Magnetically Controlled Shunt Reactors
Magnetically Controlled Shunt Reactors
Magnetically Controlled Shunt Reactors
CONTENT: 3
1. Magnetically Controlled Shunt Reactors (MCSRs ) - New Type of FACTS Device.............................4 2. MCSR Performance Features.....................................................................................................................6 3. MCSR Field of Application..........................................................................................................................7 4. Principle of Operation.................................................................................................................................8 5. Prospective MCSR Types..........................................................................................................................10 6. MCSR Complex Structure.........................................................................................................................12 7. MCSR Single-Line Flow Chart...................................................................................................................14 8. MCSR Electric Circuit Diagram 220500 kV.........................................................................................15 9. MCSR Electric Circuit Diagram 110 kV..................................................................................................16 10. MCSR-Based Static VAR Compensators................................................................................................17 11. MCSR Operation Experience at Substations of Industrial Consumers.............................................20 12. MCSR Operation in Distribution Networks............................................................................................22 13. MCSR as a Solution for a Full-Scale Voltage Stabilization in Transmission Networks....................25 14. MCSR Operation on Long Distance High Voltage Transits ................................................................26 15. MCSR History.............................................................................................................................................28 16. MCSR Reference List..................................................................................................................................30
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Equipped with series capacitor banks MCSRs function as static var compensators (SVC). Unlike a standard SVC which consists of an interconnection transformer, reactors and a thyristor valve (100% of SVC rated capacity) a MCSR is a specifically transformer device, the windings of which act as a SVC reactor while a saturable core acts as a back-to-back thyristor valve. As a result three power elements are replaced with only one. Field operation and maintenance of MCSRs do not require additional training of maintenance staff or specific operation conditions, i.e. deionized water cooling of thyristor valves and indoor installation. MCSRs can be directly, without using a step-up transformer, connected to high voltage (HV) busbars. This additional advantage makes it possible for MCSRs to provide a full regulating range at voltage levels where regulation is needed according to the network operations requirements. The high quality of customized MCSRs designs has been totally proved by a decade of successful field operations. Even if only one MCSR is installed at a key substation, continuous automatic control and optimum voltages support for several distribution substations in a large network can be provided. Repair and maintenance costs of transformer and switching equipment used for voltage regulation can be significantly reduced.
PRINCIPLE OF OPERATION 8
A MCSR is a semiconductor switch transformer device, based on the principle of alternate high saturation of each magnetic core. The magnetic system of each phase includes a control winding and a high-voltage winding. Both windings are placed on two solid cores. When a regulated DC voltage source is connected to the control winding a DC magnetic bias flux appears in the core. The alternating magnetic flux of the HV-winding overlays with the bias flux produced by the DC voltage source and a resulting magnetic flux moves to the saturation range of the MCSR core. Saturation of the MCSR core causes an inductive current flow in the HV-winding. As magnitude of energy in the control system changes, the magnitude of the inductive current in the HV-winding changes respectively. Finally, it causes increasing or decreasing of reactive power consumed by the MCSR. The DC voltage source which produces current in the control winding is fed by a compensating winding of the MCSR. Rectification of the compensation winding alternative current is provided by a small-power thyristor converter. The magnitude of the inductive current in the HV-winding is regulated according to the proportional principle. It means that tyristors operating angle is defined according to the difference between the MCSR voltage set point and the actual voltage of the bus the MCSR is connected to. In order to achieve a quick change of the MCSR loading from one quasi-steady state to another a super excitation circuit is provided.
Fs - Fs
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MCSRs are designed to allow any required rates of power changes. But the optimum balance between the MCSR's operation speed and the rated capacity of a magnetic bias system was defined during MCSR operation. The recommended time of MCSR loading/unloading is within 0,3-1s. Depending upon the Clients requirements MCSRs can be adjusted so as to either stabilize voltage level or keep the rate of the consumed reactive power or consumed current at a constant level. Similar to non-regulated reactors magnetically controlled shunt reactors can be of two types: busbar MCSRs and linear MCSRs. Proceeding from the type or upon the Clients request a MCSR design may provide for an additional element to ensure preliminary biasing of magnetic system and subsequent instantaneous loading up to the nominal capacity directly after switching to the network. As any transformer device, MCSRs allow continuous overloading up to 120-130% of rated current and can also be shortly overloaded up to 200%. MCSRs can, if necessary, operate as standard non-regulated reactors having all their functional capabilities including arc extinction during auto reclosing.
TCR -10000/35 TCR-25000/35 TCR-25000/110 TCR-32000/110 TCR-63000/110 TCR-25000/220 TCR-63000/220 TCR-100000/220 TCR-100000/330 TCR-180000/330 TCR-180000/500 TCR-180000/500
10 000 25 000 25 000 32 000 63 000 25 000 63 000 100 000 100 000 180 000 180 000 360 000
38,5 (40,5) 38,5 (40,5) 121 (126) 121 (126) 121 (126) 220(252) 242 (252) 242 (252) 347 (363) 347 (363) 525 (550) 525 (550)
150 375 119 153 300 69 151 239 167 300 198 198
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Number of manufacted MCRS
The geography and scope of ZTR projects is steadily growing. Compared to 2001 when only few magnetically controlled reactors were installed in electric networks of the Russian Federation, 55 MCSRs have been delivered to Clients substations in four countries by now, namely the Russian Federation, Belarus, Lithuania and Kazakhstan. Total installed capacity of MCSRs manufactured by ZTR is over 4000 MVAr and in 2010-2015 it is forecast to double.
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An oil transformer with a converter (OTC) is designed to regulate the magnitude of a direct current in the control winding of the electromagnetic system via changing the magnitude of DC voltage on the terminals of the converter (DC voltage source). The rated capacity of the OTC normally equals to 1-2% of the MCSRs rated capacity. Some MCSRs are equipped with 2 or 3 OTCs connected in parallel. This allows to increase redundancy of MCSR construction and ensure its stable operation even in case of failure of the main OTC. Normally all OTCs (except for those used for preliminary magnetic biasing) are connected to the compensation winding. An automatic control unit (ACU) generates control signals to thyristor valves of the converter (DC voltage source). According to such signals the converter changes the magnitude of DC voltage in the magnetic biasing system which results in respective changes of MCSR reactive power loading. The ACU is an electronic device mounted in a standard cabinet. Input power of the control system is less than 1kW.
SUBSTATION BUSBARS
ELECTROMAGNETIC SYSTEM
(1)
(2)
(3) (6) I MAGNETIZING SYSTEM FEEDING TRANSFORMER (5) SEMICONDUCTOR CONVERTER UNIT (9)
(8)
II MAGNETIZING SYSTEM
FEEDING TRANSFORMER SEMICONDUCTOR CONVERTER UNIT
(5)
(9)
High-voltage circuits for reactor's connection to the substation busbars Electromagnetic coupling of Stabilizing Winding and Compensating Winding Connection circuits of feeding transformer Power-supply circuits of magnetizing system from substation MV Power-supply circuits of converting unit Circuits of power intup into controlling winding for magnetizing current alteration Circuits of reactor core magnetizing value alteration Circuits of control of substation busbars voltage level for comparison with specified setting Control circuits for giving instructions to change thyristors' opening angle of transducing current
Abbreviations and Definitions: 1. TCRB 2. HVW 3. CW 4. CtrW 5. OTCm OTCs 6. SCm 7. SCs 8. ACU 9. SDC 10. SA - Three-phase Controlled Reactor with Blower cooling (electromagnetic system) - High Voltage Winding - Compensation Winding - Control Winding - Master Oil Transformer and Converter - Slave Oil Transformer and Converter - Master Semiconductor Converter - Slave Semiconductor Converter - Automatic Control Unit - Sensor DC - Surge Arrestor
Abbreviations and Definitions: 1. 2. 3. 4. 5. 6. 7. Three-phase Controlled Reactor Semiconductor converter Automatic control unit Single-phase magnetizing transformer Initial magnetization transformer Safety device Sensor DC
1 2 3 4
Figure 1
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Unlike a classic SVC design, compensators based on MCSRs do not contain a HV opposite-parallel thyristor valve for full power. The maximum voltage of currently manufactured thyristor valves does not exceed 35 kV, which necessitates using a step-up transformer to connect a classical SVC to a HV power grid as shown in fig.2. The absence of a step-up transformer in the MCSR-based var compensator as shown in fig.3 leads to improved voltage regulation and significant cost reduction. The step-up transformers own resistance leads to partial absorption of SVC power, which prevents the use of such power for regulation of the HV level. Thus, there exists a constant disagreement between a SVC target influence and a real effect of regulation at the HV busbar. Besides, the cost of a step-up transformer adds to the overall cost of the STC, increasing the payback period of the device. Manufacturers of classic SVCs can sometimes, like in fig.4, connect them directly to the grid through the autotransformer tertiary winding. This does not require using a step-up transformer, but still has its downsides. The SVC connection to the autotransformer tertiary winding leads to its additional reactive power load and as a consequence to decreasing transformer transfer capacity. Moreover, the more is the autotransformer power flow, the more is the voltage loss in it. In order to keep the voltage within prescribed limits, SVC has to generate more reactive power, thus decreasing the autotransformers transfer capacity. Eventually, it can result in autotransformer overload and reduction of its power transfer capacity. In addition, when regulating voltage in the autotransformer tertiary winding, reactive power from the source is being redistributed both towards HV and MV windings of autotransformer. Therefore the control range of the SVC connected to the autotransformer tertiary winding can not be used in full.
SVC connection
Figure 2
Figure 3
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The use of MCSR-based static var compensators allows more flexibility in reactive power compensation and power loss reduction as shown in fig.5. It is not required that all elements of the SVC should be connected to a single point of an electric grid. In certain cases a MCSR and a capacitor bank can be connected to busbars of different operating voltages at the same substation. Normally, the MCSR is connected to HV substation busbars for compensation of excess reactive power in the HV power grid. It can also maintain consistent voltage levels during daily voltage variations. Capacitor banks are connected to LV busbars in order to provide consumers with quality power. Thus, MCSRs meet the system requirements for power transfer reliability of HV backbone transmission lines, and capacitor banks ensure proper operation conditions for consumers. On the condition that the load of consumers connected to LV busbars does not vary the scheme described here allows to reduce the cross-flow through the substation transformer to zero, which results in considerable electric power loss reduction. Overall, the advantages of MCSR-based static var compensators are as follows: high operational safety; no need for powerful harmonic filters; no need for additional maintenance staff training; no need for water cooling of powerful thyristor valves; service conditions similar to those of conventional transformer equipment.
Figure 4
Figure 5
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Every commutation of a series capacitor bank resulted in 10-15 kV voltage jumps which were still inadmissible for consumers. Cascading disconnections of synchronous and asynchronous devices took place regularly. Only after three 25 MVAr magnetically controlled shunt reactors were commissioned at the Igolskaya, Dvurechenskaya and Katylginskaya substations in August-October 2004 did operation conditions change significantly. Transfer capacity of 110 kV lines increased by 30-50%, voltages were stabilized at 105-110% of the rated value and could be adjusted in a wide range depending on operations conditions. The following advantages were noticed by the Client after a short period of the MCSRs operation: the MCSRs equipped with series capacitor banks provide optimum reactive power flows and maximize transfer capacity of electric lines up to the edge; enhancement of the distribution network to 220 kV was postponed; power losses in the network went down by over 35% (from 11,9 MW to 7,5 MW); smooth automatic stabilization of preset voltage rates was provided, the number of series capacitor banks switchings was significantly reduced, using of a transformers on-load tap changer (OLTC) for voltage regulation was almost avoided. Cascade load cutoffs were completely eliminated. Emergency disconnection of individual synchronous or asynchronous devices did not lead to voltage jumps and had no influence on other devices. Commutation procedures for electric grids and other power equipment were significantly simplified which allowed maintenance and repair works without a risk of consumers power supply interruption. Losses in oil production were reduced by more than 50 times. The payback period of the MCSRs in question was 1 month.
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voltage oscillations at busbars to which the MCSR was connected were within 1,5% of MCSRs voltage set point; series capacitor banks and OLTC switchings were reduced by 100 times (to approximately one operation per year); at times of peak demand for electricity power losses went down by 2,5 MW reducing the MSCR payback period to 3 years; in the automatic mode no maintenance staff involvement is required; the MCSR installation ensured no-break power supply of consumers of the Komi-Permyatskiy region and allowed to postpone the construction of a new 220 kV line for 10-15 years. during the whole period of the MCSRs operation (since September 1999) neither failures of reactor nor relay protection misoperations have been fixed. In 2001 a TCR-100000/220 was installed at the Chita substation fed by the Chitaenergo power system and connected to a 220 kV busbar. In the Chitaenergo power system other voltage regulating devices had already been in operation including two non-controlled shunt reactors with rated capacity of 100 MVAr connected to busbars at the Heating power station 1( HPP ) and Kharanorskaya Thermal power plant (TPP). In summertime the one installed at the TPP-1 was switched off at least twice a day. A new MCSR allowed to change its own capacity unlimited number of times within the whole regulating range. The use of MCSR made it possible to abstain from switching on/off non-controlled reactors by ensuring the continuous voltage regulation. The voltage profile in the network was corrected and voltage oscillations were eliminated. Thus, there was no need for twice-yearly maintenance works on circuit breakers. Also, the MCSR installation was important for connecting a new 220 kV HV line to the network, which was impossible before.
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The Regional Dispatch control center of the Chitaenergo power system provided the summary of the performance results and additional advantages of MCSRs as follows: oroper conditions were provided for commissioning of the new HV 220 kV; quality of electric energy in the Chita and Buryatiya power systems improved significantly; actual voltage oscillations in the network were stabilized; units of Heating power station 1 were no longer forced to operate in the reactive power consumption mode; the tripping of low loaded 220 kV lines were no longer needed to reduce voltages in the network; safety and stability of power supply improved significantly.
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installed in the Omsk power system at the Tavricheskaya substation. The MCSR solved the following problems in the Omsk power system: early wear of electric equipment and circuit breakers; switching overvoltages of shunt reactors. The MCSR allowed to maintain voltages in the network at safe and optimum levels irrespective of the magnitude of active power flow and loading demand profile. The MCSR almost instantaneously responds to short circuits and has all functional characteristics of a non-regulated shunt reactor including arc quenching during auto reclosing. For some operational conditions the MCSR keeps voltages at substation busbars close to the highest permissible rates ensuring maximum transfer capacity of the 500 kV transmission line.
MCSR HISTORY 28
1997 1st 25 MVAr/ 110 kV three-phase magnetically controlled shunt reactor is designed and manufactured by ZTR, Energy Ramensk electrical engineering factory JSC, FSUE VEI named after Lenin and scientific and technical centerVEI in Toliatti 1999 1st 25 MVAr/110 kV MCSR of TCR25000/110 type is put into operation at Kudymkar s/s, Permenergo JSC 2000 ZTR engineering subsidiary Electric controllable reactors (ECR JSC) is set up 2002 1st 100 MVAr/220 kV MCSR of TCR100000/220 type is manufactured and put into operation at Chita s/s, Chitaenergo JSC 2003 1st 180 MVAr/330 kV MCSR of TCR180000/330 type is manufactured and put into operation at Baranovichi s/s, Brestenergo JSC (Belarus) 2003-2004 ECR JSC gets the Russian Government's award for design and implementation of magnetically controlled reactors 2005 1st 63 MVAr/110 kV MCSR of TCR63000/110 type is manufactured and put into operation at Sovetsk s/s, Yantarenergo JSC
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2005 1st 180 MVAr/500 kV single-phase MCSR of TCR-180000/500 type is manufactured and put into operation at Tavricheskaya s/s, Omskenergo JSC 2006 Electric controllable reactors JSC joins Energy Standart Group 2008 25 MVAr/110 kV MCSR-based static compensator with 25 MVAr/110 kV series capacitor banks is manufactured and put into operation, Tumenenergo JSC 2008 1st MCSR of TCR-180000/330 type for temperate cold climate zone is put into operation in EU, Ignalinskaya NPP, Lithuania 2009 1st three-phase MCSR of TCR-180000/500 type for temperate cold climate zone is manufactured and put into operation at Agadyr s/s, KEGOC SC (Kazakhstan). 2010 1st 25 MVAr/35 kV MCSR type is manufactured and put into operation 2010 Total capacity of all MCSRs manufactured by ZTR exceeds 4000 MVAr
ype TCR-25000/110 TCR-100000/220 TCR-180000/330 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-63000/110 TCR-100000/220 TCR-180000/500 TCR-180000/500 TCR-180000/330 TCR-25000/110 TCR-100000/220 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/110
Number 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1
Place of installation Kudymkar s/s, Chita s/s Baranovichi s/s Dvurechenskaya s/s Katylginskaya s/s Igolskaya s/s Sovetsk s/s Khabarovskaya s/s Tavricheskaya s/s Barabinskaya s/s Miradino s/s Aktogay s/s Khekhtsir s/s Sochi s/s Lisenkovskaya s/s Eldikan s/s Churapcha s/s Novogodnyaya s/s Tavricheskaya s/s Vandmtor s/s Fominskaya s/s Sugmutskaya s/s Vostochnaya s/s
Country Russia Russia Belarus Russia Russia Russia Russia Russia Russia Russia Belarus Kazakhstan Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia
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Year of installation 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2008 2009 2009 2009 2009 2009 2009 2009 2009 2010 2010
ype TCR-25000/110 TCR-25000/110 TCR-25000/110 TCR-25000/35 TCR-25000/110 TCR-25000/220 TCR-25000/35 TCR-25000/35 TCR-100000/220 TCR-100000/220 TCR-100000/220 TCR-100000/220 TCR-100000/220 TCR-180000/330 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-180000/500 TCR-25000/35
Number 1 1 2 2 2 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2
Place of installation Bahilovskaya s/s Urgal s/s Razdolinskaya s/s Varandey s/s Priangarskaya s/s Ergaki s/s Olekminsk s/s Yujnaya Hilchuya s/s Angara s/s Nadym s/s Urengoy s/s Vladivostok s/s Tinda s/s Ignalin NPP Agadyr s/s YuKGRES s/s Irtysh s/s Tomskaya s/s Aksusskaya s/s Angara s/s Lozovaya s/s Kamala s/s Amurskaya s/s Selenduma s/s
Country Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia Russia Lithuania Kazakhstan Kazakhstan Russia Russia Kazakhstan Russia Russia Russia Russia Russia
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ZAPOROZHTRANSFORMATOR JSC 3, Dnepropetrovskoe shosse, 69600, Zaporozhye, Ukraine tl. +380 61 270 30 33 fax +380 61 270 39 39 e-mail: sales@ztr.ua www.ztr.ua ELECTRIC CONTROLLABLE REACTORS JSC build. 1, 17/2, Bolshaya Yakimanka Str. 119180, Moscow, Russian Federation tl. +7 495 745 88 49 fax +7 495 230 09 72 e-mail: elur@esgr.ru www.elur.ru