01 Optix Service Manual 2009-09

Service Manual
OptiX 40/50/65 HF
Version 0622 0010

Released November 2004
WIROMA AG
Schwarzenburgstrasse 854
CH-3145 Niederscherli
Telefon +41 (0)31 974 08 74
Telefax +41 (0) 31 974 08 70
E-Mail: info@wiroma.com
Contents
I.1.1 List of Figures v
I.2 List of Tables vi
I.3 Information to the user vii

I.3.1 Safety Information vii
I.3.1.1 Radiation Safety vii
I.3.1.2 Manufacturers safety vii
I.3.1.3 Operator's Safety vii
I.3.2 Compliance vii
1 Installation 1-1
1.1 Dimensions and Weight 1-2
1.2 Technical data 1-3
1.3 Power Supply Requirement 1-5

1.3.1 Line Voltage 1-5
1.3.2 Typical Mains Wiring 1-5
1.3.3 Environmental Conditions 1-6
1.4 Required Tools and Measuring Instruments 1-7
1.5 X-ray generator power supply connections for a 380/400V and 208 mains supply 1-8
1.5.1 Power supply cable 1-8
1.5.2 Generator fusing (F1) 1-8
1.5.3 Control fuse (F2) 1-8
1.5.4 Installation switch / Emergency OFF switch (S0) 1-8
1.5.5 Main contactor (K1) 1-9
1.5.6 Current-operated earth-leakage circuit-breaker (F3) 1-9
1.5.7 Main neutral point bar (N) 1-9
1.5.8 Main safety earth bar (PE) 1-9
1.5.9 Transfer terminal block (X1) 1-9
1.6 System overview 1-11

1.6.1 Modules 1-12
1.6.2 Connecting cables 1-13
1.7 Mounting 1-15

1.7.1 Mains connection 1-15
1.7.2 Installation of the optional pre-transformer 1-15
1.7.3 Installation of the high voltage transformer 1-15
Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

OPTIX 40/50/65 HF C
page ii
1.7.4 High Voltage Cables 1-16
1.7.5 Stator cable 1-16
1.7.6 Hand switch and Control Desk 1-16
1.7.7 Automatic Exposure Control BA6 (optional) 1-17
1.7.8 Area Dosemeter VacuDap (optional) 1-17
1.7.9 Interfacing Fehler! Textmarke nicht definiert.
2 Generator setup 2-1
2.1 Setup over the control desk 2-2

2.1.1 Key functions 2-2
2.1.2 Parameter list 2-3
2.2 Device – Typs: 2-4
2.3 Baudrate: Fehler! Textmarke nicht definiert.
2.4 Overview of the control desk functions Fehler! Textmarke nicht definiert.
3 start-up and Calibration 3-6
3.1 Tube calibration, Radiography 3-7

3.1.1 General 3-7
3.1.2 Preparation of the calibration 3-7
3.1.3 Calibrating the filament current 3-9
3.1.3.1 General information 3-9
3.1.3.2 Calibration of the large focal spot tube 1 3-12
4 Acceptance Test Fehler! Textmarke nicht definiert.
4.1 Functional Control Fehler! Textmarke nicht definiert.
4.2 Data Compliance Test Fehler! Textmarke nicht definiert.

4.2.1 Test equipment and general Measurement Setup Fehler! Textmarke nicht definiert.
4.3 Beam Quality Fehler! Textmarke nicht definiert.
4.4 Reproducibility and Linearity Fehler! Textmarke nicht definiert.
5 Error Handling 4-1
5.1 Warning signals and malfunction messages 4-2
5.2 Acoustic signals 4-2
5.3 Optical signals 4-2
5.4 Malfunction messages 4-2

OPTIX 40/50/65 HF C
page iii
5.5 Errorhandling 4-4
6 Organ automatic 5-1
6.1 Organ automatic 5-2
6.2 Change the parameters by user 5-2
6.3 Change the parameters with the Service program 5-2

6.3.1 Organ program x 5-3
6.3.2 Device (0-6): 5-3
6.3.3 Focus (1,2): 5-3
6.3.4 Exposure mode: 5-3
6.3.5 Exposure kV (40-150): 5-3
6.3.6 Exposure mAs (1-600): 5-3
6.3.7 Exposure mAs (10-800): 5-3
6.3.8 Exposure ms (1-6300): 5-3
6.3.9 AEC fields (L,C,R): 5-3
6.3.10 AEC screen (1-3): 5-3
6.3.11 AEC gray level (+/-4): 5-3
6.3.12 FFD cm (50-400): 5-3
6.3.13 Object cm (1-99): 5-4
6.3.14 Colli pos. (0-200): 5-4
6.3.15 Reduced Power 5-4
6.3.16 Cut 5-4
6.3.17 Copy 5-4
6.3.18 Paste 5-4
6.3.19 Accept 5-4
6.3.20 Region x 5-4
6.3.21 Region start: 5-4
6.3.22 Region end: 5-4
6.3.23 Region body table: 5-4
6.3.24 Accept 5-4
6.4 Use separate organ text file 5-7

6.4.1 Declaration 5-7
6.4.2 Example of an organ automatic 5-9

OPTIX 40/50/65 HF C
page iv
I.1.1 List of Figures
Figure 1-1: Power supply connection of the x-ray generator OPTIX MP 1-10
Figure 1-2 OptiX HF Cabinet 1-12
Figure 2-1: Standard Control Desk Fehler! Textmarke nicht definiert.
Figure 3-1 Filament current too high 3-9
Figure 3-2 Filament current too low 3-10
Figure 3-3 Filament current ok 3-11

OPTIX 40/50/65 HF C
page v
I.2 List of Tables
Table 1-1: Technical data of OPTIX HF 1-4
Table 1-2: input line voltage 1-5
Table 1-3: environnemental conditions 1-6
Table 1-4: Required tools for installation. 1-7
Table 1-5: Generator fusing 1-8
Table 1-6: Earth leakage circuit breaker 1-9
Table 1-7: Main modules and functions 1-11
Table 1-8: list of cables inside power cabinet 1-14
Table 2-1: Overview of the function of the pushbuttons 6-4
Table 4-1: Example for calculating coefficient of variation Fehler! Textmarke nicht definiert.
Table 4-2: Calculation of linearity Fehler! Textmarke nicht definiert.
Table 4-3: Test Parameter Assignment Table, 3-Point-Technique Fehler! Textmarke nicht definiert.
Table 4-4: Test Parameter Assignment Table, 2-Point-Technique Fehler! Textmarke nicht definiert.
This publication can only be reproduced, transmitted, transcribed, or translated into any human or computer
language with written consent of WIROMA AG.
This manual in English is the original version.

OPTIX 40/50/65 HF C
page vi
I.2.1.1 Information to the user
I.2.2 Safety Information
I.2.2.1 Radiation Safety
X-ray equipment generates ionizing radiation, which is potentially hazardous to the patient and personnel. If not
properly used, x-ray equipment may be dangerous. Due to the potentially adverse effects of ionizing radiation,
the following recommendations should be read and understood before attempting to operate this x-ray
equipment.
I.2.2.2 Manufacturers safety
The x-ray equipment was designed to comply with the recommendations of the United States Center for
devices and Radiological Health (CDRH) as specified in the Code of Federal Regulations Title 21, the Standards
for Medical Devices of the International Electro technical Commission IEC 60601 and Council Directive
93/42/EEC of the European Commission.
Although this equipment incorporates protection against x-radiation other than the useful beam, practical design
does not provide complete protection. Equipment design does not compel the operation or assistants to take
the necessary precautions, nor does it prevent the possibility of improper use.
I.2.2.3 Operator's Safety
Only authorized and properly trained individuals should operate this equipment. All individuals authorized to use
this equipment must be aware of the danger of excessive exposure to radiation. In addition, it is important that
all authorized personnel be familiar with regulatory standards in their country.
One of the recommendations of the guidelines is that doses be kept As Low As Reasonably Achievable
(ALARA). Patient dose should be kept as low as possible without compromising the quality of the procedure.
Authorized operators should avoid exposure to the primary beam at all times. Any object in the path of the
primary beam produces secondary or scattered radiation. Protective measures should be taken to safeguard
against secondary radiation.
I.2.3 Compliance
The OPTIX HF complies with the following standards, directives, and regulations:
EN 60601-1 / IEC 601-1

EN 60601-1-1 / IEC 601-1-1
EN 60601-1-2 / IEC 601-1-2
EN 60601-1-3 / IEC 601-1-3
EN 60601-1-4 / IEC 601-1-4
EN 60601-2-7 / IEC 601-2-7

OPTIX 40/50/65 HF C
page vii
1 Installation
1.1 Dimensions and Weight
The dimensions and weights for the power cabinet and control panel amount to:
Weight
Power cabinet without
121 kg
pre-transformer
Panel 4 kg
96 cm
17 cm
48 cm
4 cm 45 cm
ATTENTION!
Never cover
ventilator grating!
55 cm
EDITOR MP 501
345 mm
1
cm
1
cm
2
2
M
65 mm
440 mm

OPTIX 40/50/65 HF C
page 1-2
1.2 Technical data
OPTIX OPTIX OPTIX OPTIX
Generator HF 401 HF 501 HF 601 HF 801
Power output 40 kW 50 kW 65 kW 80 kW
mA / kW
at 60 kV 500 / 30 630 / 38 800 / 48 800 / 48
at 80 kV 500 / 40 630 / 50 800 / 64 800 / 64
at 100 kV 400 / 40 500 / 50 650 / 65 800 / 80
at 125 kV 320 / 40 400 / 50 520 / 65 640 / 80
at 150 kV 266 / 40 330 / 50 430 / 65 530 / 80
Continuous falling load yes yes yes yes
kV range during exposure 40 - 150 kV 40 – 150 kV 40 - 150 kV 40 - 150 kV
in steps 1 kV 1 kV 1 kV 1kV
or in 27 steps 27 steps 27 steps 27 steps
Pulsation 100 kHz 100 kHz 100 kHz 100 kHz
mA range exposure 10 – 500 mA 10 – 650 mA 10 – 800 mA 10 – 800 mA
in 18 steps 19 steps 20 steps 20 steps
ms range exposure 1 - 6300 ms 1 – 6300 ms 1 – 6300 ms 1 - 6300 ms
mAs range 0.5 - 600 mAs 0.5 - 600 mAs 0.5 - 600 mAs 0.5 - 600 mAs
mAs range (optional) 0.5 – 1000mAs 0.5 – 1000mAs 0.5 – 1000mAs 0.5 – 1000mAs
kV range during fluoroscopy 40 - 125 kV 40 – 125 kV 40 - 125 kV 40 - 125 kV
in steps 1 kV 1 kV 1 kV 1kV
mA range during fluoroscopy 0.5 – 5.0 mA 0.5 – 5.0 mA 0.5 – 5.0 mA 0.5 – 5.0 mA
(high current fluoroscopy) (2 – 10 mA) (2 – 10 mA) (2 – 10 mA) (2 – 10 mA)
(pulsed fluoroscopy) (10 – 200 mA) (10 – 200 mA) (10 – 200 mA) (10 – 200 mA)
Automatic dose regulation yes yes yes yes
Image rate 50 50 50 50
(pulse per sec.)
Automatic exposure control Optional Optional Optional Optional
Dose area product Optional Optional Optional Optional
Printer- und PC-Interface RS232 RS232 RS232 RS232
Linevoltage 400 V AC, 400 V AC, 400 V AC, 400 V AC,
Linefrequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Line connector 3PH+N 3PH+N 3PH+N 3PH+N
Main resistance per phase 0,3 Ω 0,3 Ω 0,2 Ω 0,12 Ω
Main fuses, slow-blow 35 A 35 A 50 A 50 A
Nominal-connected wattage 24 kVA 24 kVA 35 kVA 44 kVA
Power consumption standby 0.05 kVA 0.05 kVA 0.05 kVA 0.05 kVA

OPTIX 40/50/65 HF C
page 1-3
Power factor cos ϕ 0.9 0.9 0.9 0,9
input current 72 A 89 A 112 A 134 A
at full output rating
per phase for 0,2 sec
Tabelle 1-1: Technical data of OPTIX HF

OPTIX 40/50/65 HF C
page 1-4
1.3 Power Supply Requirement
The equipment will function and meet specifications provided the proper mains supply requirements below are
met. All wiring must meet local regulations.
1.3.1 Line Voltage
OPTIX OPTIX OPTIX OPTIX

Generator HF 401 HF 501 HF 601 HF 801
Output rating 40 kW 50 kW 65 kW 80 kW
line voltage, tree phase 380 / 400 V 400 V
with transformer 208V, 415 V, 440 V, 480 V
frequency 50 / 60 Hz ±1 Hz 50 / 60 Hz ±1
Hz
maximum line regulation +10%, -15% @ 380 V +5%, -5%
+5%, -20% @ 400 V
Table 1-1: input line voltage
1.3.2 Typical Mains Wiring

Typical Wire size from the supply transformer to the disconnect switch for power and
protective earth must be of sufficient diameter to guarantee the line resistance.

OPTIX 40/50/65 HF C
page 1-5
1.3.3 Environmental Conditions
ambient room temperature 25°C

operating range temperature 10°C to 40°C
relative room humidity max. 75%
Table 1-2: Environmental conditions

OPTIX 40/50/65 HF C
page 1-6
1.4 Required Tools and Measuring Instruments
You need the following tools, test equipment and miscellaneous equipment to install the x-ray system and
perform the required acceptance test procedures. Make sure these items are available and in good repair before
beginning these procedures.
• drilling machine
• standard screw driver set
• Philips screw driver set
• metric nut driver set
• Allan wrench set metric / imperial
• set of pliers
• dosemeter and probe for measurement with measuring scale 1 R/min to > 20 R/min
• a support or tripod to place the radiation probe and the attenuation materials
• attenuation blocks, AL 99.9%, 25 mm or 1 inch
• loctite
• silicon paste
• calculator
• radiation protection clothes (apron, gloves, etc.)
Table 1-3: Required tools for installation.

OPTIX 40/50/65 HF C
page 1-7
1.5 X-ray generator power supply connections for a 380/400V and 208 mains supply
The space designated for the installation of the X-ray Generator OPTIX HF must be prepared. This must include
building changes for laying the electrical connections to a central distribution cabinet.
The relevant regulations are to be observed at all times.
In the following text, reference is made to Figure 1-1.
1.5.1 Power supply cable

The power supply cable is to be connected between the main power distribution box for the building and the
power distribution cabinet in the X-ray room for supplying 3 phase power to the X-ray generator and the
examination units.
3 phases, L1, L2, L3, neutral conductor N and the earthed conductor PE are required.
1.5.2 Generator fusing (F1)

See Figure 1-1
Building installation, mounted in the distribution box for the X-ray room.
The fuses are small compared to the operating current and operating power. This can be contrary to cross-
sectional diameter of the power cables, that are chosen for the required power supply resistance. It must be
considered that the X-ray generator only takes this high current for a short period of time. As opposed to the
Electrical Supply Company the calculations are carried out however, after the installed rating but where the
continuous rating is laid down.
fuse
mains supply slow blow
A
380/400V 50
420/440/480V 50
208/220V 100
Table 1-4: Generator fusing
1.5.3 Control fuse (F2)

See Figure 1-1
The auxiliary circuit for controlling the main contactor is to be protected by a 10 A fuse or circuit breaker.
1.5.4 Installation switch / Emergency OFF switch (S0)

See Figure 1-1
Building installation, connected to the distribution box for the X-ray room.
Note: The switch is to be mounted in the vicinity of the generator control console

OPTIX 40/50/65 HF C
page 1-8
1.5.5 Main contactor (K1)
See Figure 1-1
A 63 A contactor with an auxiliary contact and a 230 V AC coil is recommended for the OPTIX HF.
1.5.6 Current-operated earth-leakage circuit-breaker (F3)

See Figure 1-1
An AC / DC ELCB (Earth-Leakage Circuit Breaker) with a leakage current of 30 mA is recommended for the
OPTIX HF.
Main supply ELCB

380/400V 63A
420/440/480V 63A
208/220V 100A
Table 1-5: Earth leakage circuit breaker
1.5.7 Main neutral point bar (N)

See Figure 1-1
1.5.8 Main safety earth bar (PE)

See Figure 1-1
1.5.9 Transfer terminal block (X1)

See Figure 1-1
The power cable from the distribution box to the X-ray generator should not exceed 32 mm² because of the
input terminals inside the rear panel of the generator. It does not have to be a flexible cable because the rear
panel of the generator is screwed to the building wall.
The rear panel, that is screwed to the wall, is 160 mm shorter than the accompanying standard cabinet so that
there is 40 mm between the wall and the cabinet, allowing a cable trucking with a cross-section of 130 x 40
mm to be laid along the skirting board or at the cabinet height, that can carry the cables.
In this way, all incoming cables are to be fixed to the rear panel. Control cables are to be fixed using
intermediate terminals or adapters that are fixed to rails on the rear panel.

OPTIX 40/50/65 HF C
page 1-9
L1
L2
L3
N
PE
F1
F2
K1
0,03A
N PE
F3
S0 L1 L2 L3 N PE X1
Generator
Figure 1-1: Power supply connection of the x-ray generator OPTIX MP

OPTIX 40/50/65 HF C
page 1-10
•
1.6 System overview
Module Function
01 filament circuit HZG1
02 low speed starter 3000 rpm / examination tables interface
NAG2
03 automatic exposure control BA6/7 (optional)
04 µP interface ZST2
05 IGBT Driver ANS2
06 power alimentation and converter
07 high voltage transformer
Table 1-6: Main modules and functions

OPTIX 40/50/65 HF C
page 1-11
1.6.1 Modules
The places of the modules are shown in.
Figure 1-2 OptiX HF Cabinet

OPTIX 40/50/65 HF C
page 1-12
1.6.2 Connecting cables
This chapter gives an overview of the cables inside the cabinets. Designations for the plugs are as follows: First
listed is the name of the circuit board (or module) followed by a slash and the name of the connector.

OPTIX 40/50/65 HF C
page 1-13
List of cables
cable-no. Ident-no. designation function

01 06000206 Cable BUS2/X8 – TR/X1 Filament heating
02 06000207 Cable BUS2/X9 – TR/X2 measuring line kV mA
03 06000208 Cable BUS2/X15 – NV/X6 Tube stator interconnecting cable
04 06000211 Cable ANS2/X1 – V3/E,G gate drive IGBT V3
05 06000212 Cable ANS2/X2 – V1/E1,G1 gate drive IGBT V1.1
09 06000214 Cable ANS2/X7 – NV/X10 230V power line PCB ANS2
10 06000215 Cable ANS2/X9 – K1/K2 Control cable:
contactor K1 - charge capacitor
contactor K2 - main contact
11 06000216 Cable ANS2/X8 – L2/X1 measuring line IL
12 06000228 Cable WR/V1/V2/C2,E1 – TR/B,C Converter out – transformer in
13 06000229 Cable BUS2/X11 – NV/X2 230V power line
14 06000230 Cable BUS2/X12 – NV/X1 switch-on contactor
15 06000231 Cable NAG1/X6– NV/X6 Thermo contact tube1/2
16
Table 1-7: list of cables inside power cabinet

OPTIX 40/50/65 HF C
page 1-14
1.7 Mounting
The cabinets are intended for wall attachment. Fixing holes are provided at the rear panel. Use 6 mm dowels to
mount the cabinets.
• Remove the screws at the bottom of the front panel.

• Remove the front panel, detach the protective earth cable.
• Loose the fixing screws for the rear panel.
• Remove the rear panel.
• Drill the holes.
• Attach the rear panel to the wall.
• Remove the bolts at the rear panel
• When all cables are routed as described below fix the cabinet with the fixing screws and
close the front panels.
1.7.1 Mains connection
WARNING
Make sure that the main disconnect switch on the wall distribution box is OPEN and no
high voltage is present until all units are connected.
• Route the power supply lines to the terminal block X1 at the rear panel of the cabinet. (see
picture X.X)
1.7.2 Installation of the optional pre-transformer
• Before the installation, control the main voltage in the distribution box.
3 phases, L1, L2, L3, neutral conductor N and the earthed conductor PE are required.
• Insert the transformer into the cabinet.
• Connect the protective earth and all power supply connection cables. (see picture X.X)
• Fix the transformer with 4 screws in the cabinet.
1.7.3 Installation of the high voltage transformer
• Remove the covering from the safety case (see picture X.X)
• Insert the transformer into the cabinet.
• Connect the protective earth cable.
• Connect the cable 06000206, 06000207 and 060002xx to the plugs X1, X2 and X3.
• Put the cable 06000228 through the round hole in the front of the safety covering an fix the
clamping collar with four screws.

OPTIX 40/50/65 HF C
page 1-15
• Connect the cable 06000228 to the bolts B and C (8mm brass screws)
• Close the safety covering with 12 screws.
• Before you fix the high voltage transformer (see picture X.X) connect the high voltage cables.
1.7.4 High Voltage Cables

To connect the high voltage cables to the high voltage transformer and the tube
• remove the screws from the high voltage generator at the front of the rack and pull out
enough to be able to install the high voltage cable plugs.
• Thoroughly clean tube receptacles and high tension cable ends. Cover the plugs with silicon
paste. The cable terminal insulator and its receptacle in the tube housing or transformer
must be clean, dry and free of oil or other previously used material. Be sure that the rubber
compression gasket is in place. Coat the entire surface of the cable terminal insulator using
a clean, dry plastic spoon or wooden stick. Do not use fingers. Apply small cone of
compound at the end of insulator between the pins. Slowly insert the cable terminal plug
into its socket until all the excess compound has oozed out. Make sure the contact pins
are engaged in the holes in the socket insulator and wipe off the excess compound. Tighten
the cable nut while holding the cable firmly in place. Pay attention to the manufacturers
labelling of the silicon paste.
• Push the high voltage generator back in position and fix the screws.
• Fix the two PE-cable at the tubes and at the bus bar on the backside of the converter
cabinet.
• Connect the high voltage cables
• Move the cabinet in front of the rear panels if all installation routines described below are
finished.
• Fix the cabinets to the rear panels with the fixing clamps. Do not over tighten.
• Verify that all protective earth cables are fixed
1.7.5 Stator cable

• The connectors of the stator cables are coded.
• Connect the stator cable from tube 1 to X6 and the cable from tube 2 to X9
• Connect the protective earth cables to the PE-bar
1.7.6 Hand switch and Control Desk

• Place the control desk in the protected area.
• Connect the data line to the control desk by the 25-pole D-SUB contactor, marked
"Generator".
• Mount the hand switch at a proper place at the wall in the protected area. Connect the hand
switch to the control desk by the 9-pole D-SUB contactor, marked "hand switch /
Handtaster".

OPTIX 40/50/65 HF C
page 1-16
1.7.7 Automatic Exposure Control BA6/7 (optional)
• Insert the printed circuit board BA6/7-PCB in the power cabinet.

• Connect the measuring cable to the connector BA6/7 /X1-X4
Note:
It is essential to mount the measuring chamber and the receptacles isolated to any other equipment
• For adjustment see Instruction for BA6, separate Manual (Service Information 06220006 for
BA6 and 06220007 for BA7)
1.7.8 Area Dosemeter VacuDap (optional)

• Connect the cable to the connector X3 on the PCB BUS2 in the cabinet backside.
• Mount the measuring chamber to the tube and connect the cables
• Enable the vacudap in the generator software. Parameter 329
• Copy the testvalue from the Vacudap certificate to the in the Parameter 846 for DAP
system 1 and in the parameter 848 for DAP system 2. A value 0 disable the testfunction of
the generator software for the respective DAP system, if in a X-ray system with two tubes
only one DAP system is installed.
1.7.9 Connection to the examination units for radiography and fluoroscopy
See service information of the board NAG2 document 06221004.

See service information of the board IFF1 for fluoroscopy systems document 06221003

OPTIX 40/50/65 HF C
page 1-17
2 Generator setup
1
2
3
4
5
6
7
8
2.1 Setup over the control desk

The generator has two different possibilities to change the software settings.
For the setup over the control desk, the dongle must be connected instead of the handswitch.
To come into the setup mode, an button must be pressed during switching-on.
2.1.1 Key functions

Button “Organ + “: Next setup code number
Button “Organ - “: Last setup code number
Button „I“: Jump to code number 301.
Button „0“..“9“: Input parameter or code number.
Button „M“: Saves the actual parameter.
Button „CM +“: Parameter value + 1.
Button „CM -“: Parameter value - 1.

OPTIX 40/50/65 HF C
page 2-2
2.1.2 Parameter list

OPTIX 40/50/65 HF C
page 2-3
2.2 Device – Typs:

OPTIX 40/50/65 HF C
page 2-4
OPTIX 40/50/65 HF C
page 2-5
3 start-up and Calibration

OPTIX 40/50/65 HF C
page 3-6
3.1 Tube calibration, Radiography
Calibration is needed whenever the tube is installed for the first time or if tests show unacceptable deviations.
!!! Warning !!!
Before installing the measuring equipment make sure that the main disconnect switch is open !
During the adjustment bear in mind that high voltage is ON !
3.1.1 General
- Connect the service PC to the generator PCB ZST2- piggyback PCB MP15 connector X3.
- Disconnect the handswitch from the control desk
- Instead of the hand switch, connect the service dongle.
- Start the service software cfg_svc.exe on the service PC.
- Switch on the generator and control the data link between the PCB ZST2 and the service PC
by pressing with the mouse into the right field. If the communication is ok you will see three
curves in this field.
- Synchronize the config-Program with the generator.

Menu → Transfer → Read SVC data from Gen
- Save the Generator service file e.g. 30258_01.svc … 30258_02.svc
3.1.2 Preparation of the calibration

During the tube calibration, the examination unit 0 must be enabled
1.
Start up the generator in service mode by pressing the push button and together.
After start up on the display appears:
301:key code :0000

A 70kV 100mA 100ms
2. Press the button M
On the display appears:
301: :302
A 70kV 100mA 100ms
From this code number 301 it is possible to jump directly to an other code number. In addition it is
possible to move in the code list by pressing the buttons ^or >.
The generator go back to this code number by pressing the button I.

OPTIX 40/50/65 HF C
page 3-7
3. Enable the examination unit 0
Call up code No. 400
301: :400
A 70kV 100mA 100ms
On the display appears:
400: unit 0 enable (0,1) :0

A 70kV 100mA 100ms
Press button 1 and approve this choice with “M”
400: unit 0 enable (0,1) :1

A 70kV 100mA 100ms
Go back to code number 301 by pressing the button “I”
301: :302
A 70kV 100mA 100ms

OPTIX 40/50/65 HF C
page 3-8
3.1.3 Calibrating the filament current
3.1.3.1 General information
The calibration is described on the basis of the 200mA tube current Code number 927.
Figure 3-1shows the measurement when the stored parameters for the heating current are to high. The curve
over swings before it is regulated to the reference value. Here also regulation time is about 30 ms. The
measured mAs-product it to high and the generator calculate a new filament heat current for the next exposure.
927: tube1, focus 2 mA(0-9999) :4560

A 70kV 200mA 100ms 22.7mAs
Figure 3-1 Filament current too high

OPTIX 40/50/65 HF C
page 3-9
Figure 3-2 shows the situation when the stored value of the parameter for the heating current is underestimated.
In the example the time deviation is 10 ms per unit. As you can see the time for regulating the tube current to
the reference value runs up to about 30 ms.
927: tube1, focus 2 mA(0-9999) :4502

A 70kV 200mA 100ms 17.9mAs
Figure 3-2 Filament current too low

OPTIX 40/50/65 HF C
page 3-10
In Figure 3-3 voltage and tube current are plotted when stored heating current parameters are correct. In this
case regulation time is less than 10 ms. In this case the adjustment of the tube is correct.
927: tube1, focus 2 mA(0-9999) :4531

A 70kV 200mA 100ms 20.1 mAs
Figure 3-3 Filament current ok
These curves point out that it is essential to adjust the tube current correctly each time at installation or if a
new tube is installed.

OPTIX 40/50/65 HF C
page 3-11
3.1.3.2 Calibration of the large focal spot tube 1
5. Calibration of the large focal spot.
5.1 Call up code No. 920 (Standby filament current in mA)
920:tube1, standby focus2 (0-4000) :2500

A 70kV 100mA 100ms
Control this value
5.2 Call up code No. 921 (Filament current boost during the first second of preparation in mA)
921:tube1, boost focus2 (0-500) :200

A 70kV 100mA 100ms
Control this value
5.3 Call up code No. 922 (the first tube current step to calibrate)
922:tube1, focus2 (0-9999) :3560

A 70kV 2mA 100ms
Press the exposure button and wait until the exposure is over.
In the display appears the last measured tube current value at the end of the exposure (for example
1,9mA) and the mAs-Produkt of this exposure (2mA * 100ms = 0.2mAs)
922: 2mA focus 2 (0-9999) :3560
A 70kV 1.9mA 100ms 0.2mAs
In this case, the filament heating (3560mA) for 2mA tube current is ok. The mAs product is 0.2mAs.
The generator decrease or increase the filament current automatically, if the measured mAs-product
differ from the ideal mAs-product. Press the M button after each exposure to approve the filament
current value.
Repeat the exposure, until the ideal mAs product will be measured.
Press the button M to save this filament current in the E2PROM
5.4 Call up code No. 923 (5mA tube current ) Ideal mAs product 0.5mAs.
Do the same, as described under point 5.3
Call up code No. 924 (10mA tube current) Ideal mAs product 1mAs.

OPTIX 40/50/65 HF C
page 3-12
5.5 Call up code No. 938 (filament current for low kV for all tube current steps)
at 40kV
The generator calculate the filament current for lower kV automatically. With this parameter it is
possible to adjust the calculation for each kind of tube.
938:focus 2 fb(50-150%) :96

A 40kV 400mA 100ms
Make an exposure and adjust the value until the tube current is constant
938:focus 2 fb(50-150%) :96

A 40kV 400mA 100ms 40.1mAs
5.6 Call up code No. 939 (filament current for high kV for all tube current steps)
at 100kV
The generator calculate the filament current for higher kV automatically. With this parameter it is
possible to adjust the calculation for each kind of tube.
938:focus 2 fb(50-150%) :105

A 100kV 500mA 100ms
Make an exposure and adjust the value until the tube current is constant
938:focus 2 fb(50-150%) :106

A 100kV 500mA 100ms 49.8mAs
6 Calibration of the small focal spot.
6.1 Call up code No. 900 (Standby filament current in mA)
The procedure is the same as the procedure for the large focal spot
7 After you calibrate the tube, save all parameter
Press the Button I, and to times the button M

OPTIX 40/50/65 HF C
page 3-13
OPTIX 40/50/65 HF C
page 3-14
4 Error Handling
4.1 Warning signals and malfunction messages
4.2 Acoustic signals

With the built-in buzzer, the user is informed of special conditions of the installation:
• a short sound signalises the end of an X-ray exposure.
• a sound sequence (1s) if an error appears.
4.3 Optical signals

The following optical signals are used:
• with switched on irradiation the irradiation display shines on the panel.
• during faulty exposure or error, the yellow LED in key No. 15 shines.
• the other keys have green LEDs which display the activation condition.
4.4 Malfunction messages
If a malfunction occurs, please observe/heed the instructions exactly. Never open up the device.
CAUTION
Even if the generator is switched off there are still components, internal to the generator
cabinet, which are electrically live !
Only qualified and trained service personnel may open the cabinets !
Incorrect handling can result in danger to life or limb!

OPTIX 40/50/65 HF C
page 4-2
message Explanation *
1 Error tube kV max (>166 kV) 2
2 error control A max (>250A) 2
3 error tube mA max (>1A) 2
4 Error tube +-kV diff 2
5 Error tube +-mA diff 2
6 Error ROM test 1
7 Error RAM test 1
8 Error unknown 2
9 Error no Tube kV 2
10 Error tube kV too high 2
11 Error inverter overload ( > 150000WS) 2
12 Error comm. send timeout 2
13 Error checksum E²Prom 1
14 Error watchdog 2
15 Error comm. receive timeout 2
16 Error E²Prom wait timeout 1
17 Error filament system 2
18 Error DAP system (self test dose meter faulty) 1
19 Filament parameter anomaly in the E²Prom
20 Error +-15V low 2
21 Error +5V low (+-5%) 2
22 Error key is on (during start of the generator) 2
23 Error XRAY key is on (during start of the generator) 2
24 Error mAs too low 3
25 Error exposure too short 3
26 Error generator not ready 1
27 Warning service (Service-Interval) 1
28 Error no Tube mA (< 50% after 30ms) 2
29 Error tube > 70°C 2/3
30 Info To save data push 'M'
31 Error 'NOT' signal 2
32 Error door open 3
33 Error exp. time > 6.3s 3
34 Error exp. time > 3.2s (with AEC) 2/3
35 Error exp. time < 2ms (with AEC, e.g no filter insert) 2/3
36 Error AEC exposure break (with AEC, break from user) 3

OPTIX 40/50/65 HF C
page 4-3
message Explanation *
37 Error dose too low after 50ms 3
(with AEC, e.g. Wrong tube direction )
38 Error pulse delay too long (with AEC, > 2sec) 2
39 Error exp. prepare timeout (> 5sec) 3
40 Error device ready timeout (> 2sec) 2
41 Error starter timeout 2
42 Error grid is on 2
43 Error RTC checksum, Batt. low 1
44 Error HSS system 2
45 Error no main current (< 4A after 0.5ms) 2
46 Error exp. stopped by user 3
47 controller - E²prom verify 1
61 Error Comm. receiver overrun 2
62 Error Comm. transmit. overrun 2
63 Error Comm. controller 2
1* = call service
2* = call service when problem appears several time
3* = repairable from user
Table 4-1: List of messages
4.5 Errorhandling
Error Errortext Description

001 tube kV max (>166kV or >133kV, Signal ‚URMAX‘ on the ZST2 board).
A possible cause:
- Jumper X9 on the ZST2 in the wrong position.
- Overshoot at the beginning of the kV. Reduce start
power with the potentiometer R52 on the ZST2
- Check tube calibration
002 control A max Control A higher than 250A
A possible cause:
- broken IGBT in the converter
- Spark over in the tube

OPTIX 40/50/65 HF C
page 4-4
003 tube mA max (more largely than 900mA, signal ,IRMAX, on ZST).
A possible cause:
- Filament current calibration control
- Spark over in the tube
004 tube +-kV diff (more largely than 20kV, signal ,URDIFF, on ZST). This error is
approved only during radiation. .
A possible cause:
- Control the connection between HV-trafo and BUS2
- Defective or old high-voltage cables
- Defective high-voltage transformer
005 tube +-mA diff (more largely than 200mA, signal ,IRDIFF on ZST)). This error is
approved only during radiation.
A possible cause:
- Control the connection between HV-trafo and BUS2
- Defective high-voltage cables
- Defective high-voltage transformer
006 ROM test The check-up of the setup data in the Flash of the microcontroller
(ZST2) is faulty. Checked after switching on of the generator.
A possible cause:
- Damaged microcontroller
007 RAM test The check-up of the RAM of the microcontroller (ZST2) is faulty.
Checked after switching on of the generator.
A possible cause:
008 Error code 8 is indicated if the error number is higher than 15. Only
the first 15 errors are indicated on the ZST2 board. (LED V58-V61)
009 no Tube kV At the time of 1ms after exposure start, the kV must be larger than
10kV and after 30ms larger than 50% of the desired value .
A possible cause:
- Tube current is to high at the exposure start
- broken IGBT in the converter

OPTIX 40/50/65 HF C
page 4-5
010 tube kV too high. At the time of 3ms after exposure start, the kV may not be higher
than 125% of the desired value. (In setup mode 150%)
A possible cause:
- Tube current is to low at the exposure start
011 inverter overload ( 160000Ws) The maximally permissible energy quantity of the converter was
exceeded.
A possible cause:
- To many exposures in a short time
012 send timeout (COM1-COM4). This error appears if 5 seconds after transmission of a message no
positive acknowledgement from the receiver took place.
A possible cause:
- BA6 is not inserted but enabled (COM4)
- Baud rate to the control console or BA6 is incorrect
(COM2)
- No response from the Service PC (COM1)
013 E²Prom checksum The setup data of the generator are checked after power on.
A possible cause:
- No data storage in the setup mode of the Generator
(code 302, buttons ‘I’ ‘M’ ‘M’)
- Start in setup mode and save the data again IMM
014 watchdog No reaction of the generator software more than 260ms .

A possible cause:
- This error appears also, if the generator is restarted
too fast. Renewed switching on clears the error
015 receive timeout (COM1- The interface driver supplies this error, if maximally 5 seconds after
COM4). receipt of an indication the transmission were not locked.
A possible cause:
- see 12
016 E²Prom wait timeout After power on the EPROM is checked 100ms for readiness,
afterwards this error is displayed.
A possible cause:
- Possibly the EPROM is not correctly put in.

OPTIX 40/50/65 HF C
page 4-6
017 filament system The signal ‚FIL_ERR\‘ on the ZST comes over connector X7.C22 of
the heating board HZG1. With level 0 this error is produced.
A possible cause:
- Current limiting of the tube heating. Check the
voltage at TP6 on the HZG1 board. (normal 7,5V)
- Offset of the tube heating. The yellow LED V27 on
the board HZG1 in on. Check the tube, the high
voltage cables and the fuse F1 on the board HZG1.
- If the LED V27 goes on during preparation, the
filament of the tube needs a higher voltage. In this
case check the voltage of the pre-transformer in the
back of the generator (behind the BUS2 board). The
standard voltage is 52VAC. Some tubes needs
56VAC or 60VAC.
018 DAP system Approximately 5s after switching on the measuring chamber

supplies a group of impulse. This is examined by the ZST2. The
number of pulses may not be differ more the +/- 2% from the
parameter value in the code number 846.
A possible cause:
- Wrong value in parameter place 846. See
inspection specification of the measuring chamber.
- Deviation of the self check value. The current value
can be picked out over the service PC. (Settings-
>kV control-> DAP test value) or the value in the
code number 847 after power on.
019 filament parameter. The filament parameter in the EEPROM are faulty (checked by the
software). All filament heat data will be set to 0 and no tube current
is possible.
020 +/-15V low +/-15V of the ZST2 board are faulty.
A possible cause:
- The fuses F3 and F4 (500mAT slow blow) are
broken. The LEDs V41 (+15V) and V8 (-15V) are off
- +/-15V are asymmetric, check voltage on TP38,
TP14, TP40=GND)
021 +5V low +5V of the ZST2 board is faulty.
022 key is on : If a button is pressed on the control desk during power on.
Start the control-desk-setup and check the function of the buttons.
(Connect the dongle to the control desk and starts the generator
without pressing any button, except the “switch on button”)

OPTIX 40/50/65 HF C
page 4-7
023 XRAY key is on : If the x-ray handswitch is pressed desk during power on.
Start the control-desk-setup and check the function of the two x-ray
handswitchs.
(Connect the dongle to the control desk and starts the generator
without pressing any button except the “switch on button”)
024 mAs too low Currently not used
025 exposure too short Currently not used
026 generator not ready. If the generator works with two tubes this error message appears
when there is no feedback from the switch in the high voltage
transformer .
A possible cause:
- Broken fuse F7 in the Net distribution of the
generator.
- Check the cable to the transformer
027 service interval. This warning appears with two different events:
1) If the maximum number at exposures is reached. The
number is set in the generator setup. This message is
produced only after power on. Tube Nr is displayed. (tubex)
2) If the automatically filament current calibration differ more
than 5% to the beginning filament current. This message
appears periodical in the distance of 60 minutes.
A possible cause:
- reset the exposure counter for tube 1 and 2 and
reset the service interval message. (Setup Program
-> settings -> statistic)
- Normal aging of the tube. Recalibrate the tube
028 no Tube mA This error appears, if the tube current do not reach 50% of the set
value during the first 30ms of X-ray.
A possible cause:
- This error appears often during the calibration of the
2 and 5 mA steps. This is normal.
- Check the tube calibration
029 tube > 70°C The tube reached the maximum working temperature. No more
exposures are possible.
This message apears with the beginning of the preparation.
030 .

OPTIX 40/50/65 HF C
page 4-8
031 NOT Signal. This error is set with two different conditions. Once after switching
on , there the emergency circle must be opened and later during
preparation, there must the emergency circle be closed. The signal
,NOT, on the ZST comes over X7.C16. It is sharpened over BA6 and
control console.
A possible cause:
- Wrong setting of the jumper X1, X8, on the ZST2
board.
X1 open if AEC is installed
X1 closed without AEC
X8 must be closed
- Faulty handswitch
032 door open The signal , DOOR, on the ZST comes over X10.3 and X10.4 of the
equipment interface plate. It is queried during the preparation. The
ports X10.3 and X10.4 are bridged over a door switch. If the
connection is open, this error is produced.
A possible cause:
- connector X8 on the sub-distribution is opened
- interface cable between NAG2 and ZST2 is
damaged.
033 exp. time > 6.3s If the exposure doesn’t stop after 6,3s the backup timer set this
error.
A possible cause:
- Check Jumper X46 on the ZST2 (must be open)
034 xp. time > 3.2s This error is produced by the BA6 and announced over those-serial
interface to the generator (ZST).
A possible cause:
- Wrong selected photograph parameters of the
operator.
- Switching off dose does not reach
035 exp. time < 2ms. This error is produced by the BA6 and announced over those-serial
A possible cause:
- Wrong selected photograph parameters
- Wrong measuring field selected
- Direct radiation
036 AEC exposure break This error is produced by the BA6 and announced over those-serial

OPTIX 40/50/65 HF C
page 4-9
037 dose too low after 50ms The BA6 examines after 50ms whether in the Setup under, box test,
adjusted %-value of the switching off dose was reached. Thus it can
be also tested whether the emitter stands in the correct position.
This error is produced by the BA6 and announced over the serial
A possible cause:
- Too low selected photograph parameters
038 pulse delay too long This error is produced by the BA6 and announced over those-serial
039 exp. prepare timeout The maximum preparation time is adjustable over the Setup program
in a range from 2s to 20s.
If the operator press the preparation button for a long time this error
will be set. This error is used to save the filament in the tube
040 device ready timeout The maximum time for the device is adjustable over the Setup
program in a range from 1s to 20s.
041 starter timeout The maximum time for the starter is adjustable over the Setup
program in a range from 1000ms to 2500ms.
A possible cause:
- broken fuse F2 on the NAG2 board
- check the stator connection to the tube
-
042 grid is on This error appears, if after switching on the device signal ,BUCKY1,
(X10.6, ZST) or ,BUCKY2, (X10.8, ZST) is active.
043 RTC checksum, Batt. low Error with the check sum test of the real-time clock component D5
on the ZST. Possibly the component is missing or defective.
Only active if the heat integrator is enabled.
044 starter system This error is produced, if during the generator readiness the
signals,‚I_W‘(X6.C24, ZST) and ‚I_U‘(X6.A26, ZST) at least one level
of 1.8V to have.
A possible cause:
- a faulty Interface board NAG
-
045 no main current If the current in the converter is to low during exposure.
- check the connection between the ZST2 and the
converter
- check automatic circuit breaker F1
- check the power supply cable to the converter.
046 exposure stopped by user This error appears, if the operator stop the exposure.

OPTIX 40/50/65 HF C
page 4-10
047 controller - E²prom verify The set updating in the flash of µC and in the E²Prom after switching
on on for validity are examined.
048- Not used.
060
061 Receiver overrun The receipt memory was overwritten (the transferred data set was
too large or the data not fast enough finished).
062 transmitter overrun The transmission memory was overwritten (internal error, software
problem).
063 communication controller At present does not use.
Table 4-2: List of messages

OPTIX 40/50/65 HF C
page 4-11
5 Organ automatic
5.1 Organ automatic
It is possible to change the parameters of the organ automatic in 3 different ways.
1. Change the parameters on the control desk by the user.
2. Change the organ text, region dimension and the parameters with the Setup software
3. Import/Export a separate text file with the organ text and the parameters
5.2 Change the parameters by user

Choose an organ in the organ automatic.
Change the displayed parameters and press the button M
5.3 Change the parameters with the Service program

The dialog for creating or changing organ programs and setting the region parameters.
The current organ program data and region data appear after the transfer function „Read SVC data from gen.“.
The current organ program texts and region texts appear after the transfer function „Read SVC data from desk“.
Choose menu -> settings -> organ program…

OPTIX 40/50/65 HF C
page 5-2
5.3.1 Organ program x
The select box for 1 of 100 organ programs. „x“ = the number of the selected organ program. Organ program 0
is a special case (free technique). The text can be changed in the text field and changing the text or data has
to be confirmed by “Accept”.
5.3.2 Device (0-6):

Determining one of 6 devi ces (1 to 6) and the on-desk (0).
5.3.3 Focus (1,2):

Selecting the small (1) or large (2) focal spot.
5.3.4 Exposure mode:

The exposure mode (1(falling load)-, 2- or 3-point mode).
5.3.5 Exposure kV (40-150):

Exposure kV.
This input is limited to a range of 40 to 150 kV.
5.3.6 Exposure mAs (1-600):

Exposure mAs.
This input is limited to a range of 0.5 to 600 mAs.
5.3.7 Exposure mAs (10-800):

Exposure mA.
This input is limited to a range of 10 to 800 mA.
5.3.8 Exposure ms (1-6300):

Exposure time in ms.
This input is limited to a range of 1 to 6300 ms.
5.3.9 AEC fields (L,C,R):

Selecting 1-7 field combinations („no“ = automatic exposure control off).
5.3.10 AEC screen (1-3):

Selecting one of 3 film-foil systems.
5.3.11 AEC gray level (+/-4):

Increasing or reducing gray level ( AEC points).
This input is limited to a range of -4 to +4.
5.3.12 FFD cm (50-400):

Film-focus distance.
This input is limited to a range of 50 to 400 cm.

OPTIX 40/50/65 HF C
page 5-3
5.3.13 Object cm (1-99):
The patient body thickness at the point to be radiographed.
This input is limited to a range of 1 to 99 cm.
5.3.14 Colli pos. (0-200):

Screen position.
This input is limited to a range of 0 to 200.
5.3.15 Reduced Power

If this is selected, the reduced tube power mode is used.
5.3.16 Cut
Copying the organ data + text of the organ program just selected to the background and then deleting it (the
remaining organ programs are set forward by one position).
5.3.17 Copy
Copying the organ data + text of the organ program just selected to the background.
5.3.18 Paste
Copying the organ program from the background at its momentary position (the remaining organ programs are
set back by one position).
5.3.19 Accept
The changes have to be confirmed with this function. Otherwise, the settings made are lost if another organ
program is selected.
5.3.20 Region x
Selecting one of 16 body regions. „x“ = the number of selected region. This text can be changed in the text field
and changing text or data has to be confirmed with “Accept”.
5.3.21 Region start:

The first organ program of a region.
5.3.22 Region end:

The last organ program of a region.
5.3.23 Region body table:

Selecting one of 5 tables that guides parameters changes (kV and mAs) used in body adjustment (+-cm). (see
table xx)
5.3.24 Accept
The changes have to be confirmed with this function. Otherwise, the settings made are lost if another region is
selected.

OPTIX 40/50/65 HF C
page 5-4
Table 1 Table 2
cm Changing of the Changing of the mAs- cm Changing of the kV- Changing of the
+10 +1 +10 +1
+9 +1 +9 +1
+8 +1 +8 +1
+7 +1 +7 +1
+6 +1 +6 +1
+5 +1 +5 +1
+4 +1 +4 +1
+3 +1 +3 +1
+2 +1 +2 +1
+1 +1 +1 +1
0 0
-1 -1 -1 -1
-2 -1 -2 -1
-3 -1 -3 -1
-4 -1 -4 -1
-5 -1 -5 -1
-6 -1 -6 -1
-7 -1 -7 -1
-8 -1 -8 -1
-9 -1 -9 -1
-10 -1 -10 -1
Table 3 Table 4
cm Changing of the Changing of the mAs- cm Changing of the kV- Changing of the
+10 +1 +10 +1
+9 +1 +9 +1
+8 +1 +8 +1
+7 +1 +7 +1
+6 +1 +6 +1
+5 +1 +5 +1
+4 +1 +4 +1
+3 +1 +3 +1
+2 +1 +2 +1
+1 +1 +1 +1
0 0
-1 -1 -1 -1
-2 -1 -2 -1
-3 -1 -3 -1
-4 -1 -4 -1
-5 -1 -5 -1
-6 -1 -6 -1
-7 -1 -7 -1
-8 -1 -8 -1
-9 -1 -9 -1
-10 -1 -10 -1

OPTIX 40/50/65 HF C
page 5-5
Table 5
cm Changing of the Changing of the mAs-
cm kV mAs
+10 +1
+9 +0,5
+8 +0,5
+7 +0,5
+6 +0,5
+5 +1
+4 +0,5
+3 +0,5
+2 +0,5
+1 +0,5
0
-1 -0,5
-2 -0,5
-3 -0,5
-4 -0,5
-5 -1
-6 -0,5
-7 -0,5
-8 -0,5
-9 -0,5
-10 -1

OPTIX 40/50/65 HF C
page 5-6
5.4 Use separate organ text file
It is possible to export an organ automatic to an separate file with the Service software.
Menu -> export organ text+data
Or you can import a separate organ automatic in the service software.
Menu -> import organ text+data
After you import an organ automatic you must transfer the data to the generator
Menu -> transfer -> transfer svc data to gen
and transfer the organ text to the control desk.
Menu -> transfer -> transfer svc data to gen
A list of an English organ automatic text file you will see at the end of this chapter.
Example organ nr. 7:
:#007 Foot lateral:EXP 0,1,2,55,8.0,100,100:AEC 0,1:OBJ 07
5.4.1 Declaration
“#007” Number of the organ. This number is shown in the first display line.
“Organ name“ (Foot lateral) maximal 34 characters
device focus technique kV mAs mA ms

:EXP 0 (over table) 1 (small) 1 (1-point) 40 1.0 10 10
1 (Bucky) 2 (big) 2 (2- point) 41 1.6 16 16
2 (Wall stand) 3 (3- point) ... ... ... ...
.
dominante film-foil systems

:AEC 0 (without AEC) 1 (foil 1 (400))
1 (left) 2 (foil 2 (800))
2 (center) 3 (foil 3 (200))
3 (left, center)
4 (right)
5 (left, right)
6 (left, center)
7 (left, center, right)
thickness
:OBJ 01

OPTIX 40/50/65 HF C
page 5-7
02
...

OPTIX 40/50/65 HF C
page 5-8
5.4.2 Example of an organ automatic
:#000 Worm up:EXP 0,2,3,70,63,50,100:AEC 0,1:OBJ 20

:#001 Ankle a.p.:EXP 0,1,2,55,10,100,100:AEC 0,1:OBJ 08
:#002 Ankle lateral:EXP 0,1,2,53,10,100,100:AEC 0,1:OBJ 07
:#003 Hell bone axial:EXP 0,1,2,55,6.2,100,100:AEC 0,1:OBJ 06
:#004 Heel bone lateral:EXP 0,1,2,52,8.0,100,100:AEC 0,1:OBJ 07
:#005 Metatarsus d.pl.:EXP 0,1,2,50,6.2,100,100:AEC 0,1:OBJ 06
:#006 Metatarsus oblique:EXP 0,1,2,50,6.2,100,100:AEC 0,1:OBJ 06
:#007 Foot lateral:EXP 0,1,2,55,8.0,100,100:AEC 0,1:OBJ 07
:#008 Forefoot:EXP 0,1,2,48,6.2,100,100:AEC 0,1:OBJ 05
:#009 Toes a.p./oblique:EXP 0,1,2,46,5.0,100,100:AEC 0,1:OBJ 03
:#010 Skull survey p.a./a.p.:EXP 2,1,1,77,16,100,100:AEC 2,1:OBJ 18
:#011 Skull oblique:EXP 2,1,1,73,16,100,100:AEC 2,1:OBJ 16
:#012 Skull axial:EXP 2,1,1,85,32,100,100:AEC 2,1:OBJ 22
:#013 Os petrosa sagittal:EXP 2,1,1,77,20,100,100:AEC 2,1:OBJ 17
:#014 Os petrosa Stenvers:EXP 2,1,1,77,20,100,100:AEC 2,1:OBJ 17
:#015 Optical foramen Rhese:EXP 2,1,1,73,16,100,100:AEC 2,1:OBJ 17
:#016 Sinuses p.a.:EXP 2,1,1,77,40,100,100:AEC 2,1:OBJ 22
:#017 Nasal bone lateral:EXP 0,1,2,44,1.6,100,100:AEC 0,1:OBJ 04
:#018 Mandible lateral:EXP 0,1,2,63,10,100,100:AEC 0,1:OBJ 11
:#019 #19
:#020 Cervical vertebrae 1-4 ap Dens:EXP 2,2,3,66,13,10,3200:AEC 2,1:OBJ 13
:#021 Cervical vertebrae 4-7 a.p.:EXP 2,2,1,70,4.0,100,100:AEC 2,1:OBJ 13
:#022 Cervical spine lateral:EXP 2,2,1,73,4.0,100,100:AEC 2,1:OBJ 13
:#023 Cervical spine oblique:EXP 2,2,1,73,4.0,100,100:AEC 2,1:OBJ 13
:#024 Thoracic spine a.p.:EXP 2,2,1,77,16,100,100:AEC 2,1:OBJ 21
:#025 Thoracic spine lateral:EXP 2,2,1,81,50,100,100:AEC 2,1:OBJ 30
:#026 Thoracic spine oblique:EXP 1,2,3,81,50,16,3200:AEC 2,1:OBJ 30
:#027 Oesophagus oblique:EXP 2,2,1,90,4.0,100,100:AEC 2,1:OBJ 28
:#028 #28
:#029 #29
:#030 Shoulder joint a.p.:EXP 2,2,1,66,25,100,100:AEC 2,1:OBJ 11
:#031 Shoulder joint axial:EXP 2,2,1,66,13,100,100:AEC 2,1:OBJ 11
:#032 Scapula p.a.:EXP 2,2,1,68,16,100,100:AEC 2,1:OBJ 14
:#033 Scapula lateral:EXP 2,2,1,73,25,100,100:AEC 2,1:OBJ 17
:#034 Shoulder transthorakal:EXP 2,2,1,90,80,100,100:AEC 2,1:OBJ 30

OPTIX 40/50/65 HF C
page 5-9
:#035 Shoulder no shutter:EXP 0,2,2,66,6.2,100,100:AEC 0,1:OBJ 09
:#036 clavicle tangential:EXP 2,2,1,66,13,100,100:AEC 2,1:OBJ 11
:#037 #37
:#038 #38
:#039 #39
:#040 1.-7. Rib p.a.:EXP 2,2,1,70,16,100,100:AEC 2,1:OBJ 21
:#041 8.-12. Rib p.a.:EXP 2,2,1,73,16,100,100:AEC 2,1:OBJ 21
:#042 Sternum p.a.:EXP 2,2,3,77,16,10,3200:AEC 2,1:OBJ 21
:#043 Sternum lateral:EXP 2,2,1,85,40,100,100:AEC 2,1:OBJ 30
:#044 Sternum lat. no shutter:EXP 0,2,2,85,20,100,100:AEC 0,1:OBJ 30
:#045 Lungs p.a.:EXP 2,1,1,125,2.5,100,100:AEC 5,1:OBJ 21
:#046 Lungs lateral:EXP 2,1,1,125,6.2,100,100:AEC 2,1:OBJ 30
:#047 Lungs a.p. with gridcassette:EXP 0,1,2,125,2.5,100,100:AEC 0,1:OBJ 21
:#048 Lungs a.p. bed:EXP 0,1,2,85,3.2,100,100:AEC 0,1:OBJ 21
:#049 Lungs lateral (child up to 7):EXP 0,1,2,70,1.6,100,100:AEC 0,1:OBJ 15
:#050 Upper arm a.p.:EXP 0,1,2,66,5.0,100,100:AEC 0,1:OBJ 08
:#051 Elbow v.d.:EXP 0,1,2,55,5.0,100,100:AEC 0,1:OBJ 06
:#052 Elbow lateral:EXP 0,1,2,55,6.2,100,100:AEC 0,1:OBJ 08
:#053 Forearm v.d.:EXP 0,1,2,52,3.2,100,100:AEC 0,1:OBJ 04
:#054 Forearm latral:EXP 0,1,2,52,4.0,100,100:AEC 0,1:OBJ 07
:#055 #55
:#056 #56
:#057 Constance 70kV bucky tab. auto:EXP 1,2,1,70,32,100,100:AEC 2,1:OBJ 20
:#058 Constance 70kV bucky tab. man.:EXP 1,2,2,70,32,100,100:AEC 0,1:OBJ 20
:#059 Constance 100kV wall stand aut:EXP 2,1,1,100,5.0,100,100:AEC 2,1:OBJ 20
:#060 Lumbar vertebrae 1-4 a.p.:EXP 2,2,1,77,25,100,100:AEC 2,1:OBJ 20
:#061 Lumbar vertebrae 1-4 lateral:EXP 2,2,1,90,80,100,100:AEC 2,1:OBJ 30
:#062 Lumbar vertebrae 1-4 oblique:EXP 2,2,1,81,40,100,100:AEC 2,1:OBJ 22
:#063 Childs lumbar vertebrae a.p.:EXP 2,2,1,72,16,100,100:AEC 2,1:OBJ 15
:#064 Childs lumbar vertebrae lat.:EXP 2,2,1,80,50,100,100:AEC 2,1:OBJ 26
:#065 Spine panorama:EXP 0,2,2,77,160,100,100:AEC 0,1:OBJ 20
:#066 Spine function:EXP 0,2,2,77,160,100,100:AEC 0,1:OBJ 20
:#067 Abdomen survey horizontal:EXP 1,2,1,85,13,100,100:AEC 5,1:OBJ 22
:#068 Abdomen survey vertical:EXP 2,2,1,87,13,100,100:AEC 5,1:OBJ 25
:#069 Abdomen survey lat. position:EXP 1,2,1,90,25,100,100:AEC 2,1:OBJ 30
:#070 Wrist d.v.:EXP 0,1,2,48,8.0,100,100:AEC 0,1:OBJ 04
:#071 Wrist lateral:EXP 0,1,2,48,10,100,100:AEC 0,1:OBJ 06
:#072 Wrist d.v. plaster:EXP 0,1,2,52,13,100,100:AEC 0,1:OBJ 04

OPTIX 40/50/65 HF C
page 5-10
:#073 Wrist lateral plaster:EXP 0,1,2,52,16,100,100:AEC 0,1:OBJ 06
:#074 Hand d.v.:EXP 0,1,2,46,6.2,100,100:AEC 0,1:OBJ 03
:#075 Hand lateral/oblique:EXP 0,1,2,48,8.0,100,100:AEC 0,1:OBJ 05
:#076 Finger lateral/oblique:EXP 0,1,2,46,6.2,100,100:AEC 0,1:OBJ 02
:#077 Finger baby:EXP 0,1,2,43,3.2,100,100:AEC 0,1:OBJ 01
:#078 #078
:#079 #079
:#080 Hip a.p., axial:EXP 1,2,1,77,40,100,100:AEC 2,1:OBJ 22
:#081 Pelvis:EXP 2,2,1,77,32,100,100:AEC 5,1:OBJ 20
:#082 Sacrum, coccyx a.p.:EXP 2,2,1,77,25,100,100:AEC 2,1:OBJ 19
:#083 Sacrum, coccyx lateral:EXP 2,2,1,90,50,100,100:AEC 2,1:OBJ 33
:#084 Urinary bladder a.p.:EXP 2,2,1,81,8.0,100,100:AEC 2,1:OBJ 19
:#085 Urinary bladder axial:EXP 2,2,1,85,13,100,100:AEC 2,1:OBJ 21
:#086 #086
:#087 #087
:#088 #088
:#089 #089
:#090 Femur upper ap:EXP 2,2,1,73,13,100,100:AEC 2,1:OBJ 13
:#091 Femur lower se:EXP 2,2,1,73,10,100,100:AEC 2,1:OBJ 12
:#092 Knee a.p.::EXP 2,2,1,66,10,100,100:AEC 2,1:OBJ 12
:#093 Knee lateral:EXP 2,2,1,66,8.0,100,100:AEC 2,1:OBJ 10
:#094 Knee-joint:EXP 2,2,1,63,10,100,100:AEC 2,1:OBJ 12
:#095 Patella p.a.:EXP 2,2,1,65,8.0,100,100:AEC 2,1:OBJ 12
:#096 Patella axial:EXP 2,2,1,63,8.0,100,100:AEC 2,1:OBJ 07
:#097 Lower leg a.p.:EXP 1,2,1,57,4.0,100,100:AEC 2,1:OBJ 11
:#098 Lower leg lateral:EXP 1,2,1,57,3.2,100,100:AEC 2,1:OBJ 09
:#099 Leg panorama:EXP 0,2,2,77,63,100,100:AEC 0,1:OBJ 20

OPTIX 40/50/65 HF C
page 5-11
6 Control desk
6.1
Overview
EDITOR HFe 501

73
31 30
Figure 6-1: Standard Control Desk

171
40 42 44 11 13 161 163
172
1 cm
173
2 174 cm
41 43 45 12 14 175 162 164

3
OPTIX 40/50/65 HF
4 176 M
7 180 10 18 17 16 177
178 159 160
Service Manual X-Ray Generator

5
6 S 179
8 181 9 15
46
170 47
32,33
C
page 6-2
OPTIX.SERVICE.MANUAL.DO
6.2 Function of the buttons
PB No Designation / Function
Pushbutton with LED 1 mode 1 / examination unit 1, tube indication
Pushbutton with LED 7 Select small focal spot
Pushbutton with LED 8 Select large focal spot
Push-button 9 Select exposure mode
Push-button 10 New patient
Push-button 11 Correction, greater density
Push-button 12 Correction, less density
Pushbutton with LED 13 Select screen / up
Pushbutton with LED 14 Select screen / down
Pushbutton with LED 15 Faulty exposure, acknowledgement
Pushbutton with LED 16 Select right measuring field
Pushbutton with LED 17 Select centered measuring field
Pushbutton with LED 18 Select left measuring field
Pushbutton 30 Power ON, resets the µP system
Switches the consoles on where 2 consoles fitted
Pushbutton 31 Supply OFF
Pushbutton 32 Exposure preparation ON
Pushbutton 33 Exposure ON
Buzzer 38 Acoustical warning signal
Push-button 40 Select kV for radiography, higher values

Push-button 41 Select kV for radiography, lower values
Push-button 42 Select mA for radiography, higher values or
Select mAs for radiography, higher values
Push-button 43 Select mA for radiography, higher values or
Select mAs for radiography, lower values
Push-button 44 Select ms for radiography, higher values
Push-button 45 Select ms for radiography, lower values
Display 59 Alpha numeric display
Display 73 visual signal Radiation ON

OPTIX 40/50/65 HF C
page 6-3
Push-button 159 Information query
Push-button 160 Store Pushbutton for the anatomic selector
Push-button 161 not activated
Push-button 162 Plaster correction
Push-button 163 Adapting to the patient’s stature relative to the memory-stored
parameters up
Push-button 164 Adapting to the patient’s stature relative to the memory-stored
parameters down
Push-button 170 Selection of the organ group 0 or numeric key 0

Table 6-1: Overview of the function of the pushbuttons
6.3 Service program of the control desk

The control desk can be switched in a service mode to control the parameter of the desk and to test the
functions of the desk.
The dongle must be connected instead of the hand switch. The generator must be started without pressing
any key. The Generator starts in his own setup mode If an key is pressed during start.
1. key test
The pressed key number is shown on the display
Serviec mode key test
Desk V X.XXrX
2. all LED’s on
All LED are on together except for the standby LED in the ON button
Test all LED´s on
3. LED goes around

Each LED goes on for a short time except for the standby LED in the ON button

OPTIX 40/50/65 HF C
page 6-4
Test all LED´s turns around

OPTIX 40/50/65 HF C
page 6-5
4. Second display line test
Display test: All pixel on Line 2
5. First display line test
Display test: All pixel on Line 1

6. display test character
The connection to the display is ok when the string “!0248Qü” is displayed.
Display test: !0248Qü
7. buzzer test
The buzzer goes on for 1s.
Buszzer test: one second
8. Display settings 1
- Brightness LED: 20 – 100 default 60
- Brightness display: 20 – 100 default 100
- Baud rate COM1: 06 – 14 default 7 (9600)
Galvanic isolated RS232 port to an external PC
0 = disable
4 = 1200
5 = 2400
6 = 4800
7 = 9600
8 = 19200
9 = 38400
10 = 57600
11 = 76800
12 = 100000
13 = 115200
14 = 125000
- SCB enable: 0–1 default 0
Dim LED Dim display baud SCB
60 100 7 0
9. Display settings 2
- Fluoro desk = 0 (standard fluoroscopy control desk design)
- Fluoro desk = 1 (special fluoroscopy control desk design with TV-chain control buttons
- IF31 = 0 (disable RS323 port to IF31 interface and TV-chain button)
- IF31 = 1 (enable RS323 port to IF31 interface and TV-chain button)
Fluoro desk IF31
0 0
10. Save settings

OPTIX 40/50/65 HF C
page 6-6
To save press M

OPTIX 40/50/65 HF C
page 6-7

01 Optix Service Manual 2009-09

Uploaded by

Copyright:

Available Formats

01 Optix Service Manual 2009-09

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

01 Optix Service Manual 2009-09

Uploaded by

Copyright:

Available Formats

Service Manual

Version 0622 0010

I.2 List of Tables vi

I.3 Information to the user vii

1.1 Dimensions and Weight 1-2

1.2 Technical data 1-3

1.3 Power Supply Requirement 1-5

1.4 Required Tools and Measuring Instruments 1-7

1.6 System overview 1-11

1.7 Mounting 1-15

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

2 Generator setup 2-1

2.1 Setup over the control desk 2-2

2.2 Device – Typs: 2-4

2.3 Baudrate: Fehler! Textmarke nicht definiert.

3 start-up and Calibration 3-6

3.1 Tube calibration, Radiography 3-7

4 Acceptance Test Fehler! Textmarke nicht definiert.

4.1 Functional Control Fehler! Textmarke nicht definiert.

4.2 Data Compliance Test Fehler! Textmarke nicht definiert.

4.3 Beam Quality Fehler! Textmarke nicht definiert.

4.4 Reproducibility and Linearity Fehler! Textmarke nicht definiert.

5 Error Handling 4-1

5.1 Warning signals and malfunction messages 4-2

5.2 Acoustic signals 4-2

5.3 Optical signals 4-2

5.4 Malfunction messages 4-2

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

6 Organ automatic 5-1

6.1 Organ automatic 5-2

6.2 Change the parameters by user 5-2

6.3 Change the parameters with the Service program 5-2

6.4 Use separate organ text file 5-7

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

I.2.2 Safety Information

I.2.2.1 Radiation Safety

I.2.2.2 Manufacturers safety

I.2.2.3 Operator's Safety

EN 60601-1 / IEC 601-1

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Tabelle 1-1: Technical data of OPTIX HF

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

1.3.1 Line Voltage

OPTIX OPTIX OPTIX OPTIX

Table 1-1: input line voltage

1.3.2 Typical Mains Wiring

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

ambient room temperature 25°C

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO

1.5.1 Power supply cable

1.5.2 Generator fusing (F1)

Table 1-4: Generator fusing

1.5.3 Control fuse (F2)

1.5.4 Installation switch / Emergency OFF switch (S0)

Service Manual X-Ray Generator OPTIX.SERVICE.MANUAL.DO