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Gas Compr Sect 1

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Caterpillar Natural Gas Compression Engines Library Section 1 060427.

ppt

Natural Gas Engines


Gas Compression
Library of Slides
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Note to User of “Gas Compression Library”


The intended use of this Power Point Presentation is to allow Petroleum Sales personnel in
Caterpillar and Caterpillar Dealerships for Caterpillar Natural Gas Engines to obtain Caterpillar
Performance, Technical, Marketing & Features & Benefit Slides about Caterpillar Natural Gas
Engines for Gas Compression Applications. It is not meant to be a presentation for all occasions
but rather a resource for petroleum sales personnel to use and modify as needed. In this way
specific material for specific target audiences are now more readily available to be customized to
urgent need of the day.

At no time should this be used as a presentation in its entirety!

On the next slide, the “Library’s Table of Content” has been provided to enable you to navigate the
library. Each Main Section Header of the Library and its contents are separated by a Title Page.
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Library’s Table of Content


 Gas Compression Market  Installation References
(Slides 5 – 21) (Slides 216 – 221)
– Application
 Competitive Comparisons
– History
– Product range
(Slides 222 – 280)
– Waukesha
– Population
– Hp range – GE Jenbacher
– Petroleum Needs  Parking Lot
 Features and Benefits by Engine Family (Slides 281 – 298)
(Slides 22 – 215) – Intro Slides
– Reliability – Template Slides
– Durability – GERP
– Flexibility of Application – Filters
– Easy to Package – Seals
– Easy to Maintain
– Emissions Capability
– Transportable
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Library’s Table of
Content
 Gas Compression Market
(Slides 5 – 21)
– Application
– History
– Product range
– Population
– Hp range
– Petroleum Needs

 Features and Benefits by Engine Family  Competitive Comparisons


(Slides 22 – 215) (Slides 222 – 280)
– Reliability
– Waukesha
– Durability
– GE Jenbacher
– Flexibility of Application
– Easy to Package  Parking Lot
– Easy to Maintain (Slides 281 – 298)
– Emissions Capability – Intro Slides
– Transportable – Template Slides

 Installation References – GERP

(Slides 216 – 221) – Filters



Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Market


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Natural Gas Engines – Gas Compression


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Caterpillar Advantage
 Caterpillar, the first choice for
petroleum industry power
solutions
 Global customer focus
 Gas Engine Rating Pro (GERP)
software
 Market leader in gas
compression, drilling, and well
servicing products and systems
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Caterpillar Advantage
 Single-Service Support
– 198 Cat dealers
– 3,526+ branch stores and rental outlets
– 180 countries
– Financing and insurance
– Business planning
– Total cost estimates and life cycle
cost evaluation
– Installation planning
– On-site training
– Maintenance
– Extended Service Coverage programs
– Guaranteed operation and maintenance contracts
– OEM Service Interlink
– 24-hour parts and service support
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression
Caterpillar’s Driving Force

Gas lift. Reinjection. Processing. Storage &


Retrieval. Enhanced Recovery. Pipeline
transmission.
There are many ways to get gas and oil from
where it is to where you want it. But there’s
only one best choice in engines for
compression applications: Caterpillar.

What is Gas Compression?


The process of compressing gas for:
 Oil production
 Fueling engines at the well site
 Transportation to a storage facility and
along the pipeline
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Serving In All Aspects of


The Compression Market
 Well-head
 Gathering
 Processing
 Transmission
 Storage
 Enhanced Oil
Recovery
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Wellhead

– Compressor is located at the well


when reservoir pressure is too low

– Reciprocating and rotary screw


compressors are common

– G3300 & G3400 Series


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Gathering

– Compress gas through the pipes


from the well to the processing
plant

– Rotary screw compressors for


discharge pressures less than
350 psi

– Reciprocating compressors for


higher discharge pressures

– G3500 & G3600


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Processing

G3600 - Recip
– Remove heavier hydrocarbons G16CM34 - Recip
and undesirable compounds Storage

– Compressors increase inlet &


outlet pressure

– Reciprocating compressors are G3600 - Recip


G16CM34 - Recip
required for most full-scale gas Turbine - Centrifugal
processing operations

– G3600 (2000 – 4500 hp)


G3600 - Recip
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Transmission G3600 - Recip
G16CM34 - Recip
– Compressors transfer
processed gas to market Storage
– Reciprocating compressors are
used for transmission pipeline
compressor stations Transmission
G3600 - Recip
G16CM34 - Recip
Turbine - Centrifugal
– 1000 – 1200 psi
– G3600

– G16CM34
G3600 - Recip
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Storage G3600 - Recip
G16CM34 - Recip
Natural gas can be stored
underground in (A) salt caverns, Storage
(B) mines, (C) aquifers,
(D) depleted oil/gas reservoirs,
– Gas is stored when and (E) hard rock mines.
production exceeds demand
Transmission
G3600 - Recip
G16CM34 - Recip
– Reciprocating compressors Turbine - Centrifugal
are used, with size of engine-
compressor package driven
by the specific application

– G3600 or G16CM34 G3600 - Recip


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Gas Compression Applications


 Enhanced Oil Recovery

 Gas Lift
– Used to maximize oil production
when well pressure decreases.
– Gas is compressed, then injected
into the tubing to reduce the oil
density and bring it to the surface.
– Requires reciprocating compressor
due to high compressor discharge
pressure requirement

– 800-1200 psi for injection into well

– G3300 & G3400 series


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

1 9 4 7 - 2 0 0 6

Over 55 Years of Experience

 1947 - First Factory Gas Conversions, D13000 and D17000


 1960's - Intro G300 Series and G333
 1978 - Intro G3304 and G3306
 1980 - Sales of Over 1000 Engines
 1985-90 - Intro G3400 and G3500
 1990s - Intro G3600
 1993 - Caterpillar Becomes # 1 In The World In Sales Of Industrial Gas
Engines!
 2005 - Cat finished the year 48,500 engines sold in 58 years of gas engine
business
 2005 - Cat passed the 28 M Hp shipped mark!
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Cat Gas Engine Field Population

50000
45000
Accumulated Units

40000
35000
30000
25000 Units sold
20000
15000
10000
5000
0
1950 1960 1970 1980 1990 2000 2005
Year
Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

The Leader in Gas Compression

1600000

1400000

1200000

1000000
Yearly hp sales

800000

600000

400000

200000

0
1997 1998 1999 2000 2001 2002 2003 2004 2005

Over 28,500,000 hp shipped


Caterpillar Natural Gas Compression Engines Library Section 1 060427.ppt

Cat Gas Engine Power


95 - 8180 Horsepower

GCM34 G3600
G3500
G3400 G3300

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