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    04 Gas Turbine Turbomach

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    lalit92112760
    The document discusses cogeneration technology and grid-connected renewable energy. It provides an overview of combined heat and power (CHP) systems, defining CHP as the simultaneous production of useful power and heat from a single fuel source. It describes typical CHP applications in industries like textiles, chemicals, and food processing. Connecting CHP systems to the grid can improve economics by reducing transmission and distribution losses. However, clear policies and priorities are needed to further encourage cogeneration and distributed generation across India.

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    04 Gas Turbine Turbomach

    Uploaded by

    lalit92112760
    991 views42 pages
    The document discusses cogeneration technology and grid-connected renewable energy. It provides an overview of combined heat and power (CHP) systems, defining CHP as the simultaneous production of useful power and heat from a single fuel source. It describes typical CHP applications in industries like textiles, chemicals, and food processing. Connecting CHP systems to the grid can improve economics by reducing transmission and distribution losses. However, clear policies and priorities are needed to further encourage cogeneration and distributed generation across India.

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    04 Gas Turbine Turbomach (2)

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    The document discusses cogeneration technology and grid-connected renewable energy. It provides an overview of combined heat and power (CHP) systems, defining CHP as the simultaneous production of useful power and heat from a single fuel source. It describes typical CHP applications in industries like textiles, chemicals, and food processing. Connecting CHP systems to the grid can improve economics by reducing transmission and distribution losses. However, clear policies and priorities are needed to further encourage cogeneration and distributed generation across India.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    991 views42 pages

    04 Gas Turbine Turbomach

    Uploaded by

    lalit92112760
    The document discusses cogeneration technology and grid-connected renewable energy. It provides an overview of combined heat and power (CHP) systems, defining CHP as the simultaneous production of useful power and heat from a single fuel source. It describes typical CHP applications in industries like textiles, chemicals, and food processing. Connecting CHP systems to the grid can improve economics by reducing transmission and distribution losses. However, clear policies and priorities are needed to further encourage cogeneration and distributed generation across India.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The presentation discusses CHP or cogeneration technologies including definitions, typical systems, applications and benefits compared to grid power.

    Typical CHP systems discussed include using a gas turbine with a heat recovery steam generator to produce both electricity and process steam.

    Industries discussed that use power and steam applications for CHP include food processing, pharmaceuticals, pulp and paper manufacturing, refineries, hospitals and universities.

    WORKSHOP ON GRID CONNECTED RENEWABLE ENERGY & COGENERATION / INDEPENDENT POWER

    COGENERATION TECHNOLOGY: GAS TURBINES AND CHP


    BY PRADEEP YADAV SALES MANAGER TURBOMACH INDIA PVT. LTD.

    OVERVIEW COMBINED HEAT AND POWER (CHP) OR COGENERATION


    Definition Characteristics Typical CHP Systems CHP Applications CHP v/s Grid - Benefits

    CHP or COGENERATION Definition

    CHP or Cogeneration Is: Simultaneous Production of Useful Power and Heat from Single Fuel Source

    CHP or COGENERATION Definition

    Is this only for Baggase and Sugar plants? Actually all forms of CHP is Co-Generation

    CHP or COGENERATION Typical CHP / System


    FUEL EXHAUST GAS

    AIR INLET

    COMBUSTOR

    DRIVEN EQUIPMENT

    HEAT EXCHANGER

    COMPRESSOR

    TURBINE

    Total Efficiency 75 90%

    CHP or COGENERATION Characteristics

    Provides both Electrical and Thermal Energy Uses Steam Turbine and/or Process Steam Uses Heat for Air-conditioning Extremely High Efficiency System Availability Very Important Continuous Operation

    CHP or COGENERATION Applications

    Power and Steam Direct Heat Power and Cooling Combined Cycle using Steam Turbines

    CHP or COGENERATION Applications Power & Steam

    Power and Steam Direct Heat Power and Cooling

    Textiles, Chemicals, Fertilizers, Food, Pharmaceuticals, Petrochemicals, District Heating, Etc.

    Combined Cycle using Steam Turbine

    CHP or COGENERATION Applications Power & Steam

    EXHAUST BYPASS SILENCER AIR INLET FILTER GENERATOR DIVERTER VALVE

    EXHAUST SILENCER

    HEAT RECOVERY STEAM GENERATOR (HRSG) GAS TURBINE SUPPLEMENTARY BURNER

    PROCESS STEAM

    CHP or COGENERATION Industries using Power & Steam

    Food Processing

    Pharmaceutical

    Pulp and Paper

    Manufacturing

    CHP or COGENERATION Industries using Power & Steam

    Refinery / Oil

    Hospitals

    Universities

    Utilities

    CHP or COGENERATION Applications Direct Heat

    Power and Steam Direct Heat Power and Cooling Combined Cycle using Steam Turbine
    Ceramic, Steel, Etc.

    CHP or COGENERATION Applications Direct Heat


    EXHAUST AIR CHIMNEY

    DRYING CHAMBER EXHAUST BYPASS SPRAY NOZZLES

    AIR INLET FILTER

    GAS TURBINE

    GAS BURNER

    EXHAUST AIR PIPE

    GENERATOR

    DIVERTER FRESH AIR AS NEEDED VALVE

    DISCHARGE VALVE

    CENTRIFUGAL FAN

    CHP or COGENERATION Industries using Direct Heat


    4 MW CHP. Heat is used in the drying of slurry for manufacturing of ceramic tile. Karawang, Indonesia

    5 MW CHP. Heat is used to dry gypsum for wall board production. Chonburi, Thailand

    CHP or COGENERATION Applications Power & Cooling

    Power and Steam Direct Heat Power and Cooling

    Buildings, Airports, Multicomplexes, etc.

    Combined Cycle using Steam Turbine

    CHP or COGENERATION Applications Power & Cooling


    BUILDING SECTOR
    THE EXHAUST HEAT FROM GAS TURBINES IS PUT IN A CHILLER TO PROVIDE AIR CONDITIONING TO THE BUILDING

    CHP or COGENERATION Applications Power & Cooling


    CUSTOMER : DLF UTILITIES PVT. LTD. CHP Data GT mode / ISO Rating Taurus 60 / 5.6 MW Power at site conditions 5200 kwh Exhaust Heat 7600 kwh Exhaust Heat Chiller 3200 TR Gas Turbine CHP configuration The exhaust heat coming out of 5.6 MW Taurus 60 Gas Turbine is put in a 3200TR chiller to provide airconditioning for Buildings. 4 such Gas Turbines will be installed in one cluster giving total of 20 MW Electrification and 12800 TR Chilling Capacity.

    Applications Combined Cycle using Steam Turbines

    CHP or COGENERATION

    Power and Steam Direct Heat Power and Cooling Combined Cycle using Steam Turbines
    Maruti Suzuki Automobiles, Gurgaon, India

    IPP, Automobile, Paper, etc.

    Applications Combined Cycle using Steam Turbines


    EXHAUST GAS LOW PRESSURE STEAM (For Deaeration) AIR INLET FUEL INTERMEDIATE PRESSURE STEAM (To Intermediate Pressure Steam Turbine) COMBUSTOR GENERATOR HIGH PRESSURE STEAM (To High Pressure Steam Turbine) HEAT RECOVERY STEAM GENERATOR GENERATOR ELECTRIC POWER COMPRESSOR TURBINE

    CHP or COGENERATION

    ELECTRIC POWER

    HIGH INTERMEDIATE PRESSURE PRESSURE STEAM STEAM

    STEAM EXHAUST

    CONDENSATE RETURN TO HRSG

    Industries using Combined Cycle


    LA Sanitation Digester Plant Carson, CA.

    CHP or COGENERATION

    University of Cincinnati, Ohio

    CHP or COGENERATION v/s Grid Benefits


    SAVINGS IN FUEL CONSUMPTION - Upto 30% as compared to Grid and fuel burnt for heat generation

    GT COGENERATION - FUEL SAVINGS


    CONVENTIONAL POWER FREE STEAM KWH KG/HR 7000 GT COGEN 7000 14000

    FUEL FOR POWER FUEL FOR STEAM TOTAL

    KW KW KW

    16686 11433 28119

    21579 21579

    Fuel Savings is 30% with GT Cogeneration

    CHP or COGENERATION v/s Grid Benefits


    SAVINGS IN FUEL CONSUMPTION - Upto 30% as compared to Grid and fuel burnt for heat generation POWER GENERATION AT SOURCE - No T&D losses

    CHP or COGENERATION v/s Grid Benefits


    SAVINGS IN FUEL CONSUMPTION - Upto 30% as compared to Grid and fuel burnt for heat generation POWER GENERATION AT SOURCE - No T&D losses CHP can be encouraged for every potential application by favorable policies & incentives programmes

    Fuel Versatility Gas Turbine - CHP

    Natural Gas Light Distillates Diesel, Kerosene, etc. LPG Naphtha Low BTU & Renewable Fuel Opportunities

    Conventional Generation
    Efficiency: 31%
    Power Station Fuel (U.S. Fossil Mix) Power Plant

    CHP or COGENERATION v/s Grid CO2 Emissions Reductions from CHP


    CO2 Emissions 54k Tons/yr
    Efficiency: 84%
    CHP Plant

    Combined Heat & Power:


    Taurus 65 Gas Turbine

    186

    6.1 MWe

    117

    CHP Fuel (Gas)

    lb/MMBtu

    Lb/MMBtu

    Efficiency: 80%
    Boiler Fuel (Gas)

    117
    Lb/MMBtu

    Boiler

    Heat CO2 Emissions 19k Tonnes/yr

    9.2 MWth

    Heat CO2 Emissions 35k Tons/yr

    73k Tons

    TOTAL ANNUALCO2 EMISSIONS 35k Tons

    38k Tons Saved/Year

    RENEWABLE & ALTERNATIVE FUEL OPPORTUNITIES


    Coke

    Oven Gas

    Refinery Gas Landfill and Digester Gas Coal Bed and Coal Mine Methane Synthetic Gas Gasified Biomass

    RENEWABLES HYBRID - FOR RELIABILITY AND SCALE? Gas Turbines are multi fuel capability high Co-gen efficiency Back up with Gas / Diesel for Reliability? Mix with Gas for Scale up? Put the Bio gas in Pipeline (Instead of electricity in the Grid)?

    GASEOUS FUEL DEFINED

    Wobbe Index
    LHV WI = SG
    LHV = Lower Heating Value SG = Specific Gravity

    US Pipeline Natural Gas Ranges


    Gas Processors Association (1998) Btu/scf Minimum Higher Heating Value Lower Heating Value Wobbe Index, LHV 950 856 1085 Maximum 1150 1040 1296 MJ/Nm3 Minimum 35.4 31.9 40.5 Maximum 42.9 38.8 48.3

    0 Pipeline Landfill and Digester Raw Natural Gas Gasified Biomass and Waste

    Percent Species (%) 25 50

    75

    100

    Methane Ethane + Propane CO2 and N2 CO2 and N2 Butane+ CO Hydrogen Ethane + Propane
    Hydrogen Rich

    Methane

    Methane Rich

    Refinery Coal and Coke

    Hydrogen Hydrogen

    Methane C1
    Methane and Hydrogen

    OVERVIEW DISTRIBUTED GENERATION

    Definition Typical Schematic DG Benefits

    DISTRIBUTED GENERATION DEFINITION

    Distributed Generation is:

    Small electricity generation facilities, up to 50MW, located on the distribution system close to the point of consumption.

    DISTRIBUTED GENERATION SCHEMATIC


    CHP plant Photovoltaics power plant

    Wind power plant Thermal power plant

    Sub-Station

    END USERS

    DISTRIBUTED GENERATION BENEFITS


    Lower percieved risks by investors / institutions due to lower capital investments and hence better chances of financial closures. Adequate power generation capacity to meet existing as well as projected demand without the risk of surplus capacity and redundancy. Low gestation fast track implementation, which results in faster capacity addition. Projects can be off-grid in remote areas which avoids massive investments in transmission and distribution networks. Due to small size projects, capacity addition can be phased out to match the demand and avoid surplus power or vice versa. Since generation is close to point of use, it will result in lesser T&D losses, higher overall efficiency and reduced emissions as DE can be more responsive to various types of customer loads such as residential, commercial or industrial. Due to small plant size, shutdowns/trips of any plant will have an insignificant effect. Increased quality of power and reliability can be maintained in a distributed and localized set up. The efficiency of cogeneration gives it environmental benefits even when fossil fuels are used.

    OVERVIEW GRID CONNECTIVITY AND CHP

    Key facts Case Study Textile Industry Constraints

    GRID CONNECTIVITY AND CHP KEY FACTS


    Could impact the economics greatly Power at source

    reduces T&D losses and CHP improves efficiency

    Could impact the addition of Generation Capacity DG


    is the fastest way to add capacity

    can run on full load all the time

    Optimum utilisation of installed CHP Plants since CHP

    various points

    Strengthen Grid Voltage and frequency due to power input at

    GRID CONNECTIVITY AND CHP CASE STUDY TEXTILE


    TYPICAL POWER TYPICAL STEAM 10 MW 50 TPH

    WITHOUT GRID CONNECTIVITY


    GAS TURBINE RATING SUPPLEMENTARY FIRED WHRB FUEL CONSUMUPTION IN GT FUEL CONSUMPTION FOR POWER ADDITIONAL STEAM STEAM 10 MW 50 TPH (Unfired 25 TPH) 3300 Sm3/hr

    TOTAL

    FUEL

    10 MW 50 2000 Sm3/hr TPH 5300 SM3/HR 5300 Sm3/hr

    An Example Surplus Power Textile Industry


    WITH GRID CONNECTIVITY
    GAS TURBINE RATING UNFIRED WHRB 20 MW

    POWER STEAM FUEL CONSUMPTION IN GT FUEL FUEL CONSUMPTION FOR


    ADDITION STEAM

    2050 TPH MW 50 6600 Sm3/hr TPH 6600 SM3/HR


    NIL

    10 MW EXTRA POWER AT ADDITIONAL FUEL CONSUMPTION OF 1300 SM3/HR 80% EFFICIENCY

    An Example ON EDGE CASES Building / Commercial Complexes

    TYPICAL VARYING POWER & AIR CONDITIONING LOADS END USERS ARE NOT DEVELOPERS INVESTORS IT GRID CONNECTED POWER GUARANTEE CAN BE CONSTANT WITH SURPLUS POWER TO GRID ATTRACTIVE FOR SPV/BOO - INVESTORS

    GRID CONNECTIVITY AND CHP CONSTRAINTS


    Clear Policy guidelines for Grid connectivity across all states Government priority low for Co-generation / DG see gas utilization draft policy Identify MSW projects Good potential in India needs initiative CBM finds Commercialize and priority for power / Industry Policy on customs duties, tax holidays, etc level playing field for DG and Mega power Incentives for DG Co-generation (if surplus power fed to the grid)

    GRID CONNECTIVITY AND CHP BOTTOM LINE


    DG with CHP helps improve economics & addition of Generation Capacity Grid Connectivity will pool in new applications / on edge cases Partnership between policy makers, end users & technology suppliers

    Thanks for your attention!

    Please write to us for all your queries :

    pradeep@turbomach-india.com

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