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Drilling Practices For High Angle Wells

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Drilling Practices

for
High Angle Wells

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© 2001 PetroSkills LLC, All Rights Reserved
High Angle Wells

Horizontal Wells
Extended Reach Drilling
Hole angles greater than
70o

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© 2001 PetroSkills LLC, All Rights Reserved
ERD/Highly Deviated

Pioneering work - ESSO Australia


Alaska - 100% of BP/ARCO/Exxon
BP Wytch Farm - Record ERD well
Norway - Record setting wells
Argentina - World record ERD wells

ERD

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© 2001 PetroSkills LLC, All Rights Reserved
Key to Successful Drilling of
High Angle Wells

Good Hole Cleaning


Most Induced Borehole Instability
Problems are Generated through Poor
Hole Cleaning

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© 2001 PetroSkills LLC, All Rights Reserved
Poor Practices Lead to…….. Added Costs

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© 2001 PetroSkills LLC, All Rights Reserved
Wellbore Stability
Operating window decreases with hole angle.
Reduced tolerance for hole cleaning problems.
Equivalent Mud Weight (sg)

Fracture
Gradient

Pore
Pressure

0o Hole angle 90o


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© 2001 PetroSkills LLC, All Rights Reserved
Drilling Practices - Hole Cleaning

Patience is a Virtue - Invest in time


Pipe Rotation is ESSENTIAL
Maximize pump output (within ECD limits)
Use controlled drilling (ROP)
Always circulate prior to tripping
Circulate regularly during extended slide intervals
Circulate off bottom
When circulating - monitor solids at shakers
Monitor Pick-up, Slack-off, Torque and Drag
Design everything with consideration for good hole cleaning
Essential to prevent problems - Once hole stability
problems develop they are very difficult to remedy

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© 2001 PetroSkills LLC, All Rights Reserved
Cost Benefit Analysis
Hardware Expenditure Time Expenditure
Rig Capacity Without the appropriate
Pumping Capacity rig facilities, more
Torque Capacity patience and time are
Drill Pipe required

If you are not prepared to spend money on hardware you must


accept that you will have to spend money on time

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© 2001 PetroSkills LLC, All Rights Reserved
Controlled Drilling

The fastest is not guaranteed to get there first


- or to even get there at all.

Cannot generate cuttings faster than the


cuttings can be transported out of the hole

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© 2001 PetroSkills LLC, All Rights Reserved
Drilling Practices

Mud quality becomes irrelevant without good drilling


practices

Optimal Rheology
+


Optimal Filtrate Potential
+
failure
Optimal Mud Weight
+
Poor Drilling

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© 2001 PetroSkills LLC, All Rights Reserved
Drilling Practices - Tripping

Allow at least 2-4 bottoms up circulating


time prior to POOH
Monitor cuttings at the shakers
Do not backream out of the hole - unless
necessary
Use circulation as first choice to clear
tight spots

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© 2001 PetroSkills LLC, All Rights Reserved
Hole Cleaning - Indicators

Slack-off and Pick-up weights provide valuable


information on cuttings bed build-up - Look for
deviations from predicted
Shakers - no solids, no hole cleaning
Also monitor
Torque (downhole and surface)
Weight on bit (downhole and surface)
Stop drilling and circulate with pipe rotation to
reduce cuttings bed if necessary

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© 2001 PetroSkills LLC, All Rights Reserved
Monitoring Shaker Screens
Critical for Tripping and prior to running Casing
Cuttings transport time can be much longer than Bottoms Up (BU) time

Cuttings Visual
load on observation
Screens

time
Begin Clean Hole
circulating (up to 6 BU’s)

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© 2001 PetroSkills LLC, All Rights Reserved
Pick-up and Slack-off

Surface Tension

Actual
Theoretical

Depth

Slack-off Pick-up

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© 2001 PetroSkills LLC, All Rights Reserved
BHA Design

Again, must be designed with consideration


to hole cleaning and cuttings bed
The BHA is continually dragged through the
cuttings bed
Maximize flow area at BHA to clear cuttings
Minimize HWDP, Drill Collars, Stabilizers
Bit - maximize junk slot flow area

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© 2001 PetroSkills LLC, All Rights Reserved
BHA Design

Tri-cone bits conserve more energy than


PDC bits
Drill pipe - 5.5” (140 mm) provides
significantly more horsepower at the bit
than 5” (127 mm)
MWD - positive pulse conserves
horsepower

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© 2001 PetroSkills LLC, All Rights Reserved
Hole Cleaning - Sweeps

Prefer to clean hole circulating


Options include
Low vis/high vis sweeps
Weighted sweeps
LCM sweep
Select the most appropriate using good drilling
sense
ECD increment generally < 0.1 ppg or .012 sg (50
bbl or 8m3sweep)

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© 2001 PetroSkills LLC, All Rights Reserved
Recommended Pump Outputs
17-1/2” (444.5 mm) 900-1200 gpm (3407-4542
lpm)
12-1/4” (311 mm) 800 - 1100 gpm(3028-4164
lpm)
9-7/8” (250.9 mm) 700 - 900 gpm(2650-3407 lpm)

450 - 600 gpm(1703-2271)


8-1/2” (215.9 mm)

Based on open hole diameters


Always within ECD limits

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© 2001 PetroSkills LLC, All Rights Reserved
Drilling Fluid Design

No point attempting to design a fluid to


suspend cuttings in high angle intervals
Cuttings will settle in high angle intervals
Maintain a pumpable fluid capable of
transporting cuttings in the vertical section
Design criteria (rule of thumb)

WBM, 6 rpm = 1 - 1.2 x Hole Diameter


OBM/SBM,6 rpm = 0.8 - 1 x Hole Diameter

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© 2001 PetroSkills LLC, All Rights Reserved
Advantages of OBM/SBM

Lubricity - Sliding
Drag/Torque Reduction
Minimizes Cuttings Bed Compaction -
Cuttings Inhibition (hard, dry cuttings)
Enhanced Borehole Stability/Shale Inhibition
Reduced Risk of Differential Sticking

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© 2001 PetroSkills LLC, All Rights Reserved
Pipe Rotation Function of Hole
Diameter and drill pipe

The drill pipe must do more than simply rotate


within the cuttings bed
6-5/8” (168.3 mm) 50 - 60 rpm
8-1/2” (215.9 mm) 60 - 80 rpm
12-1/4” (311.2 mm) 80 - 100 rpm

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© 2001 PetroSkills LLC, All Rights Reserved
Communication for Successful Drilling

Drilling
MWD/PWD
Fluids

Directional
Cementing Operator Drilling

Drilling Drill Bits

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© 2001 PetroSkills LLC, All Rights Reserved
Cuttings Transport While Drilling

and Back Reaming

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© 2001 PetroSkills LLC, All Rights Reserved
Packing Off when Static

Suspended Avalanche and


particles settle pack off drill pipe

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© 2001 PetroSkills LLC, All Rights Reserved
Packing Off when Tripping

- without cleaning cuttings

Static

Tool joints or BHA generate cuttings pile

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© 2001 PetroSkills LLC, All Rights Reserved
Bed Height Development

Horizontal Sections

 As Equilibrium Bed Height (h) grows


Cross-sectional Fluid Flow area decreases
ECD increases

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© 2001 PetroSkills LLC, All Rights Reserved
Down-hole Solids Settling

Packing Off and Cuttings Beds


1 Vertical - slow settling
2 Deviated - rapid sliding and
avalanching - packing off
3 Horizontal - particles settle and
remain stationary - cuttings bed
development - ECD increase,
packing off

1 2 3
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© 2001 PetroSkills LLC, All Rights Reserved
Cuttings in Deviated Holes

Hole angles of 70 degrees are the most


difficult to transport cuttings in
But angles of 40 to 70 degrees are the
most dangerous
Packing off due to avalanching occurs at
these angles
Tripping without cleaning the hole is one
of the most common reasons for packing
off

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© 2001 PetroSkills LLC, All Rights Reserved
Cuttings in Deviated Holes

Back reaming in a hole loaded


with cuttings is dangerous
Cuttings settle and avalanche when
pumps are off

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© 2001 PetroSkills LLC, All Rights Reserved
Summary

No Pipe Rotation - No Hole Cleaning


Apply Good Drilling Sense
Drilling practices for horizontal are critical
Controlled drilling
Allow extra time for regular circulation/hole
cleaning
Monitor
Hole stability problems can’t be “fixed” - so
don’t let them occur

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© 2001 PetroSkills LLC, All Rights Reserved

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