CRUDE AND VACCUME DISTILLATION UNIT (Tender)-EPCC-1

TATA PROJECTS LTD

PROJECT
HPCL RAJASTHAN REFINERY LIMITED (HRRL), RAJASTHAN REFINERY
PROJECT(RRP)

AT

PACHPADRA TEHSIL,BARMER DISTRICT,RAJASTHAN, INDIA

 PROJECT INFORMATION
Client : HPCL
Project location : Pachpadra Tehsil (Rajasthan)

Tender scope:
Unit 101 : Unit CDU/VDU including hot well off gas treatment
facility
Unit 103 : Saturated LPG treating unit
Unit 117 : Saturated fuel gas treating unit

PMC: Engineering India Limited

PROCESS FLOW DIAGRAM OF PROCESS UNITS
101-103-117
 • CRUDE DISTILLATION UNIT
Soluble Impurities
Sulphur compound
Nitrogen compounds Emulsion of
crude+water

Impurities Offset +
Naphtha
Salt---chloride impurities Swing Storage
stabilized
sand Naphtha (1152)
Heating
Iron oxide

101-C-101 CDU
Offset
Light gas oil LGO PDT
storage @
Mixing section air
Field Crude (1152)
Offsite
Separat Desalting heater
crude
ion Offsite
Demulsifying- Kerosene Kero Cold storage
ng Section stripper (1152)

Temp rise
15Kg/cm2 Heavy gas oil Offset
of crude to HGO
@50C section storage
382.5C Stripper
Gravity (1151)
saparation
3 phases
gases, Used for
crude oil, removal of
chlorides, Reduce Vaccume
water Sheet
magnesium crude oil Heater
Breaking of A
sodium and emulsion to ( VDU)
other separate crude
corrosive & and water with
impurities solvable salt Further
rise in
temperatu
re
 VACCUME DISTILLATION UNIT

Vacuum Air Cooler Diesel

VOC Diesel
PDT

Offsite
DHDT unit

Residue LVGO Heat Exchangers

crude
from
101-C-107

CDU
Offsite storage
Heat Exchangers
VDU

cold VGO

Heat Exchangers

HVGO
Heat Exchangers
Re-cycled

Heat Exchangers Cold VR+To

Vaccume residue Heat Exchanger store
quench
 SATURATED LPG TREATING-UNIT 103
AMINE ABSORPTION SECTION LPG + if any Amine
Sweet LPG to
Caustic wash
section

Lean Amine Filter

103-G-101A/B Amine Treated LPG
103-V-101

35 WT% LPG Amine Settler Drum

MDEA 80%Amine
FROM Amines settle here
HWOG 103-P-101A/B

Amine Absorber
103-C-101
20% Amine

Sour LPG
From CDU/VDU 103-MX-101

Static Mix Rich Amine Break Filter

103-E-101
Cooled to 40 deg

103-V-102
Sour LPG + 20% Amine

Rich Amine Salts

103-P-102A/B
Rich Amine
SATURATED LPG TREATING UNIT (provided to
arrest any
Regenerated 103-G-102A/B caustic 103-V-108
Caustic Filter carryover)LPG
Caustic Soln
sand Filter
Regenerated
103-G-103A/B
Lean Caustic Treated
LPG
LPG

20 WT%
Fresh
This is added as To remove 103-V-104A LPG disengaged
Caustic solids larger
the regenerated
caustic is of less Top Bed than
concentration 100Micron
LPG
103-V-104B (Caustic wash
separator)

103-C-102
12 wt% Caustic Soln Caustic sol is re-
fresh
circulated
Caustic
103-V-106 (Catalyst)
Amine 103-P-104A/B
Without Amine
Treated LPG salts
@45 Deg Bottom Bed Caustic from top
(H2S is bed
removed
in this process)
Rich
storage Caustic Sol 103-E-103 Caustic to
Spent Caustic
103-C-103
 Fuel
CAUSTIC REGENERATION SECTION-UNIT 103 Gas
103-V-107 Off gas to
Off gases 103-FA-101A/B
103-V-109 CDU/VDU
Naptha+DSOc

Off gases
1. In contact with air, OWS
No2S is converted to
sodium thiosulphate and
Flow-up 103-G-105A/B
2. sodium hydroxide
(Mixture)
Sodium mercuptides are
converted to disulphide
Rich caustic
oil

103-V-105A
103-G-104A/Bc + comp air

Gravity Flow
Naphtha
From MS

103-C-103
Oxidation block
Air

Re-circulation Line
103-V-105B
Compressed air
From
Compressor Re-generation
Column

Caustic
Distributer

103-C-102 103-V-110
Rich Rich Caustic sol
Caustic
from Regenerated
Upper bed 103-P-107A/B Caustic to
103-V-104A

12 WT% 103-P-105A/B
Caustic For start-up Purge Caustic
To Degassing
Storage Vessel
SATURATED FUEL GAS TREATING UNIT-117
Sweet saturated fuel gas fuel gas
DFCU
Lean 117-E-1102A/B
Amine Sweet Fuel
117-V-1101 In case DFCU is
from ARU Gas Cooler
Lean Amine surge drum not working
Refinery
117-P-1101A/B 117-G-1101 fuel gas FG
Lean Amine pump header

Lp steam for heating Fuel gas filter separator

LP

Fuel gas Amine Absorber

steam

117-C-1101
To separate Amine
Ensure temp of amine is Carryover in Fuel gas
More than fuel gas 117-E-1101
Lean Amine heater
DHDT

NHT 117-V-1103
Fuel gases from

Hydrocarbon
different units

VGO HDT Amine separator Drum

PFCC-Gasoline hot To LCBD

CDU/VDU To ABD
117-V-1102C
Fuel gas knockout drum Rich Amine
To ARU
117-E-1103
DHDT-Diesel hydro treating Rich Amine Cooler
NHT-Naphtha hydro treating 117-P-1102A/B
MDEA-Methyl diethanol Amine(H2S in fuel gas is absorbed by MDEA) Rich Amine Pump
OFF GAS AMINE ABSORBER SECTION-UNIT 101
To CDU heater
As Fuel Source
101-V-122 fuel gas (Without H2S)
Caustic 101-V-120(off gas
Scrubber Knockout drum)
(To strip of H2S
From off gases in case Tempe
Vented to atm) red
water
1. Absorber removes
H2S from hot well off gases 103-G-106A/B
2nd Bed
Lean
2.H2S absorption happens in first Amine
Bed at the bottom and remaining in 2nd bed
101-E-155
Lean Amine
Heater
Lean Amine
Hot 1st Bed Filter To LPG
well off

(off gas amine

Treater
gases 101-C-108

absorber)
Skimming facility is
Provided to skim of
Any hydrocarbon Tempe
101-V-121 red
Present on the surface
(Hydrocarbon water
Of amine in column
Skim off
Vessel)

Rich Amine

To Amine Sump 101-P-145A/B

 INPUT DATA AVALIABLE
Input Data Corresponding Drawing Number
B224-101-16-43-00001 (Tie-points for various services not
1. Equipment layout Drawing available)

2. Over all Plot plan B224-000-17-44-00001 ; B224-101-16-43-3001

3. List of Drawings and Documents by LSTK(Lump Sum Turn Key) B224-101-16-43-VDR-0001 (Document not found in Binder)

B224-79-41-117-0101
4. Process flow Diagrams
B068-79-41-101-0101 to 0112
5. Engineering Design Basis
B224-999-16-43-EDB-1001
6. Scope of supply / Work
B224-101-16-43-SOW-0001

7. Hot insulation for vessel / piping & equipment B224-000-80-44-IL-S001

8. P&ID for unit 101-103-117

9. Piping material specification

10. Valve material specification

11. Equipment data sheets

12. Design basis/ Scope of work

 SERVICES SUPPLIED
• LP Steam
• CW supply
• Fuel gas
• MP steam
• Atomising Steam
• Fuel oil supply
• FLO
• BFW
• Stripping steam
• Service Water
• Nitrogen
• DM water
• OSBL Flare
• Flushing Oil
• Bearing cooling water(BCR)
• Plant air
• Instrumentation air

Note: Location of these services are yet to be defined and the same has been raised in pre-bid Queries
• Tender Requirements
• Updation of equipment layout
• Piping general arrangement drawing
• Vessel GA drawing
• Piping isometrics
• Support mark-up / Drawing
• Development of index of lines for flexible analysis
• Stress analysis report
• Updation of PMS
• VMS as per EIL std
• As built GAD’S
• 3D modelling
• Generation of 3D modelling in PDMS(12.1SP5/SP3D(S3D 2016)
• As built IBR packages
• Piping construction management software
• Piping spool management software( at PMC/ Owner site)
• Work station with 3D model to be kept at site office within 3months
• Approval from IBR-PCB-OISD-CCE-TAC
• Testing of welding and flanged joints not subjected to Hydro-test
• Updation of detail equipment drawing as per OISD 118
• Preparation of complete piping spacing chart
• Pressure thrust required for all lines
• Contractor shall prepare a separate drawing along with all interface details
• Special support needs to be provided for high pressure piping and slope lines
• Piping Thickness calculation as per ASME 31.3
• Reinforcement pad calculation
• Recommended spares
• Fallow mandatory tender list
• Documentation requirement-B224-101-86-41-PM-T-7201-1.0(Sub part-G)-Pg 638
• Technical confirmation list
• Category of documents and cycle time
• Control and monitoring of documents review and submission
• Pre-requisites for contractor
• Activity sequence od drawing approval
 PRE-BID TECHNICAL QUERIES

Categories wise

• Piping material specification

• Codes and Std
• Pipe rack
• Battery limits
• Under ground piping (U/G)
• Protection Coating
• Support details
• Connection type
• Equipment List
• Equipment dimension
• Spare List
• Modelling
• Missing documents
• Editable copies
Piping material specification
Scope of Page 4 of 29 2.3.11 & 2.3.12 Preparation of As stated in Editable copy of
Supply/Work PMS & VMS reference para, these documents
s (Piping) PMS & VMS shall are not available
B224-101- be updated & and hence shall
16-43-SOW- submitted in EIL not be provided
0001
format. by EIL/OWNER.
We request Bidder to
HRRL/EIL to prepare.
confirm that,
editable copies
with latest
revisions
Part -III 4994 of 9845 - Missing Piping Piping Class
(Technical) Class " A16A". "A16A" as
A16A
mentioned in
PMS will
P&ID no.B068-
be
03-41-101-1161,
provided
Rev.1 is not
with
available in
Addendu
Piping Material
m.
Specification, Job
spec no.B224- 6-
44-0005, Rev.B .

Hence, Bidder
requests
Owner/PMC to
provide details of
the same.
Piping material specification
PART-III ( 7579 of 9845 1.3 NACE requirements Standard Specification Bidder to note that
Technical) & in sour medium for material for piping class
requirements for CS in
4994 , 4996 of A23K, A11A, A19A
sour service (Doc No. 6-
9845 79-0013, Rev.1) calls for & B19A, NACE-MR-
NACE-MR-0103 is 0103 requirement
applicability for the is not applicable.
medium defined as
"Sour".
In PMS Index, job
spec no. B224-6-44-
0005, Rev.B "Sour
or Mild Sour" service
is indicated for
piping classes A23K,
A11A, A19A &
B19A.

However, in the same

column for Piping
Classes A11A, A19A &
B19A "NON NACE" is
mentioned ,where as
for Piping A23K "NON
NACE" is not
mentioned.
Bidder understands that
NACE MR-0103 is not
applicable to this project
as it is not indicated in
any of the detailed PMS.
Bidder requests
Owner/PMC to confirm
the above understanding.
Piping material specification
PART-III ( Technical) 4659 of 9845 3.8.3 Type of face for class As per clause 3.8.3 of
Engineering Design
& & 2.0 1500 flanges
Basis - Piping (doc
4677 of 9845 no.B224- 999-16-43-
EDB-1001,Rev.0) Bidder to note that
and subsequent for 1500 class, RF
change mentioned in flange has been
Addendum to
specified as these
Engineering Design
are coming in
Basis - Piping (doc
no.B224-999-16-43- 900# piping class.
ADD-1001 ,Rev.0 Bidder to follow
clause 2.0, PMS attached with
Sr.No.1.4), WNRTJ Bid Package.
flange shall be used
for Class 1500.

However in Piping
Classes E1A, E4F,
E75G, E9A for size
range 0.5"-2.5" class
1500, RF flange &
spiral wound gasket
has been specified.
Bidder
understands that
for Class 1500
flanges of sizes
0.5"-2.5", RTJ
flange shall be
used.
Bidder requests
Owner/PMC to confirm
the above
understanding
Piping material specification

4658 of 9845 Type of Pipe As per Clause Bidder

PART-III ( & material for 3.8.1.4 , Sr.No.7 understanding is
Technical) 4995 of 9845 3.8.1.4 Category D and 8 of Piping correct.
services ( Seamless Engineering Design
/ Welded ) Basis (Doc
no.B224-999-16-
43-EDB-1001,
Rev.No.0), type of
pipe for category-
D and fire water
service has been
specified as
"Seamless up to 6"
, welded for 8" and
above".
PART-III ( - External Coating of Job specification 3LPE external
Technical) Buried Piping and no.B224-000-79- coating for Buried
fittings. 41-PLS-04 ,Rev.0 of piping shall be
tender specifies applicable for
3885 of 9845 3LPE External Cooling
Coating for Buried water(A91A), Fire
Piping and fittings. water(A33A),
However in detail CRWS(A94A) and
PMS of UG piping OWS (A93A)
class the same is services only.
not mentioned , Refer revised PMS
hence request the to be issued with
owner to clarify addendum.
the same
Piping material specification
PART-III ( 4994 of 9845 - Missing piping Bidder requests Requested PMS
Technical) classes in PMS Owner/PMC to shall be provided
provide missing with Addendum.
piping classes
listed below
:
A24F
A79A
B23G
B3F
B73N
Section C-4 B224- - PMS Missing in ITB PMC to provide Missing PMS will
6-44-0005 Page 4990 of missing EIL-PMS in be provided with
9845
Piping Material ITB, list of missing Addendum.
Specification specs are as
(PMS) follows: A16A,
A24A, A24F, A36A,
A79A, B16A, B23G,
B3F & B73N
Codes & Std
Page 5 of 44 2.2 Codes & Standards As stated in Noted.
Engineering Design reference
Basis (Piping) para/table,
B224-999-16-43- Process Piping
EDB-1001 Code ASME
Rev 0 B31.3 shall be
used of Latest
Edition. Bidder
understand that
ASME B31.3
2016 Edition is
the latest edition
as of today.
Bidder will use
ASME B31.3
2016 Edition for
this job till the
end.

HRRL/EIL to
confirm Bidders
understanding.
Pipe Racks
Piping design basis 41 of 44 5.0 point 4 Cooling water Since line size is Bidder to follow
B224-999-16-43- piping AG on rack. 42"(2 Piping Design basis
EDB- numbers)+40"(2 requirements.
10001 Clause 5.0 numbers) UG
point 4 Routing will reduce
load on pipe rack
structure and
noice level .
Battery Limits
Piping Battery Page 4617 of Not applicable Battery Limit Under list of Battery limit
Limit Scope 9845 Scope Drawing Drawings Piping - arrangement as
Drawing Battery Limit per Bid package
Scope Drawing document shall be
Drg. No.B224- followed.
101-16-43-3001
is mentioned.

In this drawings
typical
arrangement at
Battery limit is
indicated.
Bidder proposes
to shift the
Battery limit as
per below
snapshot to
simplify
construction
activity (ie.:
hydrotest)

B224-101-16- Equipment Layout Piping Battery In plot plan ,the Bidder to note that
43-00001. Limit Piping Battery CDU/VDU and sat.
Rev-D. Limit in Pipe rack is LPGT unit have
TECHNICAL shown at THREE common Battery
PART-7 locations. limit between LSTK
contractor and
others
Battery limit
At Main Pipe rack Piping battery limit
At Offsite Pipe rack for these units are
SAT. LPG Battery identified at south of
limit the unit at co-
Bidder Request ordinate N-4406. All
Owner/PMC to the piping related to
provide the Services CDU/VDU & Sat.
to be terminated at LPGT Unit shall be
each B.L. terminated at this
(Interphase List) location.
For Sat. FGTU part of
unit, piping battery
limit is seperate and
is identified in the
layout at N-4406. All
the piping related to
sat.FGTU unit shall
be terminated at
this location.
Sat. LPGT battery
limit shown within
the Plot is between
Sat. LPGT unit and
CDU/VDU unit,
which is in LSTK
contractor's scope
and there is no
interface with
others.
B224-101-81-41- Scope Drawing for The exact Battery limit coordinate is not Revised scope
04552. Rev-B EPCC-1 available. Bidder will consider Piping drawing is being
TECHNICAL Battery limit at the ISBL/OSBL boundary attached with
marked on drawing including Battery limit
PART- 8 Technical
for Saturated LPG Treating unit.
amendment-1
Under ground piping
Piping Design Basis B224-999-16- 43- B224-999- 16-43- Location of 42" & Bidder to note that
B224-999-16-43- EDB-10001 EDB- 40" Cooling Water As per ITB cooling water
EDB- 10001, Rev 2 Page-41 of 44 & 10001 Lines within Document header of size
Clause 5.0 point 4 B068-999-79- 41- Clause 5.0 process unit. B068-999-79- greater than 30"
& ODB-1001 Sr. No. 4 41-ODB-1001, shall be above
Engineering Design Page-102 of 113 & Cooling Water ground.
Basis (Part B) B068-999- 79-41- Supply and
B068-999-79-41- ODB- Return Headers
ODB- 1001 1001 32" & above are
Rev 2 Clause 10.8 to be located
Sr.No. 2 underground.
However as
per ITB
Document
B224-999-
16-43-EDB-
10001,
Cooling
Water
Supply &
Return
Headers are
to be located
aboveground
.
Under Ground piping
Bidder
proposes
to follow
Clause
10.8 Sr.
No 2 as
per ITB
document
B068-
999-79-
41-ODB-
1001 and
locate
cooling
water
lines
above
30"
undergro
und.

HRRL/EIL to
confirm bidders
understanding.
Protection Coating
PART-III(TECHNICAL) 4158 OF 9845 15 Special design As per document no. Please refer
considerations and B224-101-81-41- Technical
Document no- B224- protection to UG SOW-7201 PART-C- addendum-1 for
101- 81-41-SOW- pipes below water 1.7 REV-B (SCOPE OF Cathodic Protection
7201 PART-C- table SUPPLY & WORK for requirement
1.7 REV-B EPCC-01 PACKAGE) wherever applicable.
(SCOPE OF SUPPLY & clause 15 -
WORK for EPCC-01 ''Special design
PACKAGE) considerations and
protection shall be
given for U/G piping
below water table.''

As there are no
details for the same
in the Geo-Technical
report furnished by
PMC, Bidder
requests
Owner/PMC to
furnish details of
design and
protection for pipes
below water table.
PART-III ( 4661 of 9845 clause no. 3.9, Hot and cold In Engineering Job specification for
Technical)B27:B31B insulation job design Basis (doc Hot insulation, Doc.
sr.no.1,2 &
27:B3 & specifications / no.B224-999-16-43- No. B224-000-80-
0B27:B29B27:B30B2 clause no. standards. EDB-1001, Rev.0) 44-IL-S001 Rev
7:B31 4089 of 9845 5.4.22 reference is made 0 and Job
B27:B30B27:B32F32 for specification of specification for cold
B27:B hot and cold insulation, Doc.
30A27:G34B27:B32 No.B224-000-80-44-
B27:B3 IL- S002 Rev-0 shall
1 be followed.
Protection Coating
Bidder requests
Owner / PMC to
clarify which
standard or job
specification needs
to be followed for
hot and cold
insulation because
of above conflict.

If at all,
Standards ( 6-44-
0002 & 6-44-
0003) needs to
be followed for
hot and cold
insulation, bidder
requests Owner /
PMC to provide
them.
B224-000-79-41- Page-31 of 47 Table-10. Sr. 10.1 Coating Systems 3LPE is specified 3LPE external
PLS-01 Rev-3. for UG CS Piping for external coating for Buried
TECHNICAL PART- coating of piping shall be
5 Underground CS applicable for
Pipes. Bidder Cooling
request water(A91A), Fire
Owner/PMC to water(A33A),
confirm that CRWS(A94A)
Protective coating and OWS (A93A)
is not applicable services only.
for underground
GI, SS pipes
Support Details
Scope of B224-101-16- 43- Clause 5.4.13 Support Standard As per B224-101-16-
Supply/Works SOW-0001 Sr.No. 6 for High Pressure 43-SOW-
(Piping) Page 16 of 29 Lines 0001,Separate pipe
B224-101-16-43- support standard Noted.
SOW- 0001 shall be developed However,
Rev C by the LSTK Bidder to
CONTRACTOR for ensure
HIGH suitability of
PRESSURE PIPING the support
and shall be for High
submitted for pressure
OWNER / EIL review. piping loads.
Bidder will use
bidders common
support standard
for high pressure
as well as other
piping.
Hence bidder will
not prepare
separate support
standard for high
pressure piping.

Engineering Design Page 22 of 44 Clause 3.7.3 Type of Shoe As per B224-999-16- Bidder to follow the
Basis (Piping) Sr.No 8 Support 43-EDB-1001, clause Bid package
B224-999-16-43- 8.0 Direct welding of requirement for
EDB-1001 shoe supports to protection shield.
piping is to be Pipe support
avoided. Instead, standard shall be
reviewed during
detail engineering.
Support Details
. Instead, shoe
supports
shall be welded to
protection shield cut
from line-pipe or
rolled from plate
equivalent
to that of pipe.

Bidder will follow as

per bidders support
standard philosophy
as below: Rest
Support:
Upto 24" - Clamp
type shoe
24" & Above -
Welded shoe with
pad Directional Stop:
Irrespective of size
welded shoe with
pad

HRRL/EIL to confirm
Bidders proposal.

Connection Type
Process Engineering B224-79-41- EPC- Utility Hose Station As per B224-79-41-
in EPC 117 B224-79-41- EPC- End Connection EPC-117, Hose Hose connection for
CONTRACTOR‟s Page 5 of 6 & 117 connection for nitrogen shall be
Scope B224-101-16- 43- Clause 26 & nitrogen will be through quick
SOW-0001 B224-101- 16-43- through flanged coupling as
Page 14 of 29 SOW- connections. mentioned in Doc.
0001 No. B224-101-16-43-
Clause SOW-0001.
5.4.10.
Connection Type
Department : Whereas as per
Process-2 B224-101-16-43-
Saturated Fuel Gas SOW-0001, Hose
Treating Unit station for
B224-79-41-EPC- nitrogen shall be
117 provided with
& inbuilt non return
Scope of valve in the
Supply/Works quick coupling at
(Piping) pipe side
B224-101-16-43- connection.
SOW- 0001 HRRL/EIL to
Rev C confirm governing
clause.
Equipment List
BDEP for Saturated With reference to a) update
Part III (Technical) 3160 to 3349 of Fuel Gas Treating TQ Sr.No. 19 d equipment
BDEP for Saturated 9845 Unit (Process) of list will be
Fuel Gas Treating Bidder's Lot-1 provided in
Unit query, Bidder amendment.
requests b) Operating
Owner/PMC to manual will be
read the revised developed by EPCC
query as below: c) Amendment will
cover, if any
d) For
Revised Query:
equipment
Bidder observes
layout, refer
that the following
piping part of
items are missing
tender
in the BDEP for
Saturated Fuel Gas
Treating Unit
provided in pages
3160 to 3349 of
9845 of the
Technical Section :
Equipment List
Section 8.0,
Equipment List - Sl.
No.1 of the
Equipment List is
missing
Supervisory
Operating
Instruction section
of the BDEP is
missing
Owner/PMC is
requested to check
and provide if there
are any other
missing items of the
BDEP
Section 14.0
Equipment layout is
showing only cover
page. Equipment
layout is missing.
3342 of 9845 BDEP In BDEP portion of For equipment
portion of Saturated Fuel Gas layout of Saturated
Saturated Treating Unit, (see Fuel Gas Treating
PART-III ( Fuel Gas page no.3342 of Unit, EPCC to refer
Technical) Treating 9845), to the equipment
Unit, Section:14.0 is layout in piping
section 14.0 showing only section.
(equipment cover page of
layout) is equipment layout
showing only but equipment
cover page, but layout is missing .
equipment layout
is
missing.
Equipment List
Hence, Bidder
requests
Owner/PMC to
provide equipment
layout for
Saturated Fuel Gas
Treating Unit.

Equipment List
PART-III ( 6343 of 9845 Mismatch, missing a) Equipment F.G. Treater & F.O.
Technical) & List & Tag system was shown
3187 of 9845 duplication of No's as HOLD in layout.
Equipment Tag mentioned in Updated layout
No's in FG Treater Equipment shall be provided
&FO System (Unit- layout dwg with Addendum.
117) . no.B224-101-
16-43-
00001,Rev D
of FG Treater
& FO System
(Unit-117),
are not
matching with
equipment list
of saturated
fuel gas
treating unit
and P&IDs in
P&ID index
doc no.
3174 of 9845 FO System (Unit-117) doc no. B224-79-41-
. DI-1001,Rev.0
3180 of 9845 provided along with
bid.( please see
attached Annexure 1
- TQ No. 25_Piping).

Amine Blow Down

Drum (Tag No. 117-V-
1122) as shown in
P&ID no. B224-79-41-
117-1122,Rev.0 is
missing in Equipment
Layout dwg no.B224-
101-16-43-00001,Rev
D.

Equipment Tag
numbers are found
duplicate in the
Equipment layout
dwg no.B224-101-16-
43-00001,Rev D of FG
Treater & FO System
(Unit- 117), for e.g.
117-V-112, 117-V-
113, 117-P-101A/B/C,
117-G-102A/B
(please see attached
Annexure 1 - TQ No.
25_Piping).

Hence , Bidder
requests Owner/PMC
to review and provide
updated Equipment
Layout clarifying
above queries.
Equipment Dimension
Part -III (Technical) Mismatch of Mismatch noticed
PDS (B068-101-79- 1868 & 6459 dimension - between PDS
DS- column 101-C-102 (B068-101-79-DS-
1001 Rev. 0) and 1001 Rev. 0) and Bidder to follow the
MDS (B224-101- MDS (B224-101- MDS
80-43-DS-3007 80-43-DS-3007
Rev. A) for 101-C- Rev. A) regarding
102 distance between
BTL to Top of cone.

As per PDS
distance between
BTL to Top of cone
is 5100mm but as
per MDS this
distance is
6115mm.

Bidder requests
Owner/PMC to
confirm the
required distance.

Spare List
Mandatory Spare Confirmation about As per B224-101-16- Bidder to note that
Parts (Piping) B224-101-16- 43-SL- Mandatory spare 43-SL-0001, clause 5.0 Sr. no. 39
B224-101-16-43-SL- 0001 B224-999- 16-43- supply Mandatory spare is of B224-999-16-43-
0001 'Page 2 of 2 & EDB- not applicable for EDB-1001 pertains
& B224-999-16- 43- 1001 Piping MTO, since to escalation which
Engineering Design EDB-1001 Clause 5.0 "NIL" is mentioned are normally kept
Basis (Piping) Page 43 of 44 Sr.No 39 under document during construction
B224-999-16-43-
EDB-1001
 no.B224-101-16- 43- phase of the plant
SL-0001 Rev A. and this shall be as
Whereas B224-999- per LSTK contractor
16-43-EDB-1001, standard.
mentioned that There is no
mandatory bulk Mandatory spare
material escalation parts of supply for
shall be as per LSTK piping items as
constractors mentioned in
standard. Doc.no. B224-101-
Bidder proposes to 16-43-SL-0001.
follow bidders spare
philosophy for
mandatory spares.

HRRL/EIL to confirm
bidders
understanding.

Modelling
B224-101- 16-43- As B224-101-16-43- For piping items,
Scope of SOW- SOW-0001, Clause LSTK contractor
Supply/Works B224-101-16- 43- 0001 2.3.26, Owners coding system is
(Piping) SOW-0001 Clause SAP/JDE codes acceptable.
B224-101-16- Page 5 of 29 & 2.3.26 are to be followed However, in addition
43-SOW- 0001 B224-999-16- & Item coding system
for all piping items. to LSTK contractor
R 43-EDB-1001 B224-999- 16-43- Whereas as per code, Owner's
e Page 43 of 44 EDB- B224-999-16-43- SAP/JDE codes shall
v 1001 EDB-1001, EPC be indicated in
C Clause 5.0 contractors coding MR/PR and Material
& Sr.No 33 philosophy is to be status reports for all
Engineering followed. piping items.
Design Basis
(Piping)
B224-999-16-43-
EDB-1001
Modelling
Bidder understands
that SAP/JDE codes
are not applicable
for bidder. For all
piping commodities,
bidder's coding will
be followed.
HRRL/EIL to confirm
bidders
understanding.

Page 4 of 12 Clause 3.1, Sr l Package Modelling Bidder proposes 3D For all packages,
Job Specification for modelling of bidder to provide
3D Modelling packages as below. complete model, in
(Piping) 3D modelling of the same 3D
packages like software as the
Compressor, Ejector main unit, showing
System & Pumps will all piping,
be basic profile equipment,
arrangement based instrumentation,
on vendor drawings. electrical cable
For packages like trays, skids, etc..
Chemical Injection within the package.
System 3D For chemical
modelling will be a injection system,
basic box profile box type model can
with piping tie ins at be acccepted.
skid edges. However, bidder to
ensure tie-in
locations, flange
rating, size,
accessibility etc.
Modelling
It is noted that Bidder to note that
Piping Material PMS shall be
Specification provided by
Document No. (PMS) shall be
B068-999-79- 101 of 113 10.5 PMS Owner/EIL.
generated by However,
41-ODB- EIL.
1001 Updation of the
Please confirm PMS, wherever
that the RDB required, is in the
and catalogues scope of LSTK
files required contractor.
for 3D design Bidder to further
tool setup will note that RDB and
also be catalogues files
provided by required for 3D
EIL. design tool setup
shall not be
provided by
Owner/EIL.

Missing Documents
As per B224- Job specification
999-16-43-EDB- for Hot insulation,
Engineering Clause 5.0
1001, clause 2.0 Doc. No. B224-
Design Basis Page 6 of 44 Sr.No 2.1 & Missing Document
for code & 000-80-44-IL-S001
(Piping) 2.2
Standards/publi Rev
B224-999-16-43-
cations, 0 and Job
EDB-1001
Standard Spec specification for
for Hot cold insulation,
Insulation (6-44- Doc. No.B224-000-
0002) & 80-44-IL- S002
Rev-0 shall be
followed.
Missing Documents
Standard
Spec for
Cold
Insulation (6-
44-0003) is
listed.
However, said
documents could
not be found in
ITB.

HRRL/EIL to
provide the
document.

Scope of In Clause 8.0 for

Supply/Works list of Doc. No. B224-101-
(Piping) Page 28 of 29 Clause 8.0 Missing Document delivarables, 16-43-VDR-7201
B224-101-16- document no shall be referred
43-SOW- 0001 B224-101-16-43- in place of B224-
Rev C VDR- 0001 is 101- 16-43-VDR-
mentioned for list 0001.
of delivarables.
However, B224-101-
16-43-VDR-0001 list
could not be traced
in ITB.

HRRL/EIL to provide
the same.
Editable Copy
2.3.19, As stated in
Scope of 2.3.20, reference para,
Supply/Works 2.3.21, Preparat Welding
Page 4 of 29, Editable copy
(Piping) 2.3.23, ion of Specification
'Page 5 of 29 shall not be
B224-101-16- 2.3.24, Enginee Charts, Non
provided by
43-SOW- 0001 5.4.21 ring Destructive Testing
EIL/OWNER.
Rev C Specific Specification, Bolt
ations Tensioning/Torquin
g Specification,
Steam Tracing
Specification,
Jacketing
Specification etc.
shall be updated &
submited in EIL
format.

We request
HRRL/EIL to
confirm that,
editable copies
with latest
revisions of these
specifications will
be provided to
bidder during EPC
phase.
• Pre-Bid Queries
• The final products are routed till the battery limit , However the further routing from battery
limit to storage area are understood as not the part of bidder scope.
• The updated equipment layout seems unavailable in the Amendment.
• Updated PMS with the missing specs seems unavailable in the given Amendment.
• Confirmation on Hold pipe size .(max 104 NPS(VDU column) (max 44 NPS – min 0.75 NPS )
• which Piping construction management software version to used.
• Any spares to be considered for valves
• can any deviation be considered as per code w.r.t Nozzle allowable loading sheet given.
• Is pressure thrust required for all lines .