Sensör
Sensör
Sensör
3 Series Universal Double Sheet Monitor Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01
Robust unit for reliable double sheet detection in destacking and loading facilities for sheet metal processing works (especially presses and press lines) Single surface contact measurement with DSP sheet metal thickness sensor Measuring range 0.2 mm 6 mm (up to 5.5 mm for Fe) Single surface contact measurement with BDWF sheet metal thickness sensor Measuring range 0.2 mm 6 mm (up to 5.5 mm for NF) Single surface contact measurement with DSPW combination sheet metal thickness sensor Measuring range 0.2 4 mm (up to 3.5 mm for Fe) Measuring range 0.2 3 mm (up to 2.5 mm for NF) Single surface non-contact measurement with DSD sheet metal thickness sensor on reference basis Measuring range 0.5 mm 20 mm (up to 12 mm for Fe) Double surface non-contact measurement with sheet metal thickness sensors BDWD/S and BDWD/E Measuring range 0.2 3.5 mm (for ferrous sheet metals) Measuring range 0.2 20 mm (up to 6 mm for NF) Operation of 2 sensors on one device, several sensors can be operated via T-coupler or sensor switch 256 program memories for different materials and thicknesses with the associated sheet metal thickness sensors in the standard operation mode Indication of sheet thickness and program parameter Standard version with electrically isolated parallel interface to system controller Field bus version with interface to different standard field buses Serial interface for the down- and uploading of the program parameters
Application
Double Sheet Monitors check the automatic destacking and separation of ferrous (Fe) and non-ferrous (NF) workpieces at sheet metal processing works (e.g. presses) with automatic feeding systems such as destackers, robots, feeders, etc. They reliably detect the situations when two or more sheets stick together. Thus the process can be stopped before damage to the machine or the tool occurs. The BDK Double Sheet Monitor is suitable for operation with various sheet metal thickness sensors for monitoring ferrous and non-ferrous sheet metals. Depending on the sensor and/or measuring method, a thickness up to max. 12 mm can be detected.
Configuration
A lockable cover protects the evaluation device against unauthorised access. Sensor and evaluation device are characterised by a sturdy construction and a high protection class. The ready-made connecting leads, with plugs and sockets on both sensor and device ends, permit quick and easy mounting and commissioning of these devices. Four operator keys and a four-line illuminated text display permit the convenient entry of device and measuring parameters. There are 256 program memory locations, which permit the storage of the measuring programs. They allow quick changes of material or tool during operation, and the programs remain stored even when the device is switched off. The RS232 interface, which is placed on the front panel of the device, facilitates the down- and uploading of all program parameters by means of a laptop and the PROPAR/BDK-1 software package.
KLASCHKA
KB 12.11
BDK
1/7
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Sheet Metal Thickness / Double Sheet Detection Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01 Series Universal Double Sheet Monitor
Mode of Operation
There are various measurement methods for double sheet monitoring and measuring the sheet metal thickness with the BDK 1.3 evaluation device. Measuring methods can be subdivided into two groups: contact and non-contact. The selection between ferrous sheet measurement using the magnetic flux method and the non-ferrous sheet measurement based on the eddy current principle takes place automatically when selecting the sensor type. This procedure requires that the sensor rests on the sheet metal during the measurement. With the double surface non-contact measurement method of ferrous (Fe) and non-ferrous (NF) workpieces, the generated alternating magnetic field is attenuated by the workpiece (sheet metal) placed between the two sensors, transmitter and receiver (transmission measurement). A single surface non-contact measurement detects the distance between sensor and workpiece. Based on this distance, the evaluation device evaluates the thickness of the workpiece (distance measurement). With all methods, after making the measurement, the microprocessor-controlled monitoring device uses the sensor signal to determine the thickness of the sheet metal and compares the result to the current threshold values. On the LC display, sensor type, upper and lower threshold value, sensor connection right/left, measurement internal/external, and the calibration selection are presented in dependence of the selected program number. After each measurement the reading is updated and displayed. The display and operator panel are equipped with signal lamps, which optically indicate the active status of a measurement, of the proximity switch (initiator) and the 0-, 1- and 2-sheet detection. In connection with these messages the press controller allows an individual evaluation via three potential-free relay outputs K0 ... K2. The outputs of BDK-1.3 are equipped with electromechanical relays, those of BDK/OB-1.3 with contactless semi-conductor relays. K1 and K2 are equipped with one reversing switch each. K0 is equipped with one NO and one NC. Parameters and similar information are entered using the four keys and their possible combinations. Devices which have a field bus interface, for example the InterBus-S, transmit via this interface instead of the relay outputs the measured value, the 0-, 1- and 2-sheet metal messages, the memory location number of the current program and the current threshold value. The selection of the measuring program and initiation of the measurement can take place via either a parallel interface to the PLC or the field bus interface. When being operated without PLC (stand-alone-operation), the measurement program can be selected on the device itself and the measuring operation can be initiated by a proximity switch (initiator) within the sensor.
Technical Data
Evaluation Device
Inputs: External start (STA) - Lo-Level - Hi-Level - Lead breakage detection - Input current - Electrical isolation
1 ... 8 VDC 12 ... 30 VDC 0 ... 1 VDC approx. 10 mA yes for supply
External threshold selection (A1 ... A8 and reset) - Lo-Level 0 ... 4 VDC - Hi-Level 12 ... 30 VDC - Input current approx. 10 mA - Electrical isolation yes for supply Outputs: Electromechanical relays - Relay output K0 - Relay outputs K1, K2 Semi-conductor relays *) - Relay output K0 - Relay outputs K1, K2 Measurement accuracy:
- At calibration point - Across measurement range - Permissible air gap
1 NC, 1 NO 1 C/O each 6 A, 250 VAC 1 NC, 1 NO 1 C/O each 0.5 A, 30 V 0.1 or 0.2 mm 5% of sensor value see sensor data 24 VDC 15% max. 10% max. 100 W approx. 12 W T3, 15 A metal, with window IP 65 screw mounting approx. 3.5 kg 0 ... 55 C
Supply voltage:
- DC - Tolerance - Residual ripple
Current consumption:
- Measurement process active - Idle state
Order Data: BDK-1.3 Ref. no. 20.05-80 Universal Double Sheet Monitor Supply 24 VDC Closing available in E1, WAG-1 or LSG-1 BDK/OB-1.3 (semi-conductor relays) Devices with field bus connection: BDK/FS -1.3 (InterBus S) BDK/FP -1.3 (PROFIBUS DP) BDK/PN-1.3 (PROFINET IO) Ref. no. 20.21-01 Ref. no. 20.05-81 Ref. no. 20.05-82 Ref. no. 20.05-93
*) When connecting inductive loads to the semi-conductor relays, an appropriate cut-off protection has to be used.
2/7
BDK
KB 12.11
KLASCHKA
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
Sheet Metal Thickness / Double Sheet Detection BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Series Universal Double Sheet Monitor Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01
* The measuring range for NF-sheets can be extended to 5 mm by use of a special adapter for the sensor installation, which can be supplied separately on demand. When using an unsuitable adapter, the accuracy and linearity of the sensor may deteriorate.
Standard Basics
Installation and electrical safety EMC emission EMC immunity EN 60255-6 EN 50081-2 EN 61000-6-2
KLASCHKA
KB 12.11
BDK
3/7
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Sheet Metal Thickness / Double Sheet Detection Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01 Series Universal Double Sheet Monitor
Examples
Forbidden zones for work metals Forbidden zones for sheet pieces during measurement during measurement
min. 10mm
Sheet metal
Work piece
Single surface contact measurement with sheet metal thickness sensors DSP, BDWF or DSPW combination sensor in suction cup gripper.
Double surface non-contact measurement with sheet metal thickness sensor pair BDWD/S and BDWD/E.
Sheet metal
Sensor
DSD
Conveyor belt
Fixed spacing Conveyor belt Thickness measureThicknes ment range
Direction of motion
S S S S S S S N N N N N N N
N N N N N N N S S S S S S S S S S S S S S N N N N N N N
N N N N N N N S S S S S S S
S S S S S S S N N N N N N N
Magnets
Single surface contact measurement with sheet metal thickness sensors DSP, BDWF or DSPW combination sensor mounted in the control station.
Single surface non-contact measurement with DSD sheet metal thickness sensor on reference basis.
4/7
BDK
KB 12.11
KLASCHKA
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
min. 40mm
Sheet metal
min. 10mm
50mm ( 0.5)
min. 40mm
Sheet Metal Thickness / Double Sheet Detection BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Series Universal Double Sheet Monitor Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01
BDK-1.3
Accessories
BDK Evaluation Device Auswertegert BDK Sensor connection XS1 or XS2 Fhler-Anschluss XS1 oder XS2
M es su n g
BA
Messen Prog.:0 1.8 <- 2.0mm -> 2.1 DSPW/FE CAL_P000 XS2 int
BDK
Doppel blechkontrolle
Ini tiat o r
0
B le ch
1
B le ch
2
B le ch e
XS1
XS3
XS2
Connecting lead Verbindungsleitung VLG9/2+4PS/X-1 VLG9/2+4PS/X-1 20.18-35 20.18-35 Socket Leitungsdose SMF25-1 SMF25-1 13.99-04 13.99-04
Blechdickenfhler Sensor DSP, DSPW oder or DSD Sheet Metal Thickness BDWF, BDWF, DSP, DSPWDSD
Sheet metal Blechdickenfhler thickness sensor fr einseitig for single surface non-contact berhrungsloses Messen measurement with DSD Typenreihe DSD
Blechdickenfhler Sheet metal thickness sensor fr ferromagnetische und for ferromagnetic and nicht ferromagnetische Bleche non- ferromagnetic sheets DSPW-54sg-1s DSPW-54sg-1s 13.05-67 13.05-67
ADD1/2-1.3 T-Coupler
Connection of 2 different sensors to one connector of the BDK.
BDK Evaluation Device Auswertegert BDK Sensor connection XS1 or XS2 Fhler-Anschluss XS1 oder XS2
Me ssun g
BA
In itia to r
0
Bl ech
1
Bl ech
2
Bl ec he
m 1A
BDIW
Blechdickenfhl er-W iche e
SheetBlech metal
Blechdickenfhler (Sender) (transmitter) for fr zweiseitige Messung double surface measurement BDWD/S-m36rg-1s BDWD/S-m36rg-1s 13.05-74
13.05-74 Sheet metal thickness Blechdickenfhler (Empfnger) sensor (receiver) for double fr zweiseitige Messung surface measurement BDWD/E-m36rg-1s 13.05-75 BDWD/E-m36rg-1s 13.05-75
ADD1/2-1.3 T-Coupler
Connection of one BDWD sensor pair to one connector of the BDK
KLASCHKA
KB 12.11
BDK
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
ProgrammspeicherProgram memory selection Start of anwahl measurement Start der Messung Sensor switch Blechdickenfhler-Weiche BDIW-5.3 BDIW-5.3
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BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Sheet Metal Thickness / Double Sheet Detection Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01 Series Universal Double Sheet Monitor
Order Data
Evaluation Devices
BDK-1.3 BDK/OB-1.3 BDK/FS-1.3 BDK/FP-1.3 BDK/PN-1.3 (semi-conductor relays) (InterBus-S) (PROFIBUS DP) (PROFINET IO) Ref. no. 20.05-80 Ref. no. 20.21-01 Ref. no. 20.05-81 Ref. no. 20.05-82 Ref. no. 20.05-93
DSD-60mg90n3/12-1Y1 Ref. no. 13.05-83 Sheet metal thickness sensor for single surface non-contact measurement, Measuring range for ferromagnetic sheets 3 ... 20.0 mm Measuring range for other materials on request Thread M60 x 1.5 DSP-34sr-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range No thread DSP-36sg-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range Thread M36 x 1.5 DSP-42sg-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range Thread M42 x 1.5 DSP-54sr-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range No thread DSP-54sg-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range Thread M54 x 0.75 DSP-75sg-1s Sheet metal thickness sensor for single surface contact measurement of ferromagnetic sheets Measuring range Thread M75 x 1.5 Ref. no. 13.05-85
BDWD/S-m36rg-1s Ref. no. 13.05-74 Sheet metal thickness sensor for double surface non-contact measurement of ferrous and non-ferrous sheets (transmitter) Measuring range for ferromagnetic sheets 0.2 ... 3.5 mm Measuring range for non-ferrous sheets 0.2 ... 20.0 mm Thread M36 x 1.5 BDWD/E-m36rg-1s Ref. no. 13.05-75 Sheet metal thickness sensor for double surface non-contact measurement of ferrous and non-ferrous sheets (receiver) Measuring range for ferromagnetic sheets 0.2 ... 3.5 mm Measuring range for non-ferrous sheets 0.2 ... 20.0 mm Thread M36 x 1.5 BDWD/S-60aq30-1Y1 Ref. no. 13.05-76 Sheet metal thickness sensor for double surface non-contact measurement of ferrous and non-ferrous sheets (transmitter) Measuring range for ferromagnetic sheets 0.2 ... 3.5 mm Measuring range for non-ferrous sheets 0.2 ... 20.0 mm BDWD/E-60aq30-1Y1 Ref. no. 13.05-77 Sheet metal thickness sensor for double surface non-contact measurement of ferrous and non-ferrous sheets (receiver) Measuring range for ferromagnetic sheets 0.2 ... 3.5 mm Measuring range for non-ferrous sheets 0.2 ... 20.0 mm DSD-18mg61n0,5/3-1Sd1 Ref. no. 13.05-91 Sheet metal thickness sensor for single surface non-contact measurement, Measuring range for ferromagnetic sheets 0.5 ... 6.0 mm Measuring range for other materials on request Thread M18 x 1 DSD-30mg85b0,5/4-1Y1 Ref. no. 13.05-81 Sheet metal thickness sensor for single surface non-contact measurement, Measuring range for ferromagnetic sheets 0.5 ... 5.0 mm Measuring range for other materials on request Thread M30 x 1.5
Connecting Leads
All connecting leads are oil-resistant and suitable for drag chains. Please indicate the lead length X when ordering (standard length X = 5 m). The connectors are device-sided straight and sensor-sided optionally straight or angled. VLG9/4S/X-1 Ref. no. 30.13-25 Connecting lead BDK <---> Data backup PC ( RS232, 9-pole SUBmin D ) VLG9/2+4PS/X-1 Connecting lead BDK <---> sensor Lead socket sensor-sided straight VLG9/2+4PS/X-2 Connecting lead BDK <---> sensor Lead socket sensor-sided angled Ref. no. 20.18-35
6/7
BDK
KB 12.11
KLASCHKA
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de
Sheet Metal Thickness / Double Sheet Detection BDK-1.3, BDK/FS-, /FP-, /PN-, /OB-1.3 Series Universal Double Sheet Monitor Ref. no. 20.05-80, ...-81, ...-82, ...-93, 20.21-01
VLG9/2+4PS/X-3 Extension lead BDK <---> sensor Lead socket sensor-sided straight VLG9/2+4PS/X-4 Extension lead BDK <---> sensor Lead socket sensor-sided angled VLG9E/2+4PS/X-1 Connecting lead BDK and multi coupling
VLG9E/2+4PS/X-2 Ref. no. 20.18-40 Connecting lead multi coupling and sensor Straight lead socket VLG9E/2+4PS/X-3 Ref. no. 20.18-41 Connecting lead multi coupling and sensor Angled lead socket VLG9+5/3S/X-1 Connecting lead BDK <---> DSD-18 Lead socket sensor-sided straight VLG9+5/3S/X-2 Connecting lead BDK <---> DSD-18 Lead socket sensor-sided angled ADD1/2-1.3 T- Coupler for BDK 1 x pin, 2 x socket SMF25-1 Lead socket for connection of supply and control leads at devices with parallel interface. Ref. no. 20.18-80
SMF6-3 Ref. no. 13.99-06 Lead socket for connection of supply leads at InterBus and PROFIBUS devices.
Data Backup
PROPAR/BDK-1 The software for data storage of the complete parameter set of the evaluation device BDK-1.3 on a PC via the serial interface is available on CD-ROM. Required operating system: Win 9x, NT4, 2000 or XP Subject to changes! Ref. no. 40.43-33
KLASCHKA
KB 12.11
BDK
7/7
by Klaschka GmbH & Co. KG Steinegger Str. D-75233 Tiefenbronn Fon +49 7234 79 0 Fax +49 7234 79 112 e-mail: sales@klaschka.de www.klaschka.de