NERO CIE REPORT
NERO CIE REPORT
NERO CIE REPORT
A TECHNICAL REPORT ON
DONE AT
WRITTEN BY
20191146213
SUBMITTED TO
JUNE, 2024
DEDICATION
First and foremost, to God Almighty, the source of life, I will devote my report
To my family, for their unwavering love and support, I love you all
To the entire Moulds Nigeria Limited team that helped me become a part of the family and
I am grateful to my industrial supervisor, Engr. Cleatus, for his unwavering willingness to assist
I hereby declare that this comprehensive report was compiled by me (OBINERO CHINONYE
CHRISTAIN with registration number 20191146213) and accurately details the work I
I am thankful to Almighty God for His inspiration, guidance and strength throughout the
I am immensely indebted to my beloved Family for their dearest Love and Support in my
course of study.
I also express my earnest and profound gratitude to my site supervisor Engr. Cleatus for the
guidance and knowledge instilled upon me during the course of my SIWES programme and
to all members of staff of MOULDS NIGERIA LIMITED who gave me training and
This report gives details about all the work carried out and the relevant experience gained at
MOULDS NIGERIA LIMITED, Jos, Plateau State. During my six months attachment at the
Firstly, I was assigned to the site where I was told to take off for slab and later, I worked in the
building site.
This report gives concise information on all activities carried out and defines clearly the
experience gained. It also highlights some problems I encountered during the process of
ACKNOWLEDGEMENT.........................................................................................................iii
ABSTRACT...............................................................................................................................iv
CHAPTER ONE.............................................................................................................................1
CHAPTER TWO............................................................................................................................4
CHAPTER THREE........................................................................................................................7
Design programming...............................................................................................................8
3.2.2 MATERIALS...................................................................................................................11
3.2.3 EQUIPMENTS................................................................................................................14
3.3.2 CONCRETING;...............................................................................................................22
3.3.3 BLOCKWORK................................................................................................................24
CHAPTER FOUR........................................................................................................................26
4.2 RECOMMENDATION:.....................................................................................................26
CHAPTER ONE
In the earlier stage of science and technology education in Nigeria, students were graduating
from their respective institutions without any technical knowledge or working experience. It
was in this view that students undergoing science and technology related courses were
enable them have technical knowledge or working experience before graduating from their
various institutions.
The Student Industrial Work Experience Scheme (SIWES) was established by the Industrial
Training Fund (ITF) in 1973 to enable students of tertiary institution have technical
knowledge of industrial work base on their course of study before the completion of their
program in their respective institutions. The scheme was designed to expose students to
industrial environment and enable them develop occupational competencies so that they can
readily contribute their quota to national economic and technological development after
graduation. The major background behind the embarkment of students in SIWES was to
expose them to the industrial environment and enable them develop occupational
competencies so that they can readily contribute their quota to national economic and
technological development after graduation. The major benefit accruing to students who
participate conscientiously in Students Industrial Work Experience Scheme (SIWES) are the
skills and competencies they acquire. The relevant production skills remain a part of the
recipients of industrial training as life-long assets which cannot be taken away from them.
This is because the knowledge and skills acquired through training are internalized and
The Industrial Training Funds Policy Document No. 1 of 1973 which established SIWES
2. Prepare students for industrial work situations that they are likely to meet after
graduation.
4. Make the transition from school to the world of work easier and enhance students’
5. Provide students with the opportunities to apply their educational knowledge in real
work situations, thereby bridging the gap between theory and practice.
6. Enlist and strengthen employers’ involvement in the entire educational process and
To be the prime skills Training Development organization in Nigeria and one of the best in
the world
1.4 MISSION STATEMENT
To set and regulate and offer direct training intervention in industrial and commercial skills,
training and development, using a corps of highly competente professional staff, modern
The effort is earned at helping/ training students in Nigeria territory institution the practical
aspect of their field of study by exposing students to machines and equipments, professional
work methods and ways of safeguarding the work areas and workers in industries and other
organizations.
CHAPTER TWO
University of Technology, Owerri, which forms the foundation for the development of
can give students to develop their three and half year’s theoretical background to practical
one. This program takes one semester long time, starting from middle of November to mid
of May.
On this regard I was able to at look this internship program after I had successfully
completing my Four and half years academic study and holistic exam. After this I had
applied for my hosting company (MOULDS NIGERIA LIMITED), which I found and I had
accepted as they promised by the confirmation paper. The project was building of Proposed
dramatically since its establishment in 2014 The company is established with purpose of
analysis and various types of Civil structures contributing to the development of the
construction industry.
MOULDS NIGERIA LIMITED is fully equipped with machineries and tools in accordance
with the applicable regulation of the federal ministry of works and urban development and
has been participating in different region. Rendering service of high quality, timelines and
2014, the company which foresaw the need of expansion and bringing in more investors, the
company became a limited liability company with the name MOULDS NIGERIA
LIMITED.
The company was formed because of the realization that Nigerian construction professionals
should take the bull by the horn and dictate the pace for the complete development of the
• Competitive pricing.
• Staff welfare
Civil Engineering is a professional discipline that deals with the design, construction, and
maintenance of the physical and naturally built environment, including works like roads,
Civil is the second-oldest engineering discipline after military engineering, and it is defined
Efficient and effective utilisation of resources (materials, manpower, money) is the main
market, tools and equipments to help in planning and scheduling of construction activities
Risk analysis is an area which should be thoroughly studied to become a successful quantity
surveyor. The quantity surveyor should be able to assess the risk involved and be able to
The present state of building construction is complex. There is a wide range of building
products and systems which are aimed primarily at groups of building types or markets. The
design process for buildings is highly organized and draws upon research establishments
that study material properties and performance, code officials who adopt and enforce safety
standards, and design professionals who determine user needs and design a building to meet
those needs. The construction process is also highly organized; it includes the manufacturers
of building products and systems, the craftsmen who assemble them on the building site, the
contractors who employ and coordinate the work of the craftsmen, and consultants who
Design programming
The design of a building begins with its future user or owner, who has in mind a perceived
need for the structure, as well as a specific site and a general idea of its projected cost. The
user, or client, brings these facts to a team of design professionals composed of architects,
engineers and Quantity Surveyor, who can develop from them a set of construction
documents that define the proposed building exactly and from which it can be constructed.
In Nigeria, most of time the consultants are in charge of the design and they tend to follow
Architects are the primary design professionals; they orchestrate and direct the work of
engineers, as well as many other consultants in such specialized areas as lighting, acoustics,
and vertical transportation. While the Qs primary responsibility is to develop the bill of
The design professionals draw upon a number of sources in preparing their design. The most
fundamental of these is building science, which has been gradually built up over the past
300 years. This includes the parts of physical theory that relate to building, such as the
elastic theory of structures and theories of light, electricity, and fluid flow. There is a large
large body of data on criteria for human comfort in such matters as thermal environment,
In addition to general knowledge of building science, the design team collects specific data
related to the proposed building site. These include topographic and boundary surveys,
investigations of subsoil conditions for foundation and water-exclusion design, and climate data
Construction
normally separate from the design team, although some large organizations may combine
both functions. The construction team is headed by a coordinating organization, often called
a general contractor, which takes the primary responsibility for executing the building and
coordinating role; the remainder of the work is done by a group of specialty subcontractors
who are under contract to the general contractor. Each subcontractor provides and installs
one or more of the building systems—e.g., the structural or electrical system. The
subcontractors in turn buy the system components from the manufacturers. During the
construction process the design team continues to act as the owner's representative, making
sure that the executed building conforms to the contract documents and that the systems and
With my site supervisor, Engr. Cleatus during filling and compaction of DPC
In the process of my work experience program I was introduced to various materials, equipment
Cement:
This is a powdered substance that develops strong adhesive properties when mixed with
water. It is used in Block work, Plastering, Rendering and Concreting. The establishment of
proportion of the raw materials in a definite proportion are converted into liquid state by
grinding, mixing and watering, termed Slurry. The slurry is then conveyed through a set of
pipes to rotary kiln which dry and burn the constituent in a high temperature to form hard
lumps. This process changes the slurry to hard lumps called Clinker, which afterwards pass
on through a conveyor belt to the grinding mills for grinding to a fine powder in its final
process.
This process is mainly on Ordinary Portland Cement (OPC) used for general purposes.
There are other types of cement made for special purposes, including Rapid Hardening
Portland Cement (RHPC), Sulphate resisting Portland cement and Low Heat Portland
Cement.
Ordinary Portland Cement
Reinforcement:
Reinforcement is provided in concrete structures to enhance its tensile strength. Therefore, in all
structural elements, the reinforcement is provided in the region of the element that will be
subjected to tension. Standard bar diameters ~ 6, 8, 10, 12, 16, 20, 25, 32 and 40 mm.
This consists of sand, ground crushed stone, pebbles, broken blocks and similar such
materials. Aggregates may either be light or heavy weight and also All-in-Aggregates.
Aggregates must be clean, structural sound, well graded, weather resistance and inert in the
presence of water.
Fine Aggregate; this should be clean, sharp and passes through the sieve size of 4.5mm.
Coarse Aggregate; aggregate which consists largely of particles over 5mm in diameter.
glass fibres saturated with bitumen or a bitumenpolymer. The Bituminous Felt was used for the
tanking of the Tank Slab on the Building and it was applied with the use of a Burner.
Bituminous Felt
3.2.3 EQUIPMENTS
Trowel:
This is a flat metal blade fixed to a short handle used for the application, jointing,
smoothing and shaping of mortar in masonry. It is also used in the trimming of block/bricks.
Trowel sizes ranges from 225 -350mm measuring from the blade.
Trowels
Spirit Level:
This is a Hand-tool used for indicating true horizontal and vertical of a work, by
means of an air bubble sealed in a marked, liquid-filled glass tube mounted in a frame; the
tube is horizontal when the bubble is between two marks. Spirit levels are of various length
Spirit Level
Straight Edge:
The kind of straight edge that was used on the construction site is an Aluminum
frame of about 2m in length. The straight edge is used to check the fairness of the newly laid
piece of a wall and to ensure that all the blocks are laid to the same level of each course.
Builder Square:
This is a hand tool of angle 90 which measures 600mm by 450mm long. It is used
for setting out walls at right angles to check for square nature of a section of work.
Builder Square
3.2.4 MACHINERIES
The machinery that were used on site were brought into considerations so as to promote
Machineries are used on site to eliminate heavy manual work thus reducing fatigue and as a
This is a type of concrete mixer with a rotating hinged drum in which the constituent
materials are mixed thoroughly and can be tilted to enable emptying. Choice of Mixer ~ the
factors to be taken into consideration when selecting the type of concrete mixer required are
Jack Hammer:
This is a percussive power tool that combines a hammer and chisel used for the
drilling, breaking, demolishing and the digging of stone. It is used in the demolition/
leveling of the extended pile foundation for the septic tank in the process of its excavation.
Poker Vibrator:
This consist of a hollow steel tube casing in which is a rotating impellor which
generates vibrations as its head comes into contact with the casing.It is immersed in fresh
This is a compacting machine that provides a rolling compaction used for evening
and flattening of a freshly laid surface. It was used to even the surface of the car park/ yard
after hardcore had been placed for the construction of interlocking tiles.
3.3 WORK DONE WITHIN MY STIPULATED DURATION
Concrete slump test is to determine the workability or consistency of concrete mix prepared
at the laboratory or the construction site during the progress of the work. Concrete slump
test is carried out from batch to batch to check the uniform quality of concrete during
construction. Generally concrete slump value is used to find the workability, which
indicates water-cement ratio, but there are various factors including properties of materials,
mixing methods, dosage, admixtures etc. also affect the concrete slump value.
Mould for slump test, non-porous base plate, measuring scale, temping rod. The mould for
the test is in the form of the frustum of a cone having height 30 cm, bottom diameter 20 cm
and top diameter 10 cm. The tamping rod is of steel 16 mm diameter and 60cm long and
A concrete mix (M15 or other) by weight with suitable water/ cement ratio is prepaid in the
laboratory similar to that explained in 5.9 and required for casting 6 cubes after conducting
Slump test.
3. Fill the mould with the prepared concrete mix in 4 approximately equal layers.
4. Tamp each layer with 25 strokes of the rounded end of the tamping rod in a uniform
manner over the cross section of the mould. For the subsequent layers, the tamping
5. Remove the excess concrete and level the surface with a trowel.
6. Clean away the mortar or water leaked out between the mould and the base plate.
7. Raise the mould from the concrete immediately and slowly in vertical direction.
8. Measure the slump as the difference between the height of the mould and that of
When the slump test is carried out, following are the shape of the concrete slump that can be
observed:
2. In-situ Casting
on site rather than prefabricated in a factory. This is the meaning in Quantity Surveying
Technology.
Insitu techniques are often more labour-intensive, and take longer, but the materials are
cheaper, and the work is versatile and adaptable. Prefabricated techniques are usually much
quicker, therefore saving money on labour costs, but factory-made parts can be expensive.
They are also inflexible, and must often be designed on a grid, with all details fully
calculated in advance.
The construction been casted was a kerb, the reason why the kerb was in-situ casted instead
of laying the precast kerb was because the area in which it was to laid was too steep and
3. Soil Stabilization
Soil stabilization is the process of enhancing the physical properties of soils by blending and
mixing them with other materials in order to improve their sub -base or base course shear
strength, control shrink-well properties and load bearing capacity. Soil stabilization can be
carried out using cement, lime, bitumen, chemicals, electricity and by grouting, depending
on the soil type and its permeability. Soils can also be stabilized using porous fabrics and
geotextiles. This process can be applied to improve or strengthen the soils for the
1. Mechanical
The oldest types of soil stabilization are mechanical in nature. Mechanical solutions
involve physically changing the property of the soil somehow, in order to affect its
gradation, solidity, and other characteristics. Dynamic compaction is one of the major types
of soil stabilization; in this procedure a heavy weight is dropped repeatedly onto the ground
at regular intervals to quite literally pound out deformities and ensure a uniformly packed
surface. Vibro compaction is another technique that works on similar principles, though it
relies on vibration rather than deformation through kinetic force to achieve its goals.
2. Chemical
Chemical solutions are another of the major types of soil stabilization. All of these
techniques rely on adding an additional material to the soil that will physically interact with
it and change its properties. There are a number of different types of soil stabilization that
rely on chemical additives of one sort or another; you will frequently encounter compounds
that utilize cement, lime, fly ash, or kiln dust. Most of the reactions sought are either
cementitious or pozzolanic in nature, depending on the nature of the soil present at the
3.3.2 CONCRETING;
mixed concrete especially the placing of concrete. Before the establishment of the second
Cement is supplied in bags form and was stored on racks to prevent moisture penetration
from the ground in a dry store free from draughts which can introduce moist air and cause
air set of the material. Cement should not be stored on the site for long period of time on
site; therefore, provision should be made for rotational use so that the material being used
Aggregates were stored in Bays on a clean firm base to ensure that foreign matter is not
included when extracting materials from the base of the stock pile.
1. Batching
Before mixing was carried out, the ingredients have to be measured in their
correct proportion to enhance the quality of the concrete. Volume batching was used
in this process with the aid of a head pan and buckets with a ratio of 1:2:4 and this
cement paste and to make it a uniform mass. The quality of mixture depends on the
accuracy of proportioning of the materials and the method of mixing. The method of
mixing was carried out mechanically through the use of a Tilting Drum concrete
3. Transportation:
This involves the means of conveying concrete from the point of mixing to
the point of placement. The choice of transportation depends on the size and
complexity of the site, weather condition and the height of the placement of the
concrete. The mode of transportation used was the manual method with the use of
head pans and labour. A mason’s ladder made of both bamboo and timber was
4. Placing:
inside of the formwork is thoroughly cleaned and a release agent (lubricant) was
applied after the formwork was blown off of dust. The concrete was placed at a
component materials.
5. Compacting:
eliminating voids within it. The method and the type of compaction given to
concrete depend on the nature of work. Poker Vibrator was used for the compacting
harden for a day then the curing process comes in which involves the prevention of
the evaporation of moisture in the concrete. The concrete was watered for 7days
with use of a hose pipe connected to a tank. This was done to avoid shrinkage of the
3.3.3 BLOCKWORK
The walling system was mostly carried out using sandcrete hollow blocks. The sizes
of blocks were used in respect to their functions. The 6 inches blocks were used
mostly for internal walls like the toilets and the store partitioning while the 9inches
blocks were used in load bearing areas and external walling. The bonding process
used in the union of these block is Stretcher Bond; which is when the stretcher faces
The natives of this environment are very hostile and dubious, they always tend to
look for ways to siphon money From contractors in that environment and they tend to be
very furious when their demands are not met. And this has led to many sustaining injuries
on site
happens constantly as they might feel they know it all because of their years of experience.
3. Site Accommodations:
The site accommodation is quite poor. The lack of provision of sleeping materials
like beds and mosquito treated nets. Laborers sleep on plywood and use only bed covers to
4.2 RECOMMENDATION:
improved and enhance the expected results of the Student Industrial Work Experience
Scheme;
The Federal Government should establish and promote laws and agencies that regulate
The Federal Government should provide industries and organizations with incentives to
encourage and solicit for their cooperation and contribution to the programme
The management of MOULDS NIGERIA LIMITED can create and organise a special
forum for students on attachment, this will help in discovering students’ potentials and to
amenities for their workers and enhance the welfare of their workers.
The Industrial Training Fund should provide a network in which Establishments and