ITF siwes report incomplete
ITF siwes report incomplete
ITF siwes report incomplete
BY
20CM027701
AT
MAITAMA, ABUJA .
SUBMITTED TO:
COLLEGE OF ENGINEERING,
COVENANT UNIVERSITY.
…. …………………………
…………………………………… ……
…
Student’s Name Student’s
Signature
2
DEDICATION
This report is dedicated to The Almighty God, my wonderful and well enabled
parents for all their prayers, support, provision and help, as well as my
teachers, lecturers, Heads of Departments (HOD) and my school Covenant
University Ota, for equipping me with the tools to make this possible, and my
incredible colleagues for their cooperation during the SIWES II period.
3
ACKNOWLEDGEMENT
Finally, I would like to thank God for seeing me through the program with
strength and grace.
4
ABSTRACT
This gives the students a good idea of various operational activities carried out
inside and outside the organization, from the corporate end to the training
department and the hands on learning and working, which boosts versatility and
effectiveness of the student in the office and on the field, thereby addressing the
issue of Unemployment due to occupational misfit amongst Mechanical
Engineers within and outside the country.
5
TABLE OF CONTENTS
6
Title page ............................................................................................................ 1
Certification ........................................................................................................ 2
Dedication ........................................................................................................... 3
Acknowledgement ............................................................................................... 4
Abstract .............................................................................................................. 5
7
3.3 Application to the Company ....................................................................37
8
Fig.1.1 ITF Logo.
9
Students participation in SIWES is a National prerequisite in the award of
degree and diploma certificates, this is done in many Nigerian Institutions, in
accordance to the Nigerian government Education policy.
10
5. To prepare students for the challenges of the workforce after graduation.
The role of the company during SIWES (Students Industrial Work Experience
Scheme) includes:
2. Assigning relevant tasks and projects to the students that align with their
academic curriculum.
11
1. Attend SIWES orientation program before going on attachment.
6. Record all training activity done and other assignment in the logbook.
12
The Industrial Training Fund (ITF) is a Nigerian government agency established
in 1971 under the aegis of the Federal Ministry of Industry, Trade and
Investment. Its primary objective is to promote and encourage the acquisition of
industrial skills in Nigeria.
1. Mission and Vision: The ITF aims to develop a skilled workforce that meets
the needs of industries in Nigeria. It seeks to enhance the quality of training and
promote self-reliance and continuous learning among Nigerians.
4. Funding and Support: The ITF is funded through a levy on employers in the
manufacturing sector and other industries of 1% of their annual payroll. The
funds are used to conduct training programs, research, and development
initiatives.
13
The Industrial Training Fund plays a crucial role in the Nigerian economy by
addressing the skill gap in various sectors and enhancing the employability of
the workforce.
14
COMPANY VALUES
The Industrial Training Fund (ITF) in Nigeria upholds several core values that
guide its operations and interactions with stakeholders. While specific values
may evolve over time, the following are commonly emphasized by the ITF:
1. Integrity
ITF is committed to ethical practices, transparency, and accountability in all its
operations, ensuring that stakeholders can trust the organization.
2. Excellence
The ITF strives for excellence in training and service delivery, continuously
improving its programs and methodologies to meet the highest standards.
3. Innovation
The organization values creativity and innovation, encouraging new ideas and
approaches in skills development and workforce training.
4. Collaboration
ITF emphasizes teamwork and partnerships, recognizing that collaboration with
industries, educational institutions, and other stakeholders is essential for
achieving its goals.
5. Inclusivity
ITF is dedicated to promoting equitable access to training opportunities for all
individuals, regardless of their background, ensuring that diverse populations
can benefit from its programs.
6. Responsiveness
The organization values being responsive to the needs of the industry and the
labor market, adapting its training programs to reflect current trends and
demands.
7. Development
ITF is focused on the personal and professional development of individuals,
fostering a culture of lifelong learning and self-improvement.
AUTOMATION LAB
POWER HOUSE
16
Finder relay : This allows for easy connection to the relay.
Fig Three PhaseTransfer
2.1.2 Automatic Changeover
Switch switch: This is designed to transfer power
from a house, office or the main factory when needed, simply by pulling
down or turning up a three step lever.
Automatic Transfer Switch (ATS) Panel : ATS panels (or automatic
transfer switch panels) are used in combination with standby generators
to automate the switch between the mains power source and a generator
in a blackout.
17
Electric Contactor : Contactor is an electrically-controlled switch
used for switching an electrical power circuit.
Oil filter for generator: This is used to filter the oil going into the
generator to prevent damage, it has to be changed regularly.
18
Three Phase Electric Motor : An electric motor is an electrical
machine that converts electrical energy into mechanical energy. Electric
motors operate through the interaction between the motor's magnetic field
and electric current in a wire winding to generate force in the form of
torque applied on the motor's shaft.
19
Electric Contactor :Contactor is an electrically-controlled switch used
for switching an electrical power circuit.
Compressed air Tank : This is used to store the compressed air supplied
by the compressor. The company has two, one of 18L and the other 50L.
20
Precision Filter
Bottle preforms: A preform is an intermediate product that is subsequently
blown into a polyethylene terephthalate (PET) container. Preforms vary in neck
finish, weight, colour and shape, and are specifically designed to meet the needs
of customers in different market segments.
21
Automatic liquid packaging machine : This is a machine used to
automatically, fill, seal, and cut liquid into nylon bags or sachets.
22
Huili Machinery CF24-6 Ozone Generator : These generators produce
a high voltage electrical discharge that penetrates oxygen stored in a steel,
ceramic, or glass chamber. This causes oxygen to break down to produce
ozone, which is sent into water in a venturi or bubbled into water to begin
the treatment process. Water treated using this process is called Ozonized
water.
23
UV water sterilizer : This is another high pressure water treatment
machine, which treats the water by producing UV radiation.
Water Vapor Machine: This is a machine that draws water from the
storage, and heats it up to boiling point, the steam is then used in the
shrink wrapping of labels.
Water Pump : These are machines used to pump water from different
sections, tanks or borehole through pipes at high pressure.
Heat Gun : This is used to blow 24heated air that can be set to differnet
temperatures, to wrap the bottles with nylon wrap.
Foundation of Theory
25
3.2 APPLICATION OF KNOWLAGE OF MECHANICAL
ENGINEERING
5. Control Systems: This area of mechanical engineering deals with the design
and analysis of systems that can control the behavior of mechanical systems. As
an intern, you may have worked on projects related to feedback control systems,
robotics, and automation.
6. Design and Analysis: This area of mechanical engineering deals with the
process of designing and analyzing mechanical components and systems. As an
intern, you may have worked on projects related to computer-aided design
(CAD), finite element analysis (FEA), and prototyping.
26
3.4 APPLICATION
3.3 APPLICATION
TO SOCIETY
TO COMPANY
AT LARGE
I have been able to apply the knowledge and experience gained to solve real
world problems related to Mechanical engineering and other fields as well due
to the broad nature of the course.
Emprebs water strives to be the best at what they do, this means customer and
worker satisfaction alike, but to ensure this, they must be able to produce
quality product, passed through all the different levels of Treatment and
purification, carried out by different machines as well as the delivery carried out
by bus drivers and vehicle operators. This cannot be achieved without a good
team of operators and maintenance engineers available. Aside from technical
skills, I also learnt a lot of interpersonal and communication skills. These skills
helped me to relate with customers a lot better and I was able to convince a few
of them to put their trust in Emprebs water. My teamwork and co-operative
skills were greatly improved because I worked with a team on a daily basis.
Emprebs Table water, being one of the leading local water companies in the
south-south region of Nigeria, has helped build and upgrade my portfolio on my
quest to become one of the leading mechanical engineers in the country and
abroad. Being given the opportunity to operate as a functional member of the
27
company , there to gain knowledge and experience to help the real world, now
I’m able to understand these companies in the real world.
With the recent increase in the price of Dollar to Naira, it has made
external trade particularly difficult for importers, seeing that most of the
raw materials used in production are imported, it has been particularly
difficult for companies such as this. The increase in price of Petroleum
products like petrol and diesel which are used to power the generators,
run the vehicles and perform automobile work, has also taken a huge toll
on the company, this has led to a reduction in productivity, leading the
company to shortening their working hours, and break times in order to
reduce the amount of diesel consumed while running the generators.
The vehicles used to transport goods, and materials produced are always
limited due to the minimization of resources and inavailability of fuel.
The maintenance team and other engineers are meant to take care of the
machines, vehicles and generators and ensure they are always in good
working condition. Unfortunately, due to the overuse and abuse of these
machines as a result of unskilled operation, these machines are frequently
breaking down and in need of repair.
28
2. Restrictions and regulations
Seeing as the machines, tools and equipment being used in the company
are not the conventional type, it was not very easy for me as someone
with no experience with these could come in and immediately understand
how to use them to complete my daily activities as performing repairs,
checkups, et cetera.
4. Restrictions as an intern
As an intern, i was restricted from doing a lot of work and gaining access
to some areas that are exclusive to employees due to this, i couldnt gain
as much experience as i could have under more lenient circumstances. I
was often made to watch and observe instead of actually practicalizing,
until few weeks of work where they deemed me qualified to handle some
tasks.
29
During my internship period, I realised that the theoretical knowledge I learnt
from school was, in many ways, related to the practical training. They went
hand in hand for most of the operations I carried out during my IT. One always
supplemented the other in one way or the other. Some theories that I didn’t
quite understand made much more sense when I did the practicals and some
practicals were easier to understand due to my theoretical knowledge.
I learnt to work on simple machines, such as gears, belts, chains, and so on. The
complex machines used in production are a combination of many simple
machines, so in order to maintain them I apply my knowlage in these areas.
1. Usage of hand tools, such as heat gun ( for wrapping bottles ), drill,
hand grinder, power saw, and so on : These simple electrical tools are
used in our daily work, to perform essential tasks in maintenance, as saws
are used to cut metals, for body work in machines.
2. Welding and fabrication : The need for welding and fabrication experts
in the company cannot be overemphasized, during my time there, i was
given the opportunity to practice arc welding, as many machine parts
were usually fabricated. I also made use of Soldering Iron and soldering
bits for some smaller electrical operations.
30
6. Automobile work : The automobile section was my most stressful
section in the company, during my time there, i often had to do physically
stressful work such as changing tires, removal of cylinder head, cylinder
block, cleaning of cylinder block, servicing and doing daily checkups on
the vehicles, and sometimes taking them to a mechanic workshop to do
more professional work such as alignment, suspension, body work and so
on.
My time at the company was very informative but much more it was a test of
the knowledge i have as an engineer, and my ability to apply them in my field.
PICTURES OF EXPERIENCES
Fig 2 diagram of myself after fixing the new valve on the compressor
31
Fig 1 solenoid valve
32
Fig 3. cleaning of cylinder block and cylinder head
33
The exposure and knowledge i got from my time at Emprebs Water cannot be
understated, I was really glad to have worked with them as it just makes the
path clearer for my future in this type of industry. I acquired vital skill and
broadened my knowledge in Mechanical engineering as well as many other
fields as was applied in Automobile repair and maintenance, machine work,
machine operation, fluid power control, and many more.
The experience I had, the theoretical knowledge applied and the practical
aspects of it have been of great importance to me. I now understand real world
practices and how to position myself for an optimum career.
4.2 RECOMMENDATION
CHAPTER FOUR
CONCLUSION AND RECOMMENDATION
4.1 CONCLUSION
I would like to urge that renowned industries should be chosen for the industrial
training as this will enhance a better learning and ensure a secured environment
for the students. Also, the length of time of the training is rather short, if it can
be elongated, the quantity and quality of experience gained would be
augmented.
34
REFERENCES
Wikipedia.com
Explainstuff.com
Oxford dictionary
35