maxDNA DISTRIBUTED CONTROL SYSTEM

max STATION 1 max STATION 2 max STATION 3

Network A 10/100 Mbps Network B 10/100 Mbps

Switched Hub A-1 Switched Hub B-1

Network A 10/100 Mbps Network B 10/100 Mbps

Network A 100/1000 Mbps Full Duplex

Network B 100/1000 Mbps Full Duplex

Network A 100Mbps DPU4F 1-1

Switched Hub A-2 Switched Hub B-2

Network A 100Mbps DPU4F 2-1

DPU4F 1-2 Network B 100Mbps

DPU4F 2-2 Network B 100Mbps

Remote Processing Unit 1

Remote Processing Unit 2

maxPAC I/O SYSTEM

maxPAC I/O SYSTEM LINKS THE maxDNA DCS WITH REAL WORLD PROCESS CONTROL I/O. THE I/O SYSTEM COMPRISES THE I/O MODULES & THE DPU. THE I/O MODULES & DPU ARE MOUNTED IN A I/O RACK ASSEMBLY. THE RACK ASSEMBLY CARRIES A BACKPLANE WHICH PROVIDES THE I/O BUS .THE I/O BUS IS THE COMMUNICATION BUS BETWEEN THE DPU & THE I/O MODULES. ALL I/O MODULES COMMUNICATE WITH THE DPU THRO THE I/O BUS.THE COMMUNICATION IS CLOSELY CONTROLLED BY THE DPU. THE RACK USED IN THE maxDNA SYSTEM IS A 8 PAC.

I/O SYSTEM RACK ASSEMBLY 8 PAC RACK

I/O SYSTEM BACKPLANE & I/O BUS

PROVIDES THE SYSTEM POWER & FIELD POWER CONNECTIONS TO THE I/O MODULES & THE DPU. CARRIES THE I/O BUS OVER WHICH THE DPU & THE I/O MODULES COMMUNICATE. I/O MODULES & THE DPU PLUG INTO CONNECTORS IN THE I/O BACKPLANE. ON ANY I./O BUS, ONLY ONE / ONE REDUNDANT PAIR OF DPUs CAN RESIDE . UPTO 60 I/O MODULES CAN RESIDE ON A I/O BUS. THE I/O BUS CAN EXTEND TO A MAXIMUM LENGTH OF 30 FT. MULTIPLE I/O RACKS THAT SHARE THE I/O BUS CAN BE INSTALLED IN A CABINET.

IOP382 8 PAC Rack

INTERCONNECTING maxPAC I/O RACKS FOR I/O BUS EXTENSION

I/O SYSTEMS RACKS MOUNTED IN CABINET

I/O BUS SIGNALS

(SYSTEM GND) P1A (SYSTEM +24V) P2A P3A P4A P5A P22B (SYSTEM GND) P21B (SYSTEM +24V ) P20B P19B P18B P17B (ADDRESS`)

P6A
P7A

P16B ( DATA`)

I/O BUS CONNECTOR

P8A P9A P10A P11A P12A P13A P14A ( LOOP 48V +) (LOOP 48V +) P15A P16A P17A (LOOP 24V +) (LOOP 24V +) P18A P19A P20A (LOOP GND) P21A

P15B ( LATCH`) P14B ( IN/OUT`) P13B (HI/LO`)

P12B
P11B P10B P9B P8B P7B P6B P5B P4B P3B P2B P1B

(INT`)
(ACK`) (XACK`) (D0) (D1) (D2) (D3) (D4) (D5) (D6) (D7) (PARITY)

(LOOP GND)

P22A

maxPAC- I/O modules Analog Input/Output modules IOP301- Isolated Analog Input; 16 channels IOP302- 4-20mA, common Input; 16 channels IOP303- 3-wire RTD input; 8 channels 69230S303A 4-wire RTD module 8 channel IOP304- Thermocouple /emf Input; 16 channels IOP305- Voltage common Input; 16 channels IOP320- 4-20mA common Output; 8 Channels 69230R306A Resistors & Thermistor assembly for IOP301 & IOP305 modules.

maxPAC- I/O modules Digital Input/Output modules: IOP330 24Vdc common input; 16 Channels IOP331 48Vdc common input; 16 Channels IOP332 120Vac/dc isolated input; 16 Channels IOP333 240Vac/dc isolated input; 16 Channels IOP334 24Vdc isolated input; 16 Channels IOP350 Form C Relay output; 10 Channels IOP351 Form A/B Relay Output; 16 Channels

maxPAC- I/O modules Other Modules : IOP371 Optical Bus Extender module IOP382 8 PAC Rack CPO401 Y-Adaptor for mixed I/O racks CPO402 I/O Bus Terminator

TYPICAL I/O MODULE FRONT PANEL

I/O MODULE CONFIGURATION OPTION SHARED(COMMON) CONFIGURATION

Netw ork

D P U

Back-up Cable

D P U IO Bus

I O

I O

I O

I O

I O

I O

Redundant DPUs, Common I/O Bus

I/O MODULE CONFIGURATION OPTION REDUNDANT CONFIGURATION

Network

D P U

Back-up Cable

D P U IO Bus

I O

I O

I O

I O

I O

I O

Redundant DPUs, Separate I/O Bus, Redundant I/O

CPO309

I/O MODULE CONFIGURATION OPTION MIXED CONFIGURATION

Netw ork Back-up Cable Y Cable

D P U

D P U IO Bus

I O

I O

I O

I O

I O

I O

Common IO Bus

I O

I O

I O

I O

Redundant DPUs, Mixed I/O Bus

MIXED I/O WITH Y ADAPTER

IOP301- Isolated Analog Input; 16 channels

4-20mA or 0.4 to 2.0V input Isolation between inputs and logic Digital value: 15 bit data and 1 bit sign 100 msec scan time. Diagnostics and self calibration on Power-up. Periodic online recalibration. Open input detection. Can be used in redundant application along with 69230R306A module (4 to 20mA will be converted into 0.4 to 2.0 V externally using 69230R306A)

IOP301- Isolated Analog Input; 16 channels

IOP301- Isolated Analog Input; 16 channels

IOP301-JUMPER CONFIGURATIONS

IOP301 INPUT CIRCUIT CONFIGURATIONS

IOP301FIELD WIRING

IOP301 FIELD WIRING FOR REDUNDANT MODULES

IOP301 FIELD WIRING FOR REDUNDANT MODULES

IOP302- 4 to 20mA Analog Input; 16 channels IOP305- 0.4 to 2.0V Analog Input; 16 channels

4-20mA (IOP302) or 0.4 to 2.0V(IO305) input Isolation between inputs and logic 20 msec scan time. Diagnostics and self calibration on Power-up. Periodic online recalibration. Open input detection.

IOP302- 4 to 20mA Analog Input; 16 channels IOP305- 0.4 to 2.0V Analog Input; 16 channels

IOP302/IOP305 ANALOG I/P MODULES

IOP302- 4 to 20mA Analog Input; 16 channels

IOP302 JUMPER SETTING INFORMATION

IOP302FIELD WIRING

IOP305FIELD WIRING

IOP303- 3 wire RTD module: 8 channels 69230S303A- 4 wire RTD module: 8 channels
8 Channels of RTD inputs with different configuration for each channel.(10R Cu,Pt; 25R Pt;100R Cu,Pt,Ni; 1000R Pt) Self calibartion on power-up. Periodic online recalibration. Channel to Channel and Channel to Logic isolation. Open RTD detection.

IOP303- 3 wire RTD module: 8 channels 69230S303A- 4 wire RTD module: 8 channels

IOP303 RTD INPUT MODULE

IOP303- 3 wire RTD module: 8 channels 69203S303A- 4 wire RTD module: 8 channels

RTD INPUT MODULE JUMPER SETTING INFORMATION

IOP303- 3 wire RTD module: 8 channels 69203S303A- 4 wire RTD module: 8 channels

IOP303 --- FIELD WIRING FOR REDUNDANT MODULES

IOP304- TC input : 16 channels

IOP304- TC input : 16 channels

16 Channels of TC inputs with different configuration for each channel.(Type B,D,E,G,J,K,N,R,S,T) Self calibartion on power-up. Periodic online recalibration. Channel to Channel and Channel to Logic isolation. Open TC detection.

IOP304- TC input : 16 channels

IOP304 JUMPER SETTING INFORMATION

IOP304 -- FIELD WIRING

IOP304 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON TC

IOP320- 4-20mA Current Output : 8 channels

IOP320- 4-20mA Current Output : 8 channels

8 Channels of 4-20mA current output Channel to Logic isolation. Open Output detection. Load impedance 0 to 800 ohms. Jumper setting to select Run mode, Calibrate mode, Hold or reset output mode, common or redundant output mode, primary or secondary output mode.

IOP320- 4-20mA Current Output : 8 channels

IOP320 JUMPER SETTING INFORMATION

IOP320 FIELD WIRING

IOP 320 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END ELEMENT

IOP330 24Vdc common input; 16 Channels IOP331 48Vdc common input; 16 Channels

IOP330 24Vdc common input; 16 Channels IOP331 48Vdc common input; 16 Channels

1ms scan rate for SOE Field wetting voltage through fuse 16 common input channels High level at 40% to 150% of rated voltage Field to logic isolation

IOP330 24Vdc common input; 16 Channels IOP331 48Vdc common input; 16 Channels

IOP330 / IOP331 FIELD WIRING

IOP330 / IOP331 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON DI

IOP332 120Vac/dc isolated input; 16 Channels IOP333 240Vac/dc isolated input; 16 Channels IOP334 24Vdc isolated input; 16 Channels 1ms scan rate for SOE Jumper setting for AC input for modules IOP332 /IOP333 16 isolated (channel to channel) channels High level at 40% to 150% of rated voltage Field to logic isolation LED indication for HIGH input

IOP332 120Vac/dc isolated input; 16 Channels IOP333 240Vac/dc isolated input; 16 Channels IOP334 24Vdc isolated input; 16 Channels

IOP333 DIGITAL INPUT MODULE.

IOP332 120Vac/dc isolated input; 16 Channels IOP333 240Vac/dc isolated input; 16 Channels IOP334 24Vdc isolated input; 16 Channels

IOP332 120Vac/dc isolated input; 16 Channels IOP333 240Vac/dc isolated input; 16 Channels IOP334 24Vdc isolated input; 16 Channels

IOP332/333/334 FIELD WIRING FOR REDUNDANT MODULES

IOP350 Form C Relay output; 10 Channels IOP351 Form A/B Relay Output; 16 Channels
10(IOP350)/16 (IOP351) isolated (channel to channel) channels Contact rating: 5A at 250Vac, 3A at 30Vdc. Field to logic isolation IOP351 can be changed from Form A to Form B by changing a set of resistors. Maximum speed 20 CPM.

IOP350 Form C Relay output; 10 Channels IOP351 Form A/B Relay Output; 16 Channels

IOP351 16 CHANNEL DIGITAL OUTPUT MODULE

IOP350 Form C Relay output; 10 Channels IOP351 Form A/B Relay Output; 16 Channels

IOP351 FIELD WIRING

IOP350 FIELD WIRING

IOP350/ IOP351 FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END ELEMENT

IOP371 Optical Bus Extender module Extends DPU bus up to 2000 meters through Optical links Digital output indication for link failure indication Jumper setting for remote, local, common or redundant application.

IOP371 Optical Bus Extender module

IOP371 Optical Bus Extender module connectivity

IOP371 Optical Bus Extender module connectivity

D P U Back-up Cable D P U

Common Local I/O Bus I O I O I O B E M B E M B E M

6,500 ft. F.O. Link To Remote Location #3

6,500 ft. F.O. Link

B E M

Remote Location #1 Common Remote I/O Bus I O I O I O I O

B E M

Remote Location #2 Common Remote I/O Bus I O I O I O I O

Redundant DPUs, Common I/O Bus, Common I/O, Multiple Remote Locations

IOP371 WITH MIXED I/O

BEM FUNCTIONAL BLOCK DIAGRAM

IOP371 JUMPER CONFIGURATION

TERMINATION OF LOCAL & REMOTE I/O BUSES