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Concrete Protective Coating

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The key takeaways are the quality requirements and procedures for concrete protective coating application and repair.

The materials approved are Nitoproof 120, Polypoxy CT, and Polycoat.

Coating personnel must be qualified and certified, carrying a valid certification card on site.

Eastern Peripheral Road Project (EPR)

BI-25-00040-0003

King Salman Energy Park


(SPARK)
Kick-off Meeting for Concrete Protective
Coating
Shabbar Abbas
QC Manager
17-Aug-2019
Contents

 Introduction
 ITP and Checklists
 Materials – Storage, Handling and Preservation
 Coating Personnel
 Surface Preparation
 Coating Application
Introduction/Purpose

 This meeting is intended to briefly discuss Quality


Requirements for Concrete Protective Coating
application and repair.

 This meeting is intended to fulfill the Schedule Q


requirement to conduct a kick-off meeting prior to start
of every new activity.
ITP and Checklists

 ITP and Checklists are already approved.


 Coating Application and Repair procedure have been
submitted, and Saudi Aramco response is awaited.
Materials – Storage, Handling and Preservation

 As per approved RTA, the following materials are


approved:
• Nitoproof 120 (Bituminous Protective compounds)
• Polypoxy CT (Bitumen Modified Epoxy Coating)
• Polycoat (Bitumen Emulsion Paint)
 All materials shall be stored in controlled environment
per the manufacturer recommendations.
 Any container showing leakage should be discarded.
 Materials stored beyond shelf life shall be discarded.
 Mixed multi-component coatings shall be discarded if
pot life has elapsed.
Coating Personnel

 All coating personnel shall be qualified and certified to


perform the respective job.
 All coating personnel shall be issued as certification
card as identification of qualification.
 All coating personnel shall carry the certification card
with them when on site.
 Certification card validity shall be 03 years from the
date of issue.
Surface Preparation

 Concrete surface shall have been repaired with


approved repair material.
 No protective coating application shall proceed prior to
completing curing of concrete.
 All surface contaminants shall be removed using
appropriate tools/methods.
 All protrusion and sharp edges shall be removed
 Surface to receive coating shall free of loose, weak and
unsound materials.
 Surface to receive coating shall be roughened.
 Moisture test shall be conducted prior to application of
coating.
Coating Application

 Coating shall be applied by approved coating


applicators.
 Coating shall be applied using manufacturer
recommended method.
 Coating application shall not proceed when ambient
temperature is below 5°C.
 Coating shall not be applied when relative humidity
exceeds 85%.
 Coating shall not be applied in adverse weather
conditions.
 Coating shall not applied when rain is expected within
24 hours.
Coating Application

 Number of coats and DFT shall be per manufacturer


recommendations, but DFT shall not exceed 1000
microns.
 Next coat shall not proceed prior to initil curing of the
earlier coat.
 The finished coating shall be uniform in color and
texture, and free from runs, drops, ridges, waves, laps
and other defects.
 Special care is needed when brush is used for coating
application.
Thank You

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