University of Technology (Yatanarpon Cyber City) Faculty of Precision Engineering

University of Technology
(Yatanarpon Cyber City)

Faculty of Precision Engineering

“DESIGN AND IMPLEMENTATION OF CENTRALIZING INDUSTRIAL

AUTOMATION SYSTEM USING SCADA”
 First Seminar
Supervisor Co-Supervisor Member

Daw Zar Chi Lin Daw Aye Myint Hlaing U Ye Win
By
MG THIT MIN THU
6PrE-10
2018
Outline of Presentation
 Abstract
 Introduction
 Literature Review
 Aim and Objectives
 Application Areas
 Methodology
 Components Used for the System
 Expected Result
 Future Plans
 Conclusion
1.Abstract
 This mini thesis explains the advanced use of SCADA system for
multiple industrial zones and system will include model of control
device, RTU (Remote Terminal Unit), MTU (Master Terminal Unit)
and Remote operator unit.
 Firstly, ICS (Industrial Control System) and SCADA system will be
studied in theoretically. Secondly, model of control device for an

industry will be designed. Then RTU (Remote Terminal Unit) and
MTU (Master Terminal Unit) will be created. And model of control
device, RTU and MTU will be interfaced. Third step is connecting
remote operator to MTU over a network and remote operator
application for SCADA will be written.
2.Introduction
 SCADA (Supervisory Control and Data Acquisition) is a control
system architecture that uses computers, networked data
communications and graphical user interfaces for high level process
supervisory control and management but uses other peripheral devices.
 In recent years, most of the manufacturing industries have been
switching from the traditional manual based system to SCADA based
automation system, since the later offers many advantages such as
repeatability at higher speed, tighter control and monitoring with
greater accuracy.
 Basically SCADA is stands for Supervisory Control and Data
Acquisition systems which are mostly used in industries. It provides
an efficient tool to monitor and control equipment in manufacturing
process.
3.Aim and Objectives
 to reduce the need for human sensory and mental

requirements
 to study and assess the current status of SCADA
deployment
 to control and centralize real time monitoring
 to study how does PLC controller works
 to control the multi system in one place
4.Literature Review
 SCADA was first introduced in the 1960s at Bonneville power
administration and was published in the PICA (Power Industry
Computer Applications). SCADA system is basically used for
automation in industries.
 In the 1970s, PLC technology relied on sequencer state-machines
and the bit-slice based CPU, and the earliest communication
abilities became available.
 SCADA systems have evolved through four generations as follows:
-First generation: "monolithic"
-Second generation: "distributed“
-Third generation: "networked"
-Fourth generation: "Internet of things"
5.Application Areas
 Industrial processes include manufacturing, process
control,power generation, fabrication and refining. And it
may run in continuous, batch, repetitive or discrete modes.
 Infrastructure processes may be public or private and
include water treatment and distribution, wastewater

collection and treatment,oil and gas pipelines, electric
power transmission and distribution and wind farms.
 Facility processes, including buildings, airport, ships and
space stations. They monitor and control heating,

ventilation and air-conditioning systems (HVAC), access,
and energy consumption.
6.Methodology
Fig: Block Diagram

Paint mixer process flow chart
If high
level no
Start sensor is
detected
yes
Inlet 1 on
Inlet 2 off
outlet off
If low
no Wait 10s
level
sensor is
detected End
yes
Mixer run
Inlet 1 off for 15s
Mixer off
Inlet 2 on
Outlet on
for 7s
Tank -1 Tank -2
Mixing motor
Inlet-2(pump-2)
Inlet-1 High level sensor
(Pump-1)
Low level sensor
Outlet(pump-3)
7.The Components Used for the System
 Hardware requirements for this system are:

-PLC Controller
-modem
-central PC
-network devices
 Software requirements for this system are:
-TIA portal
PLC Siemens S7-1200
Fig: PLC Siemens S7-1200

Fig:Wiring diagram of Siemens S7-1200
Siemens S7-1200 advantages
1. The miniature controller that offers maximum automation at minimum cost.
2. Extremely simple installation, programming and operation.
3. Large-scale integration, space-saving, powerful.
4. Suitable for small to medium-size automation engineering applications.
5. Can be used both for simple controls and for complex automation tasks.
6. All CPUs can be used in stand-alone mode, in networks and within distributed
structures.
7. Suitable for applications where programmable controllers would not have been
economically viable in the past.
8. With exceptional real-time performance and powerful communication options .

Fig: Actual implementation of plc
prototype(In progress)
Modem
 A modem (modulator–demodulator) is a
network hardware device that modulates one or more
carrier wave signals to encode digital information for
transmission and demodulates signals to decode the
transmitted information.
 The goal is to produce a signal that can be transmitted
easily and decoded to reproduce the original digital

data.
 Modems can be used with any means of transmitting
analog signals, from light-emitting diodes to radio.

Fig: Modem connection
Siemens TIA Portal
 Totally integrated automation (TIA) is a strategy (philosophies/architecture) in
the automation technology, which was developed since 1996 by Siemens
Automation and Drives.
 This strategy defines the interaction of extensive single components, tool (SW)
and the services (spare part service, etc.) to achieve an Automation solution.
 The interaction performs integration across the four automation levels of the
automation pyramid:
 1. Management level
 2. Operator’s level
 3. Controller’s level
 4. Field level
 The consistency of TIA offers a simplification and cost savings to companies
involved in the value chain (OEM, System integration planner and end
customer).
Fig:Siemens TIA Portal operation
interface
8.Expected Result
 A SCADA system consists of one or more computers with appropriate

software (Master Stations) connected by a communication system to a
number of Remote Terminal Unit(RTU) placed at various locations to
collect data and for remote control and to perform intelligent autonomous
control of a system and report results back to the remote masters.
 SCADA system includes hardware and software components. Because of
SCADA, it is easy to control the industries from long distance.
9.Future Plans
 Designing a PLC prototype system

 To write algorithm
 To implement a PLC prototype system
 To design and implement SCADA system for proposed prototype system within
LAN
 To communicate I/O device with WAN by using data acquisitor devcie such as
modem.
 To communicate Plant and Control Room.
 To control the device by using control interface.
10.Conclusion
 Industrial automation system using SCADA systems centralize

together decentralized facilities such as power, oil, gas
pipelines, water distribution and wastewater collection systems
were designed to be open, robust, and easily operated and
repaired.
 Also this system is beneficial over the traditional system in
terms of remote monitoring, control and maintenance.
 The proposed system further reduces the technical requirement
for monitoring and diagnosing in enterprises and communicates
information among the administration department, running field
and the experts to acquire broad information, integrated
experience and knowledge from different aspects
11.References
I. Programmable Logic Controller(PrE 5017)
II. [David_Bailey_Edwin_Wright]_Practical_SCAD
A_for_Industry
III. Programmable Logic Controllers 4th Edition
(W Bolton)_2
IV. Securing SCADA system by Ronald L. Krutz
V. Modem by Surasak Sanguanpong (Kasetsart
Univesity)

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University of Technology

(Yatanarpon Cyber City)

“DESIGN AND IMPLEMENTATION OF CENTRALIZING INDUSTRIAL

Supervisor Co-Supervisor Member

studied in theoretically. Secondly, model of control device for an

 to reduce the need for human sensory and mental

include water treatment and distribution, wastewater

space stations. They monitor and control heating,

Fig: Block Diagram

 Hardware requirements for this system are:

Fig: PLC Siemens S7-1200

2. Extremely simple installation, programming and operation.

3. Large-scale integration, space-saving, powerful.

4. Suitable for small to medium-size automation engineering applications.

8. With exceptional real-time performance and powerful communication options .

easily and decoded to reproduce the original digital

analog signals, from light-emitting diodes to radio.

 A SCADA system consists of one or more computers with appropriate

 Designing a PLC prototype system

 Industrial automation system using SCADA systems centralize

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