Unit-4 Flow Assurance & Mitigation
Unit-4 Flow Assurance & Mitigation
Unit-4 Flow Assurance & Mitigation
SKIN ZONE
• The region of altered permeability is called the skin zone.
INTERPRETATION
ACTIVITY CAUSES
Drilling • Mud invasion
• Cement intrusion, etc.
Perforation • Layer compaction
• Explosive residues
Production • Paraffin & Asphaltenes Deposition
• Scale Deposition, etc.
INDICATORS OF FORMATION DAMAGE
• Production is at lower rates than expected, may be due to Wellbore Damage
• Data's to be noted:
• Severity of deposition varies widely, depending on crude oil composition, well depth,
formation temperature, pressure drop, and producing procedures.
• Any organic deposit associated with crude production is often called paraffin or wax.
• While paraffin compounds are usually the major component in these deposits, they
are frequently a mixture of paraffin and asphaltenes.
• Many low API gravity crudes have asphaltenes as their primary constituent.
Reasons for separation of paraffin
• The cooling produced by the gas in expanding through an orifice or restriction
• Cooling produced as a result of the gas expanding, forcing the oil through the
formation to the well and lifting it to the surface
• Cooling produced by radiation of heat from the oil and gas to the surrounding
formations as it flows from the bottom of the well to the surface
• Paraffin deposits can also contain asphaltenes, resins, gums, crude oil,
and inorganic matter such as fine sand, silt, clays, salt, scales, and
water.
Asphaltene Chemistry
• Asphaltenes are the black components present in crude oil. Their molecular weight
is relatively high, and they are normally polar chemicals because of the presence
of oxygen, sulfur, nitrogen, and various metals in their molecular structure.
• They are soluble in aromatic solvents such as benzene, toluene, xylene, carbon
tetrachloride and carbon disulfide but are insoluble in distillates such as kerosene
and diesel oil.
• Asphaltenes are also insoluble in other low molecular weight hydrocarbons such
as propane and butane.
Asphaltene vs. Paraffin Wax
Asphaltene Wax Paraffin Wax
Burns with a smokey flame and leaves a Burns rapidly with less smoke than
thin ash or carbonaceous ball. asphaltenes and leaves little residue.
Factors influencing wax deposition
• Paraffin wax is primarily a solid – liquid phase equilibrium phenomenon;
the lowering of temperature is the significant driving force for
precipitation. Crude oil is made up of many different properties and
freeze points. As the temperature falls below the freeze point of a
hydrocarbon, it falls out of solution. The harder waxes deposit first,
followed by the softer waxes as the temperature drops.
• Rough surfaces provide sharp edges, which promote the deposition and
agglomeration of wax. Suspended solids also provide surfaces for wax to
adhere to and start accumulating.
• Water cut: As the water cut increases in a system it affects the temperature,
water carries and retains more heat than oil does. The water reduces the
tendency for wax to deposit by increased velocity and water wetting surfaces.
REMOVAL OF WAX DEPOSITS
• Paraffin deposits vary greatly from one reservoir to another, and
differences have even been noted in wells in the same reservoir.
• Although most wireline units are operated manually, some scraper units
are controlled automatically by a timing device.
• Another system requires shutting in the well long enough for a scraper
to fall to the bottom of the tubing; when production is resumed, the
scraper opens up or expands and scrapes the paraffin from the tubing
as the scraper moves to the surface.
Mechanical Wax Removal
• To operate this tool, wells may be shut-in and opened manually or controlled with a
timing device.
• Paraffin may be removed from the tubing of gas lift wells with free pistons, which
are primarily installed to improve the efficiency of gas lift.
• Also scrapers may be attached to sucker rods to remove paraffin as the well is
pumped.
• A Dummy mounted Butterfly Scraping tool was connected above the crown
valve and was lowered to a depth of 800m through slick line.
• Below the tool, a dummy was attached so that the tool is automatically
pulled downward.
• Paraffin is both dissolved and melted by the hot oil, allowing it to be circulated from
the well and the surface producing system.
• Lease crude or other oil is heated to a temperature significantly greater than that of
the formation.
• Hot oil is normally pumped down the casing and up the tubing.
• Where lift equipment permits or in flowing wells, hot oil may be circulated down the
tubing and up the casing or to the formation face.
• Paraffin could be removed from shallow pumping wells by periodically circulating hot
oil down hollow rods to a depth below the lowest paraffin deposition in the tubing.
Thermal Wax Removal
• There is evidence that hot oiling can cause permeability damage if
melted wax enters the formation, particularly in wells having a reservoir
temperature of less than 160°F.
• Hot water is sometimes used to clean wells completed in low temperature reservoirs.
• Hot oil or hot water can be effective in removing paraffin, but care must be exercised to
prevent melted paraffin from entering the formation and re-precipitating.
• Paraffin deposits frequently contain scales and formation fines that are released when
the paraffin is dissolved or melted.
• Well productivity can be reduced if these solids are forced into perforations or
formation pores and fractures.
Thermal Wax Removal
• Steam has been used to melt paraffin or asphaltenes in the flowline,
tubing, casing, wellbore, or formation.
• The use of hot oil at regular intervals has proved to be effective in wells
in which paraffin buildup rates are known.
Case study
• Hot fluid was injected through the Casing-Tubing annulus and Paraffin,
Production as well as the injected fluid is recovered through tubing.
• After Circulation of Steam for 1 hour, when paraffin deposits starts, crude
oil (at 10-12kgf/cm2) is mixed with steam and pumped through the
casing-tubing annulus.
Case study
• During the reverse circulation
process the entire amount of
paraffin deposit melts and
comes out through the tubing
along with the production of
the well.
Operational steps for steaming (pipeline)
• Steam is used to heat the paraffin for making it soft and easily removable.
• Portable steam boilers, taken to well site, should have all safety devices as
required by boiler act and be inspected as per IBR act from time to time.
• Boiler operators, deployed for steaming operation, should have valid IBR
certificates.
• Record ABP (After Bean Pressure) of well.
• Keep mobile unit at a safe distance Lay the steam line with NRV and test it
at a pressure higher than tested pressure of flowline
Operational steps for steaming (pipeline)
• Do not close the well while steaming flowline.
• In case of longer flow line, steam injection in the line should be carried out at
more than one point. For this purpose steaming points are given in flowline at
the time of laying line.
• In case of multiple points steaming, it should be started from the steam points
near the installation side and the operation should be moved towards well side
in stages.
• Steaming should not be taken up in the line which has severe deposition.
Operational steps for steaming (Wells) No Packer
• Steaming in wells is carried out to remove paraffin deposited on inside walls of
tubing.
• This softens the paraffin scale, which is removed during oil circulation and
scrapping.
• This method is applicable for wells where annulus is not packed off.
Operational steps for steaming (Wells) No Packer
• Annulus pressure should be recorded. If it is more than working pressure of
boiler, annulus gas should be bleed off to bring the pressure sufficiently below
to that of working pressure of boiler.
• NRV should be fitted on steaming line which should be set at higher pressure
than maximum working pressure of boiler.
• Annulus valve should be opened only when line pressure of steam becomes
higher than annulus pressure.
• Hot oil or hot water is pumped through coil tubing and taken out from
annulus of CT and tubing.
Control Cabin
Power Pack
Coiled Tubing Unit
• Coil tube is a long, continuous length of pipe of high fatigue strength steel wound
on a spool that can be injected or pulled out of a well under high pressure through
a stripper.
• The pipe is straightened prior to pushing into a wellbore and recoiled to spool the
pipe back onto the transport and storage spool.
• Depending on the pipe diameter (1 in. to 4½ in.) and the spool size, coiled tubing
can range from 2000 ft. to 15,000 ft. [610m to 4570m] or greater length.
• The historic roots of the Coiled Tubing industry have been in the jetting of well
bores to clean up or initiate flow.
• Crane
• Stuffing Box
• Stripper
Tubing Reel
The primary function of the coiled tubing reel is to store or spool the coiled tubing.
• The CT reel provides no energy to run and retrieve the coiled tubing from the
well. The reel only supplies tension on the tubing between itself and the injector
head.
• The reel swivel and manifold provides a pressure tight rotating seal, which
enables fluids to be pumped through the coiled tubing under pressure whilst RIH
or POOH.
Tubing Reel
Injector Head
• Used to grip the continuous length tubing and provide the forces needed for
deployment and retrieval of the tube into and out of the wellbore.
• A hydraulic tensioning system forces the chains and blocks together, thereby
gripping the CT.
• Hydraulic motor (s) drives the chains powering the CT in or out of the well.
Tubing Guide Arch
• Tubing guide arch is located directly above the injector
• The tubing guide arch supports the tubing through the 90°+ bending radius and
guides the CT from the service reel into the injector chains.
• The tubing guide arch assembly may incorporate a series of rollers along the
arch to support the tubing or may be equipped with a fluoropolymer-type slide
pad run along the length of the arch.
Injector Head with Guide Arch
Power Pack
• It is a high power engine that moves the unit and also drives the hydraulic
pumps through the PTO, which provide the hydraulic power to drive the
different devices of the unit.
• The power pack drives an array of hydraulic pumps, supplying each system or
circuit with the required hydraulic pressure and flow rate.
Crane
• It is used for rigging up/down & other hoisting operations.
Control Cabin
• It contains all the controls and instrumentation necessary to run the CT
operation from one control station. Control and monitor the operation of all
coiled tubing operating functions.
• Monitor and record the principal well and CT string parameters, including
wellhead pressure, circulating pressure, tubing weight at the injector head, and
tubing depth
Stuffing Box
• It is the primary sealing mechanism for isolating wellbore fluids while under
static or dynamic operating conditions.
• Stuffing box is mounted above the BOP and below the injector head.
Stripper
• The stripper (stuffing box) between the BOP and the injector head provides the
primary operational seal between pressurized wellbore fluids and the surface
environment.
• The stripper forms a dynamic seal around the CT during tripping and a static
seal around the CT when it is stationary.
BOP
• It is used for securing the CT and isolating the wellbore pressure during
normal, unusual or emergency operating situations.
• BOP’s are rated for 5,000psi to 10,000psi working pressure, with some rated
for 15,000psi.
• However, they are not generally used in the United States because they can
have an adverse effect on refinery catalysts.
• CS2 has been called the universal paraffin solvent but it is expensive,
extremely flammable, and toxic.
• The compounds are mixed with water and introduced into the tubing or
annulus and fall to the bottom of the well. These aqueous solutions are
somewhat safer to handle than carbon disulfide.
• These solvents also help dissolve paraffin that may be deposited with
the asphaltenes.
Solvent Wax Removal
• Moderate heating of the solvents will hasten deposit removal. Care
should be taken during warming because of the relatively low flash
points of toluene and xylene.
• Severe paraffin buildup in the tubing of rod pumping wells often makes rod
removal very difficult.
• In these instances, pumping a solvent down the tubing softens paraffin and
facilitates rod pulling.
• Toluene dissolves asphaltenes and the surfactant increases the surface tension
of the crude oil above asphaltene precipitation level.
• Where paraffin is very hard and dense, a two to four hour soaking period is
suggested prior to returning the well to production.
• Exxon's Corexit 8685 Paraffin Dispersant is water or acid dispersible and can be
diluted with aromatic naphtha (I-IAN) or IPA.
• Crude oil coming from the well is first sent into a heater treater.
Case Study
• A pneumatic pump is then used to pump the compressed Pour Point
Depressant solution at a rate of 7l/hour to the crude oil coming out from
the bath heater.
• The Pour Point Depressant solution depresses the pour point of the
crude to prevent it from crystallization.
• The crude oil is then stored in storage tank with capacity of 170m3 and
then through pipelines it is transmitted to Group Gathering Station 22
km away.