Module 2 Notes
Module 2 Notes
MODULE-2
POWER TRANSISTORS
Structure
2.0 Introduction
2.1 Objectives
2.2 Bipolar Junction Transistor
2.3 Transistor as switch
2.4 Switching Characterstics
2.5 Switching Limits
2.6 Power Mosfet
2.7 Assignment Questions
2.8 Outcomes
2.9 Further Readings
2.0 Introduction
Power transistors are devices that have controlled turn-on and turn-off characteristics.
These devices are used a switching devices and are operated in the saturation region resulting
in low on-state voltage drop. They are turned on when a current signal is given to base or
control terminal. The transistor remains on so long as the control signal is present.
Power transistors are classified as follows
Bipolar junction transistors(BJTs)
Metal-oxide semiconductor filed-effect transistors(MOSFETs)
Static Induction transistors(SITs)
Insulated-gate bipolar transistors(IGBTs)
2.1 Objectives:
To explain different power transistors, their steady state and switching characteristics and
limitations.
The need for a large blocking voltage in the off state and a high current carrying
capability in the on state means that a power BJT must have substantially different structure
than its small signal equivalent. The modified structure leads to significant differences in the
I-V characteristics and switching behavior between power transistors and its logic level
counterpart.
When a biasing voltage VBB of appropriate polarity is applied across the junction JBE the
potential barrier at this junction reduces and at one point the junction becomes forward biased.
The current crossing this junction is governed by the forward biased p-n junction equation for a
given collector emitter voltage. The base current iB is related to the recombination of minority
carriers injected into the base from the emitter. The rate of recombination is directly proportional
to the amount of excess minority carrier stored in the base. Since, in a normal transistor the
emitter is much more heavily doped compared to the base the current crossing J B BE is almost
entirely determined by the excess minority carrier distribution in the base. Thus, it can be
concluded that the relationship between iBB and VBE will be similar to the i-v characteristics of a
p-n junction diode. VCE, however have some effect on this characteristic. As VCE increases
reverse bias of JCB increases and the depletion region at JCB moves deeper into the base. The
effective base width thus reduces, reducing the rate of recombination in the base region and hence
the base current. Therefore iB for a given V B BE reduces with increasing VCE
Collector Collector
Emitter Emitter
Base Emitter
10 m n+ 1019
cm-3
Base 5-20 m
Thickness
p 1016
c -3
n 10
50-200 m – 14
c -3
m
( C o l l e c t o r d ri ft
region) n 10
c
+ 19 -3
250 m
m
Collector
There are four regions clearly shown: Cutoff region, Active region, quasi saturation
and hard saturation. The cutoff region is the area where base current is almost zero. Hence no
collector current flows and transistor is off. In the quasi saturation and hard saturation, the
base drive is applied and transistor is said to be on. Hence collector current flows depending
upon the load.
Quasi-saturation
Hard - 1/Rd
Saturation
S e c o n d breakdown
iC
I B 5 > I B 4 ,etc.
I B5
I B4
Active re gio n Primary
I B3
breakdown
I B2
I B1
I B <0
I B=0 I B =0
0
BVC E O v CE
BVS U S BVC B O
The power BJT is never operated in the active region (i.e. as an amplifier) it is always
operated between cutoff and saturation. The B VSUS is the maximum collector to emitter
voltage that can be sustained when BJT is carrying substantial collector current. The BVCEO is
the maximum collector to emitter breakdown voltage that can be sustained when base current
is zero and BVCBO is the collector base breakdown voltage when the emitter is open circuited.
The primary breakdown shown takes place because of avalanche breakdown of collector base
junction. Large power dissipation normally leads to primary breakdown.
The second breakdown shown is due to localized thermal runaway.
Transfer Characteristics
Equation (1) shows that as long as VCE VBE the CBJ is reverse biased and transistor is in
active region, The maximum collector current in the active region, which can be obtained by
setting VCB 0 and VBE VCE is given as
Normally the circuit is designed so that I B is higher that I BS . The ratio of I B to I BS is called
to overdrive factor ODF.
I BS 4.76mA
The drift region in a power transistor is introduced in order to block large forward voltage.
However, one effect of introducing the drift region is the appearance of a “quasi saturation region”
in the output i-v characteristics of a power transistor. In the quasi saturation state the drift region is
not completely shorted out by “conductivity modulation” by excess carriers from the base region.
In offers a resistance which is a function of the base current. Although the base current retain some
control over collector current in this state the value of dc current gain reduces substantially due to
increased effective base width. Another effect of introducing the drift region is to make the VCE
saturation voltage depend linearly on the collector current in the hard saturation region due to the
ohmic resistance of the “conductivity modulated” drift region.
FBOSOA compactly represents the safe operating limits of a power transistor in terms of
maximum forward current, maximum forward voltage, maximum average & instantaneous power
dissipation and second break down limits. It is most useful in designing the switching trajectory of
a power transistor
For safe switching operation, however it is not sufficient to merely restrict the switching power
loss. It will be necessary to restrict the switching trajectory (an instantaneous plot of ic vs VCE
during switching with time as a parameter) within the FBSOA /RBSOA region corresponding to a
pulse width greater than TSW (ON) or TSW (OFF)
When the input voltage is reversed from V1 to -V2, the reverse current –IB2 helps to discharge
the base. Without –IB2 the saturating charge has to be removed entirely due to recombination
and the storage time ts would be longer.
Once the extra charge is removed, BEJ charges to the input voltage –V2 and the base current
falls to zero. tf depends on the time constant which is determined by the reverse biased BEJ
capacitance.
2.5Switching Limits
1. Second Breakdown
It is a destructive phenomenon that results from the current flow to a small portion of
the base, producing localized hot spots. If the energy in these hot spots is sufficient the
excessive localized heating may damage the transistor. Thus secondary breakdown is caused
by a localized thermal runaway. The SB occurs at certain combinations of voltage, current
and time. Since time is involved, the secondary breakdown is basically an energy dependent
phenomenon.
2. Forward Biased Safe Operating Area FBSOA
During turn-on and on-state conditions, the average junction temperature and second
breakdown limit the power handling capability of a transistor. The manufacturer usually
provides the FBSOA curves under specified test conditions. FBSOA indicates the
I c −Vce limits of the transistor and for reliable operation the transistor must not be subjected to
greater power dissipation than that shown by the FBSOA curve.
The dc FBSOA is shown as shaded area and the expansion of the area for pulsed
operation of the BJT with shorter switching times which leads to larger FBSOA. The second
break down boundary represents the maximum permissible combinations of voltage and
current without getting into the region of ic − vce plane where second breakdown may occur.
The final portion of the boundary of the FBSOA is breakdown voltage limit BVCEO .
iC
ICM
VBE(off)<0
VBE(off)=0
vCE
BVCEO
BVCBO
This operation of the transistor upto higher voltage is possible because the combination of
low collector current and reverse base current has made the beta so small that break down
voltage rises towards BVCBO .
4. Power Derating
The thermal equivalent is shown. If the total average power loss is P T,
0
The maximum power dissipation in P is specified at TC 25 C .
5. Breakdown Voltages
A break down voltage is defined as the absolute maximum voltage between two
terminals with the third terminal open, shorted or biased in either forward or reverse
direction.
BVSUS : The maximum voltage between the collector and emitter that can be sustained across
the transistor when it is carrying substantial collector current.
BVCEO : The maximum voltage between the collector and emitter terminal with base open
circuited.
BVCBO : This is the collector to base break down voltage when emitter is open circuited.
I BS
0 t
-I B2
Turn-On Control
Turn-Off Control
If the input voltage is changed to during turn-off the capacitor voltage VC is added to
V2 as reverse voltage across the transistor. There will be base current peaking during turn off.
As the capacitor C1 discharges, the reverse voltage will be reduced to a steady state value,
V2 . If different turn-on and turn-off characteristics are required, a turn-off circuit using
C2 , R3 & R4 may be added. The diode D1 isolates the forward base drive circuit from the
reverse base drive circuit during turn off.
and additional arrangement is necessary to discharge capacitor C1 and reset the transformer
core during turn-off of the power transistor.
Antisaturation Control
If a transistor is driven hard, the storage time which is proportional to the base current
increases and the switching speed is reduced. The storage time can be reduced by operating
the transistor in soft saturation rather than hard saturation. This can be accomplished by
clamping CE voltage to a pre-determined level and the collector current is given by
I C VCC −V CM .
RC
The base current which is adequate to drive the transistor hard, can be found from
IB I 1 VB −V D1 −VBE and the corresponding collector current is I C I L I B .
RB
The clamping action thus results a reduced collector current and almost elimination of
the storage time. At the same time, a fast turn-on is accomplished.
However, due to increased VCE , the on-state power dissipation in the transistor is
increased, whereas the switching power loss is decreased.
ADVANTAGES OF BJT’S
BJT’s have high switching frequencies since their turn-on and turn-off time is low.
The turn-on losses of a BJT are small.
BJT has controlled turn-on and turn-off characteristics since base drive control is
possible.
BJT does not require commutation circuits.
DEMERITS OF BJT
Drive circuit of BJT is complex.
It has the problem of charge storage which sets a limit on switching frequencies.
It cannot be used in parallel operation due to problems of negative temperature coefficient.
Construction
Operation
When VGS 0V and VDS is applied and current flows from drain to source similar to
JFET. When VGS −1V , the negative potential will tend to pressure electrons towards the p-
type substrate and attracts hole from p-type substrate. Therefore recombination occurs and
will reduce the number of free electrons in the n-channel for conduction. Therefore with
increased negative gate voltage I D reduces.
For positive values,Vgs , additional electrons from p-substrate will flow into the channel and
establish new carriers which will result in an increase in drain current with positive gate
voltage.
Drain Characteristics
Transfer Characteristics
Basic Construction
A slab of p-type material is formed and two n-regions are formed in the substrate. The source
and drain terminals are connected through metallic contacts to n-doped regions, but the
absence of a channel between the doped n-regions. The SiO2 layer is still present to isolate
the gate metallic platform from the region between drain and source, but now it is separated
by a section of p-type material.
Operation
If VGS 0V and a voltage is applied between the drain and source, the absence of a
n-channel will result in a current of effectively zero amperes. With VDS set at some positive
voltage and VGS set at 0V, there are two reverse biased p-n junction between the n-doped
regions and p substrate to oppose any significant flow between drain and source.
If both VDS and VGS have been set at some positive voltage, then positive potential at the gate
will pressure the holes in the p-substrate along the edge of SiO2 layer to leave the area and
enter deeper region of p-substrate. However the electrons in the p-substrate will be attracted
to the positive gate and accumulate in the region near the surface of the SiO2 layer. The
negative carriers will not be absorbed due to insulating SiO2 layer, forming an inversion
layer which results in current flow from drain to source.
The level of VGS that result in significant increase in drain current is called threshold
voltageVT . As VGS increases the density of free carriers will increase resulting in increased
level of drain current. If VGS is constant VDS is increased; the drain current will eventually
reach a saturation level as occurred in JFET.
Drain Characteristics
Transfer Characteristics
Power MOSFET’S
Power MOSFET’s are generally of enhancement type only. This MOSFET is turned
‘ON’ when a voltage is applied between gate and source. The MOSFET can be turned ‘OFF’
by removing the gate to source voltage. Thus gate has control over the conduction of the
MOSFET. The turn-on and turn-off times of MOSFET’s are very small. Hence they operate
at very high frequencies; hence MOSFET’s are preferred in applications such as choppers
and inverters. Since only voltage drive (gate-source) is required, the drive circuits of
MOSFET are very simple. The paralleling of MOSFET’s is easier due to their positive
temperature coefficient. But MOSFTS’s have high on-state resistance hence for higher
currents; losses in the MOSFET’s are substantially increased. Hence MOSFET’s are used for
low power applications.
VGS
Load
+++++++
+
n
-
p p
VDD -
n
+ +
n n substrate
Construction
Power MOSFET’s have additional features to handle larger powers. On the
n substrate high resistivity n layer is epitaxially grown. The thickness of n layer
determines the voltage blocking capability of the device. On the other side of n substrate, a
−
metal layer is deposited to form the drain terminal. Now p regions are diffused in the
epitaxially grown n− layer. Further n regions are diffused in the p− regions as shown.
SiO2 layer is added, which is then etched so as to fit metallic source and gate terminals.
switching are represented by Cgs , Cgd & Cds . The switching waveforms are as shown in figure
7. The turn on time td is the time that is required to charge the input capacitance to the
threshold voltage level. The rise time tr is the gate charging time from this threshold level to
the full gate voltageVgsp . The turn off delay time tdoff is the time required for the input
capacitance to discharge from overdriving the voltage V1 to the pinch off region. The fall
time is the time required for the input capacitance to discharge from pinch off region to the
threshold voltage. Thus basically switching ON and OFF depend on the charging time of the
input gate capacitance.
The turn-on time can be reduced by connecting a RC circuit as shown to charge the
capacitance faster. When the gate voltage is turned on, the initial charging current of the
capacitance is
IG VG .
RS
The steady state value of gate voltage is
RGVG
VGS = .
RS + R1 / RG
ID
RD
C1
Gate Signal
RS +
+ VDD -
R1
VG RG
-
C +VCC
ID
RD
NPN
M1
+ V DD +
V DS(on) -
- VD
Vi n
PNP
VS
The above circuit is used in order to achieve switching speeds of the order of 100nsec or
less. The above circuit as low output impedance and the ability to sink and source large
currents. A totem poll arrangement that is capable of sourcing and sinking a large current is
achieved by the PNP and NPN transistors. These transistors act as emitter followers and offer
a low output impedance. These transistors operate in the linear region therefore minimize the
delay time. The gate signal of the power MOSFET may be generated by an op-amp. Let Vin
be a negative voltage and initially assume that the MOSFET is off therefore the non-inverting
terminal of the op-amp is at zero potential. The op-amp output is high therefore the NPN
transistor is on and is a source of a large current since it is an emitter follower. This enables
the gate-source capacitance Cgs to quickly charge upto the gate voltage required to turn-on the
power MOSFET. Thus high speeds are achieved. When Vin becomes positive the output of
op-amp becomes negative the PNP transistor turns-on and the gate-source capacitor quickly
discharges through the PNP transistor. Thus the PNP transistor acts as a current sink and the
MOSFET is quickly turned-off. The capacitor C helps in regulating the rate of rise and fall of
the gate voltage thereby controlling the rate of rise and fall of MOSFET drain current. This
can be explained as follows
The drain-source voltage VDS = VDD − I D RD .
If ID increases VDS reduces. Therefore the positive terminal of op-amp which is tied
to the source terminal of the MOSFET feels this reduction and this reduction is
transmitted to gate through the capacitor ‘C’ and the gate voltage reduces and the
drain current is regulated by this reduction.
Comparison of MOSFET with BJT
Power MOSFETS have lower switching losses but its on-resistance and conduction
losses are more. A BJT has higher switching loss bit lower conduction loss. So at high
frequency applications power MOSFET is the obvious choice. But at lower operating
frequencies BJT is superior.
MOSFET has positive temperature coefficient for resistance. This makes parallel
operation of MOSFET’s easy. If a MOSFET shares increased current initially, it heats
up faster, its resistance increases and this increased resistance causes this current to
shift to other devices in parallel. A BJT is a negative temperature coefficient, so
current shaving resistors are necessary during parallel operation of BJT’s.
In MOSFET secondary breakdown does not occur because it have positive
temperature coefficient. But BJT exhibits negative temperature coefficient which
results in secondary breakdown.
Power MOSFET’s in higher voltage ratings have more conduction losses.
Power MOSFET’s have lower ratings compared to BJT’s . Power MOSFET’s →
500V to 140A, BJT → 1200V, 800A.
2.7Recommended questions:
4. Draw the switching model and switching waveforms of a power MOSFET, define the
various switching applications.
5. With a circuit diagram and waveforms of base circuit voltage, base current and collector
current under saturation for a power transistor, show the delay that occurs during the turn-
ON and turn – OFF.
6. Explain the terms Overdrive factor (ODF) and forced beta for a power transistor for
switching applications?
7. Explain the switching characteristics of BJT.
8. Explain the steady and switching characteristics of MOSFET.
1. http://books.google.co.in/books/about/Power_Electronics.html?id=-WqvjxMXClAC
2. http://www.flipkart.com/power-electronic-2ed/p/itmczynuyqnbvzzj
3. http://www.scribd.com/doc/36550374/Power-Electronics-Notes
4. http://elearning.vtu.ac.in/EC42.html
5. http://www.onlinevideolecture.com/electrical-engineering/nptel-iit-bombay/power-
electronics/?course_id=510