Single Phase Energy Meter, Current Rating 5-30 Amp. and Class of Accuracy 1.0
Single Phase Energy Meter, Current Rating 5-30 Amp. and Class of Accuracy 1.0
Single Phase Energy Meter, Current Rating 5-30 Amp. and Class of Accuracy 1.0
1.0 SCOPE
a) This specification covers design, engineering, manufacture, testing, inspection and supply of
A.C. Single phase, two wire solid state (static) fully electronic energy meters of accuracy
class 1.0 and current rating (5-30) A, with backlit LCD display for 240 Volt systems as per
requirement in this specification and pilfer proof meter box (PPMB) made of engineering plastic,
FR grade with self extinguishing property suitable for single phase meter. The meter should be
capable of recording and displaying energy in KWH and demand in KW for single phase two
wire A.C. loads respectively for power factor range of Zero lag – unity – Zero lead. Meters
should have facility/ capability of recording tamper information.
b) It is not the intent to specify completely herein all the details of the design and construction of
meter. However the meter shall conform in all respects to high standards of engineering,
design and workmanship shall be capable of performing commercial operation continuously in
a manner acceptable to WBSEDCL, who will interpret the meanings of drawings and
specification and shall have the right to reject any work or material which in its judgment is not
in accordance therewith. The offered meter shall be complete with all components, accessories
necessary for their effective and trouble free operation of the system for the purpose
mentioned above. Such components shall be deemed to be within the scope of bidders supply
irrespective of whether those are specifically brought out in this specification and / or the
commercial order or not.
c) The original manufacturers of LT A.C. static energy meters shall only quote against this tender.
In case of foreign manufacturers their authorized agent/agents may also participate provided
that they are registered vendors and have all the testing facilities in India. They should also
produce the documents authorizing them as agents, in India.
It is mandatory that in case of all manufacturers, the offered meter shall be ISI marked
and bidder shall have to furnish valid BIS certification along with the offer.
Unless specified elsewhere in this specification, the performance & testing of the meters
should conform to the following Indian/International standards, to be read with up to date and
latest amendments/revisions thereof as on 90 days prior to floating of tender.
4 C.E.A. Regulation No. 502 / 70 / Central Electricity Authority (Installation and Operation
CEA / DP&D dt 17/03/2006 of Meters) Regulation, 2006.
The meters to be supplied against this specification should be suitable for satisfactory
continuous operation under the following tropical conditions. Meters should be capable of
maintaining required accuracy under hot, tropical and dusty climatic conditions.
Rated Frequency 50 Hz
The meter should be suitable for full power factor range from zero (lagging) through to Unity to zero
(leading).
The meter should be suitable for working with following supply system variations.
7.0 ACCURACY
7.1 Class of accuracy of the meter should be 1.0. The accuracy should not drift with time.
7.2 Maximum error limit at 1% Ib, UPF should preferably be within +/- 2%.
7.3 For voltage variation “between 70% to 50%” of Vref. allowable error limit is +/- 4%.
11.1 Meters should be designed and constructed in such a way so as to avoid causing any danger
during use and under normal conditions. However, the following should be ensured.
a) Personal safety against electric shock
b) Personal safety against effects of excessive temperature.
c) Protection against spread of fire
d) Protection against penetration of solid objects, dust & water
11.2 The meter should be designed with ASIC (application specific integrated circuit) and should be
manufactured using SMT (Surface Mount Technology) components. Power supply and voltage
divider circuits may be of PTH (Pin Through Hole) technology.
11.3 The meter should be housed in a safe, high grade, unbreakable, fire resistant, UV stabilized, virgin
Polycarbonate casing of projection mounting type. The meter cover should be transparent, for easy
reading of displayed parameters, and observation of operation indicators. The meter base may not
be transparent, but it should not be black in colour. The meter casing should not change in shape,
colour, size, and dimensions when subjected to 72 hrs on UV test as per ASTMD 53. It should
withstand 650 deg. C. glow wire test and heat deflection test as per ISO 75.
The meter cover should be sealable to the meter base with at least 2(two) nos. seals.
11.4 The meter should be supplied with a transparent extended terminal block cover (ETBC). The
ETBC should not be easily detachable from the base and be secured to the base using a hinge/
without hinge arrangement. ETBC should be closed at the bottom to prevent access for wires to
terminal holes, but should have a slot of size 20mm X 20 mm on extreme right hand side of the
bottom of the terminal cover as per enclosed Drawing No.-(1). The terminal block should be made
of high grade non-hygroscopic, fire retardant, fire resistant and glass reinforced poly-carbonate with
terminal holes of minimum dia 5.5 mm and should be suitable to accommodate the insulation of the
conductors, meeting the requirement of IS 13779 / CBIP technical report-304. The minimum
center-to-center distance between adjacent terminals should be 13 mm.
Terminal cover should have provision for sealing with at least one seal. The embedded
portion of the sealing arrangement, i.e. the arrangement to hold the sealing screw for
terminal cover should be such that the same cannot be uprooted in any case without
breaking/damaging the terminal block.
The bidder shall submit relevant documents regarding the procurement of polycarbonate
material. The polycarbonate material of only the following manufacturers shall be used :
a) G.E. Plastics/SABIC LEXAN 943A, or equivalent like 123R for cover & Terminal
cover/ LEXAN 503R or equivalent like 143R for base &
Terminal Block.
b) BAYER Grade corresponding to above
c) DOW Chemicals - DO -
d) MITSUBISHI - DO -
e) TEJIN - DO -
f) DUPONT - DO -
11.5 All insulating material used in the construction of meters should be non-hygroscopic, non-ageing
and of tested quality. All parts that are likely to develop corrosion should be effectively protected
against corrosion during operating life by providing suitable protective coating.
11.6 The meter should conform to the degree of protection IP 51 for protection against ingress of dust,
moisture and vermin.
11.7 The meter should be capable of providing phase to neutral protection up to 433 V for 1(one)
hours.
11.8 The manner of fixing the cables to the terminal block should ensure adequate and durable
contact such that there is no risk of loosening or undue heating. Meter should have 2 (two)
screws in each terminal for effective clamping of cables. The screws shall not have pointed ends
at the end of the thread. Screw connections transmitting contact force and screw fixing which
may be loosened and tightened several times during the life of the meter should be such that the
risk of corrosion resulting from contact with any other metal part is minimized. Electrical
connections should be so designed that contact pressure is not transmitted through insulating
material. All terminals and connecting screws and washers should preferably be of tinned / nickel
plated brass material.
The terminals and all connecting screws will be of suitable material capable of
withstanding a current of 150% of Imax for two hours, continuously.
11.9 The meter should be compact in design. The entire construction should be capable of
withstanding stresses likely to occur in actual service and rough handling during transportation.
The meter should be convenient to transport and immune to shock and vibration during
transportation and handling.
11.10 The meter should have fixing holes, at least one at top and two at bottom. The top hole should be
such that the holding screw is not accessible after fixing the meters. The lower fixing screws
should be provided under the sealable terminal cover.
11.11 The meter should be fitted with SHUNT for measuring current in the phase element. The Neutral
element may have either C.T. or SHUNT or HALL EFFECT SENSOR with proper isolation.
The shunts, used in current circuit must be of high quality having high thermal stability and
temperature co-efficient. The shunts should be E-Beam / Spot welded.
In case of Hall Effect Sensor, meter should record as per requirement of technical specification
in normal and tamper conditions and life of battery used for recording and display during single
wire operation as per clause 12 (IX) should be guaranteed for 10 years.
11.12 The meter cover should be permanently fixed to the meter base by using ultra sonic welding or
any other technology which is either equally or more efficacious in such a way that the meter
cover can’t be opened without breaking the same, i.e. the meter should be break-to-open type. In
case any attempt is made to separate the meter cover from the base by using any tools /
implements / device, there should be visible evidence of tampering or attempt to open. The
bidder will have to specify the type of technology used by him and will also indicate the tests /
standard required for testing the same along with test certificates. However, sealing with
commonly available adhesives will not be accepted.
11.13 Meter should have a permanent indication in its display as well as logging of tamper in
case of removal of top cover, even in power off condition and it should not disappear even
if cover is re-fitted.
11.14 Sealing Arrangement: The sealing screws used for the meter cover shall be fixed upside down so
that these are tightened from the rear or screw less design for fixing the base and cover but
provision for sealing arrangement must be there. A run through screw (stud) has to be provided
from bottom side & sealing is to be done on the top side of the meter. Two independent sealing
screws are to be provided at each sides of the meter casing. The sealing screws shall be Tinned
Brass or Nickel Plated Steel/Brass or Zinc plated MS. In addition to the sealing screws provided
to the meter cover, the sealing screws of the terminal cover should also be Tinned Brass or
Nickel plated steel (not applicable for screw less design).
Meters must be supplied with two no manufactures’ seal between meter base and cover at
both sides.
12.0 ANTI-TAMPER FEATURES
The meter should have the following anti-tamper features and should record and register forward
energy accurately under the following conditions :
vii) Meter should record energy with maximum error of (+) 6% to (-) 4% on Injection of DC (+)
ve & DC (-) ve in neutral having magnitude up to 450 V & injection of chopped AC in neutral
& injection of pulsating D.C. in meter neutral. Tests in this respect will be conducted by using
a device available with us for chopped AC injection (60V to 300V) & steady DC injection &
Pulsating DC injection set. Steady DC voltage will be rectified from a three phase power
supply. Single phase Circuit diagram of the device enclosed with the tender documents.
viii) Meter should record energy with maximum error of +/- 4% even in absence of neutral wire
not connected at incoming & outgoing, i.e. single wire operation. In such condition Meter
should start recording energy at 1.0 Amps. However, meters, which is maintain better
accuracy, will be preferred. Both elements should record energy under single wire mode. if
same phase is given in both elements(Phase & Neutral terminal) and load is driven through
earth, Meter must be recorded Maximum of the two currents.
ix) The meter should be immune to Electro Static Discharge or sparks of 35 KVp. Approx
generated from automobile ignition coil. Tests in this respect will be conducted by using
commonly available devices and during spark discharge test, spark will be applied directly at
all vulnerable points of the meter for a total period of 10 minutes (2 min X 5 times) and meter
should record under this condition, if immune it must maintain accuracy limit ± 4%. After
application of spark discharge meter should record correctly within the specified limits of
errors. Beyond 35 KVp meter should record as tamper if not immune.
N.B.: Threshold Values of all above occurrence and restoration of tampers will be
given at the time of Final Purchase Order of Procurement.
Reverse power indication LED should be provided or indication should be in display circuit
whenever applicable. In any case, meter should record energy accurately, taking the values of
Phase current and Neutral current into account, whichever is higher.
Meters should offer compliance to requirements of CBIP-304 and its amendments for tampering
using external magnets. The meter should be immune to tamper using external magnets. The
meters should be immune to 0.2T of A.C. magnetic fields and 0.27 T of D.C. magnetic fields,
beyond which it should record as tamper if not immune. Meter should record Imax with the
application of 0.5T permanent magnet with logging in BCS, if not immune.
MINIMUM LAST 30 (POWER ON) DAYS LOAD SURVEY (RECORDED KWH, VOLTAGE &
AMP) MUST BE AVAILABLE IN BCS.
.
The meter should offer a link less design i.e. there should be no isolation link provided between
the current and voltage circuits and hence there would not be any possibility of tampering with the
same. The meter should be capable of recording the following tamper events in memory
(minimum 25 events each, one event considering one occurrence & one restoration) with date
and time stamp along with snapshots of V, I, PF and Kwh. The logging will be on FIFO basis.
- Current reversal
- Neutral Disturbance
- Single wire
- Magnetic Tamper
13.0 DISPLAY
13.4 The register should be able to record and display starting from zero, for a minimum of 2500
hours, the energy corresponding to rated maximum current at reference voltage and unity power
factor. The register should not roll over in between this duration.
13.5 In addition to provide serial number of the meter on the display plate, the meter serial number
should also be programmed into meter memory for identification through communication port for
CMRI / Laptop / meter reading print out.
13.6 It should be possible to read the meter during power off condition. It should also be possible to
read the meter with CMRI / Laptop in this condition. If battery is used for the same, it should be a
separate battery and not the one used for RTC, i.e., the RTC battery and the battery used for
display during power off condition should not be the same. The battery should be of high quality
Lithium / Lithium – ion battery, with life of at least 10 years. In case of Lithium battery, no. of
operations per day are to be restricted to maximum 5(five) operations so that battery life is not
hampered during ten years.
The meter should display the required parameters in two different modes as per the
sequence given below.
Display for Auto and manual mode must be listed by two headers
A) Auto Display Mode and
B) Push Button Mode and pasted in front of the PP Box (where delivered) or side of
Meter Box.
The following parameters hereinafter referred to as “Billing Parameters” (B.P) should be displayed
in an auto-cycle mode, in the following sequence :
1. LCD Test
2. Meter serial no
3. Real Time
4. Date
5. Cumulative Active forwarded energy in kWh.
6. Cumulative Apparent forwarded energy in kVAh.
7. Last Bill Maximum demand (kW & KVA) with date and time.
8. Billing period counts
9. Total tamper count
Each parameter should be on meter display for 9 - 10 seconds and the time gap between two
auto-cycles should be 100 - 120 seconds. No extra parameter will be accepted.
Meter should continuously monitor and calculate the average maximum demand for each demand
interval time of 30 minutes and maximum of these in a calendar month should be stored along
with date and time when it occurred. The maximum demand should automatically reset at 24:00
hrs. of the last date or 00:00 hrs. of the first date of each calendar month and the corresponding
value along with date/time stamp shall be transferred to Billing (History) registers.
The meter should offer the capability of time of use monitoring for energy. Minimum 3 registers
should be capable of being configured for TOD monitoring for Peak / off peak hours. Time slots at
present to be T1= 06-00 Hrs. to 17-00 Hrs. of next day, T2=17-00 Hrs. to 23-00 Hrs. and
T3=23:00 Hrs to 06:00 Hrs. In case of any change of Time slots in future as per directive of
SERC, the same is to be incorporated by the supplier even after completion of the order as per
instruction from the appropriate authority.
The meter should be capable of performing complete self diagnostic check to monitor integrity of
data memory location at all time. The meter should have indication for unsatisfactory /
nonfunctioning / malfunctioning of the following :
The meter should have a galvanically isolated optical communication port for data communication
with CMRI / Laptop. The port should be compatible with IEC 1107/PACT/ANSI. Adequate sealing
provision should be provided.
The Common Meter Reading Instrument (CMRI / Laptop) should be capable of being loaded with
user-friendly software (MS-DOS 5.0 or higher version compatible) for reading / downloading
meter data. Windows based Base Computer Software (BCS) should be provided for receiving
data from CMRI / Laptop and downloading instructions from base computer software to CMRI /
Laptop.
The BCS should be WIN 7 pro based and copy righted.
The data stored in the meters memory should be available on the BCS.
This BCS should have, amongst other requirements, features and facilities described later in this
specification, the facility to convert meter reading data into user definable ASCII file format so that
it may be possible for the user to integrate the same with the user’s billing data and process the
selected data in desired manner. All the data available in the meter including energy, MD, and
history data should be convertible to user defined ASCII file format for integration with third party
software. The vendor should supply necessary base computer software for reading / viewing of
meter data and converting to user defined ASCII files formats. The user should have the flexibility
to select the parameters to be converted into ASCII file. The vendor should also supply the
necessary CMRI / Laptop software.
The bidder has to supply the Meter Reading protocol (API) free of cost. The protocol should not
be complicated & should be easily understandable to introduce compatibility between meters,
BCS and CMRI of other makes. The bidder shall indicate the relevant standard to which the
protocol complies.
The compatibility of transferring data from the meter to CMRI & then to the BCS should be easily
established. Any change or up gradation of CMRI software or BCS in future, required for any
reason, has to be done by the supplier at his own cost.
It should not be possible to change/alter date and time in the meter by sending commands from
the CMRI or directly through Laptop. For alteration of RTC time, MD resetting, change of TOD
timing, it should be possible to be done only through authenticated commands from BCS after
scheduling of CMRI/Laptop for a particular meter at the time of reading the meter. No
alternation/change on the above points should be possible through authenticated commands
from BCS without scheduling of CMRI/Laptop for meters. Moreover, no alternation/change should
be possible using CMRI only, i.e. the control has to be with the BCS.
Billing parameters (KWH, KVAH, MD in KW & KVA, TOD wise KWH, Average P.F, and Average
L.F).
The meter should have the provision of providing the display of billing parameters (Auto Display)
in absence of main supply. Press of push button should activate the display to facilitate hands
free meter reading with auto-off provision. Meter may be Power on after 3 years of delivery at
sites, battery backup Power must be stable on that condition.
It should be possible to read the meter using CMRI / PC during power-off condition using this
facility.
The marking on the meter should be in accordance with relevant clauses of IS 13779. Colour of
the Name Plate will be three types, (a) Light Grey - For WBSEDCL own purchase (b) Sea Green
- For DDUGJY (c) Lemon Yellow - For IPDS
The basic marking on the meter nameplate should be as follows (all other markings as per IS
should also be there) :
a) Manufacturer’s name & trade mark
b) Type Designation
c) No. of phases & wires
d) Serial number (Size not less than 5mm)
e) Month & Year of manufacture
f) Reference Voltage
g) Rated Current
h) Operating Frequency
i) Principal unit(s) of measurement
j) Meter Constant (imp/kwh)
k) Class index of meter
l) “Property of WBSEDCL”
m) Purchase Order No. & Date
n) Guarantee (Guaranteed for a period of 5 1/2 Yrs. from the date of delivery)
o) BIS marking
p) Place of manufacture
q) Bar coded Sl no. of the meter along with manufacturing month &year.
The meter should have a test output accessible from the front and capable of being monitored
with suitable testing equipment while in operation at site. The test output device should be
provided in the form of LED output. There should be adequate clearance of the test output from
other outputs so that there is no interference of other outputs while performing accuracy test with
standard scanners.
The relation between test output and the indication on display should comply with the marking on
the name plate (imp per KWh)
The meter should meet EMI / EMC requirements as specified in the relevant standards described
in Clause 2.0 of this specification.
The bidder shall furnish all the necessary information as desired in the Schedule of Guaranteed
Technical Particulars and data, appended with this Specification. If the bidder desire to furnish
any other information(s) in addition to the details as asked for, the same may be furnished
against the last item of this Annexure–I
2. TECHNICAL DEVIATIONS :
Any deviation in Technical Specification as specified in the Specification shall be specifically and
clearly indicated in the Schedule of deviation format.
3. TESTS :
The offered meters should be type tested at any NABL accredited laboratory in accordance with
IS 13779 with latest amendments, CBIP Report 304 with latest amendments. The type test
report should not be more than 3 (three) years old. A copy of the Type Test results should be
enclosed with the offer. If there is any modification in the design/parameters of the specifications
or use of constituent materials in the offered meters submitted with the offer, from the meter
which was submitted type tested, which may affect the characteristics as well as parameters of
the meter, revised type test certificates as per the design, parameters and constituent material
used in the offered meter, shall have to be submitted failing which the offer may be liable to be
rejected.
Type Test Certificate from any NABL accredited Lab. shall only be considered.
1) Class of accuracy.
2) Meter constant
A. The acceptance tests as stipulated in CBIP / IS (with latest amendments) and shall be carried out
by the supplier in presence of purchaser’s representative. Lot size, sampling and procedure to be
followed for acceptance test will be as stated below
The lot size of Meters is 20,000 nos. & no. of Sample Meters to be selected at random from the lot
is 32 nos.
The following tests shall be carried out on all the 32 nos. meters thus selected at random.
· The WBSEDCL’s Engineers will witness the various quality control measures adopted for
verification of different components of meters and satisfy themselves about the same.
They will also inspect the protocol for maintaining the accuracy of the meter testing
equipment with reference to the standard at manufacturer’s meters testing station.
· Physical examination of the meters.
· Non-registration with Voltage alone at 70% V ref and at 120% Vref.
· Starting current at 0.2% I basic Upf.
· High voltage test.
· Insulation resistance test.
· Test of protection for withstanding 433 volt between phase & neutral for a period of at
least 1(one) hours without any load.
· Test of endurance up to 150% I max
During the above tests, if number of meter fails is less than or equal to 1 no., the lot shall be considered to
be conforming to the above tests. If no. of meter fails is greater than 1 no. but less than 4 (four), further re-
sampling will be done and the numbers of re-sampled meters shall be 32, selected at random from the said
Lot of 20,000 nos.
The re-sampled meter will again be subjected to the tests as mentioned above and if number of meters in
two samples (combined) 64 (sixty four) nos. is less than 4 (four) nos., the lot shall be considered to be
conforming to the above tests otherwise rejected.
Further testing for 8 nos. meters selected from 32 nos. sample meters will be carried as follows :
· Test of meter constant and meter dial for one unit at 200% I basic, 0.866 pf. Lag.
· Power loss on voltage & current circuit.
If anyone of the meter fails on any of the above tests, the lot will be rejected.
Further testing for 1 No. sample meter will be carried as follows:
If the meter fails on any of the above test, the lot will be rejected.
Facilities/arrangement for conducting ageing test should be available with the manufacturer.
Each and every meter of the offered lot shall undergo the routine tests as well as functional tests
as per IS: 13779/1999, CBIP Report-304 and after sealing of the meters, the manufacturers will
submit the routine test report of all the meters as well as a statement showing seal Sl. Nos.
against each meter, Sl. No. of offered lot in soft copy (MS WORD or EXCEL format), to the Chief
Engineer, DTD, along with offer letter for acceptance test.
v) TEST FACILITIES :
The tests for equipment / instrument shall be carried out as per relevant Standards and test
certificates shall be furnished for scrutiny. The Bidder shall indicate the details of the equipment
available with him for carrying out the various tests as per relevant Standards. The bidder shall
indicate the sources of all equipments/ instruments.
NOTE: The standard meters used for conducting tests shall be calibrated periodically at any
NABL Accredited Test Laboratories and test certificates shall be available at Works for verification
by purchaser’s representative.
The manufacturer shall have the following testing facilities to ensure accurate
calibration :
4. INSPECTION :
The purchaser may carry out the inspection at any stage of manufacture. The manufacturer shall
grant free access to the purchaser’s representative at a reasonable time when the work is in
progress. Inspection and acceptance of any equipment under this specification by the purchaser
shall not relieve the supplier of his obligation of furnishing the equipment in accordance with the
specification and shall not prevent subsequent rejection if the equipment is found to be defective.
All acceptance tests and inspection shall be made at the place of manufacturer unless otherwise
especially agreed upon by the Bidder and purchaser at the time of purchase. The Bidder shall
provide all reasonable facilities without charge to the inspector, to satisfy him that the equipment
is being furnished in accordance with this specification.
The supplier shall keep the purchaser informed in advance, about the manufacturing programme
for each lot so that arrangement can be made for inspection.
The purchaser reserves the right to insist for witnessing the acceptance / routine testing of the
bought out items. The supplier shall give 15 days for local supply / 30 days in case of foreign
supply advance intimation to enable the purchaser to depute his representative for witnessing the
acceptance and routine tests.
The purchaser reserves the right for type testing of any meter & meter casing etc. from any of the
offered lots, received at any destination stores.
5. SUBMISSION OF SAMPLE METER:
.
The bidder will have to submit his/her sample Meters, PPMB and Seals in sealed casing / carton
along with relevant meter documents (as per Annexure-IV), to the office of C.E.DTD on any
working day, from 12.00 noon to 04.00 P.M. within the specified period of submission of tender
documents latest by 01.00 P.M. on the last day of online submission of bid.
A receipt, jointly signed by the representative of the bidder and DTD officials, mentioning the
samples and papers submitted by the bidder as per check list will be handed over to the
representative.
No Tender will be opened without receipt issued by DTD in connection with Submission of
samples.
a) While submitting the samples and required documents as per Annexure-IV, the bidder has
to submit three numbers of sealed meters (each of one colour) as per the
specifications stated herein before, with the welding of the meter base and cover
and body screw caps. Any two meters will be selected for sample testing and
balance one meter taken for physical test.
b) They should also submit one prototype of meter base and cover (with body screw caps)
properly welded, fitted inside a Pilfer Proof Meter Box
c) The tenderer shall have to submit 10 (ten) Nos. of each type of offered seals.
d) The tender without mentioned samples shall be rejected and not considered. The date of
testing of sample meters will be intimated to the bidders by the C.E.(DTD) and on the date
of testing of sample meters of a particular bidder, the representative shall come prepared
with the followings :
Sample meter testing will be conducted as per the enclosed format (Annexure-V).
During such testing, other bidders will also be allowed to witness the testing and only one
representative of each bidder with proper authorization letter from his/her organization will be
allowed to witness sample testing of a particular bidder.
If any bidder send his/her representative to witness sample testing of other bidders, the
representative will have to be present till completion of sample testing of a particular bidder and
test reports are to be signed by the representative.
6. QUALITY ASSURANCE PLAN :
The design life of the meter shall be minimum 20 years and to prove the design life the firm shall
have at least the following quality Assurance Plan: -
During the manufacturing of the meters the following checks shall be carried out.
The Bidder shall invariably furnish the following information along with his bid, failing which his bid
shall be liable for rejection. Information shall be separately given for individual type of material
offered.
Ø Statement giving list of important raw materials, names of sub-suppliers for the raw
materials, list of standards according to which the raw materials are tested, list of
tests normally carried out on raw materials.
Ø Level of automation achieved and lists of areas where manual processing exists.
Ø List of areas in manufacturing process, where stage inspections are normally carried out of
quality control and details of such tests and inspections.
Ø List of testing equipment available with the bidder for final testing of equipment specified
and test-plant limitations, if any, vis-à-vis type, special acceptance and routine tests
specified in the relevant standards and this specification. These limitations shall be very
clearly brought out in schedule of deviations.
The manufacturer laboratory must be well equipped for testing of the meters. They must have
computerized standard power source and standard equipment calibrated not later than a year (or
as per standard practice). The details of testing facilities available for conducting
a) The routine tests.
b) Acceptance tests shall be furnished with the bid.
7. MANUFACTURING ACTIVITIES
All the materials, electronics and power components, ICs used in the manufacture of the meter
shall be of highest quality and reputed make to ensure higher reliability, longer life and sustained
accuracy.
The manufacturer should use Application Specific Integrated Circuit (ASIC) or Micro controller
for metering functions.
The electronic components shall be mounted on the printed circuit board using latest Surface
Mounted Technology (SMT) except power components by deploying automatic SMT pick and
place machine and re flow solder process. The electronic components used in the meter shall be
of high quality and there shall be no drift in the accuracy of the meter at least up to 10 years.
Further, the Bidder should own or have assured access (through hire, lease or sub-contract) of the
mentioned facilities. The PCB material should be of glass epoxy FR-4 grade conforming to
relevant standards.
All insulating materials used in the construction of meters shall be non-hygroscopic, non-aging and
of tested quality. All parts that likely to develop corrosion shall be effectively protected against
corrosion by providing suitable protective coating.
At PCB manufacturing stage, each board shall be subjected to bare board testing.
At insertion stage, all components should undergo testing for conforming to design parameters and
orientation.
Complete assembled and soldered PCB should undergo functional testing using test equipments
(testing jig).
Prior to final testing and calibration, all meters shall be subjected to accelerated ageing test
to eliminate infant mortality, i.e., meters are to be kept in ovens for 72 hours at 55 deg.
Centigrade temperature & atmospheric humid condition. After 72 hours meters should work
correctly. Facilities / arrangement for conducting ageing test should be available with the
manufacturer.
The bidder should submit the list of components used in the meter along with the offer.
A detailed list of bought-out items, which are used in the manufacture of the meter, should be
furnished indicating the name of firms from whom these items are procured. The bidder shall also
give the details of quality assurance procedures followed by him in respect of the bought-out items.
The details of testing facilities available for conducting the routine and acceptance tests and other
special tests on the meter shall be furnished with the bid. The facility available if any for conducting
type test may also be furnished.
8. DOCUMENTATION :
Operating manual should be provided inside each of the Pilfer Proof Meter Boxes and 20 no of
additional quantity to be supplied to DTD store.
One set of routine test certificates shall accompany each dispatch consignment.
The acceptance test certificates in case pre-dispatch inspection or a routine test certificate in cases
where inspection is waived has to be approved by the purchaser.
9. GUARANTEE:
The meters as well as the Pilfer Proof Meter Boxes should be guaranteed against any
manufacturing defects arising out of faulty design, material used, bad workmanship or component
failure for a period of 5 ½ years from the date of supply.
Life of battery used for the meter should be guaranteed for 10 (ten) years.
The meter/battery found defective within the above guarantee period shall be replaced by
the supplier free of cost within 30 (thirty) days of the receipt of intimation of failure / defect.
REPLACEMENT OF DEFECTIVE METERS :
The meters declared defective by the WBSEDCL shall be replaced by the supplier up to the full
satisfaction of the WBSEDCL at the cost of supplier within 30 (thirty) days of receiving such
intimation from the consignee stores or DTD and failure to replace within the stipulated time limit
shall lead to imposition of penalty of twice the cost of meter. The same may even lead to
black listing, as decided by WBSEDCL. In this connection the decision of WBSEDCL shall
be final.
The equipment shall be packed in cartons / crates suitable for vertical / horizontal transport as the
case may be, and suitable to withstand handling during transport and outdoor storage during
transit. The supplier shall be responsible for any damage to the equipment during transit, due to
improper and inadequate packing. The easily damageable material shall be carefully packed and
marked with the appropriate caution symbol. Wherever necessary, proper arrangement for lifting,
such as lifting hooks etc., shall be provided. Supplier without any extra cost shall supply any
material found short inside the packing cases immediately.
The packing shall be done as per the standard practice as mentioned in IS 15707: 2006. Each
package shall clearly indicate the marking details (for e.g., manufacturer’s name, Sl. Nos. of meters
in the package, quantity of meter, and other details as per supply order). However, he should
ensure the packing is such that, the material should not get damaged during transit by Rail / Road.
11. GENERAL :
a) Principle of operation of the meter, outlining the methods and stages of computation of various
parameters starting from input voltage and current signals including the sampling rate, if applicable
shall be furnished by the bidder.
b) The Components used for manufacture of meter should be of high quality and the bidders
should confirm component specification as specified below in Annexure-III.
c) Bidders should compulsorily fill Annexure-I, Annexure-II, Annexure-III & Annexure-IV for
technical qualification
.
Component Specification:
The meters shall be designed and manufactured using SMT (Surface Mount Technology)
components, except for power supply components, LED / LCD etc., which are PTH type.
All the material and electronic power components used in the manufacture of the meter
shall be of highest quality and reputed makes so as to ensure higher reliability, longer life
and sustained accuracy.
Sl. Component
no. Function / Requirement Make / origin
Feature
1. Current Element E-beam /spot welded shunts shall be Any make or origin
provided in the phase element and equivalent to
C.T. in the neutral. Alternatively, both IEC 62053 -21 or 23.
the current elements (phase & neutral)
shall have Shunts with proper isolation.
2. Measurement / The Measurement / computing chips USA:Analog Devices,
computing chips used in the meter should be with the AMS, Cyrus Logic, Atmel,
Surface mount type along with the SAMES, Texas
ASICs. Instruments,Teridian,
Japan: NEC,Freescale,
Renesas,
Holland: Phillps
3. Memory chips The memory computing chips should USA: National Semi
not be affected by the external Conductor, Atmel, SAMES,
parameters like sparking, high voltage Texas
spikes or electrostatic discharges. Instruments,Teridian, ST
Japan: Hitachi, OKI,
Freescale, Renesas,
Holland / Korea: Phillps
4. Display modules The display modules should be well Singapore: Bonafied
protected from the external UV Technologies,
radiations. The display should be Korea: Advantek,
clearly visible over an angle of at least Japan : Hitachi, SONY,
Hijing,Truly Semiconductor.
a cone of 70o.The construction of the
Chinese:Tianma
modules should be such that the
displayed quantity should not disturbed
with the life of display. The display
should be TN type industrial grade with
extended temperature range.
5. Communication Communication modules should be USA: National
modules compatible for the RS 232 ports Semiconductors, HP, ST,
Texas Instruments, Agilent,
USA / Korea: Fairchild
Holland/ Korea: Philips,
Japan: Ligitek, Hitachi,
Germany: Siemens, Tiwan:
Everlight,
6. Optical port Optical port should be used to transfer USA: National
the meter data to meter reading Semiconductors, Texas
instrument. The mechanical Instruments, HP, Agilent,
construction of the port should be such Japan: Hitachi, ,
to facilitate the data transfer easily. Germany:Siemens,Osram.
Holland / Korea:Philips,
Tiwan:Everlight,
7. Power Supply The power supply should be with the As specified.
capabilities as per the relevant
standards. The power supply unit of
the meter should not be affected in
case the maximum voltage of the
system appears to the terminals due to
faults or due to wrong connections.
ANNEXURE - I
GUARANTEED TECHNICAL PARTICULARS OF AC SINGLE PHASE, CL 1.0 (5-30A), STATIC
WHOLE CURRENT ENERGY METER WITH LCD DISPLAY
Short time over current for 10 30 Imax for one half cycle at rated
7.
milliseconds frequency
Starting current at which meter 0.2% of Ib at rated voltage and unity power
8.
shall run & continue to run factor
(f) Screw
(i) Material Tin / Nickel Plated - Brass
(ii) Size Bidders to specify
Internal diameter of Terminal
11. Min. 5.5 mm
Hole
13 Transducers
E-beam / spot welded Shunts shall be
provided in the phase element and C.T
(i) Input /Shunt/ HALL EFFECT SENSOR in the
neutral.
Voltage: Potential divider (PT less)
(ii) Output LCD
(iii) Shunt resistivity Bidders to specify
(iv) C.T. – no of turns -do-
. Type of Register LCD suitable for operation up to 80oC
(i) No. of Digits Minimum 6 (integer only)
(ii) Size of Numerals 8.0 X 5 mm (±0.5mm)
15. Display
On Scroll Mode & Auto display Both required as per sequence mentioned
(i)
mode in Technical Specification clause No.14
Sl. Min. Requirement as per Specification of
Particular As offered
No. WBSEDCL
Spring loaded/ Rubber elastomer push
(ii) Type of push button button to be provided on top cover of meter
to read parameters
Meter shall be able to display reading
during power outage through the push
Reading on power off
16. button provided on the meter with facility for
condition
hands free meter reading with auto-off
provisions.
Electromagnetic compatibility
22 As per IS 13779: 1999
(EMI / EMC severity level)
Type of technology
(iv)
(Digital/Analog)
Type of assembly of
(vi)`
component used (SMT)
(vii) Meter constant (IMP / KWh)
Auxiliary power circuit (with PT
(viii)
or PT less)
Sl. Min. Requirement as per Specification of
Particular As offered
No. WBSEDCL
Current circuit (CT / Shunt
(ix)
combination or only shunt)
(x) Accuracy class
ISO accreditation no. & dt. with
35.
its validity
Conform to specification of IS-13779 / 1999
Other parameters / features
36. and CBIP technical report No.304 (with its
not covered in the above GTP
latest amendment).
Copies of order executed in last two years
37 Past Experience along with GTP of the supplied meters to be
enclosed
Annexure - II
Sl. Component
No. Function / As per Requirement Make / origin
Feature
1 Current Element
Measurement /
2
Computing chips
3 Memory chips
4 Display modules
Communication
5
modules
6 Optical port
7 Power Supply
Electronic
8
components
9 Mechanical parts
10
Battery
11
RTC / Micro
controller
ANNEXURE - IV
Insulation Obs.
2.) Resistance Result:- Measured Points Limit ( Min. ) Values
Between Frame & Phase
Circuit
Between Frame &
Neutral Circuit
Measured Obs.
3.) Power Loss: Points Limit Values
Voltage Watt 1.0
Circuit VA 4.0
Current
Circuit VA 1.0
Ib 1.0 (±) 1%
0.5 lag (±) 1%
0.8 ld (±) 1%
Repeatability of
7.) Error 1 2 3 4 5 6 Diff
Load 5% Ib UPF
1 2 3 4 5 6 Diff
Load 100% Ib UPF
Reproducibility of
Error 1 2 3 4 5 6 Diff
Load 5% Ib UPF
1 2 3 4 5 6 Diff
Load 100% Ib UPF
8.) Voltage Variation Obs Error (%)
Load P.F. Voltage
Active
200%Ib 1.0 0.7 Vref.
200%Ib 1.0 1.2 Vref.
Observ
11.) Tampers Features checked ation
Input phase & Neutral are reversed (Recording in forward
direction)
Source side & Load side are interchange (Recording in
forward direction)
Combination of above two
Single wire Operation
Partial Earth Load( 50% load current
goes to earth)
Potential Reduce
Neutral Disturbance by D.C injection
Neutral Disturbance by chopped AC
injection
Magnetic Tamper
Spark Discharge
BCS &
12.) Communication
13.) Meter Display
Physical
14.) Examination
Signature of Representative of
Manufacturer Witness WBSEDCL
Representative.
TECHNICAL SPECIFICATION FOR PILFER PROOF METER BOX
SUITABLE FOR SINGLE PHASE STATIC ENERGY METER
1.0 SCOPE:
1.1 This specification covers manufacture and supply of Pilfer Proof Meter Box (PPMB) suitable
to house Single Phase Static Energy Meter. The Meter Box shall be wall mounted type.
ability so as to offer protection of electrical equipment against harsh weather. The box shall
be anti-corrosive, dust proof, shock, vermin & waterproof, pilfer proof, fire proof and UV
stabilized. The enclosures shall not deform or melt when exposed to fire. Only 30 % Box
of Meter order quantity is required.
2.2 The Meter Box should be capable of withstanding the mechanical, electrical and thermal
stresses well as the effects of humidity which are likely to be encountered in service. At the
same time the box should ensure desired degree of safety. The material used should be
adequately stabilized against detrimental effect of light and weather. The surface
appearance of the moulded parts must be smooth, non-porous and homogeneous, free of
ripples, defects and marks. No fillers of fibers should be visible at any place.
2.3 The box should comply in all respect with the requirement of latest amendments of
IS /ASTM. Applicable degree of protection shall be IP 42 or better.
2.4 All accessories like nuts, bolts, washers etc. shall be galvanized.
3.0 CONSTRUCTION :
3.1 The enclosure shall be single piece moulded with hot process compression molding or
injection molding.
3.2 Dimension: To be specified by the bidder.
3.3 Hinges :
A minimum of 2 nos. brass/stainless steel hinges in left side of the door and 1 no.
brass/stainless steel hinge/stainless steel U type latch with locking arrangement in right
side of the door shall be provided inside the enclosure. The hinges of the door shall be
concealed and they shall be fixed to the flanges provided on the body and cover of the
enclosure in such a manner that the door opens by a minimum of 120 degrees.
3.4 Fixing arrangement :
The meter box shall have 4 nos. of mounting brackets made out of same material as meter
box with provision for 6 mm dia hole for mounting the box on the wall or wooden board
with suitable screws. The meter box shall have provision to fix it on the wall or wooden
board with the meter in assembled condition. Four (4) nos. self threaded screws of
minimum size of 4 mm dia and 25 mm long shall be provided with each meter box.
Any other suitable arrangement for fixing the box may be accepted after verification.
3.11 Marking/Embossing:
The following information shall be clearly & indelibly embossed/laser printed on the cover
and base of the Meter Box. The top & bottom corner of Meter Box Sl. No. shall be same for
the particular Meter Box.
i) Property of WBSEDCL
ii) Name/Brand name of Manufacturer
iii) Meter Box Sl. No. (Embossed / laser printing on both the base and covers of
Meter Box)
iv) Sign of Danger
6.3 One push button is to be provided on the front side of the top cover of meter box for taking
meter reading during power off condition without opening of meter box cover.
7.0 Guarantee:
The Pilfer Proof Meter Box should be guaranteed against any manufacturing defects arising
out of faulty design or bad workmanship or component failure for a period of 5 ½ years
from the date of supply.
The meter box found defective within the above guarantee period shall be replaced by the
supplier free of cost within one month of the receipt of intimation of failure/defect.
Defective meter box are to be replaced by new one with new sl. nos. as allotted by
C.E (DTD).
8.0 Replacement of defective Meter Box :
The Meter Box declared defective by the WBSEDCL shall be replaced by the supplier up to
the full satisfaction of the WBSEDCL at the cost of supplier. Failure to do so within the time
limit prescribed shall lead to imposition of penalty of twice the cost of meter box. The same
may lead to black listing even, as decided by WBSEDCL. In this connection the decision of
WBSEDCL shall be final.
9.0 Testing:
a) Type Test:
The bidder must furnish type test report including material verification of the offered/sample
meter box from any NABL/Govt. approved laboratory as available with them along with
technical bid without which the offer will not be considered. Type test report should not
be more than 5 (five) years old.
Type testing at any recognized NABL accredited laboratory/CIPET in respect of one meter
box as per the specified size, selected from any one of the offered lot during supply is to be
conducted by the supplier at their own cost after placement of order for verification of
material and quality of the box. If the type test results are not found satisfactory, the offered
lot of meter along with the meter box will be rejected.
b) Acceptance Test:
The acceptance test as stipulated in Annexure-VI shall be carried out at the time of
inspection of the offered material.
c) Routine Test:
The routine tests as stipulated in the Annexure-VI shall be carried out and routine test
certificate/reports shall be submitted to Chief Engineer (DTD), WBSEDCL, Abhikshan,
Sector-V, Salt Lake City, Kolkata-700091 while offering inspection & testing of the meter with
meter box.
Notes: 1) Where facilities do not exist at supplier’s works for carrying out one or more of
the Acceptance Tests as per Annexure-VI, such tests may be carried out at any of
the approved laboratories such as CIPET/IIT/National Test House/Govt. approved
laboratory etc. in presence of WBSEDCL’s representative.
2) The sampling plan for carrying out the acceptance tests shall be as per IS.
The bidder shall furnish all the necessary information as per Annexure-VII - Guaranteed
Technical Particulars. If the bidder desire to furnish any other information in addition to the
details as asked for, the same may be furnished.
ANNEXURE-V
LIST OF TESTS TO BE CARRIED OUT ON SINGLE PHASE METER BOX
Name of Indian
Sl. standard/equivalent
Test requirement Test particulars
No. international
standard
Type test Routine Test Acceptance
Test
1. IS : 14772 Marking T A
2. As per Drawing Dimensions T R A
3. IS / ASTM Protection against T R A
electric shock
4. IS / ASTM Construction T R A
5. IS / ASTM Resistance to ageing, to T
humid conditions, to
ingress of solid object
and to harmful ingress of
water
6. IS / ASTM Mechanical strength T
7. IS / ASTM Resistance to heat T
8. IS / ASTM Resistance to rusting T
9. IS / ASTM Resistance to tracking T
10. IS / ASTM Test for resistance to T
heat & fire (Glow wire
test at 6500 C)
11. IS / ASTM Heat deflection temp. @ T R
1.8 MPa-1000 C (Minm.
for Engg. Plastic)/1200 C
(Minim. for
Polycarbonate
12. IS / ASTM Self Extinguishing T R A
property of spirit burner
test.
13. IS / ASTM Melting point-1800 C T
(Minimum for Engg.
Plastic)/2100 C (Minimum
for Polycarbonate)
14. IS / ASTM Verification of di-electric T
properties, insulation test
with 500V DC magger
15. CIPET/IR Material identification T
Spectrometry
16. IS / ASTM Physical water absorption T
(Max. 0.35%)
Note : Applicable degree of protection shall be IP42 or better.
Legend : T- Type Test, R- Routine Test, A- Acceptance Test
ANNEXURE-VI
Sl. Offered by
Description Detailed requirement
No. the bidder
Material used for moulded meter Engineering Plastic (Acrylonitrile
1.
box Butadiene Styrene)/Polycarbonate
2. Grade of Material Fire Retardant, Self Extinguishing
Properties of material for meter
3.
box
Heat Deflection Temperature
1000 C (Minimum for Engg. Plastic) /
(a) (Min. 1400 C @ 1.8 MPa)
1200 C (Minimum for Polycarbonate)
(Ref. Std. IS/ASTM)
Exposure to flame
(b) Self-extinguishing
(Ref. Std..IS/ASTM)
Melting Point 1800 C (Minimum for Engg. Plastic) /
(c)
(Ref. Std. IS/ASTM) 2100 C (Minimum for Polycarbonate)
(d) Resistance to heat & fire Glow wire test at 6500 C
(e) Mechanical Property
i) Tensile Strength (MPa) To be specified by the bidder
ii) Flexural Strength (MPa) - Do -
iii) Modulus of Elasticity (MPa) - Do -
Constructional features of the
4.
box
Clear inside dimensions of Meter
(a) Refer Drawing
Box
i) Height To be specified by the bidder
ii) Width - Do -
iii) Depth - Do -
iv) Rust & Vermin proofing Neoprene Rubber Gasket NRG
Clearance from all sides of the meter
should be 30+2 mm except the
Minimum clearance from meter
(b) bottom side which should be 75+5
on all 4 sides
mm from the lower edge of terminal
block.
Minimum clearance from meter
(c) 15+2 mm
on front
Minimum clearance from back of
(d) 10 + 2 mm
meter
(e) Viewing Window :
Material of transparent Glass/Polycarbonate with Rubber
i)
cover Gasket
ii) Size of opening (Min.) 90mm x 75 mm
Thickness of moulded
iii) 2.0 mm (Minimum)
sheet
iv) Fixing method Fixed from inside with rubber gasket
(f) Earthing arrangement 1 No. Earthing Bolt as prescribed
(g) Sealing Arrangement Holes for wire seal (One No.)
Colour of Meter Box (base &
(h) Grey / Off-White / Ivory
cover)
(i) Box mounting arrangement
No. of holes for fixing of
i) 4 Nos. Holes
meter box
ii) Dimension of holes 6 mm
Dimension of box fixing
iii) 4X25 mm self threaded
screw
Total no. of fixing screws
iv) 4 nos.
to be provided
(j) Hinges Concealed hinges
2 Nos. 12 mm. dia. Holes at bottom
(k) Incoming & outgoing cable holes totally covered with Neoprene Rubber
Gasket (NRG)
Whether the cover is overlapping
(m) type having collars on all four Yes
sides
Whether the cover/base provided
with semicircular/circular
(n) neoprene rubber gasket of 2.5 Yes
mm dia (Minm.) to completely fit
in the grove of the base
Whether the meter box having
push button to access to the
(o) meter for taking reading during To be provided
power off condition without
opening of meter box cover
Weight of complete box in Kg
(p) To be specified by the bidder
with +/- tolerance
Type test report as per Technical
5. To be submitted by the bidder
Specification
6. Degree of protection IP 42 or better
7. Any other information
ANNEXURE - VII
TESTING
1. Sample selected from first lot should be type tested at any NABL accredited laboratory for
compliance of performance parameters as given in GTP including material identification to
be carried out by CIPET (IR Spectrometry test).
2. The test report should be submitted to WBSEDCL before delivery of
3. Inspection of each lot and sampling plans for acceptance test: 1 no. selected randomly
from lot for testing at works.
Sl.
Test Requirement for moulded meter box Reference Standards
No.
a) Marking IS /ASTM