INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Description, Installation and Maintenance Guidelines:

AT&T RRYOC-38U23-8000HEX Cabinet

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Table of Contents
1.0 About this Document.......................................................................................................... 5
2.0 Explanation of Symbols...................................................................................................... 6
3.0 Important Safety Instructions............................................................................................. 7
3.1 General Safety Guidelines.......................................................................................... 7
3.2 Specific Measures – Safety Precautions..................................................................... 8
3.3 Approved Staff............................................................................................................ 8
3.4 Dangerous Substances............................................................................................... 8
3.5 Warranty ...................................................................................................................... 9
3.6 Notices ...................................................................................................................... 9
3.7 Technical Support....................................................................................................... 9
4.0 Cabinet Description.......................................................................................................... 10
4.1 Application................................................................................................................ 10
4.2 Cabinet Specifications.............................................................................................. 10
4.2.1 Cabinet Features............................................................................................. 10
4.2.2 Cabinet Dimensions........................................................................................ 11
4.2.3 Cabinet Grounding......................................................................................... 12
4.2.4 Mounting Options............................................................................................ 12
4.2.5 Cable Entry..................................................................................................... 13
4.2.6 Door Restrainers............................................................................................. 14
4.2.7 Door Locks...................................................................................................... 15
4.2.8 Changing the Doors Orientation..................................................................... 15
4.2.9 Removing and Installing the Rear Door.......................................................... 24
4.2.10 Alarm Block................................................................................................... 26
4.2.11 Intrusion Alarm Switches.............................................................................. 27
4.2.12 Cabinet Lights & Switches............................................................................ 28
4.2.13 DC Power Distribution Unit........................................................................... 29
4.2.14 Power Distribution Specifications................................................................. 31
4.2.15 Fiber Storage Tray......................................................................................... 32
4.2.16 Master Ground Bar (MGB)............................................................................ 33
4.2.17 Cowling......................................................................................................... 34
4.2.18 Cabinet Rack................................................................................................ 34
4.2.19 Lifting Eyebolts.............................................................................................. 35
4.2.20 Solar Shield................................................................................................... 35
4.2.21 Plinth Structure.............................................................................................. 36
4.2.22 Unistruts........................................................................................................ 37
5.0 Installation Guidelines...................................................................................................... 38
5.1 Important Measures and Precautions....................................................................... 38
5.2 Individual Protective Equipment (IPE)....................................................................... 38
5.3 Site Preparation......................................................................................................... 39
5.4 Site Considerations................................................................................................... 39
5.4.1 Cabinet Minimum Installation Space.............................................................. 40
5.5 Transportation and Storage....................................................................................... 41
5.5.1 Significant Precaution Measures.................................................................... 41
5.5.2 Unpacking the Cabinet................................................................................... 41
5.5.3 Preparation for lifting the Cabinet................................................................... 41
5.5.4 Preparation of the Cabinet.............................................................................. 42

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RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

5.5.5 Placing the Cabinet on a Mounting Surface................................................... 43

[Link] Concrete Mounting Surface.................................................................. 43
[Link] Metallic Platform Pad............................................................................ 45
5.6 RA-20CB-DU Electrical Installation........................................................................... 46
5.6.1 Wiring Tools..................................................................................................... 46
5.6.2 Load Circuit Connections............................................................................... 47
5.6.3 Signaling Cables............................................................................................. 49
5.6.4 Installing or Replacing Breakers..................................................................... 50
5.6.5 Checking Connections.................................................................................... 52
6.0 Environmental Control..................................................................................................... .53
7.0 Commissioning and Monitoring........................................................................................ 54
7.1 Graphical User Interface (GUI)................................................................................. 54
7.2 HEX Local Interface - Local Settings........................................................................ 59
7.3 RA-20CB-DU Local Interface - Local Settings.......................................................... 61
8.0 Cabinet Wiring Diagrams................................................................................................. 62
9.0 Maintenance .................................................................................................................... 62
9.1 About this Section..................................................................................................... 62
9.2 Significant Safety Precautions................................................................................... 62
9.3 Preventive Maintenance............................................................................................ 63
9.3.1 Regular RHEX-7866 Maintenance.................................................................. 63
[Link] Fans and Core Cleaning....................................................................... 64
9.3.2 Power Distribution Unit Preventive Maintenance............................................ 67
[Link] Checking connections.......................................................................... 67
[Link] Inspection............................................................................................. 67
9.4 HEX Corrective Maintenance.................................................................................... 68
9.4.1 Controller Assembly & Controller Replacement............................................. 68
9.4.2 Led Display Replacement............................................................................... 74
9.4.3 Fans Replacement.......................................................................................... 75
[Link] External Fans Replacement.................................................................. 75
[Link] Internal Fans Replacement................................................................... 76
9.4.4 Power Distribution Unit Corrective Maintenance............................................ 77
[Link] Controller.............................................................................................. 77
[Link] Load Disconnect Contactor.................................................................. 78
10.0 Troubleshooting on site.................................................................................................. 81
10.1 RHEX-7866 Troubleshooting Procedure................................................................. 82
10.2 RA-20CB-DU Troubleshooting Procedure............................................................... 83
11.0 Spare Parts List.............................................................................................................. 84
Appendix A: Cabinet Wiring Diagram.................................................................................... 86
Appendix B: RA-20CB-DU Communication Protocol............................................................ 86

List of Figures
Figure 1: QR code................................................................................................................... 5
Figure 2: Cabinet views......................................................................................................... 11
Figure 3: Cabinet dimensions................................................................................................ 11
Figure 4: Grounding points.................................................................................................... 12
Figure 5: Cabinet cable entries............................................................................................. 13
Figure 6: Front and rear doors restrainer mechanism........................................................... 14
Figure 7: Door lock assembly (Padlock & Puck-lock)........................................................... 15

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Figure 8: Cowling removal..................................................................................................... 16

Figure 9: HEX removal........................................................................................................... 17
Figure 10: Front door removal............................................................................................... 18
Figure 11: Door panel preparation........................................................................................ 19
Figure 12: Door panel preparation........................................................................................ 20
Figure 13: Cabinet housing preparation................................................................................ 21
Figure 14: Door installation.................................................................................................... 22
Figure 15: Cowling installation............................................................................................... 23
Figure 16: Door restrainer mechanism.................................................................................. 24
Figure 17: Ground cable connecting door panel to cabinet housing................................... 24
Figure 18: Rear door removal................................................................................................ 25
Figure 19: Cabinet alarm block............................................................................................. 26
Figure 20: Front door intrusion switch................................................................................... 27
Figure 21: Cabinet front and rear LED lights......................................................................... 28
Figure 22: LED light and HEX control switch......................................................................... 28
Figure 23: DC power distribution unit.................................................................................... 29
Figure 24: Schematic diagram - Power section.................................................................... 29
Figure 25: DC Power Distribution Unit power connection point............................................ 30
Figure 26: Fiber storage tray................................................................................................. 32
Figure 27: FO storage tray label............................................................................................ 33
Figure 28: Master grounding bar........................................................................................... 33
Figure 29: Cabinet inner racks - Left..................................................................................... 34
Figure 30: Cabinet inner racks - Right................................................................................... 34
Figure 31: Solar shield with lifting eyebolts and hole cover plug.......................................... 35
Figure 32: Exploded plinth and captive screws.................................................................... 36
Figure 33: Unistruts............................................................................................................... 37
Figure 34: Minimum installation area (not in scale)............................................................... 40
Figure 35: Cabinet lifting with crane...................................................................................... 42
Figure 36: Cabinet drilling patterns (Mounting dimensions)................................................. 43
Figure 37: Cabinet attachment to a concrete pad................................................................ 44
Figure 38: Attaching a cabinet to a metallic pad.................................................................. 45
Figure 39: Lexan cover removal............................................................................................ 47
Figure 40: Labelling of circuits.............................................................................................. 48
Figure 41: Labelling of circuits.............................................................................................. 48
Figure 42: Labelling of circuits.............................................................................................. 48
Figure 43: Temperature sensor positions.............................................................................. 49
Figure 44: Front hinged cover................................................................................................ 50
Figure 45: Bullet breakers section......................................................................................... 51
Figure 46: Opened hinged cover.......................................................................................... 51
Figure 47: Login password.................................................................................................... 54
Figure 48: Connection screen............................................................................................... 54
Figure 49: Controller information........................................................................................... 55
Figure 50: DC distribution and HEX status and alarms......................................................... 55
Figure 51: Contactor and temperature sensor settings......................................................... 56
Figure 52: Digital inputs and summary alarm relays settings............................................... 56
Figure 53: FAN/Speed profile settings................................................................................... 57
Figure 54: Heater and other settings..................................................................................... 57
Figure 55: LEDs and push buttons........................................................................................ 61
Figure 56: External fans cover removal................................................................................. 64

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Figure 57: Laptop tray and document holder removal.......................................................... 64

Figure 58: HEX cables disconnections................................................................................. 65
Figure 59: Controller assembly and fans cover removal....................................................... 65
Figure 60: Controller assembly and fans cover removal....................................................... 66
Figure 61: Signaling cables disconnection........................................................................... 68
Figure 62: Power cables disconnection................................................................................ 68
Figure 63: HEX controller internal wiring............................................................................... 69
Figure 64: Heater cables disconnection............................................................................... 69
Figure 65: Shunt and Fan Cables Disconnections................................................................ 70
Figure 66: Fan wires disconnections..................................................................................... 71
Figure 67: Disconnected HEX controller assembly............................................................... 71
Figure 68: HEX controller wires disconnection...................................................................... 72
Figure 69: HEX controller wires disconnection...................................................................... 72
Figure 70: HEX controller wires disconnection...................................................................... 72
Figure 71: Replacement of HEX controller PCBA.................................................................. 73
Figure 72: LED display replacement..................................................................................... 74
Figure 73: LED display replacement..................................................................................... 74
Figure 74: Fan power connector disconnection.................................................................... 75
Figure 75: Fan inlet removal.................................................................................................. 75
Figure 76: Disassemble the fan mounting assembly............................................................ 75
Figure 77: Fan assembly removal......................................................................................... 76
Figure 78: Fan removal from the mounting base................................................................... 76
Figure 79: Cover removal...................................................................................................... 77
Figure 80: Controller PCBA removal...................................................................................... 77
Figure 81: Lexan cover removal............................................................................................ 78
Figure 82: Removal of load disconnect contactor # 3........................................................... 78
Figure 83: Removal of load disconnect contactor # 3........................................................... 79
Figure 84: Removal of load disconnect contactor # 3........................................................... 79
Figure 85: Removal of load disconnect contactor # 3........................................................... 80
Figure 86: FASTON Connectors............................................................................................ 80

List of Tables
Table 1: Power distribution specifications............................................................................. 31
Table 2: HEX Specifications (in brief).................................................................................... 53
Table 3: HEX error codes....................................................................................................... 59
Table 4: HEX parameter settings........................................................................................... 60
Table 5: LED color states and push-buttons operation......................................................... 61
Table 6: RHEX-7866 Regular Maintenance........................................................................... 63
Table 7: Torque values........................................................................................................... 67
Table 8: Troubleshooting process for HEX unit...................................................................... 82
Table 9: Typical system alarms.............................................................................................. 83
Table 10: Spare parts list................................................................................................ 84 - 85

APPENDICES
Appendix A: Cabinet Wiring Diagrams................................................................................. 86

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

1.0 About this Document

The information in this document is subject to change without notice and describes only the RRYOC-38U23-
8000HEX cabinet and its accessories. This documentation is intended for the use of Raycap customers
only for the purposes of the agreement under which the document is submitted, and no part may be used,
reproduced, modified or transmitted in any form or means without the prior written permission of Raycap.
The documentation has been prepared to be used by professional and properly trained personnel, and the
customer assumes full responsibility when using it. Raycap welcomes customer comments as part of the
process of continuous development and improvement of the documentation. Raycap has made all reasonable
efforts to ensure that the instructions contained in this document are adequate and free of material errors and
omissions. Raycap will, if deemed necessary, explain issues which may not be covered by this document.
The contents of this document are subject to revision without notice due to continued progress in methodology,
design and manufacturing. Raycap shall have no liability for any error damage of any kind resulting from the
use of this document.

QR Code
Digital print of this document can be found on-line by scanning the QR code, which is located on the
document storage tray.

Figure 1: QR code

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2.0 Explanation of Symbols

The reader may come across some symbols throughout the document, an explanation of which is given below:

DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if
not avoided (ANSI, OSHA).

WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious
injury if not avoided. This admonition is not used for situations that pose a risk only to equipment, software,
data, or service (ANSI).

CAUTION! Warns of a potential hazard the reader may be exposed to that could result in minor or moderate
injury if not avoided (ANSI, OSHA). This warning is not used for situations that pose a risk only to equipment,
data, or service, even if such use appears to be permitted in some of the applicable standards (OSHA).

The HOT surface / Surface chaude symbol indicates that the device in operation can reach temperature
levels which could cause burns.

This symbol indicates packages containing electrostatic sensitive devices.

This symbol is used to identify a Protective Earth terminal.

ALERT! Alerts the reader to an action that must be performed in order to prevent equipment damage,
software corruption, data loss, or service interruption.

Information symbol is used to identify the location where the operator’s manual is stored or to identify
information that relates to the operating instructions. To indicate that the operating instructions should be
considered when operating the device.

NOTE! Indicates necessary provisions for error-free operation. It highlights important details that make it
easier to work and provides tips and advice for the best use of hardware and software.

Disconnect all power sources

This symbol is used to provide instruction that all power sources shall be disconnected before servicing to
avoid shock hazard.

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3.0 Important Safety Instructions

3.1 General Safety Guidelines

The following precautions shall be observed at all times when handling and installing the cabinets:

• Any person involved in the installation, commissioning, operation, or maintenance of the

RRYOC-38U23-8000HEX cabinet, must read, and realize the installation manual instructions.
Failure to do so, could result in serious injuries.

• Observe the general safety precautions against personal injury and equipment damage.

• The procedures outlined in this manual are only recommended guidelines. Ensure that all NEC
(National Electric Code) and local codes for safety and wiring are followed.

• Use the listed two-hole compression connectors (lugs) to terminate all ground connections. Selected lug
must match the wire and type and be crimped as specified by the lug manufacturer.

Apply an electrically conductive grease to all ground connections (e.g., NO-OX-ID-A).

Insulation of field-wire conductors should be rated no less than 221 °F (105 °C), and gauged in a manner
that is consistent with the NEC and local codes.

• Always use a non-contact voltage detector, when approaching the cabinets, to verify no leaks are present
on the exterior.

• Read the present document in its entirety prior to attempting to handle or secure the cabinet.

• A minimum of two people are required to install the cabinet safely.

• Hard hats and steel-toed boots should be worn while maneuvering the cabinet.

• Safety glasses should always be on while on-site.

• Safety gloves should be on when working in extreme temperature, or with sharp objects.

• Keep bystanders away.

• Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in
the event of an injury.

• Never leave the cabinets unattended. If leaving the site, close and secure the cabinet.

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3.2 Specific Measures – Safety Precautions

DANGER! Risk of Electric Shock

All ground connections must be installed and verified prior to any power cable (AC or DC) connection and powering
up of the cabinet.

Do not connect to any equipment showing any physical damage.

DANGER! Hazardous DC voltages are present

DC power is typically supplied by dual power sources: rectifiers and DC batteries.

Before connecting any wires to the cabinet’s DC terminal block, ensure both power sources are de-energized by
disconnecting them.

Exercise extreme caution around the batteries and terminals, and avoid smoking.

DANGER! Risk of Electric Shock, Outside Plant (OSP) Cables

If joint buried cables are used, check the cable sheath for voltage in accordance with local standards. If voltage is
detected, do not proceed with the installation. Contact the supervisor and do not proceed until the voltage hazard
is eliminated.

• Secure the cables so that they are not supporting their own weight.
• The operation of the unit is allowed in areas with Restricted Access and Access only to authorized
personnel.
• This equipment is not suitable for use in locations where children are likely to be present.
• Only the activities described in this manual are to be carried out. Unless otherwise noted, modifications or
repairs by any personnel are prohibited.
• Raycap shall not be held liable for any damage or injury if the unit is installed, operated, or maintained in
an inconsistent with its purpose manner.

3.3 Approved Staff

The RRYOC-38U23-8000HEX should be handled, tested and installed only by qualified electricians who are trained
in the use of cabinets with power systems and are well aware of the risks involved.

3.4 Dangerous Substances

The product does not contain any Hazardous Substances.

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

3.5 Warranty
Raycap offers a guarantee of 60 months for the correct application of the product and its spare parts on
all mechanical and electrical equipment components. The delivery date is counted as the key date.

This warranty does not extend to products which have been opened, altered or repaired by unauthorized persons
or to products which become defective due to acts of God, negligence or the failure of customer to fully follow
instructions with respect to installation, application or maintenance.

3.6 Notices
Please confirm with Raycap that you have received the latest firmware and documentation before working with the unit.

The photographs and figures used in this manual are for illustrative purposes, and there might be slight differences
depending on the system configuration.

The photographs are indicative and the information is subject to change.

3.7 Technical Support

Raycap Inc., 806 S. Clearwater Loop, Post Falls, ID 83854

Phone: +1 208 777 1166, Toll Free: 800 890 2569,

Email: info@[Link].

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RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

4.0 Cabinet Description

4.1 Application
Raycap cabinets provide a stable environment with thermal control to extend the lifetime of telecom equipment.

4.2 Cabinet Specifications

The cabinet is designated as:

9 RRYOC-38U23-8000HEX

4.2.1 Cabinet Features

• Single-bay outdoor cabinet

• 8kW Thermosiphon HEX with integrated heater 1.5kW
• Mechanically fastened, 0.5” thick rigid EPS insulation
• 38U of 23” rack space
• Swingout pad/puck-lockable front door with HEX
• Removable Swingout pad/puck-lockable rear door for equipment maintenance / installation purposes
• 4x External, removable lifting eyebolts and roof cover plugs
• Durable powder-coated aluminum design to resist corrosion
• Interior 29-position Master Ground Bar (MGB) and double external chassis ground points
• 2x DC-powered LED interior lights 4W, 400 lumens
• 200A, 20x positions distribution panel with 4x 100A temperature controlled load disconnect contactors
• 200A, DC terminal block
• Cable management / tie downs (left and right sides)
• 3RU fiber storage tray
• Fiber raceway (full height, left side)
• Multiple bottom entry options
• Document and log book storage, laptop table (front door)
• 6x NTC temperature sensors
• 2x Unistruts per side
• 1x Rubber pad, 1x Drilling template
• Alarm block for the termination of the signaling wires (e.g., Door Open, HEX Alarm, Generic PDU
Alarm, etc.), including 16x bridge clips
• 2x N-type connector cut-outs with removable cover plugs (1x per side panel) for cabinet revisions E
and above
• 30x Blank plates 1U 23" for cabinet revision D
• 13x Blank plates 1U 19", 12x Blank plates 1U 23", 1x 2U 19" DIN rail bracket for cabinet revisions E
and above

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Figure 2: Cabinet views

4.2.2 Cabinet Dimensions

• Height: 80.72". REV. DATE CHANGE D

D 21OCT24 Added alar

• Depth: 50.58" including 16.69" HEX system.

• Width: 30".
• Weight of a cabinet including the DC PDU and the Fiber storage tray:
831lbs packaged and 728lbs unpackaged.

33.18"
30"
50.58"
80.72"

16.69"
6"

Figure 3: Cabinet dimensions

THIRD ANGLE PROJECTION

TOLERANCES
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ALL DIMENSIONS ARE IN MM [INCHES]
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UNLESS OTHERWISE SPECIFIED

[Link] ALL TOLERANCES ARE

0.5mm[0.02"] UNLESS
OTHERWISE SPECIFIED
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DATE NAME
DRAWN BY: 23SEP24 [Link]
CHECKED BY: 23SEP24 K. Bakatsias
ALL BENDING
TOLERANCES ENG:
TO BE 1.0
RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

4.2.3 Cabinet Grounding

The cabinet requires two (2) main ground connections using 2 AWG insulated stranded tinned wires. One wire should
be routed from the Site Ground through an appropriate conduit knock-in and terminated at the cabinet's master ground
bar (MGB). The second wire should be routed from the Site Ground and terminated at one of the cabinet's external shell
grounding points.

A dual lug 2 AWG is already placed on the MGB as a provision for the incoming main GND cable.

Figure 4: Grounding points

All cabinet panels, including the front and rear doors, the HEX, the cowling, the plinth and the solar shield, are
interconnected with 6 AWG ground wires. This ensures that all metal parts are properly bonded from a grounding
perspective.

4.2.4 Mounting Options

The cabinet may be installed on a concrete foundation or metal platform.

When the cabinet is installed on a concrete pad, a rubber barrier (which is provided with the cabinet as an
accessory) shall be placed between the cabinet and the concrete pad, to prevent corrosion of the cabinet's base.
A drilling template is included with the cabinet.

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4.2.5 Cable Entry

Cables can enter and exit the cabinet through the available knock-in and knock-out provisions located on the left and
right panels, the bottom floor, and the lower vertical surface beneath the rear door. Various knock-in and knock-out sizes
are available on these surfaces, ranging from 1.5" to 2.5". There are two cut-outs (one on each side panel) for N-type
connectors located on the rear upper side panels of the cabinet housing. These cut-outs are sealed with removable
cover plugs, which can be easily removed by hand without the need for tools. To remove a cover plug, open the rear door
of the cabinet and remove the corresponding thumb nut located on the inside.

The knock-in and knock-out features can be easily removed by applying force with a slotted-head screwdriver and a
small hammer. The removal of knock-outs on the floor is performed from the inside of the cabinet as they are protruding
from the outer bottom surface of the chassis. Please ensure that there are no obstacles outside the cabinet when a
knock-out is about to be removed. After removing a knock-in or knock-out, a properly sized conduit hub can be used to
route the desired conduit tube and cables inside the cabinet. When removing a knock-in feature please ensure that there
are no obstacles on the opposite side. Please refer to below figure for knock-in and knock-out features' positions.

N-type N-type
cut-out cut-out

Knock-in Knock-in Knock-in

Internal Side
(Thumb nut)

Knock-out

Figure 5: Cabinet cable entries

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4.2.6 Door Restrainers

A restrainer mechanism on each of the cabinet doors keeps the doors secure when open. To use the restrainer,
open the door wide enough for the latch shoulder to slide into the hole. Lift the latch to close the door. The door can
be opened to either 90° or 120°, depending on the work being performed on site.

DOOR RESTRAINER MECHANISM

90° & 120° OPTIONS

Figure 6: Front and rear doors restrainer mechanism

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4.2.7 Door Locks

The cabinet is equipped with two pad-lockable Belcore 216 swing handles, with a provision for placing a puck-lock
to secure the front and the rear doors. The figure below depicts the front and rear door latch assemblies.

To open the door, remove any existing pad-lock or puck-lock, turn the latch fastener with a Belcore 216 tool (it is
not supplied with the cabinet), lift the swing-handle, and turn it.
REAR DOOR LOCK FRONT DOOR LOCK

SWING-HANDLE LATCH SWING-HANDLE LATCH

PADLOCK SHACKLE PADLOCK SHACKLE

 
LATCH FASTENER LATCH FASTENER




PUCK-LOCK SHROUD PUCK-LOCK SHROUD

 LIFT  LIFT
 TURN ANTICLOCKWISE  TURN ANTICLOCKWISE
Figure 7: Door lock assembly (Padlock & Puck-lock)

Once the door is unlocked, open it wide enough until the door restrainer is secured.

To close the door, lift the door restrainer arm to release the shoulder from the hole and close the door. While
holding the door closed, lower the swing-handle latch into the lock bed and lock the door with the Belcore 216 key.

This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.

4.2.8 Changing the Doors Orientation

To change the orientation of the front door, please follow the steps outlined below.

Required Tools:
• 7/16" hex socket driver.
• 10mm hex socket driver.
• 8mm hex socket driver.
• PH2 Screwdriver.
• T30 Torx screwdriver.
• T27 Security Pin Torx screwdriver (an L-Key is provided with the cabinet).

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 RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

Step1: Remove the cowling from the front door.

a. Unscrew the 12x Security Torx screws (6 on each side of the cowling) using the T27 security pin key
(provided as an accessory).

b. Open the front door of the cabinet at 90° using a Belcore 216 key or HEX 11 or HEX 7/16" socket key
socket key and unscrew the six (6) Phillips screws located on the upper and lower portions of the inner
side of the door panel.

c. Carefully pull the cowling out horizontally. The cowling will now be connected to the cabinet only by the
grounding cable.

d. Disconnect the ground connection cable lug from the two ground studs on the lower portion of the door
4.2.8 Changing
the panel
front using
dooraorientation (Step
7/16" hex socket 1)
driver.

ALERT!
1. Remove the No additional
Cowling from components
the front door panel. are required in order to reposition the door on the opposite side.

Remove the 12x

Security Torx screws
(6x on each side of
the cowling) using
the T27 security pin
key (provided as an Open the front door
accessory) panel at 90°(door
restrainer mechanism
will automatically lock
in place) and remove
the six (6) Phillips
screws located on
the upper and lower
portion of the inner
side of the door
panel.

When removing the cowling from

the door panel, disconnect the
ground connection cable lug
located on the two ground studs on
the lower portion of the door panel.

Figure 8: Cowling removal

information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Step 2: Unmount the heat exchanger unit from the door panel.
a. Remove the laptop and document holder structure from the heat exchanger by untightening the
4x M5 pan head screws using a PH2 screwdriver.

b. Remove all 30x M5 pan head Phillips screws that mount the heat exchanger unit on the door panel.

c. Remove the ground lug from the Heat exchanger ground point using a 7/16" hex socket driver.

d Remove DC power and signaling cables from the Heat Exchanger feed-through terminal block and
the 11-pin signaling connector using a PH1 screwdriver and a 1mm slotted screwdriver.

e. Unmount the heat exchanger unit from the door panel.

ALERT!

This process requires at least two (2) persons in order to securely lift and remove the HEX unit from the
door panel.

d.
b.

4.2.8 Changing the front door orientation (Step 2)

a.
2. Unmount the heat exchanger unit from the door panel
e.

Remove all 30x M5 pan head Phillips

screws (PH2) that mount the heat
exchanger unit on the door panel.

c.

Figure 9: HEX removal

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RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

Step 3: Remove the front door panel from the cabinet housing.
a. Open door and unsecure the five (5) hinge pins as shown below.

b. Remove the M6 screw of the door restrainer mechanism using a PH2 screwdriver and a 10mm hex
socket driver.

c. Remove the ground lug from the door panel ground point using a 7/16" hex socket driver.

ALERT!
During the removal process of the front door, the door panel must be supported by two (2) persons at all
times as it can fall apart when removing the last hinge pin.

Figure 10: Front door removal

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Step 4: Door panel preparation.

The following items are to be removed from the door panel for the orientation change process.

a. Puck-lock opening cover (Tool: 7/16" hexagon socket driver).

b. Door panel alignment bracket (10mm hexagon socket driver).

nging the front

door

c. orientation
Swinghandle and
socket driver).
(Step 4) mechanism including the door rods (PH2 screw and 10mm hexagon
the locking

d. Puck-lock hasp provision (Tool: 7/16” hexagon socket driver).

e. Door restrainer mechanism (Tool: 8mm hexagon socket driver).

a.

c.

d.

e.
b.

Figure 11: Door panel preparation

prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.
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 RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

Step 5: Door panel preparation. Repositioning the door panel with the desired orientation
(refer to the attached hinge brackets) and install the following parts:

a. Puck-lock opening cover.

b. Door panel alignment bracket.

c. Swinghandle and the locking mechanism including the door rods.

d. Puck-lock hasp provision.

4.2.8
Changing
e.
the front door orientation (Step 5)
Door restrainer mechanism.

a.

c.

d.

e.
b.

Figure 12: Door panel preparation

This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Step 6: Cabinet housing preparation.

RRYOC-38U23-HEX
Swap the following housing accessories from the right side to the left side and vice-versa:

a. 5x Hinge brackets (Tool: 10mm hexagon socket driver).

b. 4x Door rod locking accessories (Tool: PH2 screwdriver).

c. Puck Lock locking bracket (Tool: T30 torx screwdriver).

Top Hinge bracket

Place pin as shown.

Door Rod
Locking
accessory
(2x Upper Side)

Puck-lock
Locking
bracket

Door Rod
Locking
accessory
(2x Lower Side)
4x Hinges
brackets
Place pins as
shown.

Figure
This information was prepared by Raycap and is confidential; it may not 13:
be copied, Cabinet
reproduced, housing
disclosed preparation
or distributed without Raycap’s prior written consent.

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 RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

Step 7: Door installation:

a. Place door on hinge brackets and secure pins.

b. Mount the heat exchanger unit on the door.

ALERT!
This process requires at least two (2) persons in order to securely lift and place the hex unit on

RRYOC-38U23-HEX
the door panel.

RRYOC-38U23-HEX
c.

Fasten all the hexagonal M5 nuts (30x) on the heat exchanger unit to secure it on the door panel
using a PH2 screwdriver.

d. Connect the ground connection cables from the heat exchanger unit and the door panel on their
respective ground connection points using a 7/16” hex socket driver.

e. Reconnect the DC power and signaling cables to the Heat Exchanger feed-through terminal block
and the 11-pin signaling connector using a PH1 screwdriver and a 1mm slotted screwdriver.

f. Install the laptop table and document holder structure using 4x M5 pan head screws with a
PH2 screwdriver.

a. Door Panel Tighten all 30x M5 pan head Phillips screws

(PH2) that mount the heat exchanger unit on the
door panel.

Heat Exchanger Unit

b. c.
Connect HEX unit and
door panel’s ground
connection cables on
the corresponding GND
connection points inside
the cabinet housing.

d.

f.
e.

This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.

This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.

Figure 14: Door installation

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 INSTALLATION & MAINTENANCE GUIDELINES RRYOC-38U23-8000HEX

Step 8: To re-install the cowling follow the procedure above (Step1) in reverse order.

Connect the cowling’s

ground connection cable
on the corresponding
GND connection point
located right underneath
the HEX unit.

RRYOC-38U23-HEX

Door Panel GND

connection point. Open the front door
Install the 12x Security Torx screws panel at 90°(door
(6x on each side of the cowling) restrainer mechanism
using the T27 security pin key will automatically
(provided as an accessory). lock in place) and
tighten the six (6)
Phillips screws with
y Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent. the foam washer on
the upper and lower
portion of the inner
side of the
door panel.

Figure 15: Cowling installation

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This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s prior written consent.
RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

4.2.9 Removing and Installing the Rear Door

To remove and install the rear door, follow the steps below:

1. Open the rear door of the cabinet at 90° using the Belcore 216 (HEX 11 or 7/16") socket key and
unsecure the five (5) hinge pins.

2. Remove the cotter pin of the door restrainer mechanism located on the housing bracket.

Figure 16: Door restrainer mechanism

3. Remove the ground cable connecting the door panel to the cabinet’s housing using a 7/16 hex socket driver.

Figure 17: Ground cable connecting door panel to cabinet housing

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4. Pull the hinge pins as shown below and remove the door.

Upper Hinge

Figure 18: Rear door removal

5. To reinstall the rear door, follow the procedure in reverse order.

This information was prepared by Raycap and is confidential; it may not be copied, reproduced, disclosed or distributed without Raycap’s p

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RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

4.2.10 Alarm Block

The cabinet is equipped with an alarm block allowing the termination of the following signal wires:

• Intrusion Alarm (positions 1, 2).

• HEX Alarm (positions 3, 4).
• Generic PDU Alarm (positions 5, 6).
•
The three (3) alarms listed above come pre-wired from the factory.

The alarm block is installed on the upper front left side of the cabinet compartment.

Figure 19: Cabinet alarm block

Note: 16x bridge clips are included with the cabinet, packaged in a zip bag.

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4.2.11 Intrusion Alarm Switches

The cabinet is equipped with two intrusion single alarm switches, one for the front and the other for the rear door.

This section describes the intrusion alarm function and explains how to disable the alarm while performing routine
maintenance.

• When any cabinet door is opened, the respective intrusion switch will change state to report an alarm.

• The intrusion alarm switch lever can be pulled out to simulate a closed door. When pulled out, the intrusion
alarm will be reset until the lever is pressed again.

• Reset the alarm by pushing the switch lever or by closing the cabinet door.

Front Intrusion Switch

Figure 20: Front door intrusion switch

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4.2.12 Cabinet Lights & Switches

The cabinet is equipped with a set of two (2) LED lights. Both are mounted on the ceiling of the cabinet.

Figure 21: Cabinet front and rear LED lights

Each LED light bears an ON/OFF switch on its housing, which must always be in the ON position. Each LED light
is connected to 48VDC via the respective light dual switch (front or rear). Power is supplied by a 3A fuse (5x15)
from the RA-20CB-DU power distribution unit.
Front LED Light &
HEX control switch

Figure 22: LED light and HEX control switch

When the front or the rear door is opened, its corresponding light switch is released, and the LED lights are
powered ON.

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4.2.13 DC Power Distribution Unit

The cabinet houses a Raycap-manufactured

DC PDU (RA-20CB-DU) located at the top.

Figure 23: DC power distribution unit

The RA-20CB-DU is a 3RU high, 23" rack-mounted unit designed to distribute and control power for various active
equipment used at telecommunication sites.

The unit features 20 breaker positions and four temperature-controlled load disconnect contactors (100A). Each
contactor can disconnect four DC circuits, while four circuits remain permanently connected to the DC bus. There is
also a 3A fuse included for low-consumption loads, such as lights.

An embedded door-mounted controller, equipped with multiple interfaces (status LEDs, RS-485, multi-functional
push buttons, digital inputs, analog inputs, and relay outputs), manages the switching of the load disconnect
contactors and the host cabinet’s cooling system based on average temperature values. This controller also
enables remote control and monitoring via the RS-485 Modbus protocol.

The RA-20CB-DU utilizes the patented Strikesorb® Protective Device (SPD) technology, specifically designed
for active equipment used in telecommunication sites, and is certified for use in DC applications at low DC (48V)
operating voltages.

Figure 24: Schematic diagram - Power section

The unit is delivered with a 60A breaker for the host cabinet Heat Exchanger.

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The DC PDU is fed through 2x 2/0 AWG red (-48V) and black (RTN) RHH type wires which are connected to the
two insulated busbars located at the rear left bottom side of the cabinet.

Figure 25: DC Power Distribution Unit power connection point

The busbar features four (4) positions for 5/16"-18 threaded studs, each with pre-installed Keps nuts. The busbar
can accommodate double-hole lugs with a 1-inch center-to-center hole distance and a 5/16" stud hole size.

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4.2.14 Power Distribution Specifications

Electrical
Model Number RA-20CB-DU
Breakers 1x Pre-Installed bullet type (60A) for HEX
19x Empty positions
4x Bullet type breakers to be allocated to each of the 4x Load Disconnect Contactors
Maximum combined output current per Load Disconnect Contactor (4x breakers) 100A
Maximum breaker capacity for positions 1-12, 60A
Maximum breaker capacity for positions 13-19, 30A
Breaker Interrupting Capacity 10kAIC
Fuses 1x3A, 5x15mm, 10kA for LED Lights
Maximum Input Current 200A. Single feed with double cable landings
Maximum Output Current 200A. Maximum capacity per Load Disconnect Contactor 100A
Operating Voltage Range -39Vd.c. to -60Vd.c.
Surge Protective Device (SPD) Type per UL 1449 5th Edition Type 2 DC SPD
Surge Protective Device (SPD) Class per IEC 61643-11 Class I
Nominal Discharge Current [In] per UL 1449 5th Edition 20 kA 8/20 µs
Impulse Discharge Current [limp] per IEC 61643-11 12.5kA 10/350 µs
Mechanical
Power Input Power Input: 5/16"- 18 studs, for dual hole 5/16" - 1" lugs
Power Output: 1/4"-20 studs for dual hole 1/4"-5/8" lugs,
14x screw-type terminals 30-10AWG,
2x Screw-type terminal 24-6AWG
Ground: 1/4"-20 studs, for dual hole 1/4"-5/8" lug
Operating Temperature (°F) -40º F to +149º F
Storage Temperature (°F) -94º F to +149º F
Dimensions (L x W x H) 13.79" x 23.00" x 5.22"
System Controller
Analog Inputs 6x For NTC temperature sensors, 8x for internal voltage measurements
Digital Inputs 4x For dry contact sensors
Relay Outputs 2x alarm contacts (0.2A @60Vd.c.)
Communication Ports 1x RS-485 Northbound (remote communication),
1x RS-485 Southbound (local communication with HEX)
Indication LEDs 1x Device status LED, 4x Load Disconnect contactor status LEDs
Push Buttons 5x Multi-functional buttons
Standards Compliance & Certifications
Strikesorb modules are compliant to the following Surge Protection Device Standards:
Strikesorb Modules Standards: UL 1449 5th Edition, IEC 61643-11:2011, EN 61643-11:2012+A11:2018, IEEE C62.11,
IEEE C62.41.2, IEEE C62.45
Strikesorb Modules Certifications: UL, VDE, CE
RA-20CB-DU Standards: UL62368-1, UL1801
RA-20CB-DU Certifications: UL* or ETL*

*pending

Table 1: Power distribution specifications

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4.2.15 Fiber Storage Tray

A 3RU fiber storage tray is installed in the cabinet at the 21-23U positions. The tray is designed to store excess
fiber optic cable length.

Storage Tray

Figure 26: Fiber storage tray

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The fiber storage tray can be opened by pressing downwards the two front latches simultaneously and then pulling the
tray outwards to reveal the storage shelf. The shelf features a label indicating a proper F.O. cable routing configuration
for reference purposes.

Figure 27: FO storage tray label

A yellow fiber raceway is installed along the full height of the left cabinet rail to provide organized and protected
routing for fiber cables.

4.2.16 Master Ground Bar (MGB)

The MGB is located on the rear left side of the cabinet.

The ground bar features 29 positions with 1/4"-20

threaded studs, positioned at either a 45° or 90° angle.
Each stud includes pre-installed Kep nuts and has a
center-to-center hole distance of 0.625 inches.

Figure 28: Master grounding bar

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4.2.17 Cowling

The cabinet is equipped with a cowling cover for the HEX cooling device.

To remove and install the cowling, follow the procedure described in chapter 4.2.8 (Steps 1 & 8).

4.2.18 Cabinet Rack

The cabinet is equipped with two (2) rack rails of 38U height.

Rack rails form two 23" racks, one on the front and another one on the rear face. The two rack faces are at 5.98"
face-to-face distance. Each rail rack is equipped with 12-24 UNC threaded tapped holes to ease the installation of
23" equipment. On each rack rail there are opening cut-outs as well as multiple cable mounting brackets installed
to assist with the cable routing configuration of the equipment.

The DC power distribution unit is mounted on the uppermost position on the cabinet rack. Do not mount
anything above the power distribution unit as to ensure there is proper clearance for the hot air return path.

Figure 29: Cabinet inner racks - Left Figure 30: Cabinet inner racks - Right

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4.2.19 Lifting Eyebolts

NOTE! The cabinet is delivered with 4x lifting eyebolts packaged with the cabinet.
If lifting the cabinet using the eyebolts, first remove the plastic cover plugs on the solar shield and insert the
eyebolts into the corresponding holes. After lifting, remove the eyebolts and replace the plastic cover plugs on
the solar shield.

4.2.20 Solar Shield

The solar shield is removable in case it is damaged and needs replacement. It can be removed only after the
eyebolts are removed. Using the T27 security pin torx key (provided with the cabinet), unscrew the six (6) ¼"-
20 security screws, three (3) are located on the upper left and upper right side of the cabinet. Open both doors
(front and rear) and then push the solar roof panel upwards and then disconnect the ground connection cable by
removing the two (2) ¼-20 nuts using a 7/16" hex socket driver.

Lifting Eyebolts

Plastic Cover Plug

Security Torx
screws

Figure 31: Solar shield with lifting eyebolts and hole cover plug

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4.2.21 Plinth Structure

The plinth is a 6-inch tall metal structure that supports the cabinet and provides quick access points for cable
routing beneath the cabinet. Additionally, it increases the overall height of the cabinet and offers extra protection
when exposed to floods below a certain water level.

The structure includes four removable cover panels secured with captive security Torx screws (T27 security Torx
key provided with the cabinet). These cover panels are located on the front, rear, and both sides of the plinth.

When a cover panel is removed, access is provided to the bottom of the cabinet, allowing cable routing from
underneath.

Figure 32: Exploded plinth and captive screws

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4.2.22 Unistruts

Metal unistrut profiles 1.6"x1.6" are located on both external sides (left and right) of the cabinet chassis. There are
two unistruts 6ft long each per side. They are used for equipment mounting purposes.
Please ensure that any equipment intended for mounting does not exceed the following weight.

Weight limit: 243lbs.

Size limit: Width: 40".

Height: 60". REV.
08

1.6" 1.6"

20" 20"

60"

16"

Figure 33: Unistruts

THIRD ANGLE PROJECTIO

©Raycap • All rights reserved

TOLERANCES
(320-2388) Rev.E
[Link] ALL DIMENSIONS ARE IN MM [INCH
UNLESS OTHERWISE SPECIFIED

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OTHERWISE SPECIFIED

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RRYOC-38U23-8000HEX INSTALLATION & MAINTENANCE GUIDELINES

5.0 Installation Guidelines

The information provided hereunder is derived from the aggregated experience of Raycap attained from a
considerable number of project implementations of this kind of work.

ALERT! However, refer to other local practices or building codes as applicable for the correct methods, tools,
and materials to be used in performing procedures not in compliance with those described in this document.

5.1 Important Measures and Precautions

CAUTION! Prevent equipment damage, proper handling!

Do not stack nor lay the cabinet on its side.

To avoid possible personnel injury or damage to the cabinet, do not remove it from the pallet until the site is prepared
for cabinet installation.

DANGER! Prevent equipment damage, maintain ventilation!

To optimize the service life of the system, make sure there are no obstructions in front of the ventilation openings.

WARNING! Risk of injury from unsecured cabinet!

Do not push or lean against an unsecure (unbolted) cabinet as it may tip over causing bodily injury.
Do not pull cables, terminate cables, install, or place any equipment until cabinet has been secured onto a foundation.
Use caution when opening and closing doors to a cabinet not secured onto a foundation.

NOTE! Use the rubber barrier pad when installing the cabinet on a concrete pad or surface to prevent corrosion.

5.2 Individual Protective Equipment (IPE)

DANGER!

Appropriate IPE and tools are required when working on the cabinet at its workplace.

• Eye protection
• Insulated gloves
• Safety footwear
• Work wear
• Head protection

Use insulated tools for all electrical works.

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5.3 Site Preparation

The cabinet may be installed on a concrete foundation or metal platform. Obtain rights-of-way and other permits
(building permit, electrical permit, etc.), depending on local codes and authorities, prior to installing
the cabinet.

NOTE! The design and construction of the concrete foundation or metal platform is out of the scope of
this document.

5.4 Site Considerations

A site survey of the installation area must be conducted first. Apart from the site location information, one must
find out about the form of ground and/or foundation place, (e.g., plain soil, concrete, paving tiles, stone, or metallic
platform), the suitability of the area size and any other specific requirements before any installation activities.

The information / data collected via the survey will define the construction design and the installation planning.

Consider the following when deciding on the location for a rooftop site:

• Obtain all necessary building permits and other local approvals as necessary per local building codes.

• Select locations that will provide enough space to place the mounting platform and cabinet and provide safe
working conditions.

• Select locations where there are no electrical lines that could touch the cabinet and energize it.

Consider the following when deciding on the location for the concrete foundation or platform:

• Place the cabinet on servitudes, on dedicated (recorded) easements, or on property owned by the company.
Avoid any unrecorded easements.

• Use public safety road and street rights of way only where there is enough space to place the cabinet and
provide safe working conditions. The cabinet should be easily accessible with adequate parking to ensure
safety for people and vehicles. Place the cabinet where it will not create a visual or physical obstruction to
either vehicles or pedestrians.

• Select locations that will minimize accidental or intentional vandalism. Consider the use of protective posts
when the cabinet is located near parking areas where vehicles could back into it. Do not place the cabinet in
ditches or areas subject to flooding. Do not place the cabinet in an area where the foundation is subject to
vehicle loads.

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5.4.1 Cabinet Minimum Installation Space

Observing the aforementioned considerations, the actual installation area must be free of any obstacles. The
minimum area footprint to accommodate the cabinet must be 107.7 in X 87 in = 9369.9 sq in or 65.06 sq ft
approximately.

NOTE! This section describes a proposed minimum footprint area. The user has discretion in the manner of
reserving a particular area.

8"

27.3"

87"
90° 90°
120° 120°
30.3"

29.7" 32.2" 29.8"

20"

8"
8"

107.7"

Figure 34: Minimum installation area (not in scale)

Observing the above, the doors of an installed cabinet will be easily and freely opened in full, thus allowing
personnel to work unimpeded.

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5.5 Transportation and Storage

5.5.1 Significant Precaution Measures

ALERT! To avoid possible damage to the cabinet, do not remove the packaging or pallets from the packages
until they are at the installation or staging site. Do not stack units for transportation or during storage.

ALERT! If the covering on the packaging seems excessively damaged, do not accept the unit or component
from the shipper. The damaged packaging may mean the inside of the cabinet could also be damaged, even
though the outside seems fine.

When components are on a pallet, use lifting equipment, such as a crane or forklift, appropriately rated for the
weight of the load to raise the component and pallet.

Store the components upright to avoid possible damage.

5.5.2 Unpacking the Cabinet

Carefully remove all packaging material from around the cabinet and the pallet. Dispose of the packaging
according to local practices. Do not remove the pallet until the cabinet is ready to be mounted.

Inspect the outside of the cabinet to be sure there is no shipping damage. If there is damage, note where the
damage is and how much damage there is. Follow local practices for reporting and handling damaged goods. Do
not proceed with the installation. If the cabinet appears undamaged, go on to unpack and install the cabinet.

5.5.3 Preparation for lifting the Cabinet

CAUTION! Observe all local safety practices while lifting the cabinet. Wear all locally approved safety gear.
Keep bystanders away from work operations at all times. All persons working with lifting equipment must wear
standard safety headgear, eye protection, and gloves.

Crane operation:
• Only properly trained operators shall operate the crane.
• Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with
the ground or other adequate support structure. Do not retract or extend the stabilizers when the cabinet
is suspended from the crane.
• Do not lift the cabinet over people. Do not let anyone work, stand, or pass under a lifted cabinet.

Forklift operation:
• The forklift must be rated at 4.000 lbs.
• Risk of Electrocution! Do not allow the lifting equipment or cabinet to touch any electrical wiring
or equipment.

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Equipment required:
• One crane capable of lifting 4.000 lbs.

NOTE! The weight of a cabinet including the DC PDU and the Fiber storage tray is approximately 831lbs
packaged and 728lbs unpackaged.

• Four slings, 8-ft. long (minimum). Each sling should have at least 1.200 lbs capacity.
• Four connecting links (clevises or shackles), to attach the slings to the cabinet lifting eyebolts.
• A 75-ft. rope, 5/8 inches in diameter, to use as a tagline. A tagline guides the cabinet into position
while it is lifted.

5.5.4 Preparation of the Cabinet

Procedure:

1. While the cabinet is secured to the pallet, use the Belcore 216 tool to open the door.

CAUTION! The door with the heat exchanger is considerably heavy. Do not lean or pull on it.

2. As the door is opened, secure the door restrainer. Open the door until the shoulder slides into the slot at the
end of the bar.

3. Inspect moving parts, mounting hardware, and connectors. In case of damage, follow local procedures for
reporting damage.

4. Close the cabinet door after completion of inspection.

5. Check the packing slip and make sure all parts ordered are received.

6. Inspect lifting eyebolts to ensure they are secured / installed properly before attaching the slings.

7. Insert the slings securely through the four lifting eyebolts.

8. Lift the slings with the crane to take up the slack.

9. Use a 5/8" diameter rope, approximately 75-ft long as a tag line.

MINIMUM SLING
LENGTH = 8FT

Figure 35: Cabinet lifting with crane

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5.5.5 Placing the Cabinet on a Mounting Surface

[Link] Concrete Mounting Surface

Before drilling any holes on a concrete mounting surface (pad), observe the drilling pattern found in the
cabinet. The figure below indicates the minimum recommended anchoring points for the drilling pattern of
a cabinet.
REV. DATE CHANGE DESCRIPTION APPROVED
D 21OCT24 Added alarm block label K. Bakatsias

It is highly recommended to use minimum four (4) indicated holes in order to install the cabinet on a surface.
To further improve the stability, additional holes can be used. The plinth structure features twelve (12)
mounting holes in total. All holes are sized toBOTTOM
accommodate
VIEW
5/8" sized mounting hardware.
25"
2.6" 2.6"

1.4"

REAR SIDE FRONT SIDE

Minimum recommended
anchoring points 4x Ø0.71" THRU
27.2"

1.4"

Figure 36: Cabinet drilling patterns (Mounting dimensions)

Perform the following steps to secure the cabinet on a concrete pad:

1. Use the drilling patterns as guide when drilling holes on the concrete pad.

2. Drill the holes according to the recommended anchor hole size on a concrete pad.

3. Clean all debris from the concrete pad where the cabinet will be placed.

4. Place a rubber barrier pad (cut and drilled at the right dimensions) on the concrete pad to prevent
corrosion on the cabinet’s mounting surfaces.

5. Close and latch the cabinet doors in preparation for lifting/placement.

6. Lift the cabinet off the truck and onto the pad.

ALERT! During lifting, the cabinet must be lowered so that the cabinet is level and parallel to the
mounting surface. Place the cabinet so that it lines up with the anchor bolt locations.

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7. To attach the cabinet to a concrete pad, use minimum 4x 5/8" Hex bolts of suitable length with washers,
sealing washers and single expansion anchors (or any other type of anchors) of appropriate size.

ALERT! These accessories are not provided in the cabinet.

The placement is depicted in the following figure:

Figure 37: Cabinet attachment to a concrete pad

When the cabinet is secured, remove the slings and the lifting eyebolts. Use the plugs provided to cover the holes.

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[Link] Metallic Platform Pad

When placing a cabinet on a metallic platform, be sure any drilling holes follow the cabinet drilling patterns.

The process is similar to the one described in the previous section.

It is highly recommended to use minimum the four (4) holes close to the corners of the plinth to secure the
cabinet on the platform. Refer to Figure 36, Section [Link]. To further improve the stability, additional holes
can be used.

Use 5/8" galvanized threaded bolts to pass through the metallic pad of sufficient length in order to be able to
bolt the cabinet underneath the metallic frame. It is recommended to use a metal plate 4"X4" under a grid
platform to reinforce the support.

ALERT! These accessories are not part of the delivery.

An indication of bolting the cabinet to the platform pad is shown in the figure below:

Figure 38: Attaching a cabinet to a metallic pad

Optionally, a rubber barrier pad can be attached in between the cabinet and the metallic platform.

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5.6 RA-20CB-DU Electrical Installation

5.6.1 Wiring Tools

• #1 Phillips or slotted Screwdriver, insulated, non-slip grip.

• #2 Phillips or slotted Screwdriver, insulated, non-slip grip.
• #2 Pozi or Phillips Screwdriver, insulated, non-slip grip.
• SZS 0.6X3.5 Screwdriver, insulated, non-slip grip.
• SZS 0.4X2.5 Screwdriver, insulated, non-slip grip.
• 7/16" nut wrench.
• 1/2" nut wrench.
• 5.5 nut wrench.
• 8 nut wrench.
• 10 nut wrench.
• Cable-sheath stripper.
• Cable stripping tool.
• Crimping tool.

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5.6.2 Load Circuits Connections

The conductor sizing depends on the load equipment and site installation requirements. Consult the electrical study
for the specific site to ensure accurate sizing.

Caution/Attention
Ensure that the conductors’ cross-sectional area is matched to the breaker to be installed.
Ensure that the breaker is not installed before completing the connections.

The load cable conductors for circuits #1-12 should be terminated with UL-listed dual hole lugs, 1/4" on 5/8"
centers (not provided). The supported cable sizes are 14-2 AWG. Torque: 2 ft-lbs.
To access the studs, pull the two back clips backward and remove the top Lexan cover.

Figure 39: Lexan cover removal

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The dual hole lug of the Negative Conductor (-) shall be terminated to the -48V studs on the upper row of
connections.
The dual hole lug of the Positive Conductor (+) shall be terminated to the RTN studs of the RTN busbar on
the lower row.

Use the space provided on the front and rear stickers to label your circuits.

Figure 40: Labelling of circuits

Once load conductors are secured in place, re-install the top Lexan cover by reversing the removal procedure.
The load cable conductors for circuits #13-19 should be terminated to the panel-mounted terminals using
appropriate ferrules (not provided). The supported cable sizes are 30-10 AWG. Strip length: 0.35". Torque: 0.4
ft-lbs.
The left terminal of each circuit shall be used for the negative (-48V) conductor. Use the space on the front
and rear stickers to label your circuits.

Figure 41: Labelling of circuits Figure 42: Labelling of circuits

6 AWG conductors are pre-terminated on the terminals of breaker 20 for the Heat Exchanger (F20) and
18AWG on the terminals for the lights. The lights conductors are protected by a 5x15mm, 3A fuse.

Disconnecting the load circuits require the opposite procedures.

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5.6.3 Signaling Cables

The signaling cables shall be terminated on the door mounted controller.

The wire cross section of the signaling cables (excluding the temperature sensors) shall be ≥ 24AWG. If flexible,
the wires shall be terminated to insulated end ferrules.

For the description of the available Inputs/Outputs, refer to paragraph 4.2.13.

The alarm logic of the digital inputs & relay outputs and the alarm mapping to the relays is configurable via the
controller.

The conductors to the 20-pin connector are factory-terminated.

The temperature sensors are of type NTC, 10K, B25/85: 3435K. The cable length is 9.8 ft.

The temperature sensors are temporarily positioned on the left and right cabinet rails at different heights. It is
recommended to reposition them near the air inlets of the active equipment once their installation is complete.

Temp. sensor 2 Temp. sensor 1

RU 28/29 Left RU 28/29 Right

Temp. sensor 3
Temp. sensor 4 RU 18/19 Right
RU 16/17 Left

Temp. sensor 5
RU 10/11 Right
Temp. sensor 6
RU 6/7 Left

Figure 43: Temperature sensor positions

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5.6.4 Installing or Replacing Breakers

The RA-20CB-DU PDU employs pluggable circuit breakers that can be easily installed, removed or replaced. This
operation is carried out without the need to dismount the system from its location.

The unit supports 20 bullet-type breakers from Sensata. The manufacturer’s part number for the breakers is
LELK1-1RS4-50064-xx (with “-xx” indicating the amperage). The type is similar to those used in the DC50
distribution unit.

The respective Raycap part numbers are listed in the spare parts table (chapter 11).

Disconnect all power sources.

Hazardous live parts inside the unit may be energized from rectifiers or batteries. Ensure that any power source
connected to the unit remains de-energized until the completion of the installation and after all connections have
been verified to be correctly configured.
To access the distribution breakers, open the front hinged cover by untightening the 2x screws at the left side of the
unit. The cover includes hinges on the right side and opens at an angle of 90°.

Figure 44: Front hinged cover

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Caution/Attention
To insert a breaker carefully push the breaker firmly into the sockets and make sure that it is fully
seated on both power and signaling slots.
To remove a breaker, pull the toggle switch until the breaker comes free.
Ensure that the breaker is always in OFF position.

Figure 45: Bullet breakers section

Alarm Slot

Caution/Attention
The maximum combined output current per load disconnect contactor (with four breakers) is 100A.
Therefore, the total load current for the four breakers must not exceed 100A.
The maximum breaker capacity is 60A for positions F1-F12 and F20, and 30A for positions F13-F19.
For safe operation, do not exceed the ratings specified above.

The breaker F20 (60A) is always part of the delivery.

Use the space on the stickers to label your circuits.

Figure 46: Opened hinged cover

Caution/Attention
Always replace the circuit breakers with the same type and rating.

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5.6.5 Checking Connections

Use a voltmeter and carefully check the polarity of all connections to the distribution unit before operating the
system. Consult the installation drawing.

Carefully check that the conductors are secure and that there are no loose connections. Ensure that all breakers
are in OFF position.

Ensure that the chassis ground connection is made.

Ensure that all connections are clean and secure to minimize contact resistance.

Ensure that all covers are in place and clean the site.

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6.0 Environmental Control

The cabinet is equipped with a 8kW DC HEX mounted to the front door.
The HEX specifications are summarized in the following table.

8kW Thermosiphon HEX

Description Data
Rated Power Supply (VDC) -48
Cooling Capacity (W) 8000
Heating Capacity (W) 1500
Rated Current (A) 40A(Heating)
25A(Cooling)
Operating Temperature Range (oF) -40 ~ +149
Refrigerant Type R515B
Net Weight (lbs) 187.4
Dimensions (LxWxD) (inches) 64" x 24.54" x 15.16"
Fan Speed (PWM Controlled) Variable
Type of Installation Door Mounted

Table 2: HEX Specifications (in brief)

The HEX is equipped with one (1) power and one (1) signaling connector, with two (2) and eleven (11 )pins,
respectively. It is prewired in the factory with respect to power (-48V and RTN) and communication (RS485).

The HEX unit is powered from a 60A breaker (F20) of the RA-20CB-DU power distribution unit.
The manufacturer’s part number for the breaker is LELK1-1RS4-50064-60.

The communication (RS485) cable is terminated to the controller.

ALERT! HEX is adjusted and tested at the factory using the default settings. These settings should not be
changed unless otherwise specified. Adjustments may be made based on site-specific conditions.

The default parameter settings can be changed either locally using the display buttons or locally and remotely
using the GUI. Refer to chapter 7.

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7.0 Commissioning and Monitoring

Caution/Attention
Always switch on the main breaker on the PSU side first, as it powers the PDU. Once the PDU is powered,
proceed to switch on the load breakers.

7.1 Graphical User Interface (GUI)

The graphical user interface (GUI) is used for commissioning and monitoring the cabinet’s DC distribution and Heat
Exchanger units.

Step 1. Run [Link] file. When prompted, enter the login password and click "Login." Press "Cancel"
to exit. The default login password is: admin

Figure 47: Login password

Click "Connect".

Figure 48: Connection screen

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Step 2. Select the first tab, “Controller Information”, to view the controller’s hardware and software details, as well
as the serial number.

Figure 49: Controller information

Step 3. Select the second tab, “Controller status”, to view the status and alarms of the DC distribution and the
HEX units.

Figure 50: DC distribution and HEX status and alarms

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Step 4. Select the third tab, “Controller Settings”, to view the configuration settings filename, save and upload
configuration files, and configure any parameters for the DC distribution and HEX units.

DC Distribution unit

Figure 51: Contactor and temperature sensor settings

Figure 52: Digital inputs and summary alarm relays settings

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HEX unit

Figure 53: FAN/Speed profile settings

Figure 54: Heater and other settings

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Additional information related to the configuration parameters and files.

• Program the “new values” settings to the controller: Saves single or multiple values to the controller.
• Write the “existing values” settings to a file: Downloads the existing values to a configuration file.
• Read the settings from a file to the “new values”: Uploads the settings from a saved configuration file.
• Write the “new values” settings to a file: Downloads the new values to a configuration file.
• Copy the “existing values” to the “new values”

Additional information related to the default HEX settings.

• Internal fans T1 (start) value: 30°C

• Internal fans Start speed (PWM2) value: 30%
• Internal fans T2 (max) temperature value: 50°C
• Internal fans Max speed (PWM3) value: 100%

• External fans T1 (stop) value: 26°C

• External fans T2 (start) value: 36°C
• External fans Start speed (PWM1) value: 50%
• External fans T3 (Mid) value: 40°C
• External fans Mid speed value: 50%
• External fans T4 (Max) value: 46°C
• External fans Max speed (PWM2) value: 100%

• Heating start temperature value: 5°C

• Heating stop temperature value: 10°C
• Internal fans speed under heating (PWM1) value: 80%

• Low temperature alarm: -5°C

• High temperature alarm: 60°C
• Low voltage alarm: 42V
• High voltage alarm: 60V

• Cold start temperature value: -5°C

• Summary alarm relay 1: HEX alarm
• Summary alarm relay 2: Generic PDU alarm

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7.2 HEX Local Interface - Local Settings

Monitor LED Display Indication Description

Internal Temperature

Enter Button

Cooling Operation

Heating Operation

External Fan Running

Alarm

Alarm and Fault Management

Error Code Definition

E01 External input alarm

E02 Internal fan alarm
E03 External fan alarm
E04 High temperature alarm
E05 Low temperature alarm
E06 High voltage alarm
E07 Low voltage alarm
E08 Heater alarm
E09 HEX communication alarm

Table 3: HEX error codes

Parameter Settings Procedure

1. Press key and enter the password "123" by selecting "1" then press , "2" then press , "3"
2. Press , keys to select a parameter code

3. Press key to enter the parameter value

4. Press , keys to select a new parameter value

5. Press key to enter the new parameter value

6. To reset to default, select "22" and press

7. To save and exit, select "23" and press

8. To exit without saving, select "24" and press

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Parameter Settings
Setting
Definition Default Value Range
Code
0 Inner fan T1 30 T1≤65°C, and T1<T2
1 Inner fan T2 50 T2≤65°C, and T1<T2
2 Inner fan PWM1 under heating 80 80 - 100%
3 Inner fan PWM2 30 0 - 100% and PWM2<PWM3
4 Inner fan PWM3 100 0 - 100%, and PWM2<PWM3
5 Outer fan T1 26 T1≤65°C, and T1<T2
6 Outer fan T2 36 T2≤65°C, and T2<T3
7 Outer fan T3 40 T3≤65°C, and T3<T4
8 Outer fan T4 46 T4≤65°C, and T3<T4
9 Outer fan PWM1 50 0 - 100%, and PWM1<PWM2
10 Outer fan PWM2 100 0 - 100%, and PWM1<PWM2
11 External input alarm 0 0: Disabled
1: NC
2: NO
12 Remote ON/OFF 2 0: Disabled
1: NC
2: NO
13 Low temperature alarm -5 -20 - 10°C
14 High temperature alarm 60 45 - 65°C
15 Heater start temperature 5 -10 - 15°C
16 Heater stop temperature 10 8 - 23°C
17 Low voltage alarm point 42 42 - 47V
18 High voltage alarm point 60 55 - 60V
19 Display password 123 000 - 999
20 Communication address 1 0 - 255
21 Enable heater 1 0: Disabled
1: Enabled
22 Reset to default
23 Save and exit
24 Exit

Table 4: HEX parameter settings

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7.3 RA-20CB-DU Local Interface - Local Settings

The PDU commissioning and monitoring is possible via the RS485 Northbound and USB ports of the controller
and/or the push buttons (Function, F1-F4, F5-F8, F9-F12, F13-F16) illustrated in the figure below.

Figure 55: LEDs and push buttons.

Color State Description

Green Solid Normal condition
Alarm RED 1 blink in 2 seconds Breaker tripped alarm
LED RED 2 blinks in 2 seconds Temperature sensor fail alarm
RED 3 blinks in 2 seconds HEX alarm

Color State Description

Green Solid Contactor circuits always-connected
Contactor Green 1 blink in 1 second Contactor circuits in temperature-control mode
LED Orange Solid Contactor circuits disconnected (cold start)
RED Solid Contactor fail

Buttons
Function + Contactor button long press (3 seconds): Switch between temperature-controlled mode and always-connected mode

Table 5: LED color states and push-buttons operation

The unit features a maintenance mode, which can be enabled by pressing the function button for 5 seconds.
In maintenance mode, the door alarm is not activated. The unit exits maintenance mode either manually by
pressing the function button once or automatically after 60 minutes. During maintenance mode, the internal
beeper sounds every 1 minute. One minute before exiting maintenance mode, the beeper sounds every
second.

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8.0 Cabinet Wiring Diagrams

The basic electrical wiring is prefabricated and comes with the cabinet.

The wiring diagrams of the cabinet are provided in Appendix A.

ALERT! The attached wiring diagrams in the following appendices may be subject to changes and therefore
the installer is advised to crosscheck them with the ones that come with the cabinet.

9.0 Maintenance

9.1 About this Section

This section provides guidelines for the maintenance of the HEX and Power Distribution units.

9.2 Significant Safety Precautions

DANGER! Performing the following maintenance procedures may expose you to hazards. These procedures
should be performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:

• The tasks should be performed in the order indicated.

• Remove watches, rings, and other metal objects.
• Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the
expected voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.
• Wear eye protection.
• Use certified and well-maintained insulated tools. Use double insulated tools appropriately rated for the work
to be performed.

CAUTION! When performing any step-in procedures that require removal or installation of hardware, use
caution to ensure no hardware is dropped and left inside the cabinet; otherwise, service interruption or
equipment damage may occur.

Disconnect all power sources

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9.3 Preventive Maintenance

In general, preventive maintenance (PM) is the regular and routine maintenance of equipment and assets in order
to keep them running and prevent any costly unplanned downtime from unexpected equipment failure.

However, the material presented in this section can be incorporated in the organization’s maintenance strategy
whereas, such a strategy requires planning and scheduling maintenance of equipment, before a problem occurs,
and also involves keeping records of past inspections and the servicing of equipment.

Make sure to follow all significant safety precautions outlined in sections 3.1, 3.2, 5.1, 5.2 and 9.2 before
beginning any maintenance process.

9.3.1 Regular RHEX-7866 Maintenance

A regular maintenance process is given in Table 6 below. It is proposed to conduct regular maintenance once a
year, but the interval must be adjusted based on the conditions of the site’s surroundings.

R/N Check List Method Remedy

1. Switch OFF the power supply
circuit breaker.
2. Check for loose wire con- 1. Loose: Tighten them.
1 Power Supply Cables nections on the feed through 2. Loose ring terminal lug: Replace it.
terminal block (pins RTN,
-48V) of the unit.

1. Check for loose wire connec- 1. Loose: Tighten them.

2 RS485 Cables tions on the 11-pin connector 2. Loose terminal pin: Replace it.
of the unit.

If not:
1. Switch ON the HEX power 1. Check the harness and proceed accordingly.
supply. 2. Check the circuit breaker on the PDU for good isolation
2. Use a multi-meter to check and contact. Replace it in case of malfunctioning.
3 Supply Voltage Stability
whether the input voltage to 3. Check the rectifier and battery voltage and proceed ac-
the unit is within the voltage cordingly.
range of -42 VDC ~ -60 VDC. 4. If the problem persists following above, replace the HEX.

Verify that the HEX unit conducts a

self-test in a normal way.
Proceed as follows:
In the event of alarm (error code) present, conduct a trouble-
1. Switch the HEX OFF for 1
4 Cooling System shooting process with the aid of Table 8 and proceed accord-
min.
ingly.
2. Switch the HEX ON and
watch out its self-test function.

5 HEX Cleaning Cleaning the fans and the core. Refer to section [Link]

Table 6: RHEX-7866 Regular Maintenance

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[Link] Fans and Core Cleaning

To clean the fans, follow the steps below:

1. External fan cover removal:

a. Remove the cowling. Refer to section 4.2.8. Place the HEX cowling with caution in a safe area to avoid
any damage to it.

b. Unfasten the 16xPH1 screws on the fan cover and remove the cover.

Figure 56: External fans cover removal

2. Internal fan cover removal:

a. Unfold the foldable laptop tray.

b. Unfasten the 4xPH2 screws and remove the document holder and the foldable laptop tray.

Figure 57: Laptop tray and document holder removal

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c. Unfasten the 2xscrews securing the 11-pin signaling connector in-place using a flathead screwdriver
and pull the connector out.

d. Remove the plastic cap, then unfasten the 2xPH1 screws from the feed-through terminal block securing
the DC cables, and disconnect the cables.

Figure 58: HEX cables disconnections

e. Unfasten the 19xPH1 screws of the fan cover.

Figure 59: Controller assembly and fans cover removal

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f. Remove the controller assembly following the procedure described in section 9.4.1, and then
the fan cover.

Figure 60: Controller assembly and fans cover removal

NOTE! Store the accessories (screws, washers, flat washers, etc.) in a safe place for later use.

3. Remove any dust from the fans compartment with the dust blower.

4. With a brush remove any dust remains from the fan fins.

5. With a damp cloth clean any oily stain remains.

6. Remove any dust from the core with the dust blower.

To reinstall the covers and the cowling, proceed with steps 1 and 2 in a reverse sequence.

DANGER! Internal washing is forbidden to avoid the risk of electrical shock.

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9.3.2 Power Distribution Unit Preventive Maintenance

Typical preventive maintenance is recommended annually, but the frequency may vary based on the customer’s
specific requirements and installation conditions.

Disconnect all power sources.

Only qualified personnel are allowed to maintain the system.

[Link] Checking connections

Ensure that all power conductors are secure and that there are no loose connections.

The torque values are summarized below. Re-torque if required.

Connection point Torque value (ft lbs)

Chassis ground 2
Power source 2
Load conductors’ lugs (1/4" - 5/8") 2
Load conductors (30-10AWG terminals) 0.4
Load conductors (24-6AWG terminals) 0.9
Alarm contacts, RS-485 and Digital inputs connectors 0.22

Table 7: Torque values

Check that all signaling wires are secure on their respective ports.

[Link] Inspection
Ensure that the equipment is free of damage, dust or dirt. If required, clean by blowing air and using a
small brush.

Ensure free air circulation and safe operation of the system.

Verify alarm and control settings.

Verify alarm relay operation.

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9.4 HEX Corrective Maintenance

The purpose of corrective maintenance is to restore components that have failed.

9.4.1 HEX Controller Assembly & Controller Replacement

To replace the controller assembly, follow the steps below:

1. Unfasten the 2x screws securing the 11-pin signaling connector in-place using a flathead screwdriver and
pull the connector out.

Figure 61: Signaling cables disconnection

2. Remove the plastic cap, then unfasten the 2xPH1 screws from the feed-through terminal block securing
the DC cables, and disconnect the cables. Store the accessories (screws, washers, flat washers, etc.) in a
safe place for later use.

Figure 62: Power cables disconnection

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3. Unfasten the 4x PH1 controller cover screws. Pull the cover out to grant access to the cables. Store the
accessories (screws, washers, flat washers, etc.) in a safe place for later use. Take a photo and notes of
the initial cable positions to validate connections once the procedure is finished.

Figure 63: HEX controller internal wiring

4. Disconnect the heater power cables (red/black) by pulling them upwards.

Figure 64: Heater cables disconnection

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5. Disconnect the shunt and the fan cables (red/yellow/white/blue) by pushing the connector lever and
pulling upwards.

Figure 65: Shunt and Fan Cables Disconnections

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6. Unfasten the 2xPH1 screws of the feed through terminal block, securing the inner dc cables (RTN & -48V).
Store the accessories (screws, washers, flat washers, etc.) in a safe place for later use.

Figure 66: Fan wires disconnections

CAUTION! Care must be taken to avoid damaging the cable sheaths.

7. Remove the controller assembly.

8. Follow the steps in reverse order to install the new controller assembly.

9. Power up the unit and verify the settings and functionality through the controller's GUI and the HEX display.
No errors or alarms should be present upon completion of the HEX's initial self-test.

Figure 67: Disconnected HEX controller assembly

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To replace the controller, follow the steps below:

1. Follow steps 1 through 7 as described above.

2. Disconnect all cables connected to the 11-pin signaling connector by pushing the connector levers and
pulling them upward.

Figure 68: HEX controller wires disconnection

3. Disconnect the controller power cables (red/black) by pulling them upwards.

Figure 69: HEX controller wires disconnection

4. Disconnect the led display cable by opening the two connector levers and pulling upwards the connector.

Figure 70: HEX controller wires disconnection

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5. Unfasten the 4x PH1 controller screws and remove the controller. Store the accessories (screws, washers,
flat washers, etc.) in a safe place for later use.

Figure 71: Replacement of HEX controller PCBA

6. Follow the steps in reverse order to install the new controller.

7. Power up the unit and verify the settings and functionality through the controller's GUI and the HEX display.
No errors or alarms should be present upon completion of the HEX's initial self-test.

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9.4.2 Led Display Replacement

To replace the led display, follow the steps below:

1. Follow steps 1 through 7 of the controller assembly replacement as described in Section 9.4.1. above.

2. Disconnect the led display cable by opening the two connector levers and pulling upwards the connector.

Figure 72: LED display replacement

3. Unfasten the 4x PH1 screws and remove the led display. Store the accessories (screws, washers, flat
washers, etc.) in a safe place for later use.

Figure 73: LED display replacement

4. Follow the steps in reverse order to install the new led display.

5. Power up the unit and verify the settings and functionality through the controller's GUI and the HEX display.
No errors or alarms should be present upon completion of the HEX's initial self-test.

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9.4.3 Fans Replacement

[Link] External Fans Replacement

To replace the external fans, follow the steps below:

1. Follow the procedure (step 1) described in section [Link].

2. Disconnect the fan's connector by gently pushing the side clips.

Figure 74: Fan power connector disconnection

3. Unfasten the 4x PH1 screws shown in the figure below to disassemble the fan inlet from the mounting base.

Figure 75: Fan inlet removal

4. Unfasten the 4x PH1 screws shown in the figure below to disassemble the fan mounting assembly.

Figure 76: Disassemble the fan mounting assembly

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5. Remove the mounting base from the chassis by sliding left or right. Observe the top or bottom sliding holes.

Figure 77: Fan assembly removal

6. Unfasten the 4x PH1 screws on the rear side of the fan mount and pull out the fan.

Ensure that the cables and connector pass through the designated slot.

Figure 78: Fan removal from the mounting base

7. Follow the steps in reverse order to install the new fan.

8. Once everything is in place, energize the DC circuits and check for any abnormal behavior, such as error
codes on the HEX display or metallic noise from the fan’s rotation. Consult Raycap if necessary.

[Link] Internal Fans Replacement

To replace the internal fans, follow the steps below:

1. Follow the procedure (step 2) described in section [Link].

Remove the controller assembly as described in 9.4.1.

2. Follow steps 2 through 8 as described in Section [Link] above.

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9.4.4 Power Distribution Unit Corrective Maintenance

• Disconnect all power sources.

[Link] Controller
To replace the door-mounted controller, follow the steps below:

1. Disconnect all power sources.

2. Open the door to a 90° angle.
3. Unplug all connectors.
4. Loosen the 4x DIN6923 M3 Flanged Nuts as shown below and remove the cover. Keep the nuts in a
safe place.

Figure 79: Cover removal

5. Loosen the 8x DIN7985 M3x5 Phillips screws as shown below and remove the PCBA. Keep the screws
in a safe place.

Figure 80: Controller PCBA removal

6. Install the new controller PCBA and follow the above steps in reverse order.

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[Link] Load Disconnect Contactor

The replacement of the contactors is generally not expected. However, should it be required, please follow the
steps below:

1. Disconnect all power sources.

2. Open the door to a 90° angle.

3. Remove as many breakers as required.

4. Remove the LEXAN cover by loosening the side DIN7985 M4x10 PHP screws. Keep the screws in a safe place.

Figure 81: Lexan cover removal

5. Loosen the 4x DIN6921 Flanged Hex Bolts M6x12 as shown below. Keep the bolts in a safe place.

Figure 82: Removal of load disconnect contactor # 3

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6. Loosen the 2x DIN6921 Flanged Hex Bolts M5x10 as shown below. Keep the bolts in a safe place.

Figure 83: Removal of load disconnect contactor # 3

7. Loosen the 2x DIN6921 Flanged Hex Bolts M5x10 as shown below. Do not remove the bolts.

Figure 84: Removal of load disconnect contactor # 3

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8. Pull the busbar with the contactor forward. There is spare cable length at the rear side.

Figure 85: Removal of load disconnect contactor # 3

9. Pull the cables and unplug the FASTON connectors.

Figure 86: FASTON Connectors

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10. Remove the M5x10 Flanged Hex Bolts securing the busbars on the contactor, and replace the contactor.
Tighten the M5x10 Flanged Hex Bolts screws with 2.5-3.3 ft-lbs torque.

11. Plug in the FASTON connectors and gently push the cables toward the rear of the unit.

12. Push the busbar/contactor assembly backward until it is securely in place.

Caution/Attention
Ensure that the contactor cables are not trapped between the busbars.

12. Follow steps 3-6 above in reverse order. Ensure that all screws are tightened properly.

13. Install the Lexan cover and power up the unit.

10.0 Troubleshooting on site

Power up the PDU and HEX and verify their functionality through the controller's GUI and the HEX display. No
errors or alarms should be present upon completion of their self-test.

If an error occurs proceed as follows:

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10.1 RHEX-7866 Troubleshooting Procedure

The following table describes the actions to be taken in the event of an error. Refer to Chapter 7 for guidance on
HEX management.

Error
Definition Root Cause Remedy
Code
1. Check the configuration of the parameter setting.
E01 External input alarm 1. Wrong parameter (11) setting.
The default value is 0.
1. Faulty fan.
1. Replace it with a new fan.
2. Blocked or dirty fan causes
E02 Internal fan alarm 2. Clean the fan.
speed degradation.
3. Check and tighten the plug on the unit controller.
3. Loose fan terminal plug.
1. Faulty fan.
1. Replace it with a new fan.
2. Blocked or dirty fan causes
E03 External fan alarm 2. Clean the fan.
speed degradation.
3. Check and tighten the plug on the unit controller.
3. Loose fan terminal plug
1. Failed HEX.
1. Replace the faulty unit with a brand new one.
2. High thermal load inside the
2. Check the configured high temperature alarm threshold.
E04 High temperature alarm cabinet.
3. Check the thermal load, insulation, and possible leakage.
3. Refrigerant level is low.
4. The default parameter is 60°C.
4. Wrong parameter (14).
1. Check the HEX internal heater status by running the shelf-
1. Failed heaters.
test function.
2. Low thermal load inside the
E05 Low temperature alarm 2. Check the configured low temperature alarm threshold.
cabinet.
3. Add an external heater.
3. Wrong parameter (13).
4. The default parameter is -5°C.
1. Rectifier or battery voltage out
1. Check rectifier or battery output voltage.
of range.
E06 High voltage alarm 2. Check the configured high voltage alarm point.
2. Wrong setting of high voltage
3. The default parameter is 60V.
alarm point (18).
1. Rectifier or battery voltage out
1. Check rectifier or battery output voltage.
of range.
E07 Low voltage alarm 2. Check the configured low voltage alarm point.
2. Wrong setting of low voltage
3. The default parameter is 42V.
alarm point (17).
1. Check the heater cables (signaling and power terminated
1. Loose wiring connections . to the fuse holders and the power contactor) for loose
E08 Heater alarm 2. Blown fuse. connections. Fix them appropriately.
3. Faulty contactor. 2. Replace the fuse (30A, 500VDC,IR20kA).
3. Replace the contactor (ABB AF09-40-00-11).
1. Loose wiring connections.
1. Verify that the communication cable is properly connected
2. Damaged or disconnected
E09 Communication alarm and it is not damaged. Replace if necessary.
communications cable.
2. Replace the controller.
3. Faulty controller.

Table 8: Troubleshooting process for HEX unit

ALERT! If an error code persists following unsuccessful remedy, then replace the unit with a new one.
Do not repair it on site!

Return the faulty unit to Raycap for further investigation and repair.

NOTE! It is proposed to replace the faulty HEX, not as a standalone unit, but together with its corresponding
door as a single unit.

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10.2 RA-20CB-DU Troubleshooting Procedure

The following table describes the actions to be taken in the event of an error. Refer to Chapter 7 for guidance on PDU
management.

Alarm Possible cause Suggested Solution

HEX Alarm. The HEX displays E01: E01:
one of the following: The HEX DGT input is used for external alarm and Check the status of the external sensor (if connected) and the
it has changed status or there is a wrong setting alarm logic settings configured on the HEX controller. Replace
E01 – External input alarm (parameter 11). the sensor if necessary, or the HEX controller.
E02 – Internal fan alarm
E03 – External fan alarm E02/E03: E02/E03:
E04 – High temperature alarm 1. Faulty fan. 1. Replace the fan.
E05 – Low temperature alarm 2. Blocked or dirty fan causes speed degradation. 2. Clean the fan.
E06 – High voltage alarm 3. Loose fan terminal plug. 3. Check and tighten the plug connnector on the unit controller.
E07 – Low voltage alarm
E08 – Heater alarm E04: E04:
E09 – HEX communication 1. Faulty controllers or temperature sensors. 1. Replace the faulty controllers or temperature sensors.
alarm 2. High thermal load inside the cabinet. 2. Check the configured high temperature alarm thresholds.
3. Refrigerant level is low. 3. Check the thermal load, insulation, and possible refrigerant
4. Wrong parameter (14). leakage.
4. The default parameter is 60°C.
E05:
1. Faulty controllers or temperature sensors. E05:
2. Failed heaters (internal and external). 1. Replace the faulty controllers or temperature sensors.
3. Wrong parameter (13). 2. Check the HEX internal heater by running the shelf-test function.
4. Lower thermal load inside the cabinet. 3. Check the configured low temperature alarm threshold. The
default parameter is -5°C.
E06/E07: 4. Add an external heater.
1. Rectifier or battery voltage out of range.
2. Wrong settings of high and low voltage E06/E07:
alarm points (parameters 17-18). 1. Check rectifier or battery output voltage.
2. Check the configured high and low voltage alarm points.
E08:
1. Loose connections. E08:
2. Blown fuse. 1. Check the heater cables (signaling and power terminated
3. Faulty contactor. to the fuse holders and the power contactor) for loose
connections. Fix them appropriately.
E09: 2. Replace the fuse (30A, 500VDC,IR20kA).
1. Loose wiring connections. 3. Replace the contactor (ABB AF09-40-00-11).
2. Damaged or disconnected communications
cable. E09:
3. Faulty controller. 1. Verify that the communication cable is properly connected
and it is not damaged.
2. Replace if necessary. Replace the HEX controller or the main
controller.
Breaker tripped alarm Tripped load breaker. Verify there is no short circuit in load cabling and no overload.
Reset the breaker, if it trips again, replace the breaker.
Temperature sensor failure 1. Check for broken wire. 1. Replace it with a new sensor assembly.
2. Check for sensor short circuit. 2. Replace it with a new sensor assembly.
3. Check the plug connectors on 3. Fix it as appropriate.
the controller.
Fans are not operating in The control input has been activated, causing the Check the control input settings on the HEX controller. Test the
cooling mode. unit to stop operating. system to ensure it operates correctly when the logic is reversed.
Contactor alarm The contactor has been instructed to change Check the cold start threshold. The default value is -5°C.
state due to low temperature (cold start) but it is Check the wiring to the signaling connector.
unresponsive. Replace the faulty contactor or main controller.

Table 9: Typical system alarms

For any alarms not listed in the table above or if the system malfunction persists, contact Raycap Technical Support.

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11.0 Spare Parts List

R/N Spare Part Name Part Number
C1.00 Cabinet Spare Parts
C1.01 RTF-3RU-23IN SUBRACK 6000067366
C1.02 LIFTING EYEBOLT (1pc) 1000053236
C1.03 REAR DOOR ASSEMBLY 6000064539
C1.04 CLEVIS PIN FOR REAR DOOR RESTRAINER 1000041577
C1.05 FRONT DOOR ASSEMBLY WITH RHEX-7866B (RH) 6000066274
C1.06 FRONT DOOR ASSEMBLY WITH RHEX-7866B (LH) 6000067367
C1.07 RHEX-7866B UNIT COWLING 6000067368
C1.08 ROOF SOLAR SHIELD 6000067369
C1.09 SOLAR ROOF PLASTIC PLUG (1pc) 1000053248
C1.10 CABLE MOUNT BRACKET FLAT 6000067370
C1.11 CABLE MOUNT BRACKET ANGLED 6000067371
C1.12 F.O. ROUTING CHANNEL 6000067372
C1.13 PLINTH FRONT/REAR COVER 6000067373
C1.14 PLINTH SIDE COVER 6000067374
C1.15 PLINTH RUBBER PAD 6000064617
C1.16 PUCK LOCK HASP WITH H/W 6000067375
C1.17 CABINET LIGHT 1000051700
C1.18 SINGLE DOOR SWITCH SNAP ACTION SPDT 10A 125V 1000051689
C1.19 DOUBLE DOOR SWITCH SNAP ACTION DPDT 10A 125V 1000053105
C1.20 DOOR HANDLE 1000051605
C1.21 DOOR ROD CONTROL MECHANISM 1000051786
C1.22 DOOR ROD RETAINER 1000051603
C1.23 FRONT DOOR ROD UPPER 6000064606
C1.24 FRONT DOOR ROD LOWER 6000064562
C1.25 REAR DOOR ROD UPPER 6000064584
C1.26 REAR DOOR ROD LOWER 6000064585
C1.27 FRONT DOOR RESTRAINER 6000065970
C1.28 REAR DOOR RESTRAINER 6000065885
C1.29 DOOR SUPPORT WHEEL 6000067376
C1.30 DOCUMENT & LAPTOP TRAY STRUCTURE 6000064731
C1.31 ALARM BLOCK 1000053249
C1.32 S66 BRIDGING CLIP,2POS 1000053969
C1.33 1RU RACK COVER PANEL 6000067377
C1.34 BLANK PLATE 19” 1U KIT 6000067526
C1.35 BLANK PLATE 23” 1U KIT 6000067527
C1.36 DIN RAIL RACK PANEL 2U19IN KIT 6000067529
C1.37 RRYOC-N-TYPE PLUG KIT 6000067530

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R/N Spare Part Name Part Number

D1.00 HEX Spare Parts
D1.01 RHEX-7866B-015 INTERNAL FAN 1000053940
D1.02 RHEX-7866B-015 AF09-40-00-11, CONTACTOR 1000053941
D1.03 RHEX-7866B-015 CONTROLLER ASSEMBLY 1000053942
D1.04 RHEX-7866B-015 DC FUSE 1000053943
D1.05 RHEX-7866B-015 MAIN CONTROL BOARD 1000053944
D1.06 RHEX-7866B-015 LED DISPLAY 1000053945
D1.07 RHEX-7866B-015 EXTERNAL FAN 1000053946
E1.00 DC PDU Spare Parts
E1.01 RA-20CB-DU 6000065012
E1.02 BREAKER 80V,60A,10KA,BULLET,[Link],UL 1000050694
E1.03 FUSE,FAST,3A,5X15MM,250VAC/125VDC,10KA 1000053561
E1.04 RRYOC-38U23-8000HEX CONTROLLER 1000053406
E1.05 NTC, 10K, 3435, 3M TEMPERATURE SENSOR 6000066911
E1.06 100A DC CONTACTOR (NO),POLAR,WO AUX 1000053426

Table 10: Spare parts list

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Appendix A: Cabinet Wiring Diagrams

The document ‘6000065670_AT&T Cabinet_RRYOC-38U23-HEX_EPL’ is provided separately.

Appendix B: RA-20CB-DU Communication Protocol

The document ‘RA-20CB-DU Communication Protocol_(320-2477)’ is provided separately.

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