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Jay Bhart Maruti Ltd. Vithalapur, Gujarat: (Performance Evaluation)

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JAY BHART MARUTI LTD.

Vithalapur, Gujarat
(PERFORMANCE EVALUATION )

SUBMITTED TO: SUBMITTED BY:


PRODUCTION & HR TEAM SHARWAN KUMAR SHARMA
CONTENTS
Introduction of company.
Briefing of training period.
Induction training.
Jig maintenance activities.
Internal training.
Work and improvement.
Learning & skills.
Major achievements.
INTRODUCTION
 JAY BHARAT MARUTI LTD. (JBML-5) is the fastest growing

company of JBM Group with High-tech plant at Vithalapur, Gujarat.

 JBML-5 engages in the manufacture and sale of automotive

components in India.

 JBML-5 has earned a Leading position in the industry with facilities

available in weld shop , press shop and paint shop.

 JBML-5 is the tier-1 vendor of SMG Bechraji & main supplier of

Rear comp suspension beam , panel comp dash & rear member etc.
TRAINING PERIOD
July’1 Aug’ Sep’ Oct’1 Nov’ Dec’1 Jan’ Feb’ Mar’ Apr’1 May’ Jun’
7 17 17 7 17 7 18 18 18 8 18 18

First Quarter Second Quarter Third Quarter Fourth Quarter


JULY’17 To SEPT’17 OCT’17 To DEC’17 JAN’18 To MAR’18 APR’18 To JUN’18
1. Induction Training. 1. Training about 1. Learning & making 1. Basic Yaskawa Robot
2. 5-S training. manpower handling drawing of pin & blocks. training .
3. Safety training. 2. Reduced Rejection at 2. Jig maintenance 2. Many types of
4. ISQ Training . CUSTOMER END by breakdown handling. Improvement activities
trained Welders and PDI 3. Preventive maintenance. on Axle line.
Inspectors in FORK LINE 4. Training to operate 3. Training on Time
(NMPL-12). milling machines Management.
3. Basic knowledge about 5.Training to operate
jig and fixture . surface grinder.
INDUCTION TRAINING
Two month induction training.

Awareness of the organization and its procedures & policies.


Knowledge of parts manufactured in NMPL/JBML-5.

Induction training includes training in-


• Production department
• Paint shop department
• Quality department
• Maintenance department
• Tool room department
• PPC/Dispatch department
• SCM department
• NPD/ENGG department
JIG MAINTENEACE ACTIVITIES

Line breakdown.

Preventive maintenance.

Spare management.

Improvement activity.
INTERNAL TRAINING
Training on 5-S.
Training on SAP.
Training on time management.
IMPROVEMENT
Proper resting stand for M12 nut SSW.
BEFORE AFTER

unit.
shocker
in Abs
is solve
problem
• Bolting
Benefit:- Resolve.
is
46522/23
IMPROVEMENT
• Bolting of end plate clamp change from M6 to M8.
BEFORE AFTER

d.
reduce
M8 Bolt
M6 Bolt
down
• Break-
ntly.
freque
Benefit:- broke
not
clamp
IMPROVEMENT
• Modify Abs shock absorber guiding pin
BEFORE AFTER

own.
breakd
ed
• Reduc
s
Pin broken frequently External thread is made
month
from this area. Instead of internal thread.
/-
₹2880
=

Benefit :-
6*480
saving
ly cost
• Month
IMPROVEMENT
Proper mechanical PY for detecting L/R end plate.
BEFORE AFTER

.
control
on
• Rejecti
nance.
mainte
do

Benefit :-
• Easy to
side.
wrong
weld in
₹9000pe
r sensor.
• Reduced
maintaini
Benefit:-
ng cost
as well
as
breakdo
wn.
AFTER BEFORE
AFTER BEFORE
Sensor cover •
IMPROVEMENT
LEARNING AND SKILL
 PROBLEM SOLVING/CRITICAL THINKING
-Figuring out the actual problem and finding the proper
solution in an organized manner.

TEAMWORK
-Working in team to complete multiple task.

COMMUNICATION / PERSONAL INTERACTIVE


-Dealing with people with different levels of knowledge, background and
experience.

ORGANIZATION / TIME MANAGEMENT


-Prioritizing and organizing all the work to make sure everything
is completed on time.
MAJOR ACHIEVEMENT
 Minimized rear axle fitment issue at Gauge.

Minimized breakdown and increased


productivity.

No line stoppage due to non-availability


of spares in last 6 months.

 Resolve shock absorber M12 nut shifting problem.


Thank you!

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