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    TRite Hardware Training Jan 2008

    Uploaded by

    marcelo
    The document provides an overview of the hardware components and installation of the TimberRite system, including the HPC07 PC, screen, Crossfire base machine I/O, HHM joystick controllers, and electrical drawings. Instructions are given for mounting the various components, connecting cables, and basic troubleshooting.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    TRite Hardware Training Jan 2008

    Uploaded by

    marcelo
    459 views27 pages
    The document provides an overview of the hardware components and installation of the TimberRite system, including the HPC07 PC, screen, Crossfire base machine I/O, HHM joystick controllers, and electrical drawings. Instructions are given for mounting the various components, connecting cables, and basic troubleshooting.

    Original Description:

    logrite

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    The document provides an overview of the hardware components and installation of the TimberRite system, including the HPC07 PC, screen, Crossfire base machine I/O, HHM joystick controllers, and electrical drawings. Instructions are given for mounting the various components, connecting cables, and basic troubleshooting.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    459 views27 pages

    TRite Hardware Training Jan 2008

    Uploaded by

    marcelo
    The document provides an overview of the hardware components and installation of the TimberRite system, including the HPC07 PC, screen, Crossfire base machine I/O, HHM joystick controllers, and electrical drawings. Instructions are given for mounting the various components, connecting cables, and basic troubleshooting.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 27

    TimberRite Hardware Training

    Dubuque January 2008

    Brett Kaye Automation Specialist

    TimberRite Hardware: Content


    Hardware

    Overview

    HP07 PC

    HP07 Screen

    Care of HP07

    Crossfire

    HHM

    Danfoss

    Mark2

    Joystick Interface

    SureGrip

    Danfoss Joysticks (600 Series only)

    Installed machine base


    Electrical Drawings

    TimberRite Hardware : HW Overview

    TimberRite Hardware : HW Overview

    Taken from the latest


    TimberRite30 parts manual
    Based on a Non-Integrated Machine
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    14
    15
    16
    17
    17

    WA110507
    F070193
    F064443
    F628502
    WA110345 / F645266
    WA110341 / F645128
    WA102551 / F644790
    WA102556
    WA100887
    WA102205
    WA104798
    F070191
    F070471
    F070470
    WA110735
    F630879
    F626692

    TImberRite30 System
    Display
    English Keyboard
    USB Touchpad
    Key Switch Assy
    Crossfire / Terminal Box Assy
    Boom Cable
    6 Pin Deutsch Plug
    Battery Cable
    Fuse Holder
    Fuse
    PC Pilot
    USB M12 Cables
    CAN Cable
    Manual
    Danfoss HHM
    Mark2 HHM

    TimberRite Hardware: HPC07 PC Pilot


    Quick Information
    Manufacture CCS Sweden
    Windows XP environment
    Processor 1.6 GHz
    Rotating Hard drive 40GB
    Replaceable Hard Drive (Parts order)
    Ram 256Mb
    Protection - IP67
    4 USB inputs
    Operating Temperature Range -40C to +65 C
    External Cooling Fan (Must be Running)
    USB Stick provided with every system

    TimberRite Hardware: HPC07 PC Pilot


    PC Connectors
    M12 Dust Covers MUST be used when un-used.
    Do NOT plugging / unplugging connectors when
    the computer is on. If the pins become bent or
    damaged they may not function correctly, or in the
    worst case, the onboard computer or other
    equipment may be damaged.
    It is NOT recommend that new items are to wired
    or connected without contacting Waratah / Deere
    engineering personal

    PC Power Supply
    Plug
    Operation Voltage
    10vdc to 36vdc
    Internal Protection if
    below 10vdc, the PC
    will automatically shut
    down

    TimberRite Hardware: HPC07 Screen

    Quick Information
    Manufacture CCS Sweden
    Screen Size 10.4
    Protection - IP67
    Operating Temperature Range -40C to +65 C

    TimberRite Hardware: HPC07 Screen


    Function of the Displays Push-buttons
    In the top left of the CC Pilot XLII there are two buttons to control
    the screen brightness. Press and hold the button to gradually increase
    or decrease the displays brightness.

    Starting Up
    The unit is started by sending a short push signal to the ON/OFF pins
    in the power connector on CC Pilot XLII. For more information see
    the chapter Hook up of Power Supply.

    Starting in the cold


    Rotating hard drives should not be in used in low temperature. To
    prevent damage, the temperature of the hard drive is checked and if
    needed warmed before start up of CC Pilot XLII.
    When sending the ON/OFF signal and the temperature is lower than
    +5C (+41F). Your CC Pilot will not start immediately. Instead, an
    internal heater will warm up the hard drive. During warm up the LED
    on the displays will flash and the display will be activated.
    Once the temperature for the hard disk is above +5C, the CC Pilot
    will start automatically. The heater continues to warm the hard drive
    until it reaches +14C.

    TimberRite Hardware: Care of HPC07


    System
    Care of PC and Screen
    During welding or other service, on the vehicle or machine where the CC Pilot XLII is
    installed, which can damage your CC Pilot XLII, all cables shall be disconnected from
    your computer before such work begins.
    The CC Pilot XLII shall only be mounted and serviced by authorised personnel. If the
    unit is opened by unauthorised personnel, the normal guarantee will cease to be valid.
    Scratches, or in the worst case damages, to the display occur easily if it comes in contact
    with a sharp edge or hard material. In order to increase the longevity of the screen, this is
    naturally something which should be avoided.
    The unit can be damaged if it becomes too hot. Therefore, do not cover the unit by laying
    things on it, like for example, hanging a jacket or other clothes on it.

    TimberRite Hardware: Care of HPC07


    System
    Cleaning
    To ensure proper and reliable functionality over time, the unit shall be wiped cleaned of dirt
    and dust. Use a suitable light damp rag to clean the unit.
    NEVER USE alkaline, alcoholic or other chemicals for cleaning which can damage the
    unit.

    TimberRite Hardware: HPC07


    Diagnostics
    Windows TimberRite Diagnostics
    Under Control Panel, the window shown on the left
    can be displayed

    CCP setting status (Located by the Computer


    time)
    The colour of the light bulb indicates the CCP setting
    status.
    RED Not active. The CCP settings service is not
    started or something is wrong in the communication
    with the computer. Within this state the display led
    and push buttons are not in communication with the
    PC unit and therefore not functional.
    YELLOW Active and waiting. The CCP settings
    service is in idle state.
    GREEN Busy. The CCP settings service is
    operating with the computer.

    TimberRite Hardware: CrossFire (Base


    Machine IO)

    TimberRite Hardware: HHM


    LED Indicators
    Green Light
    Once Second - when in running in program mode,
    Three time a Second HHM running correctly.
    Red Light
    Continuous - indicates a possible internal fault.
    Flashing - indicates a possible CAN communication
    fault.
    No lights could indicate wiring, connectors fault

    TimberRite Hardware: HHM Danfoss

    Used only on the 600 series HTH616, 622B, 626


    Same Mounting / Body style as the Mark2
    Uses all of the 4 plugs (A to D)
    HHM setup to for Voltage (with the Danfoss Proportional
    coils)
    MainSaw and TopSaw Proxs are PNP
    Findend is PNP

    TimberRite Hardware: HHM Mark2

    Currently used on all European Heads


    For 600 Series only HTH624C
    Same Mounting / Body style as the Danfoss
    Main Difference only 3 plugs (A to C), D is a blank.
    HHM setup for PWM outputs
    MainSaw and TopSaw Proxs must be NPN
    Findend is PNP

    Note : Wrong Picture

    TimberRite Hardware: HHM Tooling

    Pin Removing tool


    Deutsch Crimping Tool (recommended)
    Gold Plated Deutsch Pins only to be used

    TimberRite Hardware: Joystick Danfoss


    Handles
    Danfoss Interface
    Operation Voltage 10vdc to 36vdc
    LED indication for power
    Mounting plate provided, pre-drilled 6mm holes
    3-1 splitter cable, labelled L/H, R/H, Keypad
    Keypad same layout of the Logrite, but NOT
    interchangeable with Logrite
    Danfoss Joysticks are the SAME as Logrite (L/H
    and R/H)
    Factory Decals are supplied

    TimberRite Hardware: Joystick SureGrip


    Handles
    SureGrip Interface

    Operation Voltage 10vdc to 36vdc


    Mounting plate provided, pre-drilled 6mm holes
    Factory Decals are supplied

    TimberRite Hardware: Machine


    Installation
    Mounting the PC Pilot
    PC MUST be mounted inside Cab
    Vibration mounting plate MUST be used and not have
    any contact any other plates / bolts (free to move). This
    must be check when commissioning.
    All mounting plates are supplied (as in Assy drawing)
    Key Switch box can be mounted in a different location,
    but it MUST always in front of the operators shoulders.
    Mounting Cables - Cables shall be installed so that
    they dont run the risk of being damaged, pinched or
    worn. Avoid bending and twisting cables. Strain-relief on
    cable assemblies shall be arranged near the connection
    to the respective unit. The connectors shall always be
    screwed-in securely to give good contact and avoid
    unnecessary strain..
    Mounting methods for base plate
    Welding
    Bolting using the pre-drilled holes

    TimberRite Hardware: Machine


    Installation
    Mounting the Terminal Box & Crossfire
    Can be mounted outside on base or inside cab
    If mounted outside Cab, protection MUST be provided
    for the following
    Water covering plate so that the items do not
    have direct contact with water
    Mechanical Damage protection as required
    Dust covers for all unused M12 connectors is a MUST
    All mounting plates are supplied, and are
    recommended that they are used (ease of replacement)
    Small Flat Screw driver MUST be used when wiring to
    Terminals
    Mounting methods for base plate
    Welding
    Bolting using the pre-drilled holes

    TimberRite Hardware: Machine


    Installation
    Mounting Screen
    Everything that is pictured on the left is
    included in the TimberRite base system
    Vibration Mounts MUST be used, warranty
    maybe denied if not fitted
    The use of brackets is optional, but the above
    rule must apply
    Can be mounted via Machine pillar, or by floor
    mounting pole

    TimberRite Hardware: Machine


    Installation
    Mounting Keyboard and Touch pad
    These items MUST be mounted to machine
    either by brackets (ordered separately), or via
    a holder
    Separate Bracket mounts to the back of
    screen, leaving the keyboard and touchpad
    sitting below, the keyboard / touchpad can be
    removed for use.
    If Keyboard / Touchpad is leaved laying around
    Machine Cab, warranty maybe denied

    TimberRite Hardware: Drawings


    System Overview

    TimberRite Hardware: Drawings


    Head HHM Example

    TimberRite

    Questions & Comments

    Problem Solving examples

    Please note that these examples are only a guide


    Problem

    No connection with HHM

    Solution

    If there connection with Joystick interface

    Check to see if 24vdc power is at the HHM

    If power at the head, i.e. Green LED blinking 1 per second, then check the CAN
    signal Hi and Low (maybe swapping the signals is required)

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