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BY 4.0 license Open Access Published by De Gruyter March 16, 2023

Bond performance between recycled concrete and steel bar after high temperature

  • Qihao Wang EMAIL logo , Ting Wang , Xiaoyu Zhou and Qunyu Chen
From the journal Nonlinear Engineering

Abstract

To investigate the influence of high temperatures on the bond performance of recycled concrete and steel bar, this article considers the influence of different concrete types (ordinary concrete and recycled concrete) and different temperatures (20, 100, 150, 200, 250, and 300°C) on the concrete compressive strength and the bond performance of concrete and steel bar. On this basis, the calculation formula of bond strength and bond slip between concrete and steel bar after the high temperature is established. The test results show that the concrete compressive strength presents a downward trend with the increase in temperature; the compressive strength loss of recycled concrete is higher than that of ordinary concrete; when the temperature reached 300°C, the compressive strength loss of ordinary concrete is 24.4%, while that of recycled concrete is 41.6%. The bond strength of pull-out specimens decreases with the increase of temperature, while the bond slip increases with the increase of temperature; the bond strength between recycled concrete and steel bar is lower than that between ordinary concrete and steel bar, while the bond slip between recycled concrete and steel bar is higher than that between ordinary concrete and steel bar. This article can provide a theoretical basis for the application of recycled concrete in high-temperature environment.

1 Introduction

The rapid development of the construction industry not only consumes a lot of sand and stone resources [1] but also generates a lot of construction waste, causing serious environmental problems [2]. Large numbers of studies have proved that recycled concrete can not only save sand and stone resources, but also effectively treat construction waste and realize the sustainable development of the construction industry [3]. Fire has always been one of the main threats to reinforced concrete structures [4], especially with the rapid rise of high-rise buildings [5], which increases the probability of various building fires and the difficulty of fighting them [6,7]. Therefore, it is of great significance to study the performance of concrete structures under high temperatures [8]. The combination of reinforcement and concrete makes up for each other’s shortcomings [9]. The good bond performance between concrete and steel bars can ensure the safety of concrete structures [10]. When the bond performance between reinforcement and concrete was damaged, the reinforced concrete structure would be damaged in advance. Therefore, it was of great significance to investigate the bond performance between recycled concrete and steel bar under high temperatures.

Many scholars have studied the bond performance of concrete and reinforcement after high temperature [11,12]. Niu et al. [13], Tang et al. [14], and Are1 and Yasici [15] obtained the bond–slip curve of concrete and steel bar after high temperature and then analyzed the influence of concrete strength, relative protective layer thickness, anchorage length, reinforcement diameter, cooling method, and stirrup ratio on the bond performance of concrete and steel bar after high temperature. Yuan et al. [16] found that the bond strength between concrete and steel bar showed a downward trend after high temperatures. The shape of the bond–slip curve of reinforced concrete after the high temperature was similar to that after normal temperature, but the bond–slip curve tended to be flat; that is, the bond strength decreased, and the slip value corresponding to the ultimate bond stress decreased. Xiao et al. [17] and Bingöl and Gül [18] pointed out that with the increase in temperature, the bond strength first increased and then decreased. In addition, when the temperature was high, the residual bond strength of water spray cooling decreased more than that of natural cooling. Wang et al. [19] and Hadadl et al. [20] analyzed the degradation law of the bond performance between concrete and steel bar with different steel bar diameters after high temperatures through experimental research. Royles and Morley [21] compared the relationship between the bond performance of concrete with steel bar and the mechanical properties of concrete under high temperatures. The results show that the bond performance of concrete and steel bar had a certain relationship with the concrete compressive strength. Xu and Liu [22] found that the steel bar diameter, the aggregate performance, and the water–cement ratio of concrete all had an impact on the bond performance of concrete and steel bar after high temperature, but the impact was small. Wang and Song [23] analyzed the relationship between the bond strength of concrete with steel bar and temperature and established a calculation model for the bond strength of concrete with steel bar after high temperatures. Yuan et al. [24] analyzed the influence of ambient temperature and cooling mode on the bond performance of concrete with steel bar and proposed a calculation model of bond strength between concrete and steel bar under different cooling modes after high temperatures. Morley and Royles [25] improved the test loading method based on summarizing the previous research results and proposed a test method suitable for different working conditions. Xu [26] investigated the bond performance of corroded steel bar and concrete after high temperatures, and the results showed that the corrosion rate of the steel bar, the temperature experienced, and the thickness of a protective layer of steel bar would affect the bond strength of concrete and steel bar. With the increase in temperature, the bond strength between concrete and steel bars first increased and then decreased. The bond–slip constitutive relation model of concrete and steel bar after the high temperature was also established. Zhou [27] used the finite element calculation software ABAQUS to carry out a numerical simulation on the bond performance of concrete and reinforcement under high temperatures and analyzed the change of concrete stress and the influence of concrete strength on the bond performance.

In recent years, some scholars began to investigate the performance of recycled concrete after high temperatures. Ohba et al. [28] studied the fire resistance of recycled concrete, and the results show that the compressive strength of recycled concrete after high temperature was lower than that of ordinary concrete. In addition, the strength loss rate increased with the increase of recycled aggregate replacement rate [29]. Xiao [30,31] obtained the relationship formula between the compressive strength of recycled concrete and temperature, and the relationship formula between the residual flexural strength and temperature. Wu et al. [32] found that the strength of recycled concrete with a water–binder ratio of 0.34 after high temperature was lower than that with a water–binder ratio of 0.4. Cao et al. [33] and Yang and Hou [34] found that recycled concrete-filled steel tubular short columns still had the high axial bearing capacity and good resistance to deformation after high temperatures. Huang and Xu [35] and Deng [36] studied the fire resistance of recycled concrete simply supported beams. The results show that recycled concrete could improve the fire resistance of beams.

At present, the research on the bond performance between recycled concrete and steel bar has gradually deepened [37,38,39], and some valuable research results have been obtained [40,41]. However, there were few studies focused on the bond performance between recycled concrete and steel bar after high temperatures [42]. Good bond performance between recycled concrete and steel bar was the key to the application of recycled concrete structures in high-temperature environment [43]. In this article, the bond performance between recycled concrete and steel bar after the high temperature was investigated, and the impact of different concrete types (ordinary concrete and recycled concrete) and the different temperature (20, 100, 150, 200, 250, and 300°C) on the bond performance after the high temperature was considered. The bond strength calculation expression and bond slip calculation expression were presented, which could provide a theoretical basis for the application of recycled concrete in high-temperature environment.

2 Test introduction

2.1 Materials and concrete mix

Ordinary coarse aggregate: Ordinary coarse aggregate is purchased from a stone field in Xuzhou City. The aggregate size is 5–31.5 mm, the water absorption rate is 1.5%, the mud content is 0.9%, and the crushing index is 11.2%.

Recycled coarse aggregate: recycled coarse aggregate is obtained by crushing, cleaning, and grading waste concrete. The aggregate size is 5–31.5 mm, the water absorption is 4.8%, the mud content is 1.4%, and the crushing index is 16.9%.

Fine aggregate: The fine aggregate adopts natural river sand with a particle size of 0.16–4.35 mm, fineness modulus of 2.8, and mud content of 1.1%.

Cement: P.O 42.5 Ordinary Portland Cement is used as the cementing material, 28 d compressive strength is 49.1 MPa, and 28 d flexural strength is 9.1 MPa.

Steel bar: HRB400 deformed steel bar with a diameter of 20 mm is used as the steel bar. Its tensile strength is 710 MPa, yield strength is 520 MPa, and elastic modulus is 200 GPa. The stirrup adopts an HPB300 plain round steel bar with a diameter of 6 mm, tensile strength is 425 MPa, yield strength is 310 MPa, and elastic modulus is 200 GPa.

The mix of ordinary concrete and recycled concrete is shown in Table 1 [44] (RC is recycled concrete; NC is ordinary concrete).

Table 1

Concrete mix

Type Cement, (kg/m3) Fine aggregate, (kg/m3) Ordinary coarse aggregate (kg/m3) Recycled coarse aggregate (kg/m3) Water (kg/m3)
RC 425 435 0 985 185
NC 425 435 985 0 185

2.2 Specimens design

The specimens of 150 mm × 150 mm × 150 mm were used to measure the concrete compressive strength before and after high temperature. The pull-out specimens of 150 mm × 150 mm × 300 mm were used to determine the bond performance of concrete and steel bars after high temperature, as shown in Figure 1. The specimen grouping is shown in Table 2.

Figure 1 
                  Size of specimens (mm).
Figure 1

Size of specimens (mm).

Table 2

Specimen grouping

Type Specimen size (mm) Temperature (°C)
RC 150 × 150 × 150 20, 100, 150, 200, 250, 300
150 × 150 × 300
NC 150 × 150 × 150 20, 100, 150, 200, 250, 300
150 × 150 × 300

2.3 Test method

The test heating device is an industrial resistance furnace. The initial temperature in the furnace is room temperature (20°C), and the heating rate is 10°C/min [45]. After rising to the set temperature, the temperature is kept constant for 4 h and then the power supply of the resistance furnace is cut off. When the specimen is naturally cooled to 20°C, the specimen is taken out.

The pull-out test is carried out on the hydraulic servo testing machine. The applied load is controlled by displacement, and the displacement rate of the whole process is 0.3 mm/min [46]. The loading diagram is shown in Figure 2. Displacement sensors are set at the loading end and free end of the steel bar to obtain the average bond slip between concrete and steel bar. The displacement sensors are fixed on the loading frame through magnetic support. The bond strength can be calculated by Formula (1) (F is the load; d is the steel bar diameter; l a is the bond length).

(1) τ = F π d l a .

Figure 2 
                  Loading diagram.
Figure 2

Loading diagram.

The average bond slip can be calculated by Formula (2) (S f is the free end slip; S l is the load end slip).

(2) S = 1 2 ( S l + S f ) .

3 Results and analysis

3.1 Compressive strength

According to the relevant requirements in the Standard for Test Methods of Physical and Mechanical Properties of Concrete (GBT 50081-2019) [47], the compressive strength test of concrete specimens after the high temperature was carried out. The change of cube compressive strength with temperature is shown in Figure 3.

Figure 3 
                  Compressive strength after high temperature.
Figure 3

Compressive strength after high temperature.

It can be seen from Figure 3 that with the increase in temperature, the concrete compressive strength presented a downward trend. When the temperature was lower than 150°C, the concrete compressive strength did not decrease significantly; when the temperature exceeded 150°C, the concrete compressive strength decreased sharply. When the temperature reached 150°C, the compressive strength loss of recycled concrete reached 4.17%; When the temperature reached 300°C, the compressive strength loss reached 41.6%.

In addition, it can be seen from Figure 3 that the compressive strength loss of recycled concrete was higher than that of ordinary concrete. When the temperature reached 300°C, the compressive strength loss of ordinary concrete was 24.4%, while that of recycled concrete was 41.6%. The reason is that the micro-cracks and internal damage caused by recycled aggregate in the production process, resulting in the mechanical properties of concrete defects. After the high temperature, the internal damage is further intensified, resulting in the loss of concrete compressive strength. However, when the temperature reached 100°C, unlike ordinary concrete, the compressive strength of recycled concrete tended to rise. This is due to the high water absorption of recycled coarse aggregate, which leads to the high water content of recycled concrete. The evaporation of water under the action of high temperature slows down the internal temperature of concrete, accelerates the hydration of cement, and improves the compressive strength of concrete to a certain extent.

3.2 Bond failure modes

After high temperatures, the failure modes of ordinary concrete specimens and recycled concrete specimens were the same, both of which were the pull-out failure. In addition, when the ultimate load was reached, the surface of the pull-out specimen was accompanied by the appearance of splitting cracks, which were basically strip-shaped and have a small width. Due to the restraint of stirrups, the pull-out specimen was basically maintained as a whole, as shown in Figure 4.

Figure 4 
                  Failure modes after high temperature.
Figure 4

Failure modes after high temperature.

3.3 Bond strength

The variation of bond strength of concrete specimen with temperature is shown in Figure 5. It can be seen from Figure 5 that the bond strength of pull-out specimens showed a downward trend with the increase in temperature. After the temperature reached 200°C, the bond strength decreased most obviously. This is because when the concrete temperature exceeds 200°C, the cement gel will be damaged, which will lead to a significant reduction in the bond performance between reinforcement and concrete, leading to a significant deterioration of the bond performance [48]. In addition, it can also be seen that the loss of bond strength between concrete and reinforcement after the high temperature was higher than the loss of compressive strength of concrete, which indicated that the bond performance was affected not only by concrete strength, but also by the interaction between concrete and steel bar.

Figure 5 
                  Bond strength after high temperature: (a) bond strength, (b) bond strength loss.
Figure 5

Bond strength after high temperature: (a) bond strength, (b) bond strength loss.

After the same temperature, the bond strength between recycled concrete and steel bar was significantly lower than that between ordinary concrete and steel bar. When the temperature was raised from 20 to 300°C, the bond strength between ordinary concrete and steel bar decreased by 27.8%, and that between recycled concrete and steel bar decreased by 44.5%. The reasons for this situation are as follows: on the one hand, recycled concrete has initial internal damage, and the internal damage continues to develop under the action of high temperature, resulting in more serious degradation of bond strength with steel bar; on the other hand, the initial strength of recycled concrete is lower than that of ordinary concrete, resulting in the initial bond strength of recycled concrete and steel bar is lower than that of ordinary concrete and steel bar [9,10].

3.4 Bond slip

The variation of the bond slip of the concrete specimen after the high temperature is shown in Figure 6. It can be seen from Figure 6 that the bond slip of the pull-out specimen increased with the increase in temperature. When the temperature reached 200°C, the bond slip increased most obviously. This is because when the temperature of the concrete exceeds 200°C, the bond strength of concrete and steel bar deteriorates significantly, resulting in a significant reduction in the bonding capacity of the concrete to the steel bar, resulting in a large relative slip.

Figure 6 
                  Bond slip after high temperature.
Figure 6

Bond slip after high temperature.

It can also be seen from Figure 6 that after the same temperature, the bond slip between recycled concrete and steel bar was significantly higher than that between ordinary concrete and steel bar. When the temperature raised from 20 to 300°C, the bond slip between ordinary concrete and steel bar increased by 7.1%, and the bond slip between recycled concrete and steel bar increased by 7.9%. This is because the recycled concrete strength decreases more significantly after high temperature, and the contact surface between concrete and steel bar looser, resulting in a greater slip value of steel bar.

3.5 Calculation expression

The bond strength between concrete and steel bar after the high temperature was fitted by the linear function (as shown in Figure 7):

(3) NC : τ u ( t ) = 0.0165 t + 19.355 , R 2 = 0.8403 ,

(4) RC : τ u ( t ) = 0.0249 t + 15.980 , R 2 = 0.9220 .

Figure 7 
                  Linear fitting results of bond strength.
Figure 7

Linear fitting results of bond strength.

The bond slip between concrete and steel bar after the high temperature was fitted by the linear function (as shown in Figure 8):

(5) NC : s u ( t ) = 0.0014 x + 0.1653 , R 2 = 0.9435 ,

(6) RC : s u ( t ) = 0.0026 x + 0.2040 , R 2 = 0.9772 .

Figure 8 
                  Linear fitting results of bond slip.
Figure 8

Linear fitting results of bond slip.

Table 3 shows the bond strength experimental values ( τ u ) and the bond strength calculated values determined using Formula (4) ( τ u ) ; Table 4 shows the bond slip experimental values ( s u ) and the bond slip calculated values determined using Formula (6) ( s u ) . It can be seen from Tables 3 and 4 that the bond strength (bond slip) calculated values had a good correlation with the bond strength (bond slip) experimental values.

Table 3

Bond strength experimental values ( τ u ) and bond strength calculated values ( τ u )

F–T Cycles τ u (MPa) τ u (MPa) τ u / τ u
20 14.60 15.48 0.943
100 14.24 13.49 1.0567
150 13.21 12.25 1.078
200 10.48 11.00 0.953
250 9.87 9.78 1.009
300 8.10 8.51 0.952
Table 4

Bond slip experimental values ( s u ) and bond slip calculated values ( s u )

F–T Cycles s u (MPa) s u (MPa) s u / s u
20 0.314 0.256 1.227
100 0.424 0.464 0.914
150 0.562 0.594 0.946
200 0.714 0.724 0.986
250 0.867 0.854 1.015
300 1.034 0.984 1.051

4 Conclusions

  1. The concrete compressive strength presented a downward trend with the increase in temperature. When the temperature reached 300°C, the compressive strength loss of recycled concrete reached 41.6%.

  2. The compressive strength loss of recycled concrete was higher than that of ordinary concrete. When the temperature reached 300°C, the compressive strength loss of ordinary concrete was 24.4%, while that of recycled concrete was 41.6%.

  3. The bond strength of pull-out specimens decreased with the increase of temperature, while the bond slip increased with the increase of temperature. When the temperature was raised from 20 to 300°C, the bond strength between recycled concrete and steel bar decreased by 44.5%, while the bond slip between recycled concrete and steel bar increased by 7.9%.

  4. The bond strength between recycled concrete and steel bar was lower than that between ordinary concrete and steel bar, while the bond slip between recycled concrete and steel bar was higher than that between ordinary concrete and steel bar;

  5. The bond strength calculation expression and bond slip calculation expression were presented, which could provide a theoretical basis for the application of recycled concrete in high temperature environment.

Acknowledgements

The study was carried out with the support of the Scientific research fund of Xuzhou College of Industrial Technology (XGY2021A008).

  1. Author contributions: Qihao Wang: investigation, methodology, writing; Ting Wang and Xiaoyu Zhou: writing; Qunyu Cheng: visualization.

  2. Conflict of interest: The authors state no conflict of interest.

  3. Data availability statement: All data used during the study appear in the submitted article.

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Received: 2023-01-15
Revised: 2023-02-16
Accepted: 2023-02-18
Published Online: 2023-03-16

© 2023 the author(s), published by De Gruyter

This work is licensed under the Creative Commons Attribution 4.0 International License.

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