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    Turbine Stress Evaluator

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    Prasant Kumar Senapati
    The Turbine Stress Evaluator (TSE) is an important system that guides the operator during startup and shutdown of the turbine to prevent stressing the turbine and fatigue. It takes temperature, speed, and load inputs and computes thermal stress margins on key turbine components like the HP stop valve and shafts. It indicates margins on control panels to show the operator how close thermal stresses are to safe limits. The TSE aims to regain margins if needed by changing steam conditions and helps monitor turbine condition through self-monitoring and dynamic alarms.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Turbine Stress Evaluator

    Uploaded by

    Prasant Kumar Senapati
    83 views16 pages
    The Turbine Stress Evaluator (TSE) is an important system that guides the operator during startup and shutdown of the turbine to prevent stressing the turbine and fatigue. It takes temperature, speed, and load inputs and computes thermal stress margins on key turbine components like the HP stop valve and shafts. It indicates margins on control panels to show the operator how close thermal stresses are to safe limits. The TSE aims to regain margins if needed by changing steam conditions and helps monitor turbine condition through self-monitoring and dynamic alarms.

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    Turbine Stress Evaluator

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    The Turbine Stress Evaluator (TSE) is an important system that guides the operator during startup and shutdown of the turbine to prevent stressing the turbine and fatigue. It takes temperature, speed, and load inputs and computes thermal stress margins on key turbine components like the HP stop valve and shafts. It indicates margins on control panels to show the operator how close thermal stresses are to safe limits. The TSE aims to regain margins if needed by changing steam conditions and helps monitor turbine condition through self-monitoring and dynamic alarms.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    83 views16 pages

    Turbine Stress Evaluator

    Uploaded by

    Prasant Kumar Senapati
    The Turbine Stress Evaluator (TSE) is an important system that guides the operator during startup and shutdown of the turbine to prevent stressing the turbine and fatigue. It takes temperature, speed, and load inputs and computes thermal stress margins on key turbine components like the HP stop valve and shafts. It indicates margins on control panels to show the operator how close thermal stresses are to safe limits. The TSE aims to regain margins if needed by changing steam conditions and helps monitor turbine condition through self-monitoring and dynamic alarms.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    TURBINE

    STRESS

    EVALUATOR

    [T S E]
    S. Mundle. DGM. CW
    T S E (cont’d)
    • IMPORTANT FOR TURBINE OPERATION
    o To GUIDE THE OPERATOR during
    o START UP & SHUTDOWN OPERATION

     WITHOUT STRESSING THE TURBINE

     PREVENTING FATIGUE
    T S E (cont’d)
    • INPUTS TO T S E:-
    ‡ WALL TEMPERATURE MEASUREMENT
    (TSE THERMOCOUPLES – Ti / T100 )

    ‡ MEAN TEMPERATURE MEASUREMENT


    (TEMPERTAURE – Tm / T50)
    ‡ TURBINE SPEED
    ‡ ACTUAL MW LOAD
    T S E (cont’d)
    • COMPUTING CHANNELS:
    • HP STOP VALVE
    • HP TURBINE SHAFT
    • IP TURBINE SHAFT
    T S E (cont’d)
    • INDICATING AND RECORDING VALUES:

    • BARGRAPH INDICATOR(back
    up panel)
     MINIMUM TEMP MARGINS

    • MMI + TG DCS
     ACTUAL LOAD, LOAD MARGINS, SPEED,
    TEMP MARGINS, TEMPERTAURES.
    T S E (cont’d)
    • IMPORTANCE OF MARGINS

    • THERMAL STRESS CAN OCCUR:

     DURING STARTUP
     LOADING OF TURBINE

    • MARGIN INDICATES THE THERMAL STRESS IN TURBINE


     STRESS OCCURS WHEN MARGIN IS CONSUMED
    ! ZERO MARGIN IS AVAILABLE
    T S E (cont’d)
    • How to Re-gain MARGINS ?
     Bring Changes in:

     Steam Temperature
     Steam Flow
     Steam Pressure
    T S E (cont’d)
    • SYSTEM DESCRIPTIONS:
    – It is a µP (Procontrol ‘P’ ) Based System

    – Two Separate DC Supply

    – Analog & Binary Signals are exchanged with


    other system.
    T S E (cont’d)
    • FUNCTIONS
    Load
    MW

    T100
    + T Upper TUemperature
    pper LoadMMargin
    argin[dTu]

    T50 TpermU
    Function LowerLTpper Load MMargin
    emperature argin [dTl]
    Generator

    TpermL
    T S E (cont’d)
    • SHAFT TEMPERATURE SIMULATION
    [for HP / IP Turbine Shaft]

    T100 FUNCTION
    GENERATOR T50

    SHAFT TEMPERTAURE DIRECT MEASUREMENT NOT POSSIBLE


    T S E (cont’d)
    ADMISSION TURBINE

    HP Stop Valve Body HP Computing Channels IP Computing Channels

    Upper Lower Upper Lower Upper Lower


    Temp Temp Temp Temp Temp Temp
    Margin Margin Margin Margin Margin Margin

    MIN SELECTION MIN SELECTION

    Upper Temp Lower Temp


    Margin Margin
    T S E (cont’d)
    SIGNAL EXCHANGE:

    SIGNALS RECEIVED SIGNALS SENT

    Turbine Speed GENERATION MW Upper Temp Lower Temp


    Margin Margin

    Turbine Controller
    T S E (cont’d)
    SIGNAL EXCHANGE (Cont’d..)

    Shaft Temperature ( Simulated)

    Upper & Lower Tem Margins


    RECORDER
    Actual Load / Speed

    Upper & Lower Load Margins


    T S E (cont’d)
    SELF MONITORING OF THE SYSTEM

    T Pre-determined
    > gradient
    t

    [T= Temperature &


    t = Time]

    DYNAMIC MONITORING OF THE SYSTEM


    T S E (cont’d)

    FAULTS & ALARMS:

    • Failure of Thermocouples

    • Dynamic Alarm

    • ATRS & Turbine Controller


    THANK YOU !

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