Material Science and Engineering
Material Science and Engineering
Key Areas:
Structure: Atomic/crystalline arrangements.
Properties: Mechanical, thermal, electrical,
optical.
Processing: Techniques like casting, forging,
3D printing.
Performance: Behavior under stress,
temperature, corrosion.
What is Materials Engineering?
Practical application of Materials Science.
Focuses on:
a. Material Selection (e.g., Aluminum for
lightweight needs).
b. Manufacturing (e.g., extrusion, welding).
c. Testing and Quality Control.
d. Developing New Materials (e.g., composites,
nanomaterials).
Materials Science and Engineering
MSE links the composition, structure, and
processing of materials to their properties and
applications:
• Science: Explores the nature of materials,
explaining how structure relates to properties and
behavior.
• Engineering: Applies this knowledge to design,
modify, and use materials for specific needs.
Relationship with Other Sciences
MSE integrates physics, chemistry, and
engineering disciplines:
• Chemistry: Material composition and structure.
• Mechanical Engineering: Fracture and stress
analysis.
• Electrical Engineering: Conductivity.
• Physics: Optical and thermal properties.
Stone Age: Tools from stone and wood.
Paleolithic Era (Old Stone Age):
HISTORICAL
Period: Approximately 3.3 million years ago to around 10,000 BCE.
Mesolithic Era (Middle Stone Age):
Period: Around 10,000 BCE to 5,000 BCE.
OF MATERIALS
Stone Age
Bronze Age
Iron Age
Industrial
Revolution to
Modern Era
Bronze Age: Use of gold, copper, and bronze.
HISTORICAL Period: Approximately 3000 BCE to 1200 BCE.
DEVELOPMENT
OF MATERIALS
Stone Age
Bronze Age
Iron Age
Industrial
Revolution to
Modern Era
Iron Age: Advancements in steel production.
HISTORICAL Period: Approximately 1200 BCE to 550 BCE.
DEVELOPMENT
OF MATERIALS
Stone Age
Bronze Age
Iron Age
Industrial
Revolution to
Modern Era
Middle Ages to Early Modern Era
OF MATERIALS
Stone Age
Bronze Age
Iron Age
Middle Ages to
Early Modern Era
Modern Era
SIGNIFICANCE OF MATERIALS
Innovation
Safety
Sustainability
Medicine
Energy Efficiency
Durability
Economic Impact
STRUCTURE OF MATERIALS
STRUCTURE
The structure of materials
can be studied at various
levels, offering insight into
their functionality and
behavior. Let's explore the
four key levels of material
structure:
STRUCTURE OF MATERIALS I. ATOMIC STURCTURE
Nuclei (protons /
neutrons) and
electronic orbitals
determine properties
like conductivity and
bonding.
STRUCTURE OF MATERIALS II. CRYSTAL STRUCTURE
Crystalline: Atoms
arranged in orderly
patterns (e.g., metals,
ceramics), leading to
strength and
predictability.
STRUCTURE OF MATERIALS II. CRYSTAL STRUCTURE
Non-Crystalline:
Disordered
structures (e.g.,
polymers) result in
flexibility and
reduced brittleness.
STRUCTURE OF MATERIALS III. MICROSCOPI CSTRUCTURE
Optical Microscopy:
Reveals grain
boundaries and
surface details.
STRUCTURE OF MATERIALS III. MICROSCOPI CSTRUCTURE
Scanning Electron
Microsphy: Offers
high-resolution
images of atomic
arrangements and
defects.
STRUCTURE OF MATERIALS IV. MACROSCOPIC CSTRUCTURE
Visible properties
such as texture,
color, and shape can
be directly
observed.
Properties of Materials
CHEMICAL PROPERTIES
-Characteristics that relate to material behavior in
chemical reactions.
Examples:
a. Corrosion resistance: Ability to resist oxidation.
b. Outdoor weatherability: Withstands UV rays, heat, and
pollutants.
c. Composition: Proportion of elements in the material.
d. Crystal structure: Ordered arrangement of
atoms/molecules.
e. Microstructure: Structure seen under magnification.
f. Stereospecificity: 3D molecular arrangement in
polymers.
Properties of Materials
PHYSICAL PROPERTIES
-Observed/measured without changing composition.
Examples:
a. Color: Depends on light wavelengths.
b. Density: Mass per unit volume.
c. Specific Gravity: Density ratio to water.
d. Melting Point: Temperature of liquefaction.
e. Refractive Index: Speed reduction of light in material.
f. Curie Point: Loss of magnetism in ferromagnetic
materials.
Properties of Materials
THERMAL PROPERTIES -Thermal properties describe a material’s response to heat.
a. Heat Capacity: The amount of energy required to raise a
material’s temperature by one unit.
b. Thermal Conductivity: The ability of a material to transfer
heat.
Metals: Excellent conductors due to free electrons.
Polymers: Poor conductors, making them good insulators
due to lack of free electrons and less crystalline structures.
c. Thermal Resistance: The ability to resist heat transfer.
d. Materials like foamed plastics, textiles, ceramics, and
polymers trap air and serve as effective insulators.
Thermal Expansion: The tendency of a material to expand
when heated.
Ceramics: Have a low thermal expansion compared to other
materials.
Properties of Materials
ELECTRICAL PROPERTIES -Electrical properties describe how materials respond to an
applied electric field:
a. Electrical Conductivity:
Measures how easily a material conducts electric current.
Metals: Excellent conductors due to free-moving electrons.
Insulators (e.g., rubber, glass): Poor conductors as electrons
are tightly bound to atoms.
Semiconductors (e.g., silicon, germanium): Intermediate
conductivity between metals and insulators.
b. Electrical Resistivity:
The resistance of a material per unit length and cross-sectional
area. It is the inverse of conductivity.
c. Dielectric Strength:
The maximum voltage an insulating material can withstand
without electrical breakdown.
Properties of Materials
MECHANICAL PROPERTIES
-Describe how materials behave under force.