21
2.6.1 API 5UE ................................................................................................ 2-21
2.6.2 AWS ...................................................................................................... 2-22

II
Contents
2.6.3 CSC (Curved Surface Correction) ........................................................ 2-24
2.6.4 WeldSimu ............................................................................................. 2-25
2.6.5 CrackH .................................................................................................. 2-26
2.6.6 Spect.Anal............................................................................................. 2-26
2.6.7 BEA....................................................................................................... 2-27
2.7 CurveCtrl ......................................................................................................... 2-27
2.7.1 DAC ...................................................................................................... 2-27
2.7.2 AVG....................................................................................................... 2-28
2.8 BScan ............................................................................................................. 2-29
2.8.1 Control .................................................................................................. 2-29
2.8.2 Setup .................................................................................................... 2-30
2.8.3 Parameter ............................................................................................. 2-30
2.8.4 Chn.Pos ................................................................................................ 2-31
2.8.5 Measurement ........................................................................................ 2-31
2.8.6 Reading ................................................................................................ 2-32
2.9 Auto Calibration............................................................................................... 2-32
2.10 Angle Calibration ........................................................................................... 2-36
2.11 DAC Wizard .................................................................................................. 2-38
2.12 AVG Wizard ................................................................................................... 2-40
Chapter 3 ....................................................................................................................... 3-1
3.1 Menu Structure.................................................................................................. 3-1
3.2 Menu Operation ................................................................................................ 3-4
3.3.1 Scan........................................................................................................ 3-4
3.3.2 Analyse ................................................................................................... 3-5
3.3.3 Scan Wizard ........................................................................................... 3-6
3.3.4 CalcPCS ................................................................................................. 3-6
3.3.5 CalibZero ................................................................................................ 3-6
3.3.6 UTPara ................................................................................................... 3-6
3.3.7 TimeWnd................................................................................................. 3-6

III
Contents
3.3.8 Mng ......................................................................................................... 3-7
3.3.9 Setup ...................................................................................................... 3-7
3.3.10 Mode ..................................................................................................... 3-7
3.4 Image Information Bar ...................................................................................... 3-7
3.5 Scan Wizard...................................................................................................... 3-7
3.6 Scan ................................................................................................................ 3-14
3.6.1 Control .................................................................................................. 3-14
3.6.2 Setup .................................................................................................... 3-14
3.7 Analyse ........................................................................................................... 3-15
3.7.1 Basic ..................................................................................................... 3-15
3.7.2 Image Measurement ............................................................................. 3-16
3.7.3 Straight and Filter .................................................................................. 3-17
3.7.4 Image Processing ................................................................................. 3-20
Chapter 4 ....................................................................................................................... 4-1
4.1 Menu Structure.................................................................................................. 4-1
4.2 Menu Operation ................................................................................................ 4-6
4.3.1 Basic ....................................................................................................... 4-6
4.3.2 Scan........................................................................................................ 4-8
4.3.3 AdvScan.................................................................................................. 4-9
4.3.4 Meas ..................................................................................................... 4-11
4.3.5 Display .................................................................................................. 4-12
4.3.6 Scan Wizard ......................................................................................... 4-13
4.3.7 VelCal ................................................................................................... 4-13
4.3.8 DelayCal ............................................................................................... 4-14
4.3.9 SenCal .................................................................................................. 4-14
4.3.10 TCG_Cal ............................................................................................. 4-14
4.3.11 App ...................................................................................................... 4-14
4.3.12 Mng ..................................................................................................... 4-14
4.3.13 Setup .................................................................................................. 4-14

IV
Contents
4.3.14 Mode ................................................................................................... 4-14
4.4 Scan Method ................................................................................................... 4-15
4.4.1 Linear Scan........................................................................................... 4-15
4.4.2 Sector Scan .......................................................................................... 4-16
4.4.3 Description of Information Symbols ...................................................... 4-18
4.5 Advanced Scan ............................................................................................... 4-19
4.6 Measurement .................................................................................................. 4-23
4.6.1 Meaning of Reading .............................................................................. 4-23
4.6.2 Gate Measurement ............................................................................... 4-25
4.6.3 Image Measurement ............................................................................. 4-25
4.7 Display Mode .................................................................................................. 4-26
4.8 BEA ................................................................................................................. 4-27
4.9 Scan Wizard.................................................................................................... 4-28
4.10 Calibration ..................................................................................................... 4-32
4.10.1 Definition of Calibration Reference Line.............................................. 4-32
4.10.2 Velocity Calibration ............................................................................. 4-32
4.10.3 Delay Calibration ................................................................................ 4-42
4.10.4 Sensitivity Calibration.......................................................................... 4-51
4.10.5 TCG Calibration .................................................................................. 4-60
4.10.6 HorZero Calibration............................................................................. 4-68
Chapter 5 ....................................................................................................................... 5-1
5.1 Storage Management ........................................................................................ 5-1
5.1.1 Storage Path Setting ............................................................................... 5-2
5.1.2 Setting Storage File Type ........................................................................ 5-2
5.1.3 File Storage............................................................................................. 5-2
5.1.4 Create New Folder .................................................................................. 5-3
5.1.5 Select File ............................................................................................... 5-3
5.1.6 Edit the Storage Files .............................................................................. 5-3
5.1.7 Recall Data File....................................................................................... 5-4
5.2 Encoder Management ....................................................................................... 5-5

V
Contents
5.2.1 Test Encoder ........................................................................................... 5-5
5.2.2 Calibrate Encoder ................................................................................... 5-5
5.2.3 Edit Encoder ........................................................................................... 5-5
5.2.4 Delete Encoder ....................................................................................... 5-5
5.2.5 Add Encoder ........................................................................................... 5-6
5.2.6 Rename Encoder .................................................................................... 5-9
5.3 Probe Management ........................................................................................ 5-10
5.4 Wedge Management ....................................................................................... 5-10
5.5 Workpiece Management ................................................................................. 5-11
Chapter 6 ....................................................................................................................... 6-1
6.1 Screen Brightness ............................................................................................. 6-1
6.2 Touch Screen Calibration .................................................................................. 6-1
6.3 Default .............................................................................................................. 6-1
6.4 License ............................................................................................................. 6-1
6.5 Touch Screen Switch......................................................................................... 6-2
6.6 VGA .................................................................................................................. 6-3
6.7 Last File Name .................................................................................................. 6-3
6.8 Outside Mode .................................................................................................... 6-3
6.9 Unit/Language Setting ...................................................................................... 6-4
6.10 Color Edit ........................................................................................................ 6-4
6.11 User-defined Key Setting ................................................................................ 6-5
6.12 AutoGain ......................................................................................................... 6-5
6.13 AutoMode ........................................................................................................ 6-5
6.14 Scale Value ..................................................................................................... 6-5
6.15 DateTime Setting ............................................................................................ 6-5
Chapter 7 ....................................................................................................................... 7-1
7.1 Operator Training .............................................................................................. 7-1
7.2 System Inspection and Maintenance ................................................................ 7-1
7.2.1 Inspection when the power is on ............................................................. 7-1
7.2.2 Inspection on buttons and touch screen ................................................. 7-1

VI
Contents
7.2.3 Inspection on Image quality .................................................................... 7-1
7.2.4 Inspection on measurement functions .................................................... 7-2
7.2.5 Inspection on probes and probe cables .................................................. 7-2
7.2.6 Inspection on power cable ...................................................................... 7-2
7.2.7 Regular safety inspection........................................................................ 7-2
7.2.8 General fundamental performance inspection ........................................ 7-2
7.2.9 Accessories and options ......................................................................... 7-3
7.2.10 Cleaning................................................................................................ 7-3
7.3 Service .............................................................................................................. 7-3
Chapter 8 ....................................................................................................................... 8-1
8.1 Software Update ............................................................................................... 8-1
8.2 Cannot Power on the System ........................................................................... 8-1
8.3 Cannot Power off the System ........................................................................... 8-2
8.4 Cannot Identify the SD Card or USB Disk ......................................................... 8-2
8.5 Cannot Charge the Battery ............................................................................... 8-3
8.6 Cannot Auto Identify the Phased Array Probe ................................................... 8-3
8.7 No Image in Phased Array Mode ...................................................................... 8-3
8.8 Attentions for Phased Array Scan Setup ........................................................... 8-3
Appendix A ..................................................................................................................... A-1
Appendix B ..................................................................................................................... B-1
Appendix C ................................................................................................................... C-1
C.1 UT ................................................................................................................... C-1
C.2 TOFD............................................................................................................... C-2
C.3 PA .................................................................................................................... C-3
DCY2.781.SYNCSCAN 32PTSS/V1.0/A-E
VII
preface
Preface
The SyncScan ultrasonic flaw detector, with compact size and powerful functions, has
imaging features of ultrasonic flaw detection, Time of Flight Diffraction (TOFD), ultrasound
phased array (PA). It is suitable for ultrasonic testing on surface and internal defects of
metal and nonmetal workpieces.
Main features of the SyncScan ultrasonic flaw detector:
8.4 inch high brightness LCD monitor, visible under sunshine.
Full touch screen operation with easy-understanding and intuitive interface.
Smart wizard, which can guide users to finish imaging setup easily and improve inspection
speed.
Multi-peripheral connectors: encoder input/output port, Ethernet port, USB port and video
out port, to support powerful and flexible functions.
Tips:
The system screenshots in this manual are generated by effective software version, which
may be different from your software version.
Some of the features described in the manual are optional, and your system may not have
these features. If you have any questions, please contact the distributor.
To know system features and operation, as well as how to perform ultrasonic testing with
the system, please read this Operation Manual carefully before using the system.
Contact Information:
Shantou Institute of Ultrasonic Instruments Co., Ltd. (SIUI)
Add: 77 Jinsha Road, Shantou, Guangdong 515041, China
Tel: 86-754-88250150 Fax: 86-754-88251499
Website: http://www.siui.com
E-mail: siui@siui.com
VIII
Operation Cautions and Safety Guide

a) This Operation Manual contains warnings and cautionary notes about
foreseeable potential hazards. The user shall be vigilant against those
hazards any time. The Company shall not be liable for any damage or loss
caused by negligence or disregard of the precautions provided in the
Operation Manual.
b) The user should receive proper training on ultrasonic testing before using the
system. Only the qualified personnel who have a professional qualification
certificate or the user under the guidance of a qualified person with a
professional qualification certificate may operate the system. Keep this
manual properly, and always operate the system by following the instructions
and procedures described in this manual.
c) The user shall be responsible for the testing process, The Company has no
responsibility for the testing process.
d) The Company shall not be liable for any loss of data stored in the system due
to user errors or abnormal situations.
e) After purchasing the system, the user shall have full responsibility for the
management and maintenance of the system.
f) Do not try to dismantle and repair the system unless specifically described in
the Operation Manual.
g) Do not place the system in the place of moisture or near radiator, strong
magnetic field or heat source.
h) When the system is not in use for a long time, it should be powered up at
once every month.
i) Avoid colliding any hard object against the display screen.
j) Do not use a damaged or worn-out power cable.
k) For cautions on using the battery, see 1.3..
l) For cautions on using the adapter, see 1.3.5..

IX
m) Any peripheral device connected to the analog or digital interface of the
system shall be certified in accordance with relevant IEC standards (e.g. IEC
60950 for data processing equipment and IEC 60601-1 Safety requirements
for electrical equipment for measurement, control, and laboratory use).
n) The Company shall not be responsible for the safety, reliability and
performance of the system for situations below:
1) Damage or loss caused by the operation not following the Operation Manual
or rough use of the system.
2) Damage or loss caused by force majeure such as fire, earthquake, flood or
lightning.
3) Damage or loss caused by failure to meet the conditions of use for the
system, such as insufficient power supply, environmental conditions not
meeting the requirements, or the use of electrical equipment not meeting
national standards.
4) The assembly, expansion, re-adjustment, improvement or repair of the
system is not carried out by a person authorized by the Company.
o) The Company is responsible for the authenticity and completeness of the
contents of this manual.
p) The Company reserves the final interpretation of this manual.
X
Basic Information
Chapter 1
Basic Information
1.1 Appearance
Fig. 1-1 Front View
See Table 1-1 for functions of each part in Fig. 1-1.
Table 1-1 Parts of system front
No. Name Function Description
1. Logo SIUI brand
2. Model System model
3. Indicator Alarm indicator
4. Key Function key
5. Knob Function knob
6. Key Power key
7. Indicator Power /charger indicator
8. Monitor Display monitor (with touch screen function)
1-1
Basic Information
Fig. 1-2 Top View
Table 1-2 Parts at System Top
1. Encoder In/Out Port 14-core encoder in/out port
2. UT probe connector Probe connector for UT Channel 1
(reserved, unavailable)
(reserved, unavailable)
Fig. 1-3 Side View
1-2
Basic Information
Table 1-3 Parts on the side of the system
1. Ethernet and USB port Ethernet and USB communication port
1. SD card port Standard SD card socket
2. Battery Compartment System battery compartment
3. Video Out Port VGA video out port
4. DC Power In Port System DC power in port
5. Phased array probe connector Ultrasound phased array probe connector
6. Locking mechanism Locking mechanism for ultrasound phased
array probe connector
Fig. 1-4 Rear view
Table 1-4 Parts of Rear View
1 Fan Heat dissipation
2 Fan Heat dissipation
1-3
Basic Information
1.2 Keys
For the key function description, please see Table 1-5.
Table 1-5 Key Function Description
Key Name Function Description
Gain key dB. To activate gain function and use with

Key
the knob to quickly adjust gain.
Gain adjust key Step. To activate gain step adjust
key function and use with the knob to quickly adjust gain
step.
Key Mode key Mode. To switch imaging mode.
Freeze key Freeze. To freeze the displayed image

Key
on the screen and stop ultrasound transmission.
User-defined keys A1, A2. To run user-defined

Key
functions.
Rotary knob Knob. To select and adjust different

Knob
parameters.
Confirm key Enter. To work with the knob for

Key
selection and adjustment confirmation.
Cancel key Cancel. To work with the knob for

Key
selection and adjustment cancellation.
Key Power key Power. To power on/ off the system.
1.3 Power Supply

The power of this system can be either supplied by the battery or the adapter.
1-4
Basic Information
1.3.1 battery Installation and Removal
The system can be connected to one smart lithium-ion battery only, supporting hot swap.
a) When installing or removing the battery, open the rubber cover at the left of the
system, as shown in Fig. 1-5. Remove the screw fixing the battery compartment, and
then you may install or remove the battery.
Fig. 1-5 Battery Installation and Removal
1.3.2 Using the Battery
If the battery is connected to the system, in power-on state, the upper left corner of the
screen displays the current status of the battery.
【Note 1】: When battery power is very low, to avoid battery over-discharge, the
system is turned off automatically.
【Note 2】: When the battery is connected with the system, even if the system is
powered off, there is also current consumption. It is suggested to take out the
battery when the system is not in use for a long time.
1.3.3 Charging the Battery
Charging the battery should be in a dry and ventilated place under normal temperature.
Operation:
1-5
Basic Information
1） Install the battery in the system properly.
2） Connect the adapter to the power supply. Now the adapter indicator (referred
as “indicator” below) will be green, which means the system is working
normally.
3） Insert the adapter plug into the DC power socket on the system. The battery
charging indicator at the lower right corner of the system indicates the current
charging state, red for charging, and no indicator (power-off state) or green for
full charge (power-on state).
【Note】: Battery recharge can be done either when the system is powered on or off.
If the system is powered on, the recharge time might be longer.
1.3.4 Battery Maintenance and Safety
a) The capacity and service life of the rechargeable battery depend on whether the
battery is used properly. Please recharge the battery with the configured adapter.
In the following case, the battery shall be recharged:
1) Before using the battery for the first time.
2) If the battery is stored for or over 2 months.
3) After battery power is exhausted.
b) Cautions on using the battery:
1) When charging the battery through the adapter, use stable and reliable mains
power supply (AC 100V~240V, 50Hz/60Hz).
2) The system battery can only be recharged with the configured adapter and the
method specified in this Operation Manual.
3) Please recharge the system battery in a cool and ventilated room, otherwise the
battery charging effect might be affected.
4) If the system is not in use for a long time, the battery should be discharged and
recharged at least once every 2 months.
5) During storage or transportation, the battery should maintain about half of its
capacity.
6) When system battery comes to the end of its service life, in order to avoid
1-6
Basic Information
environmental pollution, do not discard, break or crush the battery at will. Please
dispose of it properly according to applicable laws and regulations or national
standards.
7) It is prohibited to throw the battery into fire, so as to avoid explosion or producing
toxic chemicals.
8) Do not charge the battery near fire source or in extremely hot environment.
9) It is prohibited to make electric conductor contact battery pole plate, so as to
avoid short circuit.
10) Keep the battery from moisture and never throw it into water.
11) Do not store the battery at the temperature higher than 60℃ or lower than -20℃.
12) Do not use the battery if it has peculiar smelling, heat, distortion, changed color
or any other abnormity.
1.3.5 Adapter for Power Supply
The adapter may supply power for the system or recharge the battery. After connecting
the adapter to AC power supply, if the adapter indicator is green, this means normal.
Connect the adapter output plug to the system adapter input socket for proper use.
【Note 1】:Connect the adapter by aligning the red mark on the adapter output plug
to the red mark on the system adapter socket.
【Note 2】:Do not use the adapter on a plug-loosen socket. Be noted that the total
load of adapter plugging into the socket shall not exceed the rated load.
【Note 3】:Do not try to open the adapter if the adapter makes abnormal sound, or
the indicator is in abnormal state. Contact the distributor in time.
1.3.6 Power Supply Mark
In power up state, the Power Supply mark is displayed at the upper left of the screen. For
the description of each power supply mark, see Table 1-6.
1-7
Basic Information
Table 1-6 Power Supply Mark Description
No. Mark Description
1 Power supplied by the adapter.
2 Battery power mark. The percentage shows the remaining
power.
1.4 Power On/ Off
1.4.1 Power On
Operation:
1) Connect the battery or adapter to the system properly.
2) Press Power to boot up the system. The power/charging indicator at the lower
right of the system panel turns on, and the system enters work mode after
self-test.
【Note】: If any problem occurs during system power up, see Chapter 8.
1.4.2 Power Off
Operation:
Long press Power for about 1 second, and the system will enter the shutdown state and
turn off.
【Note】: If any problem occurs during system power down, see Chapter 8.
1.5 Status Symbol

No. Mark Description
1 SD card connected to the system
2 USB disk connected to the system
3 Valid VGA out
1-8
Basic Information
4 Touch screen disabled
5 Some parameters are locked.
6 The system image is frozen.
1.6 Screen Layout

Take phased array mode as an example, and the screen layouts of UT and TOFD mode
are basically the same. The screen layouts are shown as Fig. 1-5 and Fig. 1-6. For
function description, see Table 1-7.
Fig. 1-6 Desktop Menu in Phased Array Mode
1-9
Basic Information
Fig. 1-7 Screen Layout in Phased Array Mode
Table 1-7 Screen Layout
No. Function Description
Menu: Main menu and the 1st level submenu are shown on the left of the
1
screen, below which are the 2nd and 3rd level submenus.
System info: For displaying info such as battery, adapter status or system
2
time.
Data info: For displaying system measurement data and working

3
parameters.
Image area and scale: For displaying ultrasound image data and the
4
corresponding scales.
5 Desktop main menu
1.7 Scale
Subject to the specific system display view, the scales on the left and/or below the view
may have different meanings.
a) The scales for phased-array (PA) B-scan and A-scan waveforms are as shown in
1-10
Basic Information
Fig. 1-8 PA A-scan and B-scan image scales, with the definition in Table 1-8.
1 3 4
2 5
Fig. 1-8 PA A-scan and B-scan image scales
Table 1-8 Definition of PA A-scan and B-scan image scales
1 Scale for PA B-scan image depth
2 Scale for PA B-scan image horizontal distance
3 Color/ gray scale for PA B-scan images
4 Scale for PA A-scan image sound path
5 Scale for PA A-scan image amplitude
b) The scales for phased-array (PA) C-scan and D-scan in multiple views are as
shown in Fig. 1-9, with the definition in Table 1-9.
Fig. 1-9 PA C-scan and D-scan Scales
1-11
Basic Information
Table 1-9 Definition of PA C-scan and D-scan Scales
1 Sample box width for PA C-scan
2 Sample box width for PA D-scan
3 Width scale for PA C-scan
4 Time (distance) scale for PA C-scan
5 Width scale for PA D-scan
6 Time (distance) scale for PA D-scan
c) The scales for UT A-scan are as shown in Fig. 1-10, with the definition in Table
1-10.
Fig. 1-10 UT A-scan Scales
Table 1-10 Definition of UT A-scan Scales
1 Scale for UT A-scan amplitude
2 Scale for UT A-scan sound path
d) The scale for TOFD scan is as shown in Fig. 1-11, with the definition in Table
1-11.
1-12
Basic Information
Fig. 1-11 TOFD Scan Scale
Table 1-11 Definition of TOFD Scan Scale
1 Distance scale for TOFD scan
2 Sound path scale for TOFD scan
1.8 Touch Screen Operation
1.8.1 Full Screen
Long touch the non-image area to pop up a “Full Screen” selection menu. Select it and the
image area (including the above data information bar and the below menu column) will be
full screen displayed.
1.8.2 Gate
In A-mode image, click the gate to move it to the desired area. Drag both sides of the gate
to change the width. When the start point and the end point overlap, click the gate and a
menu pops up for selecting “gate width” or “gate start”. The user can choose a menu to
adjust.
In B-mode image, click the gate to correspondingly adjust the gate start and the width of
A-mode image.
In phased-array mode, when the C-mode and D-mode images displayed, there is a
rectangle box appeared in the B-mode image. Click the four sides to change the box size.
Click the rectangle center, the cursor changes to cross cursor, then to move the box
1-13
Basic Information
position.
1.8.3 Gcan Line
In B-mode image, click the scan line to move the A scan line position. When there are
multiple lines, scan line 1, 2multifor selection.
1.8.4 Cautions
1) The touch screen is made of glass. Please do not exert great impact. Avoid touching
the screen with metal or sharp objects.
2) They system should be placed in the packing case with face up.
3) When the system is placed in the packing case, please DO NOT lay any other objects
on the surface of the touch screen,
4) Please use soft cloth with petroleum ethers to clean the touch screen surface. DO
NOT use any corrosive organic solvent to clean, e.g. industrial alcohol.
1.9 Phased Array Probes
1.9.1 Introduction to Probes
The typical appearance of phased array probes is as shown in Fig. 1-12. See the
functional description in Table 1-12.
Fig. 1-12 Phased Array Probe
1-14
Basic Information
Table 1-12 Components of Phased Array Probe
1. Probe head
2. Probe connecting cable
3. Probe fixing screw hole
4. 1st probe element mark
1.9.2 Installation of Probe
WARNING: When inserting or removing the probe, the system should be turned off
or frozen, otherwise the system or the probe might be damaged.
See Fig. 1-13 for the connection status between the phased array probe and the system.
Fig. 1-13 Connection of Phased Array Probe
As shown in Fig. 1-13, connect the phased array probe securely to the system. Then push
the locking mechanism to the right, and the phased array probe can be locked firmly on
the system.
WARNING Before pushing the locking mechanism to fix the probe, make sure that
the phased array probe is connected properly and securely to the system,
otherwise the phased array probe connector or the phased array probe socket on
the system might be damaged.
1-15
Basic Information
1.10 Wedges for Phased Array Probes
1.10.1 Introduction to Wedges
Wedges are used with phased array probes, so as to achieve functions such as probe
protection, beam delay or beam conversion. See Fig. 1-14 for wedge types.
1 2
Fig. 1-14 Wedges for Phased Array Probes
Table 1-13 Introduction to Phased Array Probe Wedges
1. 0-degree wedge
2. Angle wedge
1.10.2 Wedge Installation
a) Installation of the 0-degree wedge:
1) Couple the wedge and the probe with couplant.
2) Use the hexagonal screwdriver and the screw configured with the system to
fix the probe and the wedge firmly.
b) Installation of the angle wedge:
Make sure the installation direction of the probe and the wedge is correct. As indicated by
mark 1 in Fig. 1-15.
1) Ensure the mark face the bottom of the wedge. The wrong installation may
lead to inability to acquire proper ultrasound images.
2) Couple the wedge and the probe with couplant.
3) Use the hexagonal screwdriver and the screw configured with the system to
fix the probe and the wedge firmly.
1-16
Basic Information
Fig. 1-15 Installation of Probe Wedge
1-17
Ultrasonic Testing（UT）
Chapter 2
2.1 Menu Structure

The menu structure in UT mode is shown in Table 2-1.
【Note】: For the menus with the mark * in the menu structure below, tap the menu
repeatedly to toggle between different step values.
Table 2-1 Menu Structure
Main Menu Basic
1st Submenu WorkPiece Transmit Receive Probe WaveSetup
WorkPiece Voltage* Range* ProbeAng* FullScreen
Thickness* PulseWd* DisplayDly* K_Value* AutoFreeze
MtType Damping Frequency X_Value* Sec.Color
2nd Submenu EchoType* PRF* Ana.Filter ProbeDly* WaveComp.
MtVel Dual Rectify -- WaveFill
WpInfo -- FineGain -- PeakEvo.
-- -- Reject -- --
Main Menu Meas
1st Submenu Gate A Gate B Gate C Reading Indication
aLogic bLogic cLogic Reading Buzzer
aStart* bStart* cStart* -- Coor.
aWidth* bWidth* cWidth* -- --

2nd Submenu
aThresh bThresh cThresh -- --
aMeasPt bMeasPt cMeasPt -- --
aAlarm bAlarm cAlarm -- --
2-1
Main Menu Meas
1st Submenu Gate A Gate B Gate C Reading Indication
aMag. bMag. cMag. -- --
Range* Range* Range* -- --
Main Menu Assistant
1st Submenu API 5UE AWS CSC WeldSimu CrackH.
aStart* aStart* OutDia* WeldSimu aStart*
aWidth* aWidth* Thickness* DistancE aWidth*
aThresh aThresh* CSC Type Workpiece aThresh
Dr* Operation ProbeAng* WorkPiece Height1
2nd Submenu K B_Ref K_Value* Thickness* Height2
Di -- X_Value* X_Value Result
ClearEnv. -- -- aStart* --
Clear -- -- aWidth* --
-- -- -- aThresh --
Main Menu Assistant
1st Submenu Spect.Anal BEA -- -- --
Chn.Sel BEA -- -- --
Report Attenuate* --* -- --
Frequency StartPt* -- -- --
Range* EndPt* -- -- --
2nd Submenu DspDly* LineInd -- -- --
MeasFreq -- -- -- --
WaveWidth -- -- -- --
PPSens -- -- -- --
Rectify -- -- -- --
2-2
Main Menu CurveCtrl
1st Submenu DAC AVG -- -- --
Display Display -- -- --
CurveType LineSel -- -- --
CurveType Curve1 -- -- --
LineSel Curve2 -- -- --
LockPara. Curve3 -- -- --
ClearCur Unit -- -- --
Adjust ClearCur -- -- --
Criterion -- -- -- --
Level -- -- -- --
2nd Submenu
CurveNum -- -- -- --
Curve1 -- -- -- --
Curve2 -- -- -- --
Curve3 -- -- -- --
Curve4 -- -- -- --
Curve5 -- -- -- --
Curve6 -- -- -- --
ThickBlock -- -- -- --
FlawBlock -- -- -- --
Main Menu BScan
1st Submenu Control Setup Parameter Chn.Pos Meas
Start ScanMode Chn.Sel Chn1_Pos aStart*
Save EncodeSel Range* Chn2_Pos aWidth*
Browse ScanStep* DspDly* -- aThresh

2nd Submenu
Brws.Step ScanTime* Gain* -- aMeasPoint
ImageDir StartPos* Comp* -- DspLine
-- -- PRF* -- HCursor1
2-3
-- -- -- -- Vcursor1
-- -- -- -- Hcursor2
-- -- -- -- Vcursor2
Main Menu AutoCalib
1st Submenu Back Next Finish -- --
2nd Submenu Each step of auto calibration wizard
Main Menu AngCalib
2nd Submenu Each step of angle calibration wizard
Main Menu DAC
2nd Submenu Each step of DAC wizard
Main Menu AVG
2nd Submenu Each step of AVG wizard
Main Menu App
1st Submenu WeldScan Forging PlateTest Back --
Back Back Back -- --
Next Next Next -- --
2nd Submenu Goto Goto Goto -- --
Finish Finish Finish -- --
Each operation step
2-4
Main Menu Mng
1st Submenu Storage Encoder WorkPiece Prode --
File Type Test Edit Edit --
Save CAL Delete Delete --
NewFLR Edit Add Add --
Select Delete Rename -- --
2nd Submenu Edit Add -- -- --
Open Rename -- -- --
FileInfo -- -- -- --
Order -- -- -- --
Format -- -- -- --
Main Menu Setup
1st Submenu System Reference Info -- --
BRT Unit DateTime -- --
ScreenCal Language Network -- --
Default ColorEdit ExportLog -- --
License Key1 About -- --
2nd Submenu TouchSW Key2 -- -- --
VGA AutoGain -- -- --
LastFName AutoMode -- -- --
OutsideMode ScaleValue -- -- --
FanSw -- -- -- --
Main Menu Mode
1st Submenu PA UT TOFD -- --
2-5
2.2 Menu Operation
2.2.1 Main Menu Operation
The main menus are displayed in desktop menus at the center of the screen. To select
one main menu, tap the menu on the screen directly, or turn the knob to select it and press
Enter. Exit the desktop menu if the main menu is activated, with its submenu displayed
on the left and at the bottom of the screen.
2.2.2 Submenu Operation
There are three levels of submenus: 1st submenu, 2nd submenu, and 3rd submenu which
are shown as Fig. 2-1. All the menus can be selected by directly tapping the touch screen,
or activated by turning the knob to select and press Enter. The value of the 2nd submenu
can be adjusted by turning the knob after activating the menu.
【Note】: All menus can be selected by turning the knob and press Enter to activate,
and press Cancel to return to the previous menu.
Fig. 2-1 Menu Layout
2-6
Table 2-2 Menu Classification
1 Activated main menu
2 1st submenu of the main menu, activated
3 1st submenu of the main menu, not activated
4 2nd submenu of the activated 1st submenu, not activated
5 2nd submenu of the activated 1st submenu, activated
6 3rd submenu of the activated 2nd submenu, activated
7 3rd submenu of the activated 2nd submenu, not activated
2.3 Function Description
2.3.1 Basic
a) WorkPiece
 Chn.Num: For setting the number of working channels in UT scan.
 Chn.Sel: For selecting the UT channel.
 DspMode: For setting the number of ultrasound channels displayed in the
image area of the screen.
 Work piece: For selecting work piece type.
 Thickness: For setting thickness of the test object.
 MtType: For setting material type of the tested object.
 EchoType: For setting echo type for ultrasound scanning.
 MtVel: For setting ultrasound propagation velocity of the tested object.
 WpInfo: For displaying work piece information.
b) Transmit
 Voltage: For setting the voltage amplitude of transmit pulse.
 PulseWd: For setting transmit pulse width, the value of pulse width related to
TxMode.
 Damping: For setting damping value.
2-7
 PRF: For setting transmit pulse repetition frequency.
 Dual: For setting probe operating mode.
c) Receive
 Range: For setting scanning range for UT mode.
 DisplayDly: For setting the image display of ultrasound pulse delay number.
 Frequency: For setting bandwidth of the receiving digital filter.
 Ana.Fltr: For setting bandwidth of the receiving analog filter.
 Rectify: For setting receiving detection mode.
 FineGain: For fine adjustment of receiving gain.
 Reject: For setting digital rejection.
【Note】: The system gain and gain step are displayed in the info bar at the
top of the screen.
d) Probe
 ProbeSel: For selecting the probe to use.
 ProbeAng: For setting probe angle.
 K_Value: For setting probe K value.
 X_Value: For setting probe flank.
 ProbeDly: For setting probe zero.
【Tip】: "ProbeAng" and "K Value" are associated; K Value=tan (probe
angle).
e) WaveSetup
 FullScrn: For zooming the image area to full screen. Press Cancel to exit full
screen.
 AutoFrz: For setting gate auto freeze.
 Sec.Color: If enabled, the secondary wave area is marked out.
 WaveComp.: If enabled, the current echo will be recorded in red wave.
 WaveFill: For turning on/ off WaveFill function.
 PeakEvo. For displaying echo peak envelope.
2-8
2.3.2 Meas
a) GateA
 aLogic: For setting on/off of Gate A.
 aStart: For setting start position of Gate A.
 aWidth: For setting width of Gate A.
 aThresh: For setting thresh position of Gate A.
 aMeasPt: For setting measure method of Gate A.
 aAlarm: For setting Gate A alarm mode.
 aMag.: For magnifying echo in the gate to full screen.
 Range: For setting UT test range.
b) GateB
 bLogic: For setting on/off of Gate B.
 bStart: For setting start position of Gate B.
 bWidth: For setting width of Gate B.
 bThresh: For setting thresh position of Gate B.
 bMeasPoint: For setting measure method of Gate B.
 bAlarm: For setting Gate B alarm mode.
 bMag.: For magnifying echo in the gate to full screen.
c) GateC
 cLogic: For setting on/off of Gate C.
 cStart: For setting start position of Gate C.
 cWidth: For setting width of Gate C.
 cThresh: For setting thresh position of Gate C.
 cMeasPoint: For setting measure method of Gate C.
 cAlarm: For setting Gate C alarm mode.
 cMag.: For magnifying echo in the gate to full screen.
d) Reading: For setting displayed content in the data info bar. For the meaning of
2-9
the items, see 2.5.
e) Indn
 Buzzer: For setting on/off of buzzer alarm.
 Coor.: For setting coordinate type of UT AScan echo images.
2.3.3 Assistant
a) API 5UE
 Dr: For setting the reference indicator for calibration (the depth of a groove
or a through-hole with known depth).
 K: Correction factor.
 Di: Depth indication of actual defect.
 ClearEnv. For clearing envelopes set up in the system.
 Clear: For clearing all calculations.
b) AWS
 Operation: To record AWS curve.
 B_Ref: To record the current gain as B Reference Level.
c) CSC (Curved Surface Correction)
 OutDia: For setting the outer diameter of the test object.
 CSC Type: For selecting the CSC type (outer diameter/ inner diameter)
 ProbeAng: For selecting probe angle..
 K_Value: For setting probe K value.
 X_Value: For setting probe flank.
【Tip】: "ProbeAng" and "K_Value" are associated; K Value=tan (probe
2-10
angle).
d) WeldSimu
 WeldSimu: To enable WeldSimu and live display of acoustic beam tracking.
 DistanceE: For setting the distance from probe tip to the weld center
 WorkPiece: For selecting workpiece type.
 Thickness: For setting the workpiece thickness.
 X_Value: For setting probe flank value.
e) CrackHeight

 Height1: The echo height reflected by the first endpoint recorded by the
system.
 Height2: The echo height reflected by the second endpoint recorded by the
system.
 Result: The crack height calculated automatically based on Height1and
Height2.
f) Spect.Anal
 Report: For editing the report content.
 Frequency: For setting bandwidth of the receiving digital filter.
 Range: For setting scanning range for UT mode.
 DspDly: For setting the screen display of ultrasound pulse delay number.
 MeasFreq: For setting whether to turn on or off frequency measure.
 WaveWidth: For selecting the desired echo width.
 PPSens: For turning on or off the peak-to-peak sensitivity.

2-11
a) BEA
 BEA: For turning the BEA function on/off.
 Attenuate: For setting the attenuation value of the curve.
 StartPt: The start position of BEA function.
 EndPt: The end position of BEA function.
 LineInd: For turning Line Indication on/off.
2.3.4 CurveCtrl
a) DAC
 Display: For turning on/ off DAC curves.
 Curve Type: For setting DAC or TCG curve type.
 CurveType: For setting DAC display type (Line/ Curve).
 LineSel: Select one of the DAC curves, and the selected one is displayed in
white.
 LockPara: If enabled, all the system setup parameters that affect DAC
curves cannot be adjusted.
 ClearCur : For clearing the current DAC curves.
 Adjust: For manual adjustment of DAC curve.
 Criterion: For selecting corresponding criterion.
 Level: For setting corresponding testing level according to the criterion
setup.
 CurveNum: For setting displayed curve numbers.
 CurveX: For Setting dB value for Curve X.
 ThickBlock: When the “GB/T 11345”, “GB/T 29712” or “NB/T 47013” DAC is
selected, the menu is adjustable, and the thickness step for the tested work
piece can be selected.
 FlawBlock: When the "GB/T 11345" or "GB/T 29712" DAC is selected, the
menu is adjustable, and the work piece thickness step for the tested flaw
can be selected.
b) AVG
2-12
 Display: For turning on/ off AVG curves.
 LineSel: Select one of the DAC curves, and the selected one is displayed in
white.
 Curve X: For setting dB value for Curve X.
 Unit: For setting the curve unit.
 ClearCur : For clearing the current AVG curves.
2.3.5 BScan
a) Control
 Start: To start BScan.
 Save: For saving the scanned images.
 Browse: For setting browse method.
 Browse.Step: For setting browse speed.
 ImageDir: For setting the display direction of BScan images (DirHor /DirVer).
b) Setup
 ScanMode: For selecting trigger mode, time base or encoder of BScan.
 EncodeSel: For selecting the encoder model.
 ScanStep: For setting the trigger time (time base mode) or trigger distance
precision (encoder mode) for scanning.
 ScanTime/ ScanDis: For setting the longest scan time and the distance.
 StartPos: For setting the start value of the scanning.
c) Parameter
 Range: For setting test range of ASan echoes.
 DspDly: For setting the pulse delay value of AScan echoes on screen
display.
 Gain: For setting receiving amplifier gain. The higher the gain, the more
powerful the echo signals.
 Comp.: For setting surface compensation gain.
2-13
d) Chn.Pos
Chn1_Pos: For setting the position of Channel 1.
Chn2_Pos: For setting the position of Channel 2.
e) Meas
 aMeasPt: For setting measure method of Gate A.
 DspLine: For turning on/off the displayed measuring line.
 HCursor1/2: For setting the position of horizontal cursor.
 VCursor1/2: For setting the position of vertical cursor.
2.3.6 AutoCalib
For entering auto calibration wizard.
2.3.7 AngleCalib
For entering angle calibration wizard.
2.3.8 DAC
For entering DAC wizard.
2.3.9 AVG
For entering AVG wizard.
2.3.10 App/ Application
To enter the application solutions screen.
2.3.11 Mng/ Management
a) Storage
 File Type: For setting format of the saved content.
There are four data file formats.
1) Parameter file: for saving the setting parameters, and the UT parameter
2-14
file format is *.udat.
2) Image file: *.jpg format, for saving the screenshots.
3) Record file: for saving the cine clips of BScan files, with the format
*.urec.
4) Report file: for saving system reports, with the format *.pdf.
 Save: For saving the files according to the file type setting.
 NewFLR: For creating a new folder.
 Select: For selecting to the folder or file for storage.
 Edit: For different operations of saved files/folders. Including.
 Copy: For copying the selected content.
 Move: For moving the selected content to other storage directory.
 Delete: For deleting the selected content.
 Rename: For renaming a file/ folder saved with content.
 Open: For opening the current selected file or folder.
 FileInfo: For reviewing the details of the current selected file.
 Order: For setting the file arrangement method of the current activated folder.
The arrangement can be in the order of name or the created time.
 Format: For formatting the storage device inserted into the system.
Note: When inserting a new storage device for the first time, the
storage device should be formatted before booting, otherwise, the
system may not boot properly.
b) Encoder
 Test: For testing an existing encoder.
 CAL: For calibrating an existing encoder name.
 Edit: For editing encoder information.
 Delete: For deleting an existing encoder name.
 Add: For adding an encoder name.
 Rename: For renaming an existing encoder.
c) WorkPiece
 Edit: For re-editing the work piece parameters created by the user.
2-15
 Delete: For deleting a saved work piece name created by the user.
 Add: For adding a work piece type.
 Rename: For renaming a work piece name created by the user.
d) Prode
 Edit: For editing the user-defined probe information.
 Delete: For deleting the user-defined probe name.
 Add: For adding a new probe.
2.3.12 Setup
a) System
 BRT: For setting screen brightness, which is displayed in a value. The higher
the value is, the higher brightness will be.
 ScreenCal: For calibrating the system touch screen.
 Default: For setting system parameters as default, and all the current
parameter settings will be overwritten.
 License: For managing optional software.
 TouchSW: For setting the touch screen switch On or Off.
 VGA: For turning on/ off VGA video out.
 LastFName: For turning on naming the current file based on the last bit of
the last file and saved in order.
Note: if the last bit of the last file is z, the current file name is moved
forward and incremented. (e.g. the last file name is az, then the file
name is automatically numberedd bz)
 OutsideMode: For turning on/off Outside Mode.
 FanSW: For turning the fan on or off.
b) Reference
 Unit: For setting the units for measurement and display values.
 Language: For setting menu language.
 ColorEdit: For setting the image and line display color of the system.
 Key1: For setting function of keyboard button A1.
2-16
 Key2: For setting function of keyboard button A2.
 AutoGain: For setting gain value of auto gain.
 AutoMode: For setting AutoGain mode, single or continuous auto gain.
 ScaleValue: For setting the value of the scale.
c) Info
 DateTime: For setting time and date of the system.
 Network: For setting network connection of the system.
 ExportLog: If any error occurs in the system, select ExportLog to save the
relevant information and provide it to the engineer for analysis and trouble
shooting.
 About: Display info such as system serial number and software version.
2.3.13 Mode
To switch to other imaging mode and enter the corresponding mode menu, with PA, UT,
and TOFD for selection.
2.4 Image Information Bar
The information bar of UT is as shown in 1 of Fig. 2-2, which is for parameter setting
information.See Table 2-3 for the specific definition.
Fig. 2-2 UT Image Information Bar
2-17
Table 2-3 Definition of UT Image Information Bar
Symbol Meaning
Standing for channel number.

CH1
CH1:S means channel 1 single probe; CH1:D means channel 1 dual probe.
Standing for Gate A measurement mode.
MA:P means Gate A measurement mode is peak measurement.
MA:F means Gate A measurement mode is flank measurement.

MA
MA:JF means Gate A measurement mode is J flank measurement.
MA:GP means Gate A measurement mode is G peak measurement.
MA:GF means Gate A measurement mode is G flank measurement.
Standing for probe angle.

A
The number after A means the probe angle.
PRF Stands for pulse repetition frequency, in the unit Hz.
Standing for Gate A buzzer type.
ALA ALA: P means the alarm type is WaveIn alarm (positive); ALA:N means the
alarm type is WaveLost alarm (negative).
C means the calibration type.
C V means is being velocity calibration.
A means is being angle calibration.
2.5 Measurement
2.5.1 Meaning of Reading
The submenu Reading of the main menu Meas is for setting up the display of the data
information bar. Touch the data information bar to enter the Reading submenu, shown as
in Fig. 2-3. Tick in front of Reading1 ~ Reading 8, and select the desired displayed
readings in the Name list. The right column displayed the meaning of each selected
symbol.
2-18
Fig. 2-3 Reading Selection List
For the meaning of each symbol in the submenu Reading, see Table 2-4.
【Note】: "x" in Table 2-4 stands for Gate A/B/C, indicating the measurements in
Gate A/B/C.
Table 2-4 Meaning of Gate Measurement Symbols
Symbol Meaning
Hx Amplitude percentage of echo measurement point within the gate.
dB difference between echo measurement point amplitude and gate height

HxdB
within the gate.
Sx Sound path of echo measurement point within the gate.
Dx Depth of echo measurement point within the gate.
Horizontal distance from the probe flank to the echo measurement point
Rx
within the gate.
A Ind
C Att The calculated value of auxiliary function AWS.
D Rating
Sab The echo sound path difference in Gate A and B.
ERS AVG equivalent value
2-19
2.5.2 Measurement Operation
With gate measurement, information such as amplitude, sound path and depth within the
gate may be acquired.
Operation:
In Meas menu, adjust the submenus Start, Width and Thresh of Gate A, B or C to record
the echo, and the measurement results are shown in the data information bar real time.
【Note】: Track: When the gate is set “Track”, the echo of this tracked gate will be
the measurement reference point for the other gate measurement. Only one of the
gates can be set “Track”.
2.5.3 MeasPoint Select
There are 5 methods for gate MeasPoint: Peak, JFlank, Flank, GPeak and GFlank. The
values for Sound Path and Amplitude are different subject to the methods.
1） Peak: To calculate sound path and amplitude based on the peak within the gate
range.
2） JFlank: To calculate sound path from the first intersection with the gate within
the gate range, based on which calculate the amplitude by searching for the
echo peak where the intersection locates.
3） Flank: To calculate sound path from the first intersection with the gate, and to
calculate the amplitude based on the peak within the gate range.
4） GPeak: To calculate sound path and amplitude based on the peak exceeding
the gate thresh within the gate range.
5） GFlank: To calculate sound path from the first intersection with the gate
exceeding the gate thresh within the gate range, and calculate amplitude
based on the peak.
Take Fig. 2-4 for example:
 If Peak is selected for MeasPoint, Sound Path is S3, and Amplitude is H2.
 If JFlank is selected, Sound Path is S1, and Amplitude is H1.
 If Flank is selected, Sound Path is S1, and Amplitude is H2.
2-20
Fig. 2-4 MeasPoint
2.5.4 Alarm
Alarm Includes visual and audible alarm. Two alarm methods are available: WaveIn
(positive) and WaveLost (negative). The alarm indicators (from left to right)at the upper
right of the system panel correspond to Gate A, B and C. If the gate alarm is valid, its
indicator is red. If Buzzer is enabled, the system will give the sound alarm at the interval of
0.5 seconds.
a) WaveIn Alarm (positive): Alarm when the echo amplitude within the gate is higher
than gate thresh.
b) WaveLost Alarm (negative): Alarm when the echo amplitude within the gate is
lower than gate thresh.
2.6 Assistant (Auxiliary Function)
2.6.1 API 5UE
A quantitative method for defect depth according to API (American Petroleum Institute).
Operation:
1) In the UT screen, select Assistant ->API 5UE to go to the function.
2) Select the submenu Dr, and input the reference indicator for calibration (the
depth of a groove or a through-hole with known depth).
3) Place the probe on the standard test block and ensure the coupling is good.
Moving the probe to bring on screen a dynamic echo envelope required by API
2-21
5UE, as shown in Fig. 2-5.
Fig. 2-5 API Step
4) Select the menu aStart, adjust gate start to record the echo envelope peak value.
Tap the submenu K, and the system will calculate the factor K.
5) Place the probe on the standard test block and ensure the coupling is good.
Moving the probe to bring on screen a dynamic echo envelope required by API
5UE.
6) Select the menu of aStart, adjust gate start to record the echo envelope peak
value. Tap the submenu Di, and the system will calculate the factor Di.
2.6.2 AWS
Welding level is calculated as per AWS (American Welding Society) structural welding
code (D1.1) and bridge welding code (D1.5). Before operation, select the appropriate
probe and standard test block according to AWS D1.1 / D1.5.
Operation:
1) In the UT screen, select Assistant ->AWS to go to the function.
2) Place the probe on the test point of the standard test block, and ensure good
coupling. Move the probe back and forth to get the highest echo, and adjust the
gain to keep the echo amplitude within 20%~100%, select aStart menu, adjust
the gate start to record the echo.
2-22
3) Set the menu Operation to Record, and the submenu B_Ref will record the
current gain as B Reference Level, as shown in Fig. 2-6.
Fig. 2-6 Record Peak Echo
4) In AWS screen, Place the probe on the tested work piece and ensure good
coupling. Follow Step 2) to operate and acquire the max. defect echo of the work
piece. The system will automatically record the current echo amplitude that
reaches the amplitude gain value when recording B Reference Level as A
Indication Level, and the record result will be displayed in the extended submenu
AInd. Calculate C Attenuation Factor and D Indication Rating according to the
formula. And the results are displayed in the extended submenu CAtt and
DRating. See Fig. 2-7.
2-23
Fig. 2-7 Real Scan
【Note 1】: All calculations are based on AWS D1.1-2006 and AWS D1.5-2002.
【Note 2】: When recording B Reference Level in step 3), the values of A, C, D are
reset to 0.
2.6.3 CSC (Curved Surface Correction)
For depth and horizontal distance correction when testing circumference with an angle
probe. Before operation, calibrate velocity and zero first.
Operation:
1） Select Assistant->CSC in UT to enter CSC screen.
2） Select the submenu OutDiam, and input the outer diameter of the tested
workpiece.
3） Select the submenu Thickness, and input the thickness of the tested
workpiece.
4） Select the submenu CSC Type, and set the correction type of circumference
testing:
Off —— CSC is disabled
Concave —— Correction is performed by testing the inner surface of the
workpiece
Convex —— Correction is performed by testing the outer surface of the
workpiece
2-24
5） Select the submenu Angle or K_Value, and input the angle or KValue of the
probe in use.
6） Select the submenu X_Value extended submenu, and input the X Value of the
probe in use.
2.6.4 WeldSimu
WeldSimu is to simulate the real weld shape and use the dynamic beam tracking function
to assist the use to quickly determine the location of defects in the weld.
Fig. 2-8 Weld Simulation
Operation:
1） Select Assistant->WeldSimu in UT screen to enter WeldSimu function.
2） If a waveform with very high amplitude in the effective AScan image area is
detected, now fix the probe still, and use a ruler to measure DistanceE from
probe flank to the weld center.
3） Select Assistant->WeldSimu in UT screen, turn WeldSimu function On, input E
as DistanceE and select the work piece for weld simulation.
4） After the parameters are set, tap the touch screen to move the gate (or use the
menu setup for gate Start, Width and Thresh) to record the echo, now the red
dot on the weld simulation figure refers to the defect position in the workpiece.
2-25
2.6.5 CrackH
To measure crack height with angle probe endpoint peak echo method.
When incident waves enter the crack tip, some of them are reflected along their original
path, which is called endpoint peak echoes. The endpoint peak echo method is to
calculate crack height by measuring the sound path of endpoint peak echo produced
when the main beam is incident on the crack endpoint.
Fig. 2-9 Crack Height
Operation:
1） Firstly correct Vel, Zero and Angle.
2） Select Assistant->CrackHeight in UT to enter the function.
3） Tap the touch screen to shift the gate (or select gate Start) to record the first
endpoint reflection echo. Press Height1 menu to record the depth of the echo.
4） Tap the touch screen to shift the gate (or select gate Start) to record the
second endpoint reflection echo. Press Height2 menu to record the depth of
the echo. Now the system will automatically calculate the recorded depth
difference between H1 and H2, with the result displayed in Result menu.
2.6.6 Spect.Anal
Spect.Anal (Spectrum Analysis) is for acquiring the spectrogram according to received
signals, and the frequency related measurements can be further obtained by measuring
the spectrogram.
2-26
Operation:
1) Record the echo in Basic screen and enter Spect.Anal. The system shall
expand according to the peak of the amplitude to obtain the desired Range and
DisplayDly for spectrum analysis;
2) Select a different MeasFreq and WaveWidth as required. See Fig. 2 10 .
Fig. 2-10 Spect.Anal
2.6.7 BEA
The BEA (Backwall Echo Attenuator) function is for image reject and attenuation of local
echoes.
Operation:
When the BEA function is enabled, adjust StartPt and EndPt to determine the image area
to be attenuated; adjust Attenuate menu to set the attenuation.
2.7 CurveCtrl
2.7.1 DAC
DAC control menu is for adjustment and setup of the created DAC curves, including curve
display On/Off, curve manual adjustment, curve type selection, and conversion between
2-27
DAC and TCG curves.
Fig. 2-11 DAC Control
Curve Adjustment Steps:
1) Click Adjust menu, and a green circle appears on the DAC curve points.
Turn the knob to select the DAC curve points to be adjusted.
2) Select the adjust point, and press Enter. The selected DAC curve point
indication circle turns from green to red, which means for adjustment. Turn
the knob to manually adjust the curve.
3) After the adjustment is completed, continuously press Cancel on the keypad
to exit the adjustment.
2.7.2 AVG
AVG control menu is for adjustment and setup of the created AVG curves, including curve
display On/Off, clear curve, and change surface compensation value.
2-28
Fig. 2-12 AVG Control
2.8 BScan
BScan is to display type A echo in imaging mode, so as to achieve more intuitive test
result for easy observation and analysis.
2.8.1 Control
After entering the BScan interface, set up the scan parameters in the Control menu, and
tap Start to begin scanning. When the scan is finished, use Browse to view the results,
and tap Save to save the results. See Fig. 2-13.
Fig. 2-13 BScan Screen
2-29
 Start: to start scanning.
 Save: to save the scan result. Tap it to open the save screen, and the scan result
can be saved in the SD card or USB disk.
 Browse: to browse the scan result, with Manual, AutoForward and AutoBack for
selection.
 BrowseStep: to set up playback speed for browse.
 ImageDir: For setting the encoder moving direction, with DirVer or DirHor for
selection. See Fig. 2-14.
Fig. 2-14 DirHor Image
2.8.2 Setup
The user sets the scan mode and parameters according to the actual scanning
requirements, and then performs B scan.
2.8.3 Parameter
The user may set up parameters such as Range, DisplayDly and Gain as required. As
shown in Fig. 2-15.
2-30
Fig. 2-15 BScan Parameter Setup
2.8.4 Chn.Pos
With dual-channel scan, and when the trigger mode is Encoder, the Chn1_Pos and
Chn2_Pos menus are activated for setting the positions of Channel 1 and Channel 2.
2.8.5 Measurement
After the scan is finished, perform measurement on the test results.
Fig. 2-16 Defect Measurement
【Note】: aMeasPoint can be used for selecting a number of measurement modes.
Cursor1 and Cursor2 are for setting the start and end points of measurement.
Operation steps:
1) Adjust the position of Cursor1 or Cursor2 (or through the touch screen) to find the
maximum reflection position of the defect.
2-31
2) Adjust the parameters of Gate A (or through the touch screen) to record the echo
with the gate, then record the echo Sa, Da, Ra values.
3) Then, in the B image area, adjust Cursor1 position (or through the touch screen)
to bring it at the start of the defect; adjust Cursor2 position (or through the touch
screen) to bring it at the end of the defect.
4) Read the horizontal and vertical value difference of Cursor1 and Cursor2, and
finish the length and width measurements of the defect.
2.8.6 Reading
The image measurement result can be found from the reading. The 8 data sets at the top
right of the screen are for the current measurement data, from left to right and top to
bottom, matching Reading 1~8 at the screen bottom. Tap Reading menu, or the data
block at the top right to set up the displayed readings.
2.9 Auto Calibration

Autocalib is for calibrating material velocity and probe zero (probe delay). The user may
select either material velocity calibration or probe zero calibration, or both at the same
time.
a) VelocityCal: Calculate material velocity by using echo propagation time difference of
the two reflectors with known sound path.
b) Zero calibration: Calculate probe zero by using the difference of the echo propagation
time difference of one reflector with known sound path, and the echo time measured
by the system.
See Fig. 2-17 for the calibration block as an example. The sound path of the first reflector
is 50mm, and the sound path of the second reflector is 100mm. The user can also use a
similar test block for auto calibration.
2-32
Fig. 2-17 Test Block for Auto Calibration
Take the angle probe (frequency 2.5MHz, angle 68.2°) as an example to introduce how to
use Vel+Zero auto calibration.
Operation:
1) Select AutoCalib in the UT imaging screen, and enter the Auto Calibration
screen as shown in Fig. 2-18.
Fig. 2-18 Auto Calibration Interface
2) Set the sound path of Ref 1 and Ref 2 of calibration block according to the test
block parameters (set 50mm and 100mm here) and adjust Option to Vel & Zero.
Press Next after finishing setting.
3) Set up each parameter of the system according to the connected probe, as shown in
Fig. 2-19.
2-33
Fig. 2-19 Ultrasound Parameter Setting
4) Place the probe on the calibration block as shown in Fig. 2-17 and get the echo
of Ref1 as shown in Fig. 2-20. Adjust aStart and aWidth to bring the gate record
the echo, move the probe back and forth to get the highest echo of the reference
point and then press Record menu to finish recording Ref1.
Fig. 2-20 Calibration Test Block
5) Move the probe to get the echo of Ref2 as shown in Fig. 2-21. Refer to the
operation in step 4) to get the highest echo of Ref2 and press Record key to
finish recording Ref2.
2-34
Fig. 2-21 Ref2 Record
6) Now the values of MtVel and ProbeDly are updated. Press Finish and the
screen pops up an input box to input the exact X_Value, and finish the auto
calibration.
Fig. 2-22 Calibration Result
2-35
2.10 Angle Calibration
AngleCalib is for measuring the angle of an angle probe with a reflector (e.g. side drilled
hole) with known size and depth.
【Note】: Before angle calibration, probe zero should be calibrated first, otherwise
the accuracy of the angle calibrated value cannot be guaranteed.
A test block with a side drilled hole depth 30mm, diameter 3mm is used in the example,
see Fig. 2-23. Here we use an angle probe (frequency 2.5MHz) as an example to
introduce how to use Angle Calibration method.
Fig. 2-23 Angle Calibration Block
Operation:
1) Select AngleCalib in the UT imaging screen, and enter the Auto Calibration
screen as shown in Fig. 2-24. Adjust ReflDep and ReflApet according to the test
block used in use (30mm and 3mm in this example).
2-36
Fig. 2-24 Angle Calibration Interface
2) Setting up each parameter of the system according to the connected probe as
shown in Fig. 2-25. Press Next after finishing setup.
Fig. 2-25 Ultrasonic Parameter Setting
3) Place the probe on the test block as shown in Fig. 2-23. If velocity calibration is
not done, tap1/2 menu and set MtType and Mtvel according to the probe and the
test block in use. Otherwise, adjust aStart and aWidth to bring the echo go
through the center of the gate. Move the probe back and forth till the position of
the red circle on screen does not update. Now the angle information of the probe
is shown at the upper right corner of the screen as shown in Fig. 2-26.
2-37
【Note】: The red circle on the echo means the highest echo position.
4) If the calibrated result is good, press Calibrate to finish Angle Calibration.
Otherwise, press Reset to repeat step 3) to have calibration till the result is good.
2.11 DAC Wizard
DAC wizard is for guiding the user to make DAC curves based on the detection
requirement.
Operation:
1) Select DAC in the in the UT screen, and enter DAC wizard as shown in Fig. 2-27.
2-38
Fig. 2-27 DAC Wizard Screen
2) Adjust the parameters aStart and aWidth, bring the echo go through the gate A
center. Set the gain to make the echo amplitude bigger than 20% and smaller
than 100%.
3) Press Record menu to finish setting a DAC curve record point. 1 is shown in the
Record menu as shown in Fig. 2-28.
Fig. 2-28 Create DAC Record Point
4) Repeat steps 2)~3) to continuously increase DAC curve record points to meet
the requirement. In the process, if any wrong record point is selected, tap
DeletePt, rotate the knob to select the point to be deleted and press Enter key
2-39
to delete a record point. Tap ClearCur to delete the whole DAC curve.
5) Set up evaluation reference lines. The user can choose whether to add reference
lines depending on the testing technique. The CurveNum menu is for setting the
number of reference lines, with 6 curves at maximum for setup, as shown in Fig.
2-29.
Fig. 2-29 Evaluation Reference Line Setting
6) Curve repair: This step is to correct the reference lines set up by the user.
7) After finishing step 1) -6), press Finish to exit the wizard.
2.12 AVG Wizard
AVG wizard is for guiding the user to make AVG curves based on the detection
requirement.
【Note】: Before using AVG Wizard, Velocity and Zero should be calibrated first.
Operation:
【Note】: A transverse angle probe, with 5MHz, 10×10mm, angle 70°is used in this
example.
1) Select AVG in the UT screen, and enter AVG wizard as shown in Fig. 2-30.
According to the probe parameters in use, input the parameters. If it is a round
probe, input probe diameter in AVGLenA only; if it is a rectangular probe, input
2-40
the length of both probe sides in AVGLenA and AVGLenB, as well as input
probe angle. When finished, tap Next.
Fig. 2-30 AVG Wizard Step 1
2) Input parameters according to the type of the test block in use, as shown in Fig.
2-31.
Select the submenu AVGBaseType, adjust it to the type of the reference test
block or the standard reflector on the workpiece. If the reference type BW is
selected, the system automatically ignores the value entered in the sub-menu
AVGBaseAperture; if the reference type FBH or SDH is selected, input the
diameter of the standard reflector in the sub-menu AVGBaseAperture. Input the
FBH equivalent aperture of the 3 created AVG curves by selecting the sub-menu
AVGCurve1, AVGCurve2 and AVGCurve3, and adjusting the values. When
finished, tap Next.
2-41
Fig. 2-31 AVG Wizard Step 2
3) Adjust the compensation gain difference of Sur_Comp, select the submenu
aStart, and adjust gate start to record the gate, adjust the gain to bring the echo
amplitude to about 80%. Press Record to record the echo. Now the curves are
created automatically.
Fig. 2-32 AVG Curve
【Note】: If the echo amplitude of the reference test block or the workpiece
does not comply with the theoretical value, Sur_Comp (Surface Compensation)
is used to compensate the difference, which is commonly used in case that BW
echo serves as the reference. Since BW echo amplitude usually cannot reach
2-42
the theoretical difference with the BW hole echo amplitude of the same
distance, taking the BW amplitude as the reference will result in incorrect BW
whole equivalent calculated in practical testing.
2-43
Ultrasonic TOFD
Chapter 3
Ultrasonic TOFD
3.1 Menu Structure

The menu structure in ultrasound TOFD mode is shown in Table 3-1. For the menus with
the mark * in the menu structure below, tap the menu repeatedly to toggle between
different step values.
Main Menu Scan
1st Submenu Control Setup Chn_Pos -- --
Start Para.Open Chn1_Pos -- --
Save ScanMode Chn2_Pos -- --
ImageDir EncodeSel -- -- --
Browse ScanStep* -- -- --
2ndSubmenu BrowseStep ScanDis -- -- --
Chn.Sel StartPos -- -- --
-- ScanSpeed -- -- --
-- PRF -- -- --
-- Average -- -- --
Main Menu Analyse
1st Submenu Basic ImageMeas STR.Filtr. ImageProc Report
2nd Submenu Chn.Sel DspLine DspLine Gain --
3-1
Ultrasonic TOFD
Main Menu Analyse
ImageDir CoorType HCursor1 Contrast --
Browse HCursor1 VCursor1 Zoom --
Brws.Step VCursor1 HCursor2 ZoomRes --
OpenFile HCursor2 VCursor2 SAFT --
-- VCursor2 Straight ColorBar --
-- LW Filter -- --
-- Meas Recover -- --
-- MeasRes -- -- --
-- CurveLen -- -- --
Main Menu ScanWiz
2nd Submenu Each step of ScanWiz
Main Menu CalcPCS
2nd Submenu Each step of CalcPCS
Main Menu CalibZero
2nd Submenu Each step of CalibZero.
Main Menu UTPara.
2nd Submenu Each step of UTPara.
3-2
Ultrasonic TOFD
Main Menu TimeWnd.
2nd Submenu Each step of TimeWnd.
Main Menu Mng
1st Submenu Storage Encoder WorkPiece Wedge --
File Type Test Edit Edit --
Save CAL Delete Delete --
New FLR Edit Add Add --
Select Delete Rename -- --
Order -- -- -- --
Format -- -- -- --
Main Menu Setup
OutsideMode ScaleValue -- -- --
FanSw -- -- -- --
3-3
Ultrasonic TOFD
Main Menu Mode
1st Submenu UT PA TOFD -- --
3.2 Menu Operation

The operation of main menus and submenus in ultrasound TOFD interface is the same as
2.2.
3.3.1 Scan
a) Control
 Start: To start TOFD scan.
 Save: For saving the scanned TOFD images.
 ImageDir: For setting the display direction of TOFD images (DirHior /DirVer).
 Browse: Selecting Manual /AutoForward /AutoBack to browse the
scanned images.
 BrowseStep: For setting up browse speed.
b) Setup
 Para.Open: To open the saved measurement data parameters in the current
screen.
 ScanMode: For selecting "TimeBase / Enc.Pos. / Enc.Neg." for image
scanning.
 EncodeSel: For selecting the crawler model for ultrasound TOFD.
 ScanStep: For setting the scan precision of ultrasound TOFD.
 ScanDis: For setting the longest scan distance.
 StartPos: For setting the start value of the scan distance.
 Average: During the average scan number, the scan lines will finish
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Ultrasonic TOFD
scanning and send to the system to form echoes. The higher the scan
number is, the lower speed that the echoes are formed.
c) Chn.Pos
 Chn1_Pos: For setting the position of Channel 1.
 Chn2_Pos: For setting the position of Channel 2.
3.3.2 Analyse
a) Basic
 ImageDir: For setting the image display direction, with DirHor and DirVer for
selection.
 Browse: To browse the scan result, with Manual, AutoForward and
AutoBack for selection.
 BrowseStep: To set up playback speed for browse.
 OpenFile: To open the desired file.
b) ImageMeas
 DspMeasL: For turning on/ off measure line display.
 CoorType: For setting the coordinate type as SoundPath/Depth/Time.
 HCursor1: For setting the position of horizontal cursor 1.
 VCursor1: For setting the position of vertical cursor 1.
 LW: For setting the reference line position of lateral wave.
 Meas: Tap it to make rectangle measurement in the range formed by the
cursor.
 MeasRes: To display all the measurement results of RectMeas.
 CurveLen: For setting the length of fitting curve.
c) Strn.Filtr.
 DspLine: For turning on/ off measure line display.
3-5
Ultrasonic TOFD
 Straight: To enable lateral wave/ bottom wave straightening.
 Filter: To enable lateral wave/ bottom wave filtering.
 Recover: To restore the straightened/ filtered image to its original state.
d) ImageProc
 Gain: To adjust the image gain after scanning.
 Contrast: For setting contrast value of scanned images.
 Zoom: To zoom the selected scan image.
 ZoomRes: To restore the zoomed image to its original state.
 SAFT: SAFT (Synthetic Aperture Focusing Technique) processing of
scanned images.
 ColorBar: To setup the colorbar.
e) Report: To edit the report.
3.3.3 Scan Wizard
For entering TOFD scan wizard.
3.3.4 CalcPCS
For entering PCS calculation wizard.
3.3.5 CalibZero
For entering zero calibration wizard.
3.3.6 UTPara
For entering UT parameter setup wizard.
3.3.7 TimeWnd
For entering time window setup wizard.
3-6
Ultrasonic TOFD
3.3.8 Mng
The same as 2.3.11.
3.3.9 Setup
The same as 2.3.12.
3.3.10 Mode
The same as 2.3.13.
3.4 Image Information Bar

The same as 2.4.
3.5 Scan Wizard

Scan Wizard is for assisting users to finish the TOFD scan process design for a specific
tested workpiece. There are eight steps: parameter and workpiece selection, setting the
number of channels, calculating PCS, zero calibration, ultrasonic parameter setting, time
window setting, encoder selection, and setting image scan parameters.
Operation:
1) Select ScanWiz in the UT imaging desktop menu, and enter the wizard, as shown in
Fig. 3-1. This step is for ParamOpen and editing workpiece. When the setup is
finished, tap Next to go to step 2).
3-7
Ultrasonic TOFD
Fig. 3-1 Setup parameter and select workpiece
2) Set up channel number, as shown in Fig. 3-2. The number of scan channels can be
set to 1 or 2, and the channel type can be selected as TOFD, Angle or Creeping.
Fig. 3-2 Set up channel number
3) “CalcPCS”, see Fig. 3-3Fig. 3-3 Calculating PCS values. Set up probe and wedge
parameters according to workpiece and process requirements. Select a calculation
rule. The system will simulate the beam coverage, and calculate the theoretic test
blind area according to the setup to assist making testing process. When the setup is
finished, tap Next to go to step 4.
3-8
Ultrasonic TOFD
Note: Parameter "PulseVol" cannot exceed 300V while the probe frequency is
above 7MHz.
Fig. 3-3 Calculating PCS values
4) Zero Calibration.
i. After installing the TOFD probe on the wedge, contact the two probes as shown
in Fig. 3-4. Adjust the parameters such as Gain and Range to enable the probe
contact echo displayed at the center of the screen.
Fig. 3-4 Probe contact for zero calibration
ii. Adjust GateStart and GateWidth to enable the main peak of the pulse echo go
through the gate center. Move the probe wedge back and forth till the highest
echo is displayed on the screen, See Fig. 3-5.
3-9
Ultrasonic TOFD
Fig. 3-5 Zero Calibration
iii. Keep the probe position unchanged, and press CalibZero to complete the probe
zero calibration.
iv. Use a ruler to measure the d value shown in Fig. 3 4, divide this value by 2 and
input (single) “X_Value”.
v. Subtract the theoretical PCS value by twice of the calibrated X_Value, which is
the actual required probe spacing, Adjust the probe spacing again. After setup,
tap Next to go to step 5).
Set up UT parameters, shown as in Fig. 3-6 Set up the parameter of Voltage, Pulse Wd
and PRF, etc. Tap Next to go to step 5) when the setup is finished.
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Ultrasonic TOFD
Fig. 3-6 Setup UT parameters
5) Set up time window, shown as in Fig. 3-7. This step is for setting channel time window
and depth calibration.
Fig. 3-7 Setup Time Window
i. Adjust the pulse shift to find the lateral wave, and change the gain to adjust
the amplitude; adjust “StartWnd.” and “EndWnd.” to finish the setting of time
window.
ii. Setup the value of the calibration reference point, adjust the calibration line
to the reference position, and tap CalibPCS to finish depth calibration. If the
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Ultrasonic TOFD
calibrated PCS value is quite different from the theoretical value, select "
ClearCal" to calibrate again.
iii. After the calibration is finished, adjust the “Line 1” and “Line 2” position,
which correspond to MD1 and MD2, and MT is for the workpiece thickness,
and you may verify if the time window settings and depth calibration is
correct. Tap Next after setting and go to step 6).
【Note 1】: Setup the reference point. When there are N channels in the system, set
up the value of reference point according to Table. 3-2..
Table. 3-2.
Channel Reference Point
1 0 means LW
2~N-1 test block aperture depth
N workpiece thickness, i.e. BW
【Note 2】: Refer to test standards for “StartWnd.” and “EndWnd.” setup.
【Note 3】: MD1: depth value of measure line 1; MD2: depth value of measure line 2;
MT: depth value between measure line 1 and measure line 2.
6) Setup “Encoder”. In this step, the user may select, add, calibrate, test, delete, rename
or change scan step, as shown in Fig. 3-8. See for details. Tap Next to go to step 7)
when the setup is finished.
Fig. 3-8 Setup Encoder Parameter
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Ultrasonic TOFD
7) Setup image scanning parameter. Set up image direction as "DirVer / DirHor", as
shown in Fig. 3-9.
Fig. 3-9 Scan Parameters Setup
8) After finishing steps 1) to 8), tap Finish, the screen prompts whether to save the
parameters or not. Choose Yes to bring up the saving setting parameter screen, and
the user can store the setting parameters in the SD card on the system or an external
USB disk. Choose No to exit the wizard and enter the Scan screen to start scanning.
Note 1: If no SD card or USB disk is connected to the system, tap "Finish" and
the screen will not prompt to "save parameters?", and all the measured
parameters will not be saved.
Note 2: The parameters acquired from the testing can only be saved in the SD
card or USB disk, but not saved directly in the system, otherwise the image
measurement will be affected. As each image data from testing is not saved,
the data will be lost and not for browse, and the cursor of image measurement
cannot be adjusted.
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Ultrasonic TOFD
3.6 Scan
3.6.1 Control
Set up the scan parameters in Control menu, and tap Start to scan. When the scan is
finished, tap Save to save the result, and review the result through Browse. Adjust
Brws.Step to control the browse speed, as shown in Fig. 3-10.
Fig. 3-10 TOFD Scan Screen
3.6.2 Setup
In TOFD scan screen, the user may set up parameters such as PRF, EncodeSel and
ScanMode as required to perform image scanning again, as shown in Fig. 3-11.
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Ultrasonic TOFD
Fig. 3-11 TOFD Scan Parameter Setup
3.7 Analyse
3.7.1 Basic
Setup the browsed image, shown as in Fig. 3-12.
Fig. 3-12 Image Browse
3-15
Ultrasonic TOFD
3.7.2 Image Measurement
Take a TOFD image with thickness 40mm as an example, here is a demo of how to
perform measurement:
1) Set up CurveLen, change the menu value, and set up the length of the arc fitting
cursor.
2) Select the menu LW, turn the knob to make the LW measured cursor coincide
with LW in the image.
3) Select HCursor1 and turn the knob to set up the location; Select VCursor1 and
turn the knob to set up the location. Now the setup of measurement start is
finished.
4) Select HCursor2 and turn the knob to set up the location; Select VCursor2 and
turn the knob to set up the location. Now the setup of measurement end is
finished. As shown in Fig. 3-13.
Fig. 3-13 Measure Cursor Setup for TOFD Image
5) Tap Meas to finish image measurement. The measured area is marked by a
green dotted line, as shown in Fig. 3-14.
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Ultrasonic TOFD
Fig. 3-14 TOFD Image Measurement
6) Tap MeasRes to see the measurement result, as shown in Fig. 3-15 TOFD
Measurement Result.
Fig. 3-15 TOFD Measurement Result
3.7.3 Straight and Filter
The straight and filter for TOFD scan images, as shown in Fig. 3-16.
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Ultrasonic TOFD
Fig. 3-16 TOFD Image Processing
a) Straight
This function is for image LW (Lateral Wave) and BW (Bottom Wave)
straightening. Here is an example for LW straightening operation.
1) Select HCursor1, and turn the knob to set up its location; Select VCursor1,
and turn the knob to set up its location. Now the horizontal and vertical setup
of start in the straightening area is finished.
of end in the straightening area is finished.
3) Tap the menu Straight, and a yellow solid line appears on the image. Turn
the knob to bring the yellow solid line in the area set up in step 1) and 2), as
shown in Fig. 3-17.
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Ultrasonic TOFD
Fig. 3-17 Image Straight Operation
4) Press Enter on the keypad to finish straighten processing. Tap the menu
Recover to remove straighten effect.
b) Filter
Filter is to remove lateral wave or bottom wave on images. Here is an example for
lateral wave remove.
of start in the removed area is finished.
of end in the removed area is finished.
3) Tap the menu Filter, and a yellow solid line appears on the image. Turn the
knob to bring the yellow solid line in the area set up in step 1) and 2), as
shown in Fig. 3-18.
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Ultrasonic TOFD
Fig. 3-18 Image Remove Operation
4) Press Enter on the keypad to finish filter processing. Tap the menu
Recover to eliminate the Filter effect.
3.7.4 Image Processing
Fig. 3-19 Image Processing
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Ultrasonic TOFD
3.7.4.1 Gain
Gain: To perform gain processing for the scanned images, which enables easy analysis of
scanned images. The digital gain range is -20dB ~ + 20dB.
3.7.4.2 Contrast
Contrast is the mapping relation of the amplitude of ultrasonic echo images and the
display grayscale. Adjust Contrast menu to process the scanned images for easy
analysis. The contrast range is 10% to 100%.
3.7.4.3 Zoom
To perform zoom processing for the scanned 2D images. Here are the operation steps:
1) Tap Zoom menu, and the TOFD scan image area appears a red sample box.
Tap and hold the center of the sample box, move the finger to change the
position of the sample box; Tap and hold the right of the sample box to
adjust the width of the sample box; Tap and hold the bottom of the sample
box to adjust the height of the sample box. Adjust the position and size to
enable the image to be zoomed locate in the sample box.
2) Press the keypad Enter key to finish image zoom operation.
3) Tap ZoomRes to restore the image to its initial state.
3.7.4.4 SAFT
SAFT: SAFT (Synthetic Aperture Focusing Technique), for post processing of TOFD
scanned images, is to reduce or eliminate the "stretched" situation of defect boundary
appears on TOFD scan images due to probe beam divergence angle. When TOFD scan
is finished, set SAFT menu on, and the SAFT processing can be performed on the
scanned image.
3.7.4.5 ColorBar
Enter the color bar setup screen for TOFD image. Select the desired color bar, to show
the " Current " area. Tap Ok and you can change the color of ColorBar, or Cancel to exit
ColorBar screen. See Fig. 3-20.
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Ultrasonic TOFD
Fig. 3-20 ColorBar
3-22
Ultrasonic Phased Array（PA）
Chapter 4
4.1 Menu Structure

The menu structure in phased array mode is shown in Table 4-1. For the menus with the
mark * in the menu structure below, tap the menu repeatedly to toggle between different
step values.
Main Menu Basic
1st Submenu Transmit Receive CalibCtr WorkPiece --
Current Current Current Thickness* --
PulseWd RecFreq ClearVel WpInfo --
Voltage* Gain* ClearDly -- --
2nd Submenu TxEnergy Comp* ClearSen -- --
PRF Rectify ClearTCG -- --
PRF_Mode SmplNum ClearCur -- --
-- SampleFrec ClearAllGrp -- --
Main Menu Scan
1st Submenu Probe FocusRule Aperture Calculate --
Current Type StartEle -- --
ProbeSel StartAng EndEle -- --
WedgeSel EndAng EleStep -- --
2nd Submenu Range* AngSpace Aperture -- --
Delay* Focus* -- -- --
MtType FocusMode -- -- --
EchoType -- -- -- --
4-1
Main Menu Scan
MtVel * -- -- -- --
Main Menu AdvScan
1st Submenu Control Setup Gate ImageMeas DspMode
Start /End ScanMeth. GateSel DspLine DSP1
Save XStart GateLogic VCursor1 DSP2
Browse ScanTime* GateStart* HCursor1 DSP3
Brws.Step YStart GateWidth* VCursor2 DSP4
NextArea YDis GateThres HCursor2 DSP5
Reset Map Sel A Line HorZero DSP6
C/DRect DCalib A Group Meas Layout
2nd Submenu Rebuild -- Range* MeasRes SrcArea
Refresh[B] -- MeasPoint -- DesArea
-- GateAlarm -- Exchange
-- -- Buzzer -- DefaultPos
-- -- GateMode -- FullScreen
-- -- DisER* -- --
-- -- Coupling -- --
-- -- AutoSearch -- --
Main Menu Meas
1st Submenu Gate ImageMeas Reading -- --
GateSel DspLine Reading -- --
GateLogic VCursor1 -- -- --
GateStart* HCursor1 -- -- --
2nd Submenu
GateWidth* VCursor2 -- -- --
GateThres HCursor2 -- -- --
A Line HorZero* -- -- --
4-2
Main Menu Meas
1st Submenu Gate ImageMeas Reading -- --
A Group Meas -- -- --
Range* MeasRes -- -- --
MeasPoint -- -- -- --
GateAlarm -- -- -- --
Buzzer -- -- -- --
GateMode -- -- -- --
DisER* -- -- -- --
Coupling -- -- -- --
AutoSearch -- -- -- --
Main Menu Display
1st Submenu DspMode Indn TCG BEA --
DSP1 C/D_Sel Display BEA --
DSP2 FocusInd CurveType Attenuate --
DSP3 GrooveDsp LineSel StartPt --
DSP4 HtDsp CurveNum EndPt --
DSP5 ACoor. Curve1 LineInd --
DSP6 -- Curve2 -- --
2nd Submenu
Layout -- Curve3 -- --
SrcArea -- Curve4 -- --
DesArea -- Curve5 -- --
Exchange -- Curve6 -- --
DefaultPos -- -- -- --
FullScrn -- -- -- --
4-3
Main Menu ScanWiz
1st Submenu Back Next Goto Finish --
2nd Submenu Each step of scan wizard
Main Menu VelCal
2nd Submenu Each step of velocity calibration
Main Menu DelayCal
2nd Submenu Each step of delay calibration
Main Menu SenCal
2nd Submenu Each step of sensitivity calibration
Main Menu TCG_Cal
2nd Submenu Each step of TCG calibration
Main Menu App
1st Submenu PlateButt AngleWeld Pipeline Rail TKY Weld
Back Back Back Back Back
Next Next Next Next Next
Goto Goto Goto Goto Goto
2nd Submenu Finish Finish Finish Finish Finish
Each operation step
Corrosion Probe Test Back -- --
Back Back -- -- --
4-4
Main Menu App
Next Next -- -- --
Goto Finish -- -- --
Finish -- -- -- --
Main Menu Mng
1st Submenu Storage Encoder Probe Wedge WorkPiece
FileType Test Edit Edit Edit
Save CAL Delete Delete Delete
NewFLR Edit Add Add Add
Select Delete -- -- Rename
Order -- -- -- --
Format
Main Menu Setup
Outside ScaleValue -- -- --
FanSW -- -- -- --
4-5
Main Menu Mode
1st Submenu UT PA TOFD -- --
4.2 Menu Operation

The operation of main menus and submenus in ultrasound Phased Array interface is the
same as 2.2.
4.3.1 Basic
a) Transmit
 Current: For selecting the group to be adjusted in group scan mode.
 PulseWd: For setting the transmit pulse width.
 Voltage: For setting transmit pulse voltage. The higher the voltage, the
higher the sound pressure emitted by the probe.
 TxEnergy: For setting transmit pulse current. With the same voltage, the
larger the energy, the higher the sound pressure emitted by the probe.
 PRF_Mode: For setting pulse repetition frequency adjustment mode, with
four modes for selection: Manual, AutoMax, AutoHalf and AutoRec. In
AutoMax mode, the system will set PRF to the maximum automatically
according to user setup parameters.
b) Receive
 RecFreq: For setting frequency range of the system receiving filter.
 Gain: For setting receiving amplifier gain. The higher the gain, the more
powerful the echo signals.
 Comp.: For setting surface compensation gain.
4-6
 Smpl.Num: For setting receiving sample number.
 SampleFrec: For setting the sampling frequency of ADC.
【Tip】: The system gain and gain step is defaulted to be shown in the info bar at the
top of the screen.
c) Calibrate
 CurGroup: For selecting the group to be adjusted in group scan mode.
 ClearVel: For deleting velocity calibration parameter.
 ClearDelay: For deleting delay calibration curve.
 ClearSen: For deleting sensitivity calibration curve.
 ClearTCG: For deleting TCG calibration curve.
 ClearCur: For deleting all calibration parameters in the current selected
group in the group scan mode.
 ClearAllGrp: For deleting all calibration parameters in ALL groups in the
group scan mode.
d) WorkPiece
 WpInfo: For displaying work piece information.
4.3.2 Scan
a) Probe
 ProbeSel: For selecting the probe connected to the system, with auto and
manual modes. In auto mode, the system will identify the probe connected
automatically. All the SIUI-made probes can be identified in auto mode. In
manual mode, the user selects the probe type from the probe list manually,
which is usually for selecting the user-defined probe.
 WedgeSel: For selecting the wedge model connected to the probe.
 Range: For setting image scan depth.
 Delay: For setting image display delay.
 MtType: For setting material type of the tested object. If the material type is
4-7
not included in the list or the built-in material velocity does not meet the
user’s requirement, the user may choose user-defined and input the real
velocity in MtVel menu.
 EchoType: For setting echo type for scanning.
 MtVel: Display ultrasound propagation velocity in the material according to
MtType and EchoType. If MtType is set as user-defined, the user should
input the material velocity manually.
b) FocusRule
 Type: For setting scan mode: sector or linear scan.
 StartAng: For setting scan start angle. In linear scan, StartAng is the scan
steer angle, which is the same as EndAng.
 EndAng: For setting scan end angle.
 AngSpace: For setting scan interval angle, available in sector scan only.
 Focus: For setting depth position of transmit focusing.
 FocusMode: For selecting transmit focus mode.
c) Aperture
 StartEle: For setting the start element of scanning.
 EndEle: For setting the end element of scanning, available in linear scan
only.
 EleStep: For setting element step between adjacent scan lines in linear
scan.
 Aperture: For setting the excited element number at one time for scanning.
【Tip】: The adjustable maximum EleDiam is subject to the probe model, and the
max. value is 16.
d) Calculate: For completing calculation of focus rule.
【Note】: Apply the changes made to the parameters of Basic, FocusRule and
Aperture in Scan main menu only by tapping Calculate.
4-8
4.3.3 AdvScan
a) Control
 Start /End: To start/ end a scan.
 Save: To save the whole scan data to an external memory.
 Browse: To browse the scan record, with manual and auto modes for
selection.
 Brows.Step: To set up browse speed.
 NextArea: To go to the next scanning area in grating scan.
 Reset: To clear the value of the current area and restart the scan.
 C/DRect: For using the keyboard knob to fine adjust the C/D sample
rectangle.
 Rebuild: To re-create a C/D scan image according to the setup of sample
box when the scan is finished.
 Refresh [B]: For refreshing the Rest [B] mode.
b) Setup
 ScanMeth.: For selecting the scan mode, including scan mode and data
source, etc.
 XStart: For setting the scanning start point of X-axis.
 ScanTime: For setting the scan time.
 YStart: For setting the scanning start point of Y-axis.
 YDis: For setting the scanning distance point of Y-axis.
 Map Sel: For selecting the desired color bar.
 DCalib: For calibrating Sab value.
c) Gate
 GateSel: For selecting control of gate A, B or C.
 GateLogic: For setting on/off of Gate A, B or C.
 GateStart: For setting gate start position.
 GateWidth: For setting gate width.
 GateThres: For setting gate thresh position.
4-9
 A Line: For adjusting the position of A-scan select line.
 AGroup: For switching to another A-scan select line in group scan “3A+B”
mode.
 Range: For setting image scan depth.
 MeasPoint: For setting gate measurement point.
 GateAlarm: For setting gate alarm.
 Buzzer: For setting on/off of Buzzer.
 GateMode: For setting the gate display mode.
 DisER: The actual distance of wedge flank and weld center.
 Coupling: For setting on/off of Coupling.
 AutoSearch: For turning on/ off AutoSearch function.
d) ImageMeas
 HorZero: For setting the value of horizontal zero.
 Meas: Tap it to perform measurement.
 MeasRes: Display all the measurement results.
e) DspMode
 DSP X: For setting display mode of group X.
 Layout: For switching to another default layout in multiple image display
window.
 SrcArea: For selecting the source window of the layout location to be
adjusted.
 DesArea: For selecting the target window of the layout location to be
adjusted.
 Exchange: For exchanging the window location selected for SrcArea and
DesArea.
4-10
 DefaultPos: For turning back to the default position.
 FullScreen: For full screen display the image window.
4.3.4 Meas
a) Gate
 GateSel: For selecting control of gate A, B or C.
 GateLogic: For setting on/off of Gate A, B or C.
 GateStart: For setting gate start position.
 GateWidth: For setting gate width.
 GateThres: For setting gate thresh position.
 A Line: For adjusting the position of A-scan select line.
 AGroup: For switching to another A-scan select line in group scan “3A+B”
mode.
 Range: For setting image display depth.
 MeasPoint: For setting gate measurement point.
 GateAlarm: For setting gate alarm.
 Buzzer: For setting on/off of Buzzer.
 GateMode: For setting the gate display mode.
 DisER: The actual distance of wedge flank and weld center.
 Coupling: For turning on/ off Coupling setting.
 AutoSearch: For turning on/ off AutoSearch function.
b) ImageMeas
 HorZero: For setting the value of horizontal zero.
 Meas: Tap it to perform measurement.
 MeasRes: Display all the measurement results.
4-11
c) Reading: For setting displayed content in the data info bar. For the meaning of
the items, see 4.6.1.
4.3.5 Display
a) DspMode
 DSP X: For setting display mode of group X.
 Layout: For switching to another default layout in multiple image display
window.
 SrcArea: For selecting the source window of the layout location to be
adjusted.
 DesArea: For selecting the target window of the layout location to be
adjusted.
 Exchange: For exchanging the window location selected for SrcArea and
DesArea.
 DefaultPos: For turning back to the default position.
 FullScrn: For full screen display the image window.
b) indn
 C/D_Sel: For selecting whether to display C/D select box.
 FocusInd: For setting the display of focus position indication line on/off.
 GrooveDsp: For setting whether to display weld simulation view.
 HtDsp: For setting whether to display or hide reinforcement
 A Coor.: For setting the coordinate display of A mode image.
c) TCG
 Display: For setting whether to display TCG curves.
 CurveType: Select to display the desired curve type.
 LineSel: For displaying the desired line.
 CurveNum: For displaying the number of curve.
 Curve X: For setting up the curve.
d) BEA
 BEA: For turning on/ off BEA function.
4-12
 Attenuate: For setting the gain value of attenuation.
 StartPt: For selecting the start point of attenuation.
 EndPt: For selecting the end point of attenuation.
 LineInd: For turning on/ off indicate line.
4.3.6 Scan Wizard
Enter the ScanWiz screen, and set up the imaging parameters and display mode specific
to general or special work piece.
Operation:
1) Select the workpiece, and set the parameters;
2) Select Probes and Wedges.
3) Scan Type Setup
4) Focal law setup
4.3.7 VelCal
Enter the VelCal screen, and complete velocity calibration of work piece.
4.3.8 DelayCal
Enter the DelayCal screen, and complete ultrasonic delay calibration of probe or wedge.
4.3.9 SenCal
Enter the SenCal screen, and complete sensitivity calibration of probe.
4.3.10 TCG_Cal
Enter the TCG_Cal screen, and complete TCG calibration of ultrasound.
4.3.11 App
To enter the application solutions screen.
4.3.12 Mng
a) Storage
The same as 2.3.11.
4-13
b) Encoder
The same as 2.3.11.
c) Probe
The same as 2.3.11.
d) Wedge
The same as 2.3.11.
e) WorkPiece
The same as 2.3.11.
4.3.13 Setup
The same as 2.3.12.
4.3.14 Mode
The same as 2.3.13.
4.4 Scan Method
4.4.1 Linear Scan
Definition
Linear scan, also called electronic scan or E scan, is a scanning method with a fixed
number of elements scanning along the probe arrangement direction in the same focus
rule until the whole probe scanning is finished. That is to add a select window with a fixed
size on the phased-array probe, and the elements in that window are T/R elements. When
transmitting/receiving of elements in the window is finished, shift the window at a fixed
interval to select the T/R elements for the next transmission/ reception without changing
the focus rule, and it works in the same way till the whole probe selection is completed,
which is similar to manual straight-line scanning with a conventional probe. The scanning
principle is shown in Fig. 4-1 Linear Scan Diagram, and the image display as in Fig. 4-2.
4-14
Fig. 4-1 Linear Scan Diagram
(Every three elements in one group, and scan at an interval of one element)
Fig. 4-2 Linear Scan Display
Operation
1) Set the transmit pulse width according to the probe frequency, and set the
transmit voltage and transmit energy on the basis of the detection depth.
2) When scanning with a wedge, select WedgeSel submenu to select the
corresponding wedge model (wedge model is labeled on the wedge). All the
default wedge parameters and custom wedge parameters are listed in
WedgeSel.
3) Select the test material type. Manually enter the material velocity according to the
actual situation if customizing the material.
4) Set EchoType according to the ultrasonic incidence angle. Select LWave when
not using the wedge; when using the wedge for scanning, wave type should be
selected according to the wedge usage. Select LWave when using a 0° wedge,
4-15
and select TWave when using a transverse wave wedge (such as 55° wedge).
5) Set the scan type, select FocusRule -> Type, and adjust it to Linear.
6) Set the steer angle, adjust StartAng submenu to set the scan angle.
7) Set the number of elements for scanning. Select the Aperture submenu to set
the number of elements and element aperture.
8) Calculation: Select Calculate of the Scan main menu and the settings take effect.
【Tip】: The values in the menus Depth, Delay take effect immediately after user
setup without pressing Calculate menu. Other scan parameter setup takes
effect only by selecting Calculate.
4.4.2 Sector Scan
4.4.2.1 Definition
Sector scan, also called S scan, is a scanning method with a fixed number of elements
scanning a certain angle range by changing the focus rule.
That is to add a select window with a fixed size on the phased-array probe. The elements
in that window are T/R elements. When transmitting/receiving of elements in the window
is finished, change the focus rule without moving the window, perform the next
transmission/ reception, and it works in the same way until the whole scanning is
completed. The scanning principle is shown in Fig. 4-3, and the image display as in Fig.
4-4.
Fig. 4-3 Sector Scan Diagram
（Start angle θ1, and end angle θ2)
4-16
Fig. 4-4 Sector Scan Display
4.4.2.2 Operation
1) Set PulseWd according to the probe frequency, and set Voltage and TxEnergy
based on the detection depth.
2) When scanning with a wedge, select WedgeSel submenu to select the wedge
model (which is labeled on the wedge). All the default wedge parameters and
custom wedge parameters are listed in WedgeSel.
3) Select the test material type; manually enter the velocity according to actual
situation in the case of user-defined material.
4) Set EchoType according to the ultrasonic incidence angle, select LWave when
not using the wedge; when using the wedge for scanning, wave type should be
selected according to the wedge usage. Select LWave when using a 0° wedge,
and select TWave when using a transverse wave wedge (such as 55° wedge).
5) Set the scan type, select FocusRule -> Type, and adjust it to Sector.
6) Set the scanning angle, adjusting StartAng and EndAng to determine and set
AngSpace according to the test requirement.
7) Set the number of elements for scanning. Select the Aperture submenu to set
the number of elements and element aperture.
8) Calculation: Select Calculate of the Scan main menu and the settings take effect.
4-17
4.4.3 Description of Information Symbols
On top of the A-scan waveform area and B-scan image, there is an info bar, which is for
scan imaging information. See Table 4-2 for the specific definition.
Table 4-2 Definition of Linear Scan Image Info Bar
Symbol Meaning
1-1 A-1 One current group only, and the image is the first A-scan image in
the 1st group.
L Stands for scan line number.
The number behind “L” refers to the number of the scan line(e.g.
A-Scan L:25 refers to the 25th scan line).
Area A Stands for image angle of the L scan line number.
C-X Stands for the display mode of abscissa in A mode image. S stands
for Sound path, D for depth, and H for horizon.
ER Stands for the actual distance between wedge flank and the weld
center.
1-1 B One current group only, and the image mode is B-mode.
T Stands for scan mode.
T:L means linear scan. T:S means sector scan.
A Stands for scan angle. In linear scan mode, only display the scan
angle；in sector scan mode, display start angle(S)、angle space(P)
and end angle(E).
B-Scan AP Stands for aperture. In linear scan mode, the start element（S), the
Area element step（P), the end element（E), and the element aperture (N)
are displayed.
C Stands for system calibration information:
Null for un-calibrated
V for velocity calibration
D for delay calibration
S for sensitivity calibration
4-18
Symbol Meaning
T for TCG calibration
H for horizon zero calibration
ER Stands for the actual distance between wedge flank and the weld
center.
4.5 Advanced Scan

Advanced scan is a scan method that records the full scan process based on system
internal time base or system external encoder trigger. The user may select multi-view
such as A, B, C, D or their combination for image display and full course recording.
Operation:
1) Select AdvScan from the desktop menu. The screen is as displayed in Fig. 4-5.
【Note】: Set up the display view for AdvScan in DspMode.
Fig. 4-5 Advanced Scan Screen
2) Set up display mode: Select the menu DspMode to set up the advanced scan
display mode, with multiple display modes available.
3) Set up gate mode: Select the menu Gate to set up the gate number and mode for
the image.
4) Set up scan mode: Select the menu Setup to set up the trigger mode of scan,
4-19
which includes: Scanning Path (the corresponding sketch map is displayed on
the right), Acquire (if “Single Line” is selected as Scanning Path, only “C/D Rect”
is for selection; if “Single Grating” or “Dual Grating” is selected as Scanning Path,
user can select the gate displayed position in Acquire-Gate list ), Data Src
(“Amplitude” and “Depth” for selection. Choose “Amplitude” to form an amplitude
CScan image. Choose “Depth” to form a depth CScan image), Scan Mode
(“TimeBase” and “Encoder” for selection. If “Encoder” is selected, the encoders
are listed on the right column; if “TimeBase” is selected, the column is not
displayed).
Fig. 4-6 Scan Method Setup
5) If B-scan image display is set in DspMode, the user may set the position of
sample box for the B-scan image: in B-scan view, press and hold the center of the
sample box (the rectangular box in orange lines) till a red cross appears at the
center of the sample box (as shown in Fig. 4-7). Continue to hold on the sample
box center, shift it to a proper location and then release it to finish the adjustment
of sample box position.
4-20
Fig. 4-7 Adjustment of Sample Box Position
6) Similar to step 5), set up the size of sample box: In B-scan view, press and hold
the bottom right corner of the sample box (the rectangular box in orange lines) to
have dual arrow indication lines appear on the right and below the sample box (as
shown in Fig. 4-8). Continue to hold on the bottom right of the sample box, change
the sample box to a proper size and then release it to finish the adjustment of
sample box size.
Fig. 4-8 Adjustment of Sample Box Size
7) Start and stop scanning: After finishing the setup in steps 2)~7), select the menu
Control as shown in Fig. 4-9. Press Start to start scanning. After the scan starts,
the Start menu changes to Stop. To finish scanning, select Stop.
4-21
Fig. 4-9 Scan Screen
8) Browse the scan: Select the menu Browse, then select Manual, AutoForward or
AutoBack to browse the scanned image. If Manual is selected, turn the knob on
the keypad to browse the scanned image.
9) Refresh [B]: when there is [B] mode in display setup, press Refresh [B] to refresh
the image.
10) NextArea: in grating scan mode, press NextArea to go to the next area
scanning.
11) Dynamic rendering: After finishing one scan, by setting up the position and size
of the sample box again, the C/D scan image can be recreated dynamically
without rescanning. After finishing the scan, adjust the position and size of the
sample box, select the menu Rebuild if the adjustment is finished, and the system
will reconstruct the C or D san image according to the new setup of the position
and size of the sample box.
12) Save the scan file: The result of advanced scan can only be saved to the SD
card or a USB storage. Before scanning, connect the SD card or USB storage
device to the system. As it prompts the identification of the storage (as the symbol
indicated in the information bar at the upper left of the screen). When the scan is
finished, select Save to save the scan file to the external storage.
【Note】: If one scan is finished without being saved, and you have started a
4-22
new advanced scan or exited the advanced scan menu, then the scan data will
be cleared and lost, which cannot be saved again.
13) Recall a saved file: The files saved in the external storage can be recalled in
Storage menu (see 5.1).
14) Tap FullScreen in DspMode or long press the screen and press FullScreen
menu to full screen display and operate the image. The data information bar is
displayed above of the image for instant check. Press Cancel to exit the full
screen.
4.6 Measurement
The PA image measurement includes: gate measurement and image measurement.
4.6.1 Meaning of Reading
The submenu Reading of the main menu Meas is for setting up the display of the data
information bar. Touch the data information bar to enter the Reading submenu. Tick in
front of Reading1 ~ Reading 8, and select the desired displayed readings in the Name list.
The right column displayed the meaning of each selected symbol.
In Table 4-3, x refers to gate A/B/C, which is the measurement values of gate A/B/C.
Table 4-3 Meaning of Gate Measurement Symbols
Symbol Meaning
Hx Amplitude percentage of echo measurement point within the gate.
dB difference between echo measurement point amplitude and gate height

HxdB
within the gate.
Sx Sound path of echo measurement point within the gate.
Dx Depth of echo measurement point within the gate.
Horizontal distance from the probe flank to the echo measurement point
Rx
within the gate.
DC1x Depth of gate start position.
DC2x Depth of gate end position.
4-23
Symbol Meaning
DC12x Gate width (relative depth).
Horizontal distance between the MeaLen1 position and the probe central
PC1
scale line.
RC1 Horizontal distance between the MeaLen1 position and the probe flank.
Horizontal distance between the MeaLen2 position and the probe central
PC2
scale line.
RC2 Horizontal distance between the MeaLen2 position and the probe flank.
RC12 Horizontal distance between MeaLen1 and MeaLen2 positions.
Wedge The selected wedge name displayed in the information bar.
AScanAng The selected A-scan line angle displayed in the information bar.
AScanLine The A scan line number displayed in the information bar.
Sab The measure echo difference of Gate A and Gate B.
X The position of C image on X axis.
Y The position of C image scan area on Y axis.
YP The index of C image scan area.
4.6.2 Gate Measurement
4.6.2.1 Measurement Operation
Similar to gate measurement for UT, information such as amplitude, sound path and depth
within the gate may be acquired.
In Meas menu, adjust the submenus Start, Width and Thresh to record the echo and
acquire the measurements of echo, and the measurement results are shown in Reading.
According to the image display mode, select Depth or Sound Path in Logic submenu.
To turn on the “AutoSrch.” function, the gate will automatically search the highest scan line
echo in B mode image range.
4.6.2.2 MeasPoint Select
The same meaning as 2.5.3.
4-24
4.6.3 Image Measurement
Image measurement is for measuring B-mode, C-mode and D-mode image area to
acquire the horizontal distance of the corresponding points in the image and the relative
horizontal distance between cursors.
4.6.3.1 Measurement Operation
1) Set DspLine to On in the ImageMeas submenu.
2) Select HCursor1 and VCursor1 menus, turn the knob or tap the touch screen to
adjust Cursor1 position.
3) The operation of HCursor2 and VCursor2 is the same as that of HCursor1 and
VCursor1.
4) Tap Meas to acquire measurement value.
4.6.3.2 Measurement Result and Report
After finish the measurement, the result is saved in MeasRes menu, and the
measurement menu of each image mode is displayed in different list, shown as in Fig.
4-10.
Fig. 4-10 Measurement Result
Tap Report to create a test report, shown as in Fig. 4-11. In the report window, user can
edit the report information, preview the content and save the report in the system internal
disk.
4-25
Fig. 4-11 Report Window
4.7 Display Mode

Display mode menu is for setting image display mode for each group, and the system
supports maximum six image windows at the same time. The definition of each display
mode shows as in Table 4-4.
Table 4-4 Definition of Display Mode
Display Mode Definition
A A display mode: Transverse axis represents the depth or sound path of
ultrasound transmit. Longitudinal axis represents the amplitude of
ultrasound signal.
B Side view of workpiece: to display the actual echo position after volume
calibration for the several times of transmit-received echo signals.
Transverse axis represents the distance from probe reference point to
the workpiece reference point(or the probe width). Longitudinal axis
represents the amplitude of ultrasound signal.
C Top view of workpiece: after data process of several B images in extent
(horizontal) direction. Transverse axis represents the distance or time of
the probe movement. Longitudinal axis represents the width (horizontal)
4-26
Display Mode Definition
of beam or coverage.
D End view of workpiece: after data process of several B images in depth
(vertical) direction. Transverse axis represents the distance or time of
the probe movement. Longitudinal axis represents the depth (vertical) of
beam or coverage.
R Acoustic beam tracking image: to real time display the ultrasound
transmit path of simulate workpiece.
[B] [B] mode is defined as a 2D image created on the time or distance axis
by the same A-mode echo, with the amplitude displayed in color code.
The horizontal axis is depth or sound path, and the vertical axis is
distance or time.
4.8 BEA
BEA（Backwall Echo Attenuator）function is for restrain and attenuate some part of the
image echo.
Operation:
Turn on BEA, and adjust the StartPt and EndPt for the desired image area. Use
Attenuate menu to adjust the attenuation value.
4-27
Fig. 4-12 BEA
4.9 Scan Wizard

Scan Wizard is for guiding users to finish image parameter setup of group scan. Up to 6
phased-array groups can be supported. Take the operation of 1 phased-array groups as
an example. Press Next or Back to continue setup after finish every setup. Press Goto to
go to the other step quickly. Press Finish to exist setup.
Press ScanWiz in the menu to enter scan wizard screen.
Operation:
1） Tap Para.Open to open the scan wizard parameter for use, which is saved in the
system.
2） Group and Workpiece, shown as in Fig. 4-13 Workpiece Setup Window. It is for
setting scan group numbers, edit or select the MtType. The wizard supports for
no-weld or simple-weld workpiece.
4-28
Fig. 4-13 Workpiece Setup Window
3） Select probe and wedge, as shown in Fig. 4-14. Socket menu is used to select
the probe switcher for the connected probe. which is required when using the
1-to-2 probe switcher.
Note:
a) ET: stands for the theoretical distance between the probe/wedge flank
and the weld center.
b) ER: stands for the actual distance between the probe/wedge flank
and the weld center (considering the zero calibration value).
c) HZ: stands for the zero calibration value.
4-29
Fig. 4-14 Probe and Wedge Selection
4） Set up scan type. Set up scan type and display depth based on testing needs,
as shown in Fig. 4-15.
Fig. 4-15 Scan Type Setup
5） Set up focal law. Set up imaging parameters based on testing needs, as shown
in Fig. 4-16. The system will simulate the ultrasound transmission in workpiece
according to the set focal law.
4-30
Fig. 4-16 Imaging Parameter Setup
6） Set up DspMode, to setup the display mode of the group, as shown in Fig. 4-17
The position of the image display window can be changed by SrcArea and
DesArea setup.
Fig. 4-17 Display Mode Setup
7） Finish setup of scan wizard. Tap Finish to complete setup of scan wizard, and
to apply the setup in the system.
4-31
4.10 Calibration
4.10.1 Definition of Calibration Reference Line
As shown in Fig. 4-18 and Fig. 4-19, there are four reference lines for various calibration
areas.
Fig. 4-18 Calibration Reference Line 1
Fig. 4-19 Calibration Reference Line 2
a) Yellow dotted line: The reference error line, indicating reference error of
calibration.
b) Red dotted line: The sound path or depth location envelope line of echo
maximum amplitude for each scan line.
c) Green dotted line: The amplitude envelope line of scan line echo maximum
amplitude.
d) White dotted line: The sound path or depth location envelope line of echo live
maximum amplitude for each scan line.
4.10.2 Velocity Calibration
Generally there are two methods to perform velocity calibration: sound path calibration
and depth calibration. The probe placement and test block appearance for these two
calibration methods are shown in Fig. 4-20, Fig. 4-21 and Fig. 4-22.
The sound path calibration and depth calibration method 1 are mostly used in angle
4-32
phased-array probe calibration, and the depth calibration method 2 is usually for 0-degree
phased-array probe calibration.
Fig. 4-20 Sound Path Calibration Test Block
Fig. 4-21 Depth Calibration Method 1 Test Block
4.10.2.1 Sound Path Calibration
Generally, sound path calibration uses two test blocks with known curvature radius to
calibrate an angle phased-array probe.
4-33
Operation:
1) As shown in Fig. 4-23, put the probe on the test block.
Fig. 4-23 Sound Path Calibration Test Block
2) Select VelCal from the desktop menu and enter the velocity calibration
screen, as shown in Fig. 4-24. Input the radius values 1 and 2 (Fig. 4-23
Sound Path Calibration) in the menus RefPoint1 and RefPoint2 (50mm and
100mm in this example) respectively. Set GateMode to Sound Path. Select
Next to go to step 3).
Fig. 4-24 Reference Point Setting
3) Adjust ALine to select the AScan line (or angle) for calibration. Adjust
GateStart and GateWidth to bring the A scan echo of RefPoint1 go through
the center of the gate and adjust GateThres to the required thresh, and then
4-34
adjust Gain to make the echo amplitude to about 80%. Move the probe back
and forth to enable RefPoint1 achieve the maximum echo amplitude.
4) Tap the menu Record and change the record value to 1, which means the
echo position of RefPoint1 is recorded. See Fig. 4-25.
Fig. 4-26 Reference Point 1 Wave Form
5) Repeat step 3)~4) to bring the A-scan echo of RefPoint2 go through the
center of the gate, and acquire the RefPoint2 maximum echo. See Fig.
4-26.
4-35
6) Tap the menu Record, which means the echo location of RefPoint2 is
recorded., to finish the calibration. The calibrated velocity is shown in the
MtVel menu. C:V is shown in the B-scan image window info, which means
velocity calibration is finished. See Fig. 4-27.
Fig. 4-28 Velocity Calibration Finished
7) If the calibrated value of MtVel is accepted, tap Finish to finish the
calibration, and the screen prompts “Do you want to enter the next
calibration DelayCal?”. Select Yes to go to DelayCal or No to exit calibration
and return to the desktop menu. If the calibrated value of MtVel is not
accepted, repeat steps 3)~6) to re-calibrate.
In multiple group mode, when one group of velocity calibration is finished,
tap Next to go to the velocity calibration of the next group of scanned
images.
4.10.2.2 Depth Calibration Method 1
Operation:
1) As is shown in Fig. 4-28, put the probe on the test block.
4-36
screen, as shown in Fig. 4-29, input the depth values 1 and 2 (Fig. 4-28) in
the menus RefPoint1 and RefPoint2 (20mm and 30mm in this example)
respectively. Set GateMode to Depth. Select Next to go to step 3).
3) Adjust ALine to select the AScan line (or angle) for calibration. Adjust
GateStart and GateWidth to bring the A scan echo of RefPoint1 go through
the center of the gate and adjust GateThres to the required thresh, and then
adjust Gain to make the echo amplitude to about 80%. Move the probe back
and forth to enable the echo of RefPoint1 coincide with A scan seletion line
and achieve the maximum echo amplitude of RefPoint1.
4-37
5) Repeat steps 3)~4) to bring the A-scan echo of RefPoint2 go through the
center of the gate, and then enable RefPoint2 achieve the maximum echo
amplitude, as shown in Fig. 4-31.
4-38
6) Tap Record menu, which means the echo position of RefPoint2 is recorded.
When the calculation is finished, and the calibrated velocity is shown in the
7) If the calibrated value of MtVel is accepted, select Finish to finish the
In multiple group mode, when one group of velocity calibration is finished,
tap Next to go to the velocity calibration of the next group of scanned
images.
Operation:
1) As is shown in Fig. 4-33, put the probe on the test block.
4-39
screen, as shown in Fig. 4-34, input the depth values 1 and 2 (Fig. 4-33) in
the menus RefPoint1 and RefPoint2 (25mm and 40mm in this example)
respectively. Set GateMode to Depth. Select Next to go to step 3).
3) Adjust GateStart and GateWidth to bring the A-scan echo of RefPoint1 go
through the center of the gate, and then adjust GateThres to the required
thresh. Adjust Gain to make the echo amplitude to about 80%.
4-40
5) Move the probe to the position of RefPoint2, to enable the echo of
RefPoint2 display in the screen. Repeat steps 3)~4) to enable the gate to
bring the A-scan echo of RefPoint2 go through the center of the gate and to
enable RefPoint2 to achieve maximum echo amplitude, as shown in Fig.
4-36.
6) Tap Record menu, which means the echo position of RefPoint2 is recorded.
When the calculation is finished, and the calibrated velocity is shown in the
4-41
7) If the calibrated value of MtVel is accepted, select Finish to finish the
In multiple group mode, when one group of velocity calibration is finished, tap Next to go
to the velocity calibration of the next group of scanned images.
4.10.3 Delay Calibration
Delay calibration consists of probe delay and wedge delay. Generally, there are two
methods: sound path calibration and depth calibration, which can be found in Fig. 4-38,
Fig. 4-39 and Fig. 4-40. Sound path calibration and depth calibration method 1 are usually
used to calibrate angle phased-array probe, and depth calibration method 2 is mostly
used to calibrate 0-degree phased-array probe.
4-42
Fig. 4-39 Delay Sound Path Calibration Test Block
Fig. 4-40 Delay Depth Calibration Method 1 Test Block
4.10.3.1 Sound Path Calibration
Generally, the sound path calibration uses a test block with known curvature radius to
calibrate an angle phased-array probe.
Operation:
4-43
Fig. 4-42 Delay Sound Path Calibration Test Block
2) Select DelayCal from the desktop menu and enter the delay calibration
screen, as shown in Fig. 4-42, input the radius value of the reference point
(Fig. 4-41) in the menu RefPoint, and set GateMode to Sound Path.
RefError is the visual delay error for each scan line, and the default value is
5%. When the setup is finished, select Next to go to step 3).
3) Adjust GateStart and GateWidth to record B-scan echo of the whole
RefPoint, adjust GateThres to the required thresh, and then adjust Gain to
make the echo amplitude to about 80%. Move the probe back and forth to
enable each scan line to achieve the maximum echo amplitude, that is the
echo amplitude envelope (green dotted line) is not updated, and get the
highest echo wave position envelope curve (red dotted line), as shown in Fig.
4-44
4-43. If the echo position envelope is not acceptable, press ClearEnv to
reproduce the envelope.
Press StartAng and EndAng to decide the start line and end line for
subsection calibration of B mode echo.
Fig. 4-44 Create An Envelope
4) Tap CAL to finish delay calibration. Move the probe back and forth to
reproduce maximum position envelope of each scan line echo. If the
calibration result is correct, the red position envelope line should be among
the yellow dotted lines, as shown in Fig. 4-44. C:D is shown in the B-scan
image window info, which means delay calibration is finished.
4-45
Fig. 4-45 Delay Calibration Finished
5) If the delay calibration result is accepted, select Finish to finish the
calibration SenCal?”. Select Yes to go to SenCal or No to exit calibration
and return to the desktop menu. If the delay calibration is not accepted,
repeat steps 3) ~4) to re-calibrate.
In multiple group mode, when one group of delay calibration is finished, tap Next to go to
the delay calibration of the next group of scanned images
Operation:

4-46
screen, as shown in Fig. 4-46, input the depth value of the reference point
(Fig. 4-45) in the menu RefPoint, and set GateMode to Depth. RefError is
the visual error for each scan line delay, and the default value is 5%. When
the setup is finished, select Next to go to step 3).
3) Adjust GateStart and GateWidth to record B-scan echo of the RefPoint,
adjust GateThresh to the required thresh, and then adjust Gain to make the
echo amplitude to about 80%. Move the probe back and forth to enable each
scan line to achieve the maximum echo amplitude, that is the echo
amplitude envelope (green dotted line) is not updated, and get the highest
echo wave position envelope curve (red dotted line), as shown in Fig. 4-47.
If the echo position envelope is not acceptable, press ClearEnv to
reproduce.
4-47
reproduce maximum position envelope of each scan line echo. if the
calibration result is correct, the red position envelope line should be among
the yellow dotted lines, as shown in Fig. 4-48. C:D is shown in the B-scan
image window info, which means delay calibration is finished.
Fig. 4-49 Delay Calibration Finished

4-48
repeat steps 3)~4) to re-calibrate.
the delay calibration of the next group of scanned images.
4.10.3.3 Delay Depth Calibration Method 2
Operation:
screen, as shown in Fig. 4-50, input the depth value of the reference point
(Fig. 4-49) in the menu RefPoint, and set GateMode to Depth. RefError is
the visual error for each scan line delay, and the default value is 5%. When
the setup is finished, select Next to go to step 3).

4-49
3) Adjust GateStart and GateWidth to record B-scan echo of the RefPoint,
adjust GateThresh to the required thresh, and then adjust Gain to make the
echo amplitude to about 80%. Move the probe back and forth to enable each
scan line to achieve the maximum echo amplitude, that is the echo
amplitude envelope (green dotted line) is not updated, and get the highest
echo wave position envelope curve (red dotted line), as shown in Fig. 4-51.
If the echo position envelope is not acceptable, press ClearEnv to
reproduce. Press StartAng and EndAng to decide the start line and end
line for subsection calibration of B mode echo.
reproduce position envelope of each scan line echo. if the calibration result
is correct, the red position envelope line should be among the yellow dotted
lines, as shown in Fig. 4-52. C:D is shown in the B-scan image window info,
which means delay calibration is finished.
4-50
Fig. 4-53 Delay Calibration
repeat steps 3)~4) to re-calibrate.
the delay calibration of the next group of scanned images.
4.10.4 Sensitivity Calibration
Generally, the sensitivity calibration uses three kinds of test blocks, which are shown in
Fig. 4-53, Fig. 4-54 and Fig. 4-55. The test blocks in Fig. 4-53 and Fig. 4-54 are usually for
sensitivity calibration on an angled phased-array probe, and the test block in Fig. 4-55 is
mostly used for sensitivity calibration on a 0-degree phased-array probe.
Fig. 4-54 Sensitivity Calibration Test Block 1

4-51
4.10.4.1 Sensitivity Calibration Method 1
Operation:
2) Select SenCal from the desktop menu and enter the sensitivity calibration screen, as
shown in Fig. 4-57, RefAmp is the echo amplitude after the calibration is completed,
and the default value is 80%. RefError is the visual error of the echo amplitude after
the calibration is completed, the default value is 5%. Adjust Depth to make the echo
of reference arc appear at the center of the B-scan image, and then set GateMode to
Sound Path. When the setup is finished, select Next to go to step 3).
4-52
3) Adjust GateStart and GateWidth to record B-scan echo. Adjust GateThres to the
required thresh, and then adjust Gain to make the echo amplitude to about 80%.
Move the probe back and forth to make each scan line reach the maximum echo
amplitude. The maximum echo amplitude envelope curve (green dotted line) is
shown in Fig. 4-58. In calibration, the white dotted line is the live envelope line of
echo amplitude for each scan line. If the echo amplitude envelope is not acceptable,
press ClearEnv to reproduce it. Press StartAng and EndAng to decide the start line
and end line for subsection calibration of B mode echo.

4-53
4) Tap CAL to finish sensitivity calibration. Move the probe back and forth to reproduce
each scan line echo amplitude envelope. If the calibration result is correct, the green
amplitude envelope should among the yellow dotted lines as shown in Fig. 4-59. C:S
is shown in the B-scan image window info, which means sensitivity calibration is
finished.
Fig. 4-60 Sensitivity Calibration
5) If the sensitivity calibration result is accepted, select Finish to finish the calibration,
and the screen prompts “Do you want to enter the next calibration TCG_Cal?”. Select
Yes to go to TCG_Cal or No to exit calibration and return to the desktop menu. If the
TCG calibration is not accepted, tap ClearCal and repeat steps 3)~4) to re-calibrate.
the sensitivity calibration of the next group of scanned images.
Operation:
4-54
2) Select SenCal from the desktop menu and enter the sensitivity calibration
screen, as shown in Fig. 4-61. RefAmp is the echo amplitude after the
calibration is completed, and the default value is 80%. RefError is the visual
error of the echo amplitude after the calibration is completed, the default
value is 5%, Depth is the scan depth. Adjust Depth to make the reference
echo appear at the center of the B-scan image, and then set GateMode to
Depth. When the setup is finished, select Next to go to step 3).
3) Adjust GateStart and GateWidth to record B-scan echo. Adjust GateThres
to the required thresh, and then adjust Gain to make the echo amplitude to
about 80%. Move the probe back and forth to make each scan line reach the
4-55
maximum echo amplitude. The maximum echo amplitude envelope curve
(green dotted line) is shown in Fig. 4-62. In calibration, the white dotted line
is the live envelope line of echo amplitude for each scan line. If the echo
amplitude envelope is not acceptable, press ClearEnv to reproduce it.
Fig. 4-63 Build An Envelope
4) Tap CAL to finish sensitivity calibration. Move the probe back and forth to
reproduce echo amplitude envelope of each scan line. If the calibration
result is correct, the green amplitude envelope line should be among the
yellow dotted lines as shown in Fig. 4-63. C:S is shown in the B-scan image
window info, which means sensitivity calibration is finished.
4-56
5) If the sensitivity calibration result is accepted, select Finish to finish the
calibration TCG_Cal?”. Select Yes to go to TCG_Cal or No to exit calibration
and return to the desktop menu. If TCG calibration is not accepted, tap
ClearCal and repeat steps 3)~4) to re-calibrate.
In multiple group mode, when one group of sensitivity calibration is finished, tap Next to
go to sensitivity calibration of the next group of scanned images.
Operation:
2) Select SenCal from the desktop menu and enter the sensitivity calibration
4-57
value is 5%. Adjust Depth to make the reference echo appear at the center
of the B-scan image, and then set GateMode to Depth. When the setup is
finished, select Next to go to step 3).
3) Adjust GateStart and GateWidth to record B-scan echo. Adjust GateThres
to the required thresh, and then adjust Gain to make the echo amplitude to
4-58
4) Tap CAL to finish sensitivity calibration. Move the probe back and forth to
yellow dotted lines as shown in Fig. 4-67. C:S is shown in the B-scan image
window info, which means sensitivity calibration is finished.
4-59
5) If the sensitivity calibration result is accepted, select Finish to finish the
calibration TCG_Cal?”. Select Yes to go to TCG_Cal or No to exit calibration
and return to the desktop menu. If TCG calibration is not accepted, tap
ClearCal and repeat steps 3)~4) to re-calibrate.
In multiple group mode, when one group of sensitivity calibration is finished, tap Next to go
to sensitivity calibration of the next group of scanned images.
4.10.5 TCG Calibration
TCG calibration is for the calibration of the difference in echo amplitude due to the
different distances between the same reflector and the probe in the ultrasound
propagation path. Oblique-hole test block and step test block, shown as Fig. 4-68 and Fig.
4-69, are usually used for TCG calibration. Oblique-hole test block is to calibrate angle
phased array probes and step test block is to calibrate 0-degree phased array probes.
Fig. 4-69 Oblique-hole Test Block for TCG Calibration
Fig. 4-70 Step Test Block for TCG Calibration
4-60
4.10.5.1 TCG calibration Method 1
TCG calibration Method 1 uses a test block with a row of oblique holes, usually for angle
phased array probes.
Operation:
1) Put the probe on the test block as shown in Fig. 4-70.
Fig. 4-71 Oblique-hole Test Block
2) Select TCG_Cal from the desktop menu and enter the TCG calibration
value is 5%. Set GateMode to Depth. When the setup is finished, select
Next to go to step 3).
Fig. 4-72 TCG Calibration Screen
4-61
3) Adjust GateStart and GateWidth to enable the gate record the first reflector
echo or the B-mode image (or the start depth whole echo desired by the
user). Adjust GateThres to the required thresh. Adjust Depth to the B mode
image display depth, and then adjust Gain to make the echo amplitude to
Fig. 4-73 Build RecPt 1 Envelope
4) Tap Record, and the Record menu displays “1-1”, the first number
represents the serial number of current record point, and the second number
represents total record point number. Move the probe back and forth to
yellow dotted lines as shown in Fig. 4-73. If the calibration result is not
acceptable, repeat step 4) till the calibration result is satisfactory.
4-62
Fig. 4-74 Recording RecPt 1 Done
5) Tap NextPoint , Record menu displays “1-2”, and then finish the calibration
of RecPt 2 by referring to step 3) to step 4), as shown in Fig. 4-74.
Fig. 4-75 Calibrating RecPt 2 Done
6) Repeat step 5) to finish calibration the echo of other hole. If recalibration of
calibrated record point is needed, tap PrevPoint or NextPoint to select the
record point to be edited, and refer to step 3) to 4) to calibrate. If the
calibrated is finished, the B-mode image window Information bar displays
4-63
"C: T", indicating TCG calibration is finished. Press Next to go to step 7).
7) Set the curve amplitude and number, as shown in Fig. 4-75. The user can
set up six referenced curves at most.
Fig. 4-76 TCG Calibrated Curve
8) If the TCG calibration result is accepted, select Finish to exit the calibration,
and retu4rn to the desktop menu. If not accepted, tap TCG_Cal to repeat
steps 2)~7) to re-calibrate.
In multiple group mode, when one group of TCG calibration is finished, tap Next to go to
TCG calibration of the next group of scanned images.
4.10.5.2 TCG Calibration Method 2
A step block is used for TCG calibration method 2, mostly for testing 0-degree phased
array probes.
Operation:
1) Put the probe on the test block as shown in Fig. 4-76.
Fig. 4-77 TCG calibration block
4-64
2) Select TCG_Cal from the desktop menu and enter the TCG calibration screen,
as shown in Fig. 4-77. RefAmp is the echo amplitude after the calibration is
completed, and the default value is 80%. RefError is the visual error of the echo
amplitude after the calibration is completed, the default value is 5%. Set
GateMode to Depth. When the setup is finished, select Next to go to step 3).
Fig. 4-78 TCG Calibration Screen
3) Adjust GateStart and GateWidth to record B-scan echo of the RefPoint, adjust
GateThres to the required thresh. Adjust Depth to the B mode image display
depth and then adjust Gain to make the echo amplitude to about 80%. Move the
probe back and forth to enable each scan line to achieve the maximum echo
amplitude, and to acquire the maximum echo amplitude envelope curve (green
dotted line), as shown in Fig. 4-78. In calibration, the white dotted line refers to
the live envelope of each scan line echo amplitude. If the echo amplitude
envelope is not acceptable, press ClearEnv to reproduce it.
Adjust ScanlineS and ScanlineE to decide the sections for subsection
calibration of B mode echo.
4-65
Fig. 4-79 Build RecPt 1 Envelope
4) Tap Record to record the echo amplitude of RefPoint 1. Move the probe back
and forth to reproduce echo amplitude envelope of each scan line. If the
calibration result is correct, the green amplitude envelope line should be among
the yellow dotted lines as shown in Fig. 4-79. If the calibration result is not
acceptable, repeat step 4) until the good result is obtained.
Fig. 4-80 Calibrating RecPt 1 Done
4-66
5) Put the probe in the RecPt 2 position of the step test block, and then repeat step
3) to 4) to finish the calibration of RecPt 2, as shown in Fig. 4-80.
Fig. 4-81 Calibrating RecPt 2 done
6) Repeat step 3) to 4) to finish calibration of other reference points. If recalibration
of calibrated record point is needed, tap PrevPoint or NextPoint to select
needed record point, by referring to step 3) to 4). When the calibration is finished,
the B-mode image window Information bar displays "C: T", indicating TCG
calibration is finished. Tap Next to go to step 7).
7) Set the curve amplitude and number, as shown in Fig. 4-81. The user can set up
six referenced curves at most.
4-67
Fig. 4-82 TCG calibration curve
8) If the TCG calibration result is accepted, select Finish to exit the calibration, and
retu4rn to the desktop menu. If not accepted, tap TCG_Cal to repeat steps 2)~7)
to re-calibrate.
9) In multiple group mode, when one group of TCG calibration is finished, tap Next
to go to TCG calibration of the next group of scanned images.
4.10.6 HorZero Calibration
HorZero calibration is for calibrating the distance between the probe central scale or probe
flank and the defect. By calibration, the defect position can be accurately positioned in the
horizontal direction.
Operation:
1) Place the probe on a GS calibration block. Find a side-drilled hole (SDH). Adjust
A Line to the center of B image, and move the probe back and forth to find the
highest echo of the side-drilled hole, as shown in Fig. 4-82 and Fig. 4-83.
4-68
Fig. 4-84 Image Display on the System
2) Adjust the gate to record the SDH echo completely. Then keep the probe position
unchanged and measure the horizontal distance L1 from the probe flank to the
edge of the test block, and the horizontal distance L2 from the SDH to the edge
of the test block. See Fig. 4-84.
Fig. 4-85 HorZero Measurement
4-69
3) L1 minus L2 to get the horizontal distance D between the probe flank and the
SDH, i.e. D=L1-L2.
4) Now go to HorZero in Gate menu, Adjust HorZero value to enable Ra-1 value in
the reading equal to D.
Fig. 4-86 HorZero Adjustment
4-70
Management Operation
Chapter 5
This chapter describes the operation and technique for storage, encoder, probe, wedge
and work piece management in the management menu.
5.1 Storage Management

The screen layout of storage management is shown in Fig. 5-1. For function description,
see Table. 5-1..
Fig. 5-1 Storage Management
Table. 5-1 Storage Interface Function Description
1 1st level submenu
2 2nd level submenu
3 Storage path instruction
4 Return to the upper level folder
5 Storage File Name
6 Storage File Remarks
5-1
7 Storage File Preview
5.1.1 Storage Path Setting
Before file storage, please set up the storage path. There are two kinds of storage paths:
system internal storage path and external USB storage path. The folder name of system
internal storage path is Store, and the external USB disk storage path is USB storage root
directory.
Operation:
In the Storage management surface, rotate the knob to highlight the storage path. Press
Enter key to enter the storage path, then press main menu Storage to exit storage
management interface. The setting of storage path is completed.
【Note】: If a new folder is created in the storage path, select New Folder, enter the
folder name in the information bar on the right of the screen, and then press Enter
key. Rotate the knob, highlight Back to Previous, press Enter key to return to the
previous directory.
5.1.2 Setting Storage File Type
In storage management interface, select FileType submenu, rotate the knob to select to
save the file in Parameter, Image, Record or Report type.
1) Parameter File: For saving system setup parameters. The formats include: PA
parameter file "* .pdat", UT parameter file "* .udat", and TOFD parameter file "* .tdat".
2) Screenshot File: For saving system screenshots, in the format "* .jpg".
3) Record files are the full record file of the PA advanced scan, BScan or TOFD scan, the
record file format of the phased array advanced scan is “*.prec”, UT ciip record or BScan
file is “*.urec”, and TOFD scan is “*.trec”.
4) Report: For saving report screen, with the format "* .pdf".
5.1.3 File Storage
In storage management interface, use the knob and Enter key to select the target folder,
then press Save onscreen and the virtual keyboard pops up on the screen. Meanwhile
5-2
there will be a file name on the upper right bar. The default file name is “Time & Date”,
whose file type could be set in the submenu FileType.
After entering the file name, the user could tap the touch screen to switch to the file
remarks bar and continue entering the remarks.
After all information is entered, press Enter key and the file storage is complete. To quit
the storage Press Cancel.
In default, press A2 key, to quickly save screenshots as the picture format to the user
setup file path.
5.1.4 Create New Folder
In the storage management interface, the user can create a new folder under the storage
directory. Press New Folder to bring up the new directory dialog box, and then enter the
new folder name and press Enter key or OK on the virtual keyboard to finish creating the
new folder.
5.1.5 Select File
In storage interface, rotate the knob to highlight the selected file or folder, then press
Enter key. There will be a √ symbol appearing in the front box of the selected file or
folder, which means the selection is done. To cancel the selection, rotate the knob to
highlight the selected file or folder. The Select key will change to NonSel. Press NonSel
to cancel the selection.
【Note】:Rotate the knob to highlight the Return to Previous icon, press the
onscreen Select key, and you can select all the files and folders on the entire
screen.
5.1.6 Edit the Storage Files
Editing the storage files include copying, moving, deleting or renaming the files or folders.
a) Copy and move
The copy function can copy the selected files or folders to another directory. The moving
function can move the selected files or folders to another directory.
Operation:
5-3
1) Follow steps 5.1.5 to copy or move the selected files or folders.
2) Press Copy or Move key in the Edit menu, another storage path operation menu will
appear on the right side of screen. Set up the storage path following 5.1.1 to set up the
storage location of the copied or moved files or folders.
b) Delete file
File deletion can remove the selected files or folders. The deleted files or folders cannot
be restored. Follow step 5.1.5 to select the files or folders to be deleted, select Delete in
the Edit menu, and the selected files or folders will be deleted forever.
C) Rename
Follow step 5.1.5 to select the file or folder to be renamed, select Rename in the menu
Edit, and the user can input the custom name and press OK on the virtual keyboard to
finish the name input.
5.1.7 Recall Data File
Select the files following step 5.1.5, press Enter or tap Open menu o recall the files.
a) Recall parameter file
After recalling the parameter file (suffix ". pdat ", ". tdat" or ". udat"), the system will reset
the parameters according to the parameter file.
b) Recall image file
Image files (with suffix .jpg) will be displayed in full screen after file recall. Rotate the knob
to highlight the file to recall, and press Enter to open the image file. Turn the knob to
display the last or next image file. Press Cancel key to exit the recall interface.
The recalled full screen image is defaulted in the file path at the top of the screen. Press
the keypad Gain button to hide or display the file path.
c) Recall record file
After recalling the record file (suffix ".prec" or “.trec”), the user can enter the recall
interface of record files to operate the record files.
d) Recall report file
After recalling the report file (suffix ".pdf"), the user can open the report file.
5-4
5.2 Encoder Management

Encoder management is for naming, calibrating and deleting the encoder connected with
the system, the screen interface is shown in Fig. 5-2.
Fig. 5-2 Encoder Management Interface
5.2.1 Test Encoder
This feature is for precision test of the existing encoder.
5.2.2 Calibrate Encoder
With the Wizard mode, the user may select the encoder name for calibration from the
touch screen, select Calibrate, and follow the screen prompt to finish calibration.
The operation of Calibrate Encoder is basically the same as Add Encoder. Refer to 5.2.5.
5.2.3 Edit Encoder
Edit Encoder is for editing information of new encoder parameters. The user may select
the encoder name from the touch screen, select Edit, and follow the screen prompt to
input the new encoder parameters. The default encoder name cannot be changed.
5.2.4 Delete Encoder
The user may select the encoder name from the touch screen, select Delete to delete the
5-5
selected encoder name. The default encoder name cannot be deleted.
5.2.5 Add Encoder
For the encoder connected with the system for the first time, users shall create the
encoder name, so that the system may identify the encoder info such as precision.
To add an encoder, users may follow the system wizard.
Operation:
1) Tap Add menu in Encoder interface to pop up the new encoder calibration distance
window as shown in Fig. 5-3. The user can enter distance to be calibrated (the default
is 500mm) and use the ruler to mark start point and end point of the calibration
distance on the smooth surface. After the calibration distance is confirmed, press Ok
to enter the next step.
Fig. 5-3 Input Calibration Distance
2) The screen display is as shown in Fig. 5-4. Place the encoder at the start position of
calibration according to the wizard and press Step 1 to move the encoder to the end
position of the calibration, and stabilize the encoder, the screen is as shown in Fig. 5-5,
and then press Step 2 to enter the next step.
5-6
Fig. 5-4 New Wizard 1
Fig. 5-5 Encoder Movement Distance
3) The screen is shown as Fig. 5-6, move the encoder backward to the start of calibration.
If Move Distances equals to the calibration distance entered in the Step 1) or in the
admitted allowance range (like Fig. 5-7), tap OK to enter the next step. Otherwise, the
user can tap Initialize to reposition the encoder at the end of calibration and move it to
the start of calibration again.
5-7
Fig. 5-6 New Wizard 2
Fig. 5-7 Confirm the Encoder Movement Distance
4) The Screen prompts window for inputting encoder name as shown in Fig. 5-8, The
user can input a user-defined encoder name and press OK key in the virtual keyboard
to complete inputting the encoder name.
5-8
Fig. 5-8 Input Encoder Name
5) Adding encoder is completed as shown in Fig. 5-9. The properties of the added
encoder are shown in the right side of the screen including precision (mm) of the
encoder, calibration distance and calibration count.
Fig. 5-9 Complete Adding Encoder
5.2.6 Rename Encoder
Users may select an encoder on the touch screen and select Rename key to pop out the
virtual keyboard. Input the new encoder name. The system default encoder name cannot
be changed.
5-9
5.3 Probe Management
Fig. 5-10 Probe Management
Users may manage probe parameters through probe management. Users may also
create custom probe, and perform operation of edit or delete probe parameters.
5.4 Wedge Management
Fig. 5-11 Wedge Management
Users may manage wedge parameters for the available wedges via wedge management.
Users may also create custom wedge, and perform operation of edit or delete wedge
5-10
parameters, wedge info, edit or delete wedge parameters.
5.5 Workpiece Management

The workpiece management screen is as shown in Fig. 5-12. Users may create a new
work piece or edit the created work piece. The user-defined work piece can be recalled in
Scan Wizard.
Fig. 5-12 Workpiece Management
5-11
System Setup
Chapter 6
System Setup
6.1 Screen Brightness

a) Select Setup-> System->BRT, and turn the knob to set up the screen
brightness.
b) Screen brightness setup menu is for setting the system screen brightness. Level
1 to 10. 1 is the lowest brightness, and 10 is the highest brightness.
c) Lower screen brightness can ensure a long life of the display screen, and make
the system work longer when the system is charged with the battery. When the
system is in bright environment, brighter screen can improve the visual effect of
the screen.
6.2 Touch Screen Calibration

a) Select Setup-> System->ScreenCal to activate touch screen calibration
function.
b) After the touch screen calibration function is activated, please calibrate the touch
screen according to the screen prompt.
6.3 Default
This function may clear all setups in the system, and restore them to factory defaults.
6.4 License
This function is for activating system optional software.
Operation:
1) Connect the SD card or USB disk to the system, and wait till the system
prompt to identify the storage.
6-1
System Setup
2) Select Setup->System->License, and the system prompts as shown in Fig.
6-1.
Fig. 6-1 Licensing
3) Select the software function to be activated.
4) Tap “Export activation file”, and this file will be stored in the SD card or USB
disk. The file name can be user defined.
5) Send the exported file to the distributor.
6) Copy the license key file acquired from the distributor to the root directory of
the SD card or USB disk.
7) Connect the SD card or USB disk with the system, and wait till the system
prompts, storage identification.
8) Select Setup->System->License, and select “Import license key file”.
9) Select the license key file in the pop-up menu and tap Yes. If the function is
activated successfully, the software function state will be displayed in State.
6.5 Touch Screen Switch

TouchSW is for setting the touch screen operation On or Off. If Off is selected, the touch
screen operation is disabled, at the same time, the information bar at the top left corner of
the screen will display the disabled touch screen operation symbol as shown in Fig. 6-2.
6-2
System Setup
Fig. 6-2 Touch Screen Operation Disabled
6.6 VGA
1) Select Setup-> System->VGA to turn on/ off VGA video out.
2) If the user connects the system VGA video out port to an external monitor, turn on
VGA (with the VGA enabled symbol displayed at the upper left of the screen), and
the system display screen is outputted to the external monitor.
6.7 Last File Name

Turn on LastFName function, the system will automatically record the last naming format,
and apply this format in new file naming. For example: the last naming format is “0001”,
then when saving the new file, the file name input box will automatically use “0001” as
default name. The user can decide to use this name or reinput a new name.
Turn off the LastFName function, and the system will not automatically record the last
naming format. The new file is named as “Date_Time_000000000000” by default. If there
are two files saved at the same time, the name is repeated.
6.8 Outside Mode

When the system is used outdoors, user can turn on the “OutsideMode”, in which the
6-3
System Setup
screen is much clearer for operation.
6.9 Unit/Language Setting

Unit menu is for setting the unit used in system calculation. Language is for setting
system display language.
Operation:
Select Setup->Reference->Unit or Language to set the system displayed unit or
language.
6.10 Color Edit

It is for editing the color of system image and line.
Operation:
1) Select Setup->Reference->Color Edit to activate this function, the screen is
shown in Fig. 6-3.
Fig. 6-3 Color Edit
Tap the item to modify color, select a suitable color, and then tap Ok to make the setting
take effect.
6-4
System Setup
6.11 User-defined Key Setting

The user-defined keys A1and A2 can be set up as AutoGain, Storage or Save image,
PeakEvo. or CineRec.( in UT mode) function.
6.12 AutoGain
The value of AutoGain can be set up as required.
Step: Select Setup -> Reference -> AutoGain, and turn the knob to adjust the gain.
6.13 AutoMode
The mode for AutoGain can be selected, including Single and Continue.
 Single: Press the hotkey for AutoGain once, and the echo amplitude within the
gate is adjusted once to the auto gain value.
 Continue: The system will adjust the echo amplitude within the gate
automatically to the set auto gain value.
Operation: Select Setup -> Reference -> AutoMode, with Single and Continue for
selection.
6.14 Scale Value

It is for setting up the scale values at the bottom of A mode image. If it is set “General”, the
scale displayed in general value. If it is set “5 Times”, it is displayed in a multiple of 5.
6.15 DateTime Setting

It is for setting system display date and time.
Select Setup->Info->DateTime to set up the date and time.
6-5
Operator Training and System Maintenance
Chapter 7
7.1 Operator Training

To ensure a safe and proper operation, the operator shall receive appropriate training on
ultrasound testing, especially training on phased-array ultrasound testing, and read this
Operation Manual before operating this system. The lack of relevant knowledge on
ultrasound testing may lead to unpredictable wrong testing results. Therefore, to acquire
information on ultrasonic testing training and qualification, please contact relevant NDT
societies, organizations or SIUI.
7.2 System Inspection and Maintenance

Please check the system according to the following methods. If the inspection result is not
normal, please contact our customer service. Our service staff will try to provide detailed
consulting service and take measures to fix your issues.
7.2.1 Inspection when the power is on
Check whether the indicators on the system are on.
7.2.2 Inspection on buttons and touch screen
Check the functions of system panel buttons and touch screen buttons one by one and
see whether they work properly.
7.2.3 Inspection on Image quality
In accordance with Chapter 2 and Chapter 3, adjust the parameters of each mode, and
observe whether the system image display is normal.
7-1
7.2.4 Inspection on measurement functions
In accordance with Chapter 2 and Chapter 3, check each measurement and calculation
function to see whether the view is correct.
7.2.5 Inspection on probes and probe cables
Check the probes for any abnormally like cracks; check if the probe cable sheath has any
peeling.
7.2.6 Inspection on power cable
Check if the power cable sheath has any peeling. An accidental risk might occur in the
case of abnormally. To avoid danger, pay special attention to the inspection.
Note: As sections 7.2.5 and 7.2.6 above involve safety, always do these inspections for
the 2 items before operating the system every time. Other items may be inspected once
every half a year.
7.2.7 Regular safety inspection
The following safety inspections should be carried out by an experienced, well-trained
qualified person at least once every 24 months:
 Inspect if the system and the accessories are damaged in mechanics and
functions.
 Inspect if the relevant safety labels are clear for identification.
 Inspect if all functions of the system comply with the operation instructions.
 If the system does not work properly or pass any of the inspections above, the
system shall be repaired.
If the system is not used for a long time, regular power-up maintenance is required.
7.2.8 General fundamental performance inspection
 The system can operate normally the control panel can respond normally for
each operation.
 The system display works properly, without any abnormal situations like flashing
or character running.
7-2
 Each peripheral interface of the system can work properly.
 The ultrasonic testing performance of the system complies with relevant industry
or testing standards (the testing of factory ultrasonic performance is compliant
with GB/T 27664.1).
To ensure that the fundamental performance of the system is normal, the user shall check
and validate the items above on a regular base or as required according to the industry
requirements. The user may use the standard test block and electronic equipment for
testing and validation, or have the testing and validation performed by a qualified
third-party testing facility.
7.2.9 Accessories and options
Except for the standard peripheral interfaces clearly described in the operation manual
(such as USB and network. Please see "Operation Cautions and Safety Guide" for the
requirements to connect the peripheral devices with such interfaces to the system), all the
accessories are dedicated to the system. DO NOT connect any accessory not provided by
SIUI to the system, such as the probe, battery, adapter or encoder, otherwise it might
cause damage to the system, or even accidents like electric shock or fire in some extreme
cases.
7.2.10 Cleaning
DO NOT drop any liquid into the system. The system enclosure, glass panel and other
parts may be cleaned with a piece of cloth soaked with a little water or neutral household
cleanser. DO NOT use any solvent to clean the system. The plastic parts may be
damaged or become fragile if cleaned with solvent.
7.3 Service
The system adopts the latest technologies and is made of high quality components. The
process inspection, the in-process testing and the quality management system are all
certified by ISO9001, ensuring that the system performance is optimized.
In case any failure is found in the system, please shut off the system and take out the
7-3
battery. Contact SIUI service representative whenever it is necessary to repair or
re-calibrate the system. The contact information is listed in the Preface of the Operation
Manual. The warranty does not cover any unauthorized repair or disassembly.
Under the following situations, the safe operation of the system is not ensured:
a) The system is obviously damaged (with abnormal display or internal noise).
b) The system is stored in adverse environment for a long time (e.g. abnormal
temperature or high humidity, or erosive condition).
Severe fall-down or pressure during transportation. Before transportation, the system shall
be packed to meet the requirements of shockproof, waterproof and humidity-proof.
7-4
Common Failures and Troubleshooting
Chapter 8
8.1 Software Update

【 Note】 : During the update, interruption of power supply is forbidden. It is
suggested to power the system with the adapter in software update.
The operation steps for software update are as follow:
1) Copy the software update package to the root directory of the SD card.
2) In system power-off state, connect the SD card to the system SD card
port.
3) Turn on the system, and the system updates automatically. No user
intervention is required. The system will automatically shut down when
update is finished.
4) After system auto shutdown, remove the SD card from the system, and
the system update is completed.
【Tip】: After the update is finished, the update package in the SD card should be
deleted if the SD card will be used for data storage; otherwise when the SD card is
connected to the system, the auto update runs upon next system power-on.
8.2 Cannot Power on the System

a) If the power supply is from the battery, press Power and the system has no
response:
1) Replace with a full-charge battery if the capacity is low.
2) Remove the battery from the system, and wait for about 10 seconds before
installing the battery again in the system. Try to turn on the system.
3) Remove the battery from the system, and try to use the adapter for power
supply.
b) If the power supply is from the adapter, press Power and the system has no
8-1
response:
1) Check if the system is installed with battery. If yes, remove the battery, and
use the adapter for power supply separately. Try to turn on the system.
2) Check if the adapter plug is connected to the system, or comes loose.
3) Check if the adapter indicator shows the system works properly.
4) Disconnect the adapter from the main unit. Wait for about 10 seconds before
reconnecting the adapter to the system. Try to turn on the system.
5) If the battery is not used on the system, try to use the system with a full-charge
battery and turn on the system.
c) The system can be turned on, but cannot enter the application properly.
1) Turn off the system, and disconnect all the peripherals connected to the
system, including USB device, crawler and network cable. Try to turn on the
system.
2) If step 1) does not work, try to update the system with the update package.
See 8.1 Software Update.
d) If the failure still exists after trying the solution above, please contact the
distributor or SIUI.
8.3 Cannot Power off the System

If normal shutdown cannot power off the system, long press Power for about 10 seconds
to force the system off, or unplug the adapter and/ or remove the battery to cut off power
supply. Restart the system to see whether it is in normal operation. If not, try to contact the
distributor or SIUI for service as soon as possible.
8.4 Cannot Identify the SD Card or USB Disk

a) RE-plug the SD card or USB disk.
b) Unplug the SD card or USB disk, restart the system and plug in the SD card or
USB disk again.
c) Try to use another storage device.
8-2
8.5 Cannot Charge the Battery

a) Check if the adapter AC power input plug is connected properly or comes loose.
b) Check if the adapter indicates normal operation. If the adapter works normally,
and the indicator is green.
If the failure still exists after trying the solution above, please contact the distributor or
SIUI.
8.6 Cannot Auto Identify the Phased Array Probe

a) Check if the phased array probe is manufactured by SIUI. The system can only
automatically identify the phased array probe made by SIUI.
b) Check if the phased array probe is connected to the system properly. See 1.9
Phased Array Probes for the connecting method between the phased array
probe and the system.
8.7 No Image in Phased Array Mode

a) Check if the system correctly identifies the phased array probe model. Correctly
identified probe model will be shown in the information bar at the top of the
screen.
b) Check if the connected phased array probe matches the current scan mode.
Select Setup->System->Default, and the system will set the default parameter
according to the connected probe.
c) Select Scan->Calculate to recalculate the parameters.
d) Restart the system.
8.8 Attentions for Phased Array Scan Setup

a) Usually select LWave as the waveform for linear scan.
b) Select the waveform for sector scan subject to the probe and the wedge in use. If
no wedge is used, select LWave. If a wedge is used, and the wedge angle
8-3
exceeds the first critical angle, select TWave, otherwise select LWave.
c) If the wedge with an angle bigger than the first critical angle is configured, the
start angle and the end angle for sector scan shall fall in the range specified by
the wedge.
d) Wedge parameter of the phased array probe are described based on common
steel work pieces. If other materials are tested, the types listed may not apply.
8-4
System Technical Specifications
Appendix A
General Technical Specifications
Display Screen 8.4’’ high brightness TFT LCD, 800×600 pixels
Panel Character graphics panel
Operation Method Keys, knobs, the touch screen
Language English/ Russian/ Polish/ Hungarian/ German
Unit mm/inch
Battery Model DC-A007(V2.0)
Battery Type Smart Lithium-ion Battery
Battery Capacity 7.5Ah

Battery
Battery Voltage 11.1V
Battery Quantity 1 pc
Battery Operation Time ≥4 hours
Adapter Model GD-A007
Adapter Input AC 100~240V 50Hz/60Hz

Adapter
Adapter Output DC 15V
Adapter Power 70W
System Power ≤26VA
Data Storage Standard SD Card (16GB)
USB Connector USB 2.0×1; USB 3.0×1
Ethernet Connector 1 pc
Video Out 1 pc (VGA)
Encoder Connector 1 pc (14-core)
Alarm Connector ——
Operation Temperature -10℃~45℃

Working conditions
Relative Humidity 30%~85% (without condensation)
A-1
General Technical Specifications
Storage and Storage Temperature -20℃~60℃
transportation
Relative Humidity 10%~95% (without condensation)
conditions
IP Rating ≥IP65
Imaging mode: UT
Imaging mode A scan
No. of Channel 2 pcs
Probe connector LEMO 00
No. of probe connector 4 pcs
Max. supporting elements 4 pcs
Pulse type Negative square
Pulse voltage 50V~400V, min. step 1V
Pulse width 30~1000ns, step 10ns
PRF 10~2000Hz adjustable, step 20Hz
Damping 25/75/200/1000Ω, 4 levels
A/D sampling frequency 170MHz/12bit

Sampling dots 1024 dots, 16bit/ dot
Gain 0~110dB, step: 0.5/2/6/12dB
Fine gain -4~+4dB, step 1dB
Surface compensation Full gain range
Bandwidth 0.5~20MHz (-3dB)
Digital: 10 levels, 1~4MHz/0.5~10MHz/2~20MHz/1MHz/2.5MHz/
Filter 4MHz/5MHz/10MHz/13MHz/15MHz
Analog: 4 levels, 3MHz/5MHz/10MHz/ All-pass
Rectification Positive/ Negative/ Full /RF
Reject 0~80%, step 1%
Range 0~15000mm, min. display range 5mm
Material Velocity 500~15000m/s, min. step 1m/s
Display Delay -10~1000mm, min. step 0.01mm
A-2
Probe Delay 0~200us, min. step 0.01us

Probe Flank 0~100mm, step 0.01mm
auto calibration, angle calibration, DAC, AVG, weld inspection, sheet
Wizard
inspection, forging inspection
Test Point Peak/ Flank/ JFlank/ GFlank/ GPeak
Gate: amplitude, amplitude dB difference, sound path, horizontal
distance, vertical distance
Measurement Cursor: 2 cross cursors, which can measure horizontal/ vertical position
and distance between cursors on B images (activated when B-scan is
purchased as an option)
Gate mode: Normal, Track
Number of gates: 3
Gate Gate Start: Full range
Gate Width: Full range
Gate Thresh: 10~90%, step 1%
Up to 6 DACs, each with a maximum of 16 reference points, in
Curve Function compliance with NB/T 47013, GB/T 11345 and GB/T 29712.
AVG (including triple near field)
FullScreen, Coordinates switch (sound path/depth/horizontal),
single/continue auto gain (40~100%, step:10%), Sec.WaveColor,
WaveComp., WaveFill, PeakEvo. , gate magnify, record, PrintScreen
Auto freeze (gate: A, B, A and B, A or B)
To measure crack height with endpoint reflected waves
CrackMeas
of an angle probe.
Spectrum
Echo spectrum analysis function
analysis
A quantitative method for flaw depth according to API
Auxiliary Function API
(American Petroleum Institute).
Welding grade is calculated as per AWS (American
AWS Welding Society) steel structural welding code (D1.1)
and bridge welding code (D1.5).
CSC (Curved Surface Correction) is for depth and
CSC horizontal distance correction when testing
circumference with an angle probe.
Up to 6 TCG curves available, with max. 16 points per
TCG
curve.
A-3
Time base / encoder B-Scan function (max. scan length

B-Scan
90m for one scan)
Simple plate butt weld simulation and real-time dynamic
WeldSimu
sound beam tracking
Alarm Sound and light alarm: InAlarm/ OutAlarm
Detection sensitivity surplus ≥65dB (P2.5-20 probe)
Time Base Linearity ≤0.5%
Vertical Linearity ≤3%
Amplitude Linearity ≤±2%
Attenuator Precision 20dB±1dB
Dynamic Range ≥32dB (tested to JB/T 10061)
Sheet resolution ≤3mm
Far field resolution ≥26dB
Equivalent Input Noise ＜40×10-9 V/ Hz
Max. sensitivity in use ≤400μV
Imaging mode: Phased Array (PA)
No. of Channel 32
Probe Connector Type Tyco
No. of probe connector 1 pc
Max. Supporting Elements 128
PR function Available
Pulse Type Bi-polar square
Pulse Voltage 10~100V, step 10V/20V
Pulse Width 50~1000ns, step 10ns
Output impedance ≤50Ω
Pulse Energy 4 levels
PRF 100Hz~10KHz, step 100/200/500/1000Hz
Pulser Delay 0~20μs,resolution 5ns
Pulser Focusing Single point focusing
Sampling dots 256/512/1024 dots adjustable, 16bit/ dot
Gain 0~80dB, step: 0.1/0.5/2/6/12
A-4
Receiver Delay 0~20μs,resolution 2.5ns

Receiver Focusing Max. 1008 foci per scan line
Input impedance ≥110Ω
Rectification Positive/ Negative/ Full/ Filter/RF
14 levels: unit: MHz
Band pass: 0.7~4.0 / 2.5~7.0 / 4.0~8.5 / 7.0~10.0 / 9~15 / 0.7~20
Filter
High pass: HPF2.5 / HPF4.0 / HPF7.0 / HPF9.0
Low pass: LPF7.0 / LPF8.5 / LPF10.0 / LPF15.0
Scan Type A/S/L/C/D
Wizard Scan wizard, Velocity/ Delay/ Sensitivity/ TCG calibration wizard
Trigger Mode Time-base/ Encoder
Scan Length Max. 4m for one scan (default parameter, 0.5mm scan step)
Scan speed 3m/min (default parameter, display mode A+B+C, 0.5mm scan step)
Scan Line Number Max.512 lines
Focal law 512
Scan Angle Range -89°~+89°, step 1°
Angle Spacing 0.1°~5°, step 0.1°
Focus Position 3~500mm, step 1mm
Focus mode Depth, sound path
Range 0~1000mm, min. step 0.01mm, Min. display depth 3mm
Display Delay 0~1000mm, min. step 0.01mm
Velocity, Delay, Sensitivity, TCG, Horizontal Zero; Delay, sensitivity and
Auto Calibration
TCG can be calibrated in sections
A, B, C, D, A+B, B+C, B+D, A+B+C, A+B+D, 3A+B, A+B+C+D, A+B+R,
Display mode
A+B+C+R, A+[B], A+C, full screen
Test Point Peak/ Flank/ JFlank/ GFlank/ GPeak
Gate: to measure echo amplitude, sound path, horizontal distance,
vertical distance.
Measurement
Cursor: 2 cross cursors to measure horizontal/ vertical position and
distance between cursors on B/C/D images.
Number of gates: 3 (each A-scan window, up to 18 gates for 6 A- scan
windows)
Gate
Gate mode: sound path, depth
Gate Start: Full range
A-5
Gate Width: Full range

Gate Thresh: 10~90%, step 1%
TCG, up to 6 TCG curves per A scan line, and up to 16 reference points
per curve
Curve Function
DAC, up to 6 DAC curves per A scan line, and up to 16 reference points
per curve
Single/continuous auto adjustment of the echo gain in the
AGC
gate to the set value
Auto search for the scan line with the highest echo
AutoSrch amplitude in the B image gate range (valid for R-view
only)
Group
Auxiliary Function Up to 6 groups
scan
Flat weld
Simple Flat Weld Simulation Wizard
simulation
Depth
Depth C-scan function in advanced scan
C-scan
Probe test: Probe element sensitivity test wizard.
Alarm Gate triggered sound and light alarm: InAlarm/ OutAlarm
Display Measure Value 8 positions, customizable display
Imaging mode switch, image gate dynamic reconstruction
Data Analysis
Test report generated
Imaging mode: TOFD
No. of Channel 2 pcs
Probe Connector Type LEMO 00
No. of probe connector 4 pcs
Max. Supporting Elements 4 pcs
Pulse type Negative square
Pulse Voltage 50~400V, min. step 1V
Pulse Width 30~1000ns, step 10ns
PRF 10~2000Hz, step 20Hz
Damping 25/75/200/1000Ω, 4 levels
Sampling dots 1024 dots, 16bit/ dot
A-6
Gain 0~110dB, step: 0.5/2/6/12

Rectification RF
Filter 6 levels (unit: MHz), 0.5~5/0.5~10/3.5~10/0.5~15/5.0~15/0.5~20
Line Average 4 levels, 1/2/4/8
Wizard ScanWiz, CalcPCS, CalibZero, UTPara. TimeWnd.
Image direction DirHor, DirVer
Trigger Mode Time-base/ Encoder
Scan Length Max. 50m for one scan (0.5mm scan step )
Range 0~15000mm, min. step 0.1mm
Display Delay -10~1000mm, min. step 0.01mm
Probe Delay 0~200μs, min. step 0.01us
Probe Flank 0~100mm, min. step 0.01mm
Defect height and length measurement
LW/ BW reflected wave straighten
LW/ BW reflected wave filter
Image contrast adjustment
Data Analysis
Image gain adjustment
Image magnify
Test report generated
Color bar change
A-7
Description of Symbols and Signs
Appendix B
Table B-1 Description of Symbols and Signs
Symbol International publications Description
IEC 60878-5036 Dangerous voltage
IEC 60878-5019 Protective ground (earth)
IEC 60878-5017 Ground (earth)
IEC 60878-5021 Equipotentiality
IEC 60878-5032 Alternating current
IEC 60878-5031 Direct current
IEC 60878-5008 Off (mains)
IEC 60878-5007 On (mains)
IEC 60878-5009 Standby
ISO 15223-1 Manufacture Date
ISO 15223-1 EU representative
Do not dispose freely.

Directive 2002/96/EC Please dispose in accordance with
local laws and regulations.
IPX1 IEC 60529 Protected against falling water
B-1
Symbol International publications Description
IPX4 IEC 60529 Protected against splashing water
IPX7 IEC 60529 Protected against water immersion
ISO 7000-0623 Up
ISO 7000-0621 Fragile
ISO 7000-0626 Prevent rain
—— USB interface
—— Network Interface
ISO 15223-1 Manufacturer
ISO 15223-1 Serial Number
—— Encoder interface
—— SD card socket
—— Video Out
B-2

SyncScan 2 Manual en

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Contents

Operation Cautions and Safety Guide........................................................................... ⅠΧ

Chapter 1 ....................................................................................................................... 1-1

1.1 Appearance ....................................................................................................... 1-1

1.2 Keys .................................................................................................................. 1-4

1.3 Power Supply .................................................................................................... 1-4

1.3.1 battery Installation and Removal ............................................................. 1-5

1.3.2 Using the Battery .................................................................................... 1-5

1.3.3 Charging the Battery ............................................................................... 1-5

1.3.4 Battery Maintenance and Safety ............................................................. 1-6

1.3.5 Adapter for Power Supply ....................................................................... 1-7

1.3.6 Power Supply Mark ................................................................................. 1-7

1.4 Power On/ Off ................................................................................................... 1-8

1.4.1 Power On ................................................................................................ 1-8

1.4.2 Power Off ................................................................................................ 1-8

1.5 Status Symbol ................................................................................................... 1-8

1.6 Screen Layout ................................................................................................... 1-9

1.7 Scale ............................................................................................................... 1-10

1.8 Touch Screen Operation ................................................................................. 1-13

1.8.1 Full Screen ............................................................................................ 1-13

1.8.2 Gate ...................................................................................................... 1-13

1.8.3 Gcan Line ............................................................................................. 1-14

1.8.4 Cautions................................................................................................ 1-14

1.9 Phased Array Probes ...................................................................................... 1-14

1.9.1 Introduction to Probes ........................................................................... 1-14

1.9.2 Installation of Probe .............................................................................. 1-15

1.10 Wedges for Phased Array Probes ................................................................. 1-16

1.10.1 Introduction to Wedges ....................................................................... 1-16

1.10.2 Wedge Installation .............................................................................. 1-16

Chapter 2 ....................................................................................................................... 2-1

2.1 Menu Structure.................................................................................................. 2-1

2.2 Menu Operation ................................................................................................ 2-6

2.2.1 Main Menu Operation ............................................................................. 2-6

2.2.2 Submenu Operation ................................................................................ 2-6

2.3 Function Description ......................................................................................... 2-7

2.3.1 Basic ....................................................................................................... 2-7

2.3.2 Meas ....................................................................................................... 2-9

2.3.3 Assistant ............................................................................................... 2-10

2.3.4 CurveCtrl............................................................................................... 2-12

2.3.5 BScan ................................................................................................... 2-13

2.3.6 AutoCalib .............................................................................................. 2-14

2.3.7 AngleCalib............................................................................................. 2-14

2.3.8 DAC ...................................................................................................... 2-14

2.3.9 AVG....................................................................................................... 2-14

2.3.10 App/ Application .................................................................................. 2-14

2.3.11 Mng/ Management .............................................................................. 2-14

2.3.12 Setup .................................................................................................. 2-16

2.3.13 Mode ................................................................................................... 2-17

2.4 Image Information Bar .................................................................................... 2-17

2.5 Measurement .................................................................................................. 2-18

2.5.1 Meaning of Reading .............................................................................. 2-18

2.5.2 Measurement Operation ....................................................................... 2-20

2.5.3 MeasPoint Select .................................................................................. 2-20

2.5.4 Alarm..................................................................................................... 2-21

2.6 Assistant (Auxiliary Function) .......................................................................... 2-21

2.6.1 API 5UE ................................................................................................ 2-21

2.6.2 AWS ...................................................................................................... 2-22

2.6.3 CSC (Curved Surface Correction) ........................................................ 2-24

2.6.4 WeldSimu ............................................................................................. 2-25