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Topic: “Splines”

Presented By:
Abdul Wahab (MEEN221101026)

Muhammad Asadullah (MEEN221101066)

Ahmad Ali Noor (MEEN221101072)

Presented To:
Engr. Muhammad Zahid & Class
Contents:

 Introduction to Splines
 Types of Splines
 Applications of Splines
 Design Considerations
 Advantages of Using Splines
 Disadvantages of Splines
 Key Formulas and Calculations
 Conclusion
Introduction to Splines:

 Definition:
 Splines are flexible strips or sections used to connect rotating parts.
Importance in Machine Design:
 Ensure precise motion transfer and alignment
between components.
Types Of Splines:

 Plain Splines:
In mechanical systems for transmitting torque between shafts and hubs.
They consist of equally spaced ridges or teeth that fit into matching grooves on the mating part.

 Spline Shafts:
Mechanical components with a series of ridges or teeth along their length, designed to fit
into corresponding grooves in mating parts, like hubs or gears. They serve to transmit torque and ensure proper
alignment in various systems.
Types of splines:

 Involute Splines:
where the teeth are shaped according to an involute curve, similar to
the geometry used in gears. This design allows for smooth engagement and efficient load
distribution.

 Square Splines:
where the teeth have a square or rectangular cross-section. They are used
for torque transmission in applications that don't require high precision or complex profiles.
Figures:

spline shaft Involute Splines plain splines


Straight-Sided Splines:

 They can transmit higher torque than involute splines and serrations because of their
large tooth thickness from the minor to the major diameter of the profile.
 The six-spline version shows the basic design
Applications Of Splines:
 Automotive:
Splines help connect parts like driveshaft's and axles, allowing power to transfer
efficiently from the engine to the wheels.
 Aerospace:
In aircraft engines, splines are used in rotating parts, ensuring smooth and precise operation at high
speeds.
 Robotics:
Splines are used in robotic joints and actuators to enable controlled movement
and accurate positioning.
 Industrial machinery:
They are key components in gearboxes and conveyor systems,
helping these machines move and transfer power smoothly.
Design Considerations:

 Load Capacity:
The ability of a spline to withstand the forces applied to it, particularly
torque, without failure. It is a critical factor in spline design and depends on several key aspects.

 Manufacturing Methods:
splines involve various processes depending on the design,
material, and required precision.
 Material Selection:
splines is crucial for ensuring performance, durability, and suitability
for the application.
Advantages of using splines:

 Positive Torque Transmission:

Minimizes slippage.
 Simplified Assembly:

Easy to align and install.

 Space Efficiency:
Compact design allows for smaller assemblies.
Disadvantages of Splines:

 Wear and Fatigue:


Can lead to failure under heavy loads.

 Complexity in Manufacturing:
Requires precision machining.
Key Formulas and Calculations:

 Torque Transmission Formula:

T= P⋅63025/N
Where T is torque, P is power, and N is rpm.
 Spline Strength Calculations:

Factors influencing load capacity.


Conclusion:

 1.Critical for Power Transfer.


 2. Various Spline Geometries.
 3. Focus on Precision Design.
 4. Compact and Efficient Solutions.
 5. Ensures System Durability.

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