Plant Design Process Drawing Template, Revision 11 (R11)

Instruction to Print:

At the Print dialog box, remember

to tick “Scale to fit paper” checkbox

Ensure that paper size is set to “A4”.

DRAWING NO. REV DRAWING TITLE

P-0001 0 PROCESS DRAWING INDEX

P-0002 0 SYMBOLS, LEGEND AND ABBREVIATIONS

P-0003 0 BLOCK FLOW DIAGRAM

P-0004 0 PROCESS FLOW DIAGRAM (SHEET 1 OF 2)

P-0004 0 PROCESS FLOW DIAGRAM (SHEET 2 OF 2)

P-0005 0 MATERIAL AND ENERGY BALANCES (SHEET 1 OF 3)

P-0005 0 MATERIAL AND ENERGY BALANCES (SHEET 2 OF 3)

P-0005 0 MATERIAL AND ENERGY BALANCES (SHEET 3 OF 3)

P-0006 0 PIPING AND INSTRUMENTATION DIAGRAM (SHEET 1 OF 2)

P-0006 0 PIPING AND INSTRUMENTATION DIAGRAM (SHEET 2 OF 2)

P-0007 0 CAUSE AND EFFECT MATRIX

DRAWN BY PROJECT TITLE GROUP NO.

CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
PROCESS DRAWING INDEX
Not to Scale LCS P-0001 1/1 0
 SYMBOLS
LINE NUMBERING
VALVES INSTRUMENTS MECHANICAL AND PROCESS EQUIPMENT ALL PIPING SHALL BE IDENTIFIED BY

Replace the symbols with those used

in the PFD and P&ID
(ensure that all valves, instruments and equipment type are included)

INSTRUMENT IDENTIFIER MAJOR EQUIPMENT IDENTIFIER ABBREVIATIONS

FIRST LETTER SUCCEEDING LETTERS FIRST CHARACTER ARV - AIR RELEASE VALVE

A ANALYSIS ALARM C - COMPRESSORS AS - AIR SUPPLY

C CONTROL E - EXCHANGERS, HEAT TRANSFER EQUIPMENT BL - BLIND
D DENSITY F - FURNACES CC - CORROSION COUPON
F FLOW RATE M - MIXERS, STIRRERS

G GAUGE P - PUMPS Ensure that the Major Equipment Identifier

H HIGH R - REACTORS, CONVERTERS, REGENERATORS
I INDICATOR S - STORAGE TANKS in the project follows the list provided here
L LEVEL LOW T - TOWERS, COLUMNS
DRAWN BY PROJECT TITLE GROUP NO.
M MOISTURE V - VESSELS, TANKS, SEPARATORS
CHF PRODUCTION OF Group 2
P PRESSURE ANILINE
DATE CHECKED BY
T TEMPERATURE TRANSMITTING
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
Z EMERGENCY / SAFETY ACTION
SCALE APPROVED BY SYMBOLS, LEGEND AND DRAWING NO. SHEET NO. REV NO.
Not to Scale LCS ABBREVIATIONS P-0002 1/1 0
 Core systems must be shown in the BFD with Area Code
BFD should only include input specifications. Do not include calculated values such as flow
rates or compositions from Aspen HYSYS / manual calculations in the BFD.

Reaction System (Area 100) XX System (Area 200)

Compressor
90C (carbon steel) 2.0 atm Packed Bed Heater
1.0 atm gas Reactor (carbon steel)
130C 230C
gas
(carbon steel) 1.9 atm 1.7 atm
Vaporiser 130C, 2.0 atm gas gas
118C (carbon steel) 2.0 atm
2.2 atm gas
liquid

You can use other software to draw the BFD

then copy and paste the diagram here
(please ensure that the drawing is not out of proportion)
DRAWN BY PROJECT TITLE GROUP NO.
CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
BLOCK FLOW DIAGRAM
Not to Scale LCS P-0003 1/1 0
ITEM NO. V-100 C-100 P-100 E-101 E-102 E-103 R-100
SERVICE SEPARATOR COMPRESSOR PUMP COOLER VAPORISER CONDENSER OXYCHLORINATION REACTOR
TYPE 3-PHASE SEPARATOR CENTRIFUGAL COMPRESSOR CENTRIFUGAL PUMP SHELL AND TUBE HEAT EXCHANGER DOUBLE PIPE HEAT EXCHANGER SHELL AND TUBE HEAT EXCHANGER PACKED BED REACTOR
OPERATING PRESSURE (atm) 1.0 1.0 (INLET) / 5.2 (OUTLET) 1.0 (INLET) / 3.2 (OUTLET) 5.0 5.0 5.0 3.2
OPERATING TEMPERATURE (C) 40 40 (INLET) / 200 (OUTLET) 40 200 (INLET) / 40 (OUTLET) 40 (INLET) / 49 (OUTLET) 30 (INLET) / 25 (OUTLET) 100
DUTY (kW) - 2153 558 2543 245 290 1356
MATERIAL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL STAINLESS STEEL

You can use other software to draw the PFD

then copy and paste the diagram here
(delete the existing one)
(please ensure that the drawing is not out of proportion)

ITEM NO. R-101 T-100 T-101

SERVICE DIRECT CHLORINATION REACTOR BENZENE PURIFICATION COLUMN VCM PURIFICATION COLUMN
DRAWN BY PROJECT TITLE GROUP NO.
TYPE BUBBLE COLUMN REACTOR DISTILLATION COLUMN LIQUID-LIQUID EXTRACTOR
CHF PRODUCTION OF Group 2
OPERATING PRESSURE (atm) 3.2 2.0 2.0 ANILINE
DATE CHECKED BY
OPERATING TEMPERATURE (C) 100 110 110
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
DUTY (kW) 1356 - -
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
MATERIAL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL PROCESS FLOW DIAGRAM
Not to Scale LCS P-0004 1/2 0
 Sample PFD
To Cooler E-100 To Separator V-101
P-0003 SHT 1/3 5 6 7 8 P-0003 SHT 3/3

4 E-101 E-102

Hydrogen
-- 1 2
R-101
From Separator V-101
P-0003 SHT 3/3 9

3 Formalin
Methanol
--

ITEM NO.
SERVICE DRAWN BY PROJECT TITLE GROUP NO.
OPERATING PRESSURE (atm) CHF PRODUCTION OF Group 2
ANILINE
OPERATING TEMPERATURE (C) DATE CHECKED BY
DUTY (kW) 02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
MATERIAL SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
PROCESS FLOW DIAGRAM
Not to Scale LCS P-0004 2/2 0
 MATERIAL AND ENERGY BALANCES

STREAM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Cooler E-101 Reactor R-100 Cooler E-102

DESCRIPTION Feed Outlet / Reactor Outlet / Cooler E- Outlet / Cooler E- XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX
R-100 Inlet 102 Inlet 103 Inlet
Methane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
Ethane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
Propane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
i-Butane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
n-butane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
i-Pentane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
n-Pentane Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
xxx Mole Frac. 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234 0.1234
Total 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000

Vapour Fraction 0.5647 1.0000 0.0000 1.0000 0.5647 1.0000 0.0000 1.0000 0.5647 1.0000 0.0000 0.0000 0.0000 0.0000 1.0000
Temperature C 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Pressure atm 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Molar Flow kgmole/h 10000 1.1234 100.12 10.456 10000 1.1234 100.12 10.456 10000 1.1234 100.12 10.456 1.1234 100.12 10.456
Mass Flow kg/h 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Molecular Weight 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Energy kW 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Mass Density kg/m3 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Mass Heat Capacity kJ/kgC 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Mass Enthalpy kJ/kg 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

Streams information can be obtained from HYSYS Simulation.

The significant figures of a parameter must be practical and
consistent for all streams. DATE
DRAWN BY
CHF
PROJECT TITLE
PRODUCTION OF
ANILINE
GROUP NO.
Group 2
CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
MATERIAL AND ENERGY BALANCES
Not to Scale LCS P-0005 1/3 0
 MATERIAL AND ENERGY BALANCES

STREAM NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

DESCRIPTION

Methane Mole Frac.

Ethane Mole Frac.
Propane Mole Frac.
i-Butane Mole Frac.
n-butane Mole Frac.
i-Pentane Mole Frac.
n-Pentane Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
Total

Vapour Fraction
Temperature C
Pressure atm
Molar Flow kgmole/h
Mass Flow kg/h
Molecular Weight
Energy kW
Mass Density kg/m3
Mass Heat Capacity kJ/kgC
Mass Enthalpy kJ/kg

DRAWN BY PROJECT TITLE GROUP NO.

CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
MATERIAL AND ENERGY BALANCES
Not to Scale LCS P-0005 2/3 0
 MATERIAL AND ENERGY BALANCES

STREAM NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

DESCRIPTION

Methane Mole Frac.

Ethane Mole Frac.
Propane Mole Frac.
i-Butane Mole Frac.
n-butane Mole Frac.
i-Pentane Mole Frac.
n-Pentane Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
xxx Mole Frac.
Total

Vapour Fraction
Temperature C
Pressure atm
Molar Flow kgmole/h
Mass Flow kg/h
Molecular Weight
Energy kW
Mass Density kg/m3
Mass Heat Capacity kJ/kgC
Mass Enthalpy kJ/kg

DRAWN BY PROJECT TITLE GROUP NO.

CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
MATERIAL AND ENERGY BALANCES
Not to Scale LCS P-0005 3/3 0
ITEM NO. V-2410 LEVEL DIAGRAM FOR V-2410 ITEM NO. E-200 E-201 ITEM NO. P-201 C-202
SERVICE SEPARATOR LZAHH 970 mm SERVICE COOLER HEATER SERVICE FEED PUMP COMPRESSOR
DESIGN PRESSURE (atm) 3 LAH 735 mm 1.5 (SHELL SIDE) 1.5 (SHELL SIDE) DESIGN PRESSURE (atm) 3 5
DESIGN PRESSURE (atm) 3.0 (TUBE SIDE) 3.0 (TUBE SIDE)
DESIGN TEMPERATURE (C) 250 LAL 320 mm DESIGN TEMPERATURE (C) 80 150
SIZE 1700 mm (ID) x 3900 mm (T/T) LZALL 150 mm 50 (SHELL SIDE) 110 (SHELL SIDE) CAPACITY (m3/h) 5 5
DESIGN TEMPERATURE (C) 232 (TUBE SIDE) 80 (TUBE SIDE)
BOTTOM TANGENT LINE DIFFERENTIAL PRESSURE (atm) 1.5 3.7
HEAT TRANSFER AREA (m2) 7.4 5.6

DRAWN BY PROJECT TITLE GROUP NO.

CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY PIPING AND INSTRUMENTATION DRAWING NO. SHEET NO. REV NO.
Not to Scale LCS DIAGRAM P-0006 1/2 0
 DRAWN BY PROJECT TITLE GROUP NO.
CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY PIPING AND INSTRUMENTATION DRAWING NO. SHEET NO. REV NO.
Not to Scale LCS DIAGRAM P-0006 2/2 0
 DRAWN BY PROJECT TITLE GROUP NO.
CHF PRODUCTION OF Group 2
ANILINE
DATE CHECKED BY
02.07.2018 TSC DRAWING TITLE
UNIVERSITI TUNKU ABDUL RAHMAN
SCALE APPROVED BY DRAWING NO. SHEET NO. REV NO.
CAUSE AND EFFECT MATRIX
Not to Scale LCS P-0007 1/1 0