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    Temp Control of Extruder

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    Moksh Prasad
    The document discusses temperature control systems for extruders. It describes three main types of temperature control systems: on-off control, proportional control, and fuzzy logic control. On-off control simply turns the power fully on or off, resulting in temperature fluctuations. Proportional control modulates the power proportionally to keep the temperature steady. Fuzzy logic control uses artificial intelligence to simulate human decision making and handle multiple variables, but requires more time and effort to develop the knowledge base. Proper temperature control is important for process stability in plastic extrusion.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Temp Control of Extruder

    Uploaded by

    Moksh Prasad
    43 views15 pages
    The document discusses temperature control systems for extruders. It describes three main types of temperature control systems: on-off control, proportional control, and fuzzy logic control. On-off control simply turns the power fully on or off, resulting in temperature fluctuations. Proportional control modulates the power proportionally to keep the temperature steady. Fuzzy logic control uses artificial intelligence to simulate human decision making and handle multiple variables, but requires more time and effort to develop the knowledge base. Proper temperature control is important for process stability in plastic extrusion.

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    The document discusses temperature control systems for extruders. It describes three main types of temperature control systems: on-off control, proportional control, and fuzzy logic control. On-off control simply turns the power fully on or off, resulting in temperature fluctuations. Proportional control modulates the power proportionally to keep the temperature steady. Fuzzy logic control uses artificial intelligence to simulate human decision making and handle multiple variables, but requires more time and effort to develop the knowledge base. Proper temperature control is important for process stability in plastic extrusion.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    43 views15 pages

    Temp Control of Extruder

    Uploaded by

    Moksh Prasad
    The document discusses temperature control systems for extruders. It describes three main types of temperature control systems: on-off control, proportional control, and fuzzy logic control. On-off control simply turns the power fully on or off, resulting in temperature fluctuations. Proportional control modulates the power proportionally to keep the temperature steady. Fuzzy logic control uses artificial intelligence to simulate human decision making and handle multiple variables, but requires more time and effort to develop the knowledge base. Proper temperature control is important for process stability in plastic extrusion.

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    You are on page 1of 15

    TEMPERATURE CONTROL SYSTEM

    FOR EXTRUDER

    SUBMITTED TO :
    Dr. ROLI PURWAR SUMBITTED BY :
    ASSOCIATE PROFESSOR
    MOHIT NASIR (2K16/PS/024)
    DEPARTMENT OF APPLIED
    CHEMISTRY MOKSH PRASAD (2K16/PS/ 026)
    DELHI TECHNOLOGICAL
    UNIVERSITY
    What is Extruder?
    • An ‘Extruder’ is an extruding machine that is used to extrude
    metals like copper, steel, aluminum and plastics. Some brittle
    metals can be extruded very easily through the extruder.

    • The main function of an extruder is conversion of raw material


    directly into finished goods ready for supply and packaging.

    • In the extruding process the extruder creates enough pressure in


    the billet such that it can forcefully push or pull the material
    through the cross section of the die orifice and extrude the
    finished product.
    In the extrusion process, good temperature
    control is important to achieve good process
    stability.
    TYPES OF CONTROL SYSTEM

    In the plastic extrusion industry, mainly the following


    types of control systems are in use :

    • On-off control system


    • Proportional control system
    • Fuzzy Logic control system
    ON-OFF CONTROL SYSTEM
     The power is either fully on or completely off
    Advantages
    • The average temperature is right at the
    setpoint.
    • Simpler than other control systems.
    Disadvantages
    • The resulting temperature fluctuates around
    the setpoint.
    ON-OFF CONTROL SYSTEM
    Measured ‘T’ - below ‘SP’ – POWER ON – ‘T’
    INCREASES

    ‘T’ reaches ‘SP’ – POWER OFF – ‘T’ increases for


    sometime then decreases

    ‘T’ crosses ‘SP’ – POWER ON

    (‘T’- TEMPRATURE, ‘SP’- SETPOINT )


    Proportional Control

     The power is proportional to the temperature


    within a certain temperature region called the
    proportional band

    Advantages

    • The temperature can be kept steady


    Proportional Control
    • The machine heats up from room temperature, the
    power is fully on until it reaches the proportional
    band.

    • Within the proportional band, the power decreases


    as the temperature increases.

    • When the temperature decreases in the


    proportional band, the power increases.

    • The amplitude of the oscillations gradually


    decreases and eventually the temperature and
    power reach a steady value.
    P- CONTROL

    The temperature can be steady only as


    long as the thermal conditions around
    the extruder are constant
    NO RESET CAPABLITY
    PI- CONTROL

    Proportional control with integrating action

    RESET CAPABLITY

    Controller integrates the difference between


    actual temperature and setpoint and
    continues to act on the process until the
    difference is zero
    PID- CONTROL

     Proportional control with both integrating and derivative


    action
     Tuning a PID controller involves determining the correct
    width of the proportional band and the time constants for
    integrating and derivative action.

    Even the best controller will provide very poor control if is


    not properly tuned
    Fuzzy Logic Control

    • A relatively new method of control is fuzzy logic control or


    FLC.

    • FLC is an artificial intelligence-based technology, designed


    to simulate human decision-making.

    • It can be used in systems that use many variables to


    enhance process control.
    Developing a fuzzy logic application requires the generation of a
    knowledge base; this can be a time consuming process

    It involves identifying,
    • Process variables that are important in control.
    • Membership functions for each variable, such as high, low and
    medium.
    • Fuzzy rules which define the knowledge of what to do about an
    observation.
    Applications

    • FLC is slowly starting to be used in the plastics


    processing industry
    • Already been applied a number of times in
    injection molding

    • Fewer applications have been reported in


    extrusion
    THANK YOU

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