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  • Bolivia Process (Parts of KOM Material)

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    ariel
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    The document provides a process block diagram and description for an NH3 process. It involves several key steps: 1) Natural gas feed is desulfurized and then reformed through steam/carbon reforming to produce syngas (CO and H2). 2) The syngas goes through CO conversion and methanation/drying to produce hydrogen and nitrogen, the main feedstocks for ammonia synthesis. 3) The hydrogen and nitrogen are purified through cryogenic purification and then synthesized into ammonia through a three-stage ammonia converter. 4) The ammonia is recovered, stored, and sent to a urea handling and storage facility for further processing.

    Original Description:

    DIAGRAMA DE FLUJO DEL PROCESO DE PRODUCCION DE AMONIACO

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    The document provides a process block diagram and description for an NH3 process. It involves several key steps: 1) Natural gas feed is desulfurized and then reformed through steam/carbon reforming to produce syngas (CO and H2). 2) The syngas goes through CO conversion and methanation/drying to produce hydrogen and nitrogen, the main feedstocks for ammonia synthesis. 3) The hydrogen and nitrogen are purified through cryogenic purification and then synthesized into ammonia through a three-stage ammonia converter. 4) The ammonia is recovered, stored, and sent to a urea handling and storage facility for further processing.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    40 views4 pages

    Bolivia Process (Parts of KOM Material)

    Uploaded by

    ariel
    The document provides a process block diagram and description for an NH3 process. It involves several key steps: 1) Natural gas feed is desulfurized and then reformed through steam/carbon reforming to produce syngas (CO and H2). 2) The syngas goes through CO conversion and methanation/drying to produce hydrogen and nitrogen, the main feedstocks for ammonia synthesis. 3) The hydrogen and nitrogen are purified through cryogenic purification and then synthesized into ammonia through a three-stage ammonia converter. 4) The ammonia is recovered, stored, and sent to a urea handling and storage facility for further processing.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
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    of 4

    PROCESS - NH3 Process Block Diagram

    Feed Desulphurization Steam / Secondary


    (Natural Gas) Steam/Carbon Reforming CO Conversion
    ① Hydrogenation
    =2.7
    CH4 : 91.04 % : Organic S → H2S
    C2H6 : 6.48 % CH4, CnHm + H2O CO + H2O → CO2, H2
    C3~C6 : 0.03% ②Desulphurization
    N2 : 0.59 % : ZnO + H2S → → CO, CO2, H2
    MP Steam
    CO2 : 1.86 % ZnS + H2O
    AIR(N2) HP Steam BFW
    To Fuel system 4 CO2 to
    (Incl. excess N2 & CH4) stage
    Urea Unit
    Ammonia Recycle Purge Gas
    Recovery Regen. Gas
    Methanation & Dryer
    Ammonia Synthesis CO2 Removal
    NH3 ① Methanation
    Purge Gas N2+3H2 → 2NH3 BASF’s
    Purifier : CO, CO2 + H2
    → CH4 + H2O OASE Process
    Refrigeration Ammonia Converter 2 Maintain
    : Residual CO,CO2
    : Three thermodynamic stages stage H2/N2 = 2.988 : Residual CO2
    < 5 ppm
    with inter-cooling < 500 ppm
    ②Dryer
    : Residual H2O, CO2 & NH3
    BFW HP Steam < 1 ppm
    Liquid
    NH3 < Source of H2, N2 >
    - H2 from Natural Gas and H2O
    - N2 from Air
    PROCESS – Simplified PFD
    Cryogenic Purifier
    Utility & Off Site

    Tie in (at Battery limit) Natural Gas Laboratory & Workshop


    - River water - Process Gas / Fuel Gas - New Lab. Building and Equipment
    - Natural Gas from Existing NG - PSVs
    Transfer Pipe - Metering & Distribution

    Raw Water Treatment Demineralized Water System Potable Water System


    - River water (17 km apart from site) - N+1 train - RO package
    - Intake system - Anion/Cation Beds / Mixed Bed - Chlorination unit
    - Clarifier, MF, Chemical dosing - Online Analyzer - UV sterillisation unit
    - Resin Regeneration

    Cooling Water System Steam System Power Generation


    - Cooling Tower (No spare cell) - Auxiliary Boilers (50% x 2) - Steam Turbine Generator (25MW)
    - C.W. Pumping Station - Boiler Feed Water - EDG (5.6MW); Considering start-up
    - Chemical Dosing Unit - Steam System power
    - Emergency Cooling Water for Critical - Black Start (No External Power Grid)
    Items in case of Power Failure
    Utility & Off Site

    Instrument & Plant Air Inert Gas Waste Water & Effluents
    - One Standby Motor Driven Air - High Purity Nitrogen obtained from - Centralized Effluent Treatment
    Compressor ASU package - Oily Water Separation
    - Air Dryer (Oxygen Content 0.1% v/v) - NH3 & Urea Off Spec. Condensate
    - IA Reservoir - Rain Water

    Ammonia Storage

    - 6,000 MT Anhydrous Ammonia Storage (DWT)


    - Surplus Ammonia to be sent to Ammonia Tank
    - Boil-Off Ammonia Vapors to Process Refrigeration
    - Product Ammonia Transfer from Storage to Urea
    - Anhydrous Ammonia Export by Truck Loading Facility

    Urea Handling & Storage

    - 42,000 MT Urea Bulk Storage Warehouse


    - Bagging storage: 7000 MT
    - Bagging system : 1000kg X 2 train,
    - 125 MT/hr Reclaimer
    - Conveyor Belt from Granulation Unit to Warehouse

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