Substation Layout
Substation Layout
Substation Layout
kmanoj78@hotmail.com
manoj.kumar@powergridindia.com Mob. : 09417215560
General Arrangement
A Designer perspective, but fine tuned at site
Placement of switchyard Control Room placement Fire fighting pump house placement DG set placement LT station placement (ACDB, DCDB, Battery Bank & Battery Charges Identification of roads & rail tracks Identification of boundary wall and fencing Identification of approach roads Space for colony and other infrastructures
Switchyard Layout
Single Line Diagram Bus Switching Scheme Normal rating with temperature rise, Short time current rating Rating & insulation levels of the equipments Bay numbering
General Arrangement
LAYOUT (PLAN & SECTION) OF SWITCHYARD
PLANNING ASPECTS: Switching scheme to be adopted. Type of Layout (D or I) Details of feeders requirements. Future/anticipated expansion of the substation . Available size of plot .
Standard factors
Electrical clearances Heights of different levels & electric field Shape of land & feeder orientation Bus bar arrangement Type of isolator used Arrangement of lightning protection Location of control room building, FFPH Roads and rail tracks
Variable factors
General Arrangement
Following factors determine the switchyard area
8662.5 sqm=2.14 acre (27m bay width) 7969.5sqm=1.969 acre (24m bay width) 3504 sqm = 0.865 acre (24m bay width)
Minimum Clearances for Layout (at altitude <1000m above mean sea level)
Voltage Level (Rated)
765 kV 400 kV 220 kV 132 kV
Ph-Ph (mm)
7600 4000 2100 1300
Ph-E (mm)
4900 3500 2100 1300
110 kV
66 kV 33 kV
1100
630 320
1100
630 320
3800
3500 2800
Altitude corrections w.r.t clearances, insulation levels, creepage and oil temperature rise of the equipment shall be considered for altitudes more than 1000 m above mean sea level.
Direct Stroke Lightning Protection (DSLP) Calculation By Lightning Masts By Overhead earthwires
Design of earthing system Touch & step potential control Grid resistance as low as possible Location of fencing
765 kV
38m
14m 8m
39m 22m
400 kV 27/24m
Ligtning Impulse : 1.2/50 micro sec Switching Impulse: 250/2500 micro sec
Peak
7.5m 7.5m NIL NIL 7.5m 7.5m
TG
TH TI TJ TK TL TM TN
22 m
22 m 22 m 22 m 15 m 15 m 15 m 15 m
NIL
NIL NIL NIL 7m 7m 7m 7m
7.5 m
7.5 m 7.5 m 7.5 m 7.5 m 7.5 m 7.5 m 7.5 m
30 deg
30 deg 0 deg 0 deg 0 deg 0 deg 30 deg 30 deg
End
Middle End Middle Corner/ 2beams Middle/ 3beams Corner/ 2beams Middle/ 3beams
400kV
TG TSP G5 GSP Beam at 15 m with peak 23m Beam at 23m with peak 30 m Beam at 15m (Twin Moose) Beam at 23m Beam at 11m Beam at 11m & 17.5m Beam at 11m & 17.5m with peak 22m Beam at 11m (Single Moose) Beam at 11m (Twin Moose) Beam at 17.5m (Single Moose)
220kV
TA TB TC G1 G2 G3
10.5 m 7m 7m 6m
6m 7m 15 m
3m 2m 2m 1.8 m
2m -
Miscellaneous
Placement of
LT Station (ACDB, DCDB, Battery Bank & Battery Chargers) Diesel Generator Set with AMF Panel Security hut Office Buildings Other residential buildings
All equipments are compact in size and enclosed in SF6 gas with metallic enclosure Area requirement of GIS is approx. 20% of conventional AIS Lesser structures & foundation works; Hence less execution time Costlier than AIS
1)
2)
3)
5)
6)
Single Main Bus Scheme with sectionaliser & without sectionaliser Single Main & Transfer Bus Scheme Double Main Bus Scheme Double Main with by-pass isolator Bus scheme Double Main & Transfer Bus Scheme One & Half Breaker Bus Scheme Double bus two breaker Scheme Ring Bus Scheme
Simplest and cheapest bus bar scheme Maintenance and extensions of bus bars are not possible without shutdown of the substation. Operation & maintenance of bus bar is easy.
Individual circuits have a bypass isolator to connect to the transfer bus and this isolator will be closed during bypass operation of that particular circuit.
A Case Study
Of
MOGA SUBSTATION
800 KV KMTL-1 51.343 km (Loc 581-710) 800 KV KMTL-2 49.212 km (Loc 602-730)
800 / 400 / 220 KV MOGA SUBSTATION 1065 MVA (4 ICTs & 3 Reactors)
+ under const : 2 Nos. 63 MVAR Bhiwadi Line React(NRSSS-V) + Proposed : 765/400kV System and LILO of PSEB Nakodar Line
Gantry is designed for 200m span with angle deviation 30 deg both in vertical & horizontal plane
A. TOTAL AREA
1. 400 KV SWITCHYARD
: 70.25 Acers
: 31.60 Acres : 13.77 Acres : 24.88 Acres
B. ADDITIONAL LAND ACQUIRED : 33 Acers FOR 800 KV SWITCHYARD C. ADDITIONAL LAND BEING : 32.3 Acres ACQUIRED FOR 765KV SUBSTATION
(2X1500 MVA, 765/400KV ICT, 2x240MVAR BUS REACTOR, 1X240 MVAR LINE REACTOR & TSS OF TALWANDI SABO OF PSEB)
SINGLE LINE DIAGRAM OF 400 / 220 KV MOGA SUBSTATION (WITH FUTURE PLAN)
400 KV KISHENPUR-I 50 MVAR BUS REACTOR
41489R E 41489R 1000500/1A 41389T 2 41389T2 E 41352
63 MVAR LINE REACTOR
400 KV JALANDHAR-I
400 KV JALANDHAR-I I
400 KV KISHENPUR-I I
63 MVAR LINE 63 MVAR LINE REACTO R 41789R E 41789R 41652
Bhiwadi-I Bhiwadi-II
63 MVAR LINE 41789L E 41789L 41689T 2 1000500/1A 41789B 41689T2 E 41789B E 41752 41789A E 41789A 41989L E 41989L 42089T 1 41989B 41989B E 42052 42089T1E 42089T2E REACTO R 42089R E 42089R
Spare
42089T 2
4189AE 1 4189AE 2
4289AE 1 4289A
400 KV BUS-I
4289AE 2
41589A
42189A E 42189A
400 KV BUS-I I
4989A 4989AE 41089A E 41089A 41889A 41889A E 4589A 4589AE 4552 41889B E 4889T2 E 4889T2 41089C 41889C 1000500/1A 41889C E 4852 1000500/1A 1000500/1A 4589BE 4889T1 E 4589B 4889T1 4589L 4589LE 4452 1000500/1A 4489BE 4789T2 E 4489B 4789T2 4752 1000500/1A 4489A 4489AE 4689AE 4652 1000500/1A 4689BE 4789T1 E 4789T1 4689C 4689CE 4689A
41852 1000500/1A
CONTROL
ROOM
4989B
41089B
41889B
4689B
4989C
400 KV
400 KV
FATEHABAD HISAR
2389E2
2589E2 2689E2 2489E2 2689T 2889L 2489L 2589L 2489E3 2489C 1000500/1A 2589E3 2589C 1000500/1A 2689E3 2689C 1000500/1A
21089A 21289A 21189A 21089E 21089B 21289B 21189B 21289E 1 21189E 1 1 21052 21152 21252 21089E 21189E 21289E 2 2 2 21289T 21089T 21189T 21089E 21189E 21289E 3 3 3 100021089C 21189C 21289C 500/1A 1000500/1A 1000500/1A
220 kV PSEB-I I I
220 kV PSEB-I
220 kV PSEB-I I
ICT-I I BAY
ICT-I I I BAY
Switchyard Fencing
ICT-I V BAY
TO BE DISMENTELED
TO BE DISMENTELED
TO BE DISMENTELED
MOGA SUBSTATION AUGMENTATION OF EXISTING TRANSFORMATION CAPACITY - INSTALLATION OF ICT-IV AND ASSOCIATED BAYS
SPARE 400 KV KISHENPUR-I 400 KV JALANDHAR-I 400 KV JALANDHAR-II 400 KV KISHENPUR-II 400 KV BHIWADI-I 400 KV BHIWADI-II 250 MVA ICT-IV
63 MVAR LINE REACTOR 63 MVAR LINE REACTOR
400 KV BUS-II
CONTROL
ROOM
250 MVA ICT-III 400 KV HISAR-II 220 KV BUS-I 220 KV BUS-II 400 KV HISAR-I
BUS COUPLER
220 kV PSEB-III
ICT-I BAY
220 kV PSEB-IV
220 kV PSEB-I
220 kV PSEB-II
ICT-II BAY
ICT-III BAY
Switchyard Fencing
220 kV PSEB-V
220 kV PSEB-VI
220 KV ICT- IV
Approx. length 50 m
Conductor Bus B
MOGA SUBSTATION AUGMENTATION : ICT-IV & ASSOCIATED 220 KV BAYS, 400 KV BHIWADI-I&II LINES
50 MVAR BUS REACTORE 400 KV KISHENPUR-I 400 KV JALANDHAR-I 400 KV JALANDHAR-II 400 KV KISHENPUR-II 400 KV BHIWADI-I 400 KV BHIWADI-II SPARE
41489RE
13
41289R
3
4352
41589RE
41689T1E
41389T2E 41289BE
41289RE
16
41652
41589R
20
42089T2
42089T2E
14
41489AE 41489A
15
4252 41589AE 41589A
19
41952 41989AE 41989A 42189AE 42189A
41289AE 41289A
12
41252
4152
1
4189AE1 4189A 4189AE2 400 KV BUS-I
400 KV BUS-II
2
4289AE2 4289A 4289AE2
41552
4489A 4489AE
4689A 4689AE
9
41189T1E 4989BE
10 11
41152
1 MVA 33/0.433 kV
41052
18
4889T2E
5 8
4589AE 4889T1E 4889T1 4589LE
4
4789T2E
6 7
4652
CONTROL
ROOM
41089BE 41189T2E
4489BE
4789T2
41189T2
4752 4489LE
ISOL:KEP
CGL
Approx. 50m
400 KV HISAR-I
2189B
2989A
2189E2 2189C
2752 2452 9 2952 2652 2852 2552 2389E2 235 2/889E2 2689E2 2 2489E2 2589E2 2789L 2989E2 2389T 2889L 2489L 2689T 2589L 2989T 2789E3 2889E3 2389E3 2689E3 2989E3 2489E3 2389C 2689C 2789C 2889C 2589C 2989C 2489C 220 KV TRANSFER BUS 2252 2789E2
ICT-I BAY ICT-II BAY ICT-III BAY
2189E1
2789B 2389B 2889B 2489A 2589A 2589B 2389A 2889A 2489B 2889E1 2389E1 2489E1 2589E1 2689E1
2689A
2689B
2989B
2989E1
21089A 21089E1
21189A 21289A 21289B 21089B 21189B 21289E1 21189E1 21052 21152 21189E2 21289E2 21189L 21289T 21189E3 21289E3 21189C 21289C 21252
220 kV PSEB-III
220 kV PSEB-IV
220 kV PSEB-I
220 kV PSEB-II
Switchyard Fencing
220 kV PSEB-V
220 kV PSEB-VI
220 KV ICTIV
41089A
4952 1000-500/1A 4989BE 41189T1E 4989B 41189T1 4989C 4989CE 1000-500/1A 41152 41089CE 1000-500/1A 41089BE 41189T2E
41052
41089B 1000-500/1A
41089C
220 KV BUS-I
220 KV BUS-I I
2189A 2189B 2189E1 2152 2289E1 1000-500/1A BUS COUPLER 1000-500/1A 2389E2 2389T 2489E2 2489L 2689E2 2689T 2289A 2252 2389E1 2352 2489E1 2452 2289B 2389A 2389B 2689A 2489B 2689E1 2652 2689B
2489A
2189E2 2389E3 2189C 2389C 1000-500/1A 2489E3 2489C 2689E3 2689C 1000-500/1A
1000-500/1A
ICT-I BAY
220 kV PSEB-I
ICT-I I BAY
41089A
4952 1000-500/1A 4989BE 41189T1E 4989B 41189T1 4989C 4989CE 1000-500/1A 41152 41089CE 1000-500/1A 41089BE 41189T2E
41052
41089B 1000-500/1A
41089C
220 KV BUS-I
220 KV BUS-I I
2189A 2189B 2189E1 2152 2289E1 1000-500/1A BUS COUPLER 1000-500/1A 2389E2 2289A 2252 2389E1 2352 1000-500/1A 2389T 2489E1 2452 1000-500/1A 2489E2 2489L 2689E2 2289B 2389A 2389B 2689A 2489B 2689E1 2652 1000-500/1A 2689B
2489A
2689T
1000-500/1A
ICT-I BAY
220 kV PSEB-I
ICT-I I BAY
CABLE TRENCH
Section Inner Dim Racks
ERECTION OF CVT
INTRODUCTION
Devices used to get the replica of primary voltage which shall be suitable for measuring instruments and protective relays. No. of cores as per requirement CVTs used generally above 220kV for economic reasons also obviates need for separate coupling capacitor for PLCC