Elastimold
Elastimold
Elastimold
Separable Elbow Connectors and their related accessories are available in 200 Amp loadbreak, 200 Amp deadbreak and 600 Amp deadbreak styles. Rated for padmount, subsurface, vault, indoor, outdoor and other applications, units feature interchangeable interfaces which can be easily engaged or separated to provide a convenient method to connect or disconnect cable and equipment to the distribution system. Cable Joints and Splices are available in permanently crimped or
bolted (separable) connector styles. Units are rated the same as the cable they are connecting and are available for all applications including direct buried.
Loadbreak Switches, Molded Current Limiting Fuses, Molded Power Fuses and Transmission Class Products
are shown on the back cover. For additional catalog information on these product lines, please contact your ELASTIMOLD Sales Representative.
Elastimold Special Component Services Group provides custom products tailored to specific application requirements. Please contact the factory for further information regarding this service. ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
q Determine if the application involves Deadfront (shielded) or Livefront (unshielded) connections. Terminations are air insulated and classified as Livefront. q Determine if the application requires Separable Connectors, Fused Elbows, Cable Joints, Terminations or Surge Arresters. q If Separable Connectors are involved, determine the required current class: 200 Amp or 600 Amp and above. This decision is based on the conductor size, loading, and system short circuit currents. The selected connector must be compatible with the mating interface on any equipment.
q 200 Amp connectors are available in Loadbreak and Deadbreak styles. Determine which style is required. 600 Series Connectors are Deadbreak only and Fused Elbows are Loadbreak only.
q Determine the part number related to the specific Voltage Class by utilizing the schematic layouts and product tables.
q If the component mates with cable, determine the cable insulation diameter, conductor size, type of cable shield and if jacket sealing is required.
PART #
TABLE OF CONTENTS
Certified Tests and Performance ...............................2 Separable Connector Interfaces ...............................3 200 Amp Loadbreak Connectors..............................4-7 200 Amp Deadbreak Connectors .............................8,9 600 Series Deadbreak Connectors ...........................10-13 600 Series Deadbreak Connectors Cam-Op, Link-Op ..................................................14,15 600 Series Deadbreak Connectors Stick-Op, Window-Op ............................................16,17 600 Series Deadbreak Cable Joints..........................18,19 PCJ Cable Joints ......................................................20, 21 Cable Terminations ...................................................22-25 Surge Arresters.........................................................26, 27 Shield Adapters, Grounding Kits & Jacket Seals .......28, 29 How to specify size-sensitive products ......................30, 31 WX Size Tables.........................................................32, 33 AEIC Cable Insulation Diameter Reference ..............34 Cable Conductor Diameter Reference......................35 Equipment Bushings ................................................36 Loadbreak Switches, Molded Current Limiting Fuses, Molded Power Fuses and Transmission Class products...................Back Cover
125kV 40kV 78kV 19kV 200 AMP* 10kA sym, 10 cycle duration 600 and 900 AMP* 25kA sym, 10 cycle duration
* Designed for 90 C maximum continuous operating temperature TABLE 2 15kV Class Ratings LOADMAKE / LOADBREAK SWITCHING 1 and 3 circuits 8.3kV line to ground, 14.4kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. 1 and 3 circuits 15.2kV line to ground, 26.3kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. 1 and 3 circuits 21.1kV line to ground, 36.6kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. FAULT CLOSE 1 fault close operation at 8.3kV or 14.4kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 15.2kV or 26.3kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 21.1kV or 36.6kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)
Application Information: 1. Loadbreak connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5kV ungrounded: use 15kV class products; 15kV ungrounded: use 25kV class products; 25kV ungrounded: use 35kV class products; 35kV ungrounded: contact factory. 2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried and continuously submerged in water. 3. Products are designed and rated for ambient temperatures of -40 C to +65 C. It is recommended that loadbreak connectors be hotstick operated at -20 C to +65 C ambient temperature range and at altitudes not exceeding 6000 feet.
ELASTIMOLD
Bushing Interface
Interface Description 200 AMP Bushing Well Interface 8.3kV, 15.2kV, 21.1kV
15kV
B
200 AMP LOADBREAK INSERT 25kV
200 AMP Loadbreak 8.3kV and 8.3kV/14.4kV 200 AMP Loadbreak 15.2kV and 15.2kV/26.3kV 200 AMP Loadbreak Interface No. 2 21.1kV and 21.1kV/36.6kV 200 AMP Deadbreak 8.3kV and 15.2kV
IEEE 386-1995 Fig. 5 IEEE 386-1995 Fig. 7, Note 3 IEEE 386-1995 Fig. 7, Note 3
C
200 AMP LOADBREAK INSERT 35kV
D
200 AMP DEADBREAK INSERT 15kV and 25kV
E
600 SERIES EQUIPMENT BUSHING 15kV and 25kV
IEEE 386-1985 Fig. 4 IEEE 386-1995 Fig.11, Note 1 IEEE 386-1995 Fig.13, Note 2
F
600 SERIES EQUIPMENT BUSHING 35kV
600 AMP Deadbreak Interface No.1 8.3kV and 15.2kV 600 AMP Deadbreak Interface No.1 21.1kV
NOTES: 1. Was Fig. 10 in previous IEEE 386-1985 publication. 2. Was Fig. 11 in previous IEEE 386-1985 publication. 3. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.
SEPARABLE CONNECTORS
RATINGS OVERVIEW
See page 2 for complete information including switching and fault close ratings.
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
REPAIR ELBOW
OPERATING ACCESSORIES
GROUNDING ELBOW INSULATED PARKING BUSHING
SEE CABLE NOTES SEE CABLE NOTES
PARKING STAND
INSULATED CAP
SEE PAGE 6
FEED THRU
ASSEMBLY TOOL
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Illustration
(not to scale)
Description Feed-Thru Well Feed-Thru Well Vertical Insulated Parking Bushing Test Rod
Notes
273LR-WX
Use Tables W2 and X1
15/25kV
K1601WFTV
375LR-WX
Use Tables W3 and X2
166LR-WX
Use Tables W1 and X1
274LR-WX
Use Tables W2 and X1
N9
376LR-WX
Use Tables W3 and X2
N2,3, 5 N5,10,18 N5,10,18 N5,10,18 N5,10,18 N5,11,13 N5,11,13 N5,11,13 N5,11,13 N5,15
15kV 25kV
167ELR-WX
Use Tables W5 and X1
Bushing Well Plug Assembly Tool Contacts: Long Bi-Metal ELR Bi-Metal Copper LRT Contact RLR Contact Elbow Probe
273ELR-WX
Use Tables W5 and X1
N8,9
168ELR-WX
Use Tables W5 and X1
274ELR-WX
Use Tables W5 and X1
167RLR-WX
Use Tables W4 and X1
273RLR-WX
Use Tables W2 and X1
Replacement Elbow w/ Test Point Fused Elbow (General Purpose Current Limiting) Bolted Elbow w/ Tap
168RLR-WX
Use Tables W4 and X1
274RLR-WX
Use Tables W2 and X1
N9
166FLR-WX
Use W and X Tables on Page 6
15kV
160CA-W
Use Table W6 EB-FA Only
N14
15kV
167LRT-WX
Use Tables W4 and X1
N17
Bushing Insert
15kV 25kV 35kV 35kV 15kV 25kV 15kV 25kV 35kV 15kV 15kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV
1601A4 2701A4 3701A4 3701A3 1601EA4 2701EA4 1602A3R 2702A1 3702A1 160DR 160DRG 167DRG 273DRG 375DRG 168DRG 274DRG 376DRG 161GP 272GP
Insulated Cap w/ Ground and Test Point Grounding Plug (1/0 AWG x 6' Ground Lead) Grounding Elbow (1/0 AWG x 6' Ground Lead) Feed-Thru
N7 N7 N7 N7 N7 N7
N1. Copper lug for use on COPPER CONDUCTOR ONLY. N2. Incudes 02500X long bi-metal compression lug as standard. N3. Also available as housing only. Specify: 165BLR-W; 273BLR-W; 375BLR-W; 166BLR-W; 274BLR-W; 376BLR-W. N4. Also available as elbow/insert combination. Specify: 165A4-WX; 273A4-WX; 166A4-WX; 274A4-WX; 274A4-WX. N5. Also available with jacket seal included. Add - S suffix to part number. See 200ECS page 28. N6. Rated for single-phase applications only. N7. Equipped with insulated cuff. N8. Includes internal torquing feature using 200AT Assembly Tool. N9. Rated for 15kV thru 35kV applications. N10. Repair elbow has extended length (3-1/4) contact and elbow housing. N11. Replacement elbow has extended length (9-7/8) contact and elbow housing. N12. Rated for 25kV thru 35kV applications. N13. Includes long bi-metal contact 00400X. N14. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only. N15. See page 6 for WX size tables and for fuse sizes. N16. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well. N17. Incudes 02800X long bi-metal contact. N18. Incudes 02509X long bi-metal contact.
15kV 25/35kV
160GLR 370GLR
N12
Feed-Thru Vertical
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
SEPARABLE CONNECTORS
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
CABLE TO CABLE CONNECTIONS 4-POINT
JUNCTION
3-POINT JUNCTION
2-POINT JUNCTION
166FLR
Cable Insulation Diameter Range Inches .610 -.735 .675 - .785 .725 - .835 .775 - .885 .825 - .935 Symbol For W FAB FB FG GA GAB Conductor Size* (AWG) 2 1 1/0 2/0 3/0
The Fused Elbow kit contains the following: 1 - Upper elbow half 1 - Lower elbow half 1 - Upper connector 1 - Lower connector 1 - Probe 1 - Torque-limiting wrench 1 - Lubricant 1 - Instruction sheet
Symbol For X Stranded/ Compr. 0220 0230 0240 0250 Solid/ Compact 0210 0220 0230 0240 0250
The Fuse Kit includes the following: 1 - Current limiting fuse 1 - Allen wrench 1 - Air vent rod 1 - Instruction sheet
*Cu or AI Conductor
To order replacement parts, specify the following: For an upper elbow half, specify 166BFLR-T For a lower elbow half, specify 166BFLR-W For an upper connector, specify 166-88 For a lower connector, specify 02600X For a probe, specify 166LRF
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Description 2-Way Well Junction w/ s.s. Bracket 2-Way Well Junction w/ U Straps 3-Way Well Junction w/ s.s. Bracket 3-Way Well Junction w/ U Straps 4-Way Well Junction w/ s.s. Bracket 4-Way Well Junction w/ U Straps 2-Point Junction with/stainless steel bracket 2-Point Junction w/U-straps 3-Point Junction with/stainless steel bracket 3-Point Junction w/U-straps 4-Point Junction with/stainless steel bracket 4-Point Junction w/U-straps
Notes N2
15/25kV
K1601WJ2-5
N1, N2
15/25kV
K1601WJ3
N2
15/25kV
K1601WJ3-5
N1, N2
15/25kV
K1601WJ4
N2
15/25kV
K1601WJ4-5
N1, N2
15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV
164J2 274J2 373J2 164J2-5 274J2-5 373J2-5 164J3 274J3 373J3 164J3-5 274J3-5 373J3-5 164J4 274J4 373J4 164J4-5 274J4-5 373J4-5 N1 N1 N1 N1 N1 N1 N1 N1 N1
N1. Also available without straps. Specify suffix -4 in place of -5 in the part number. N2. Supplied with replaceable stud. Replacement stud available separately. Specify 1601RS.
SEPARABLE CONNECTORS
RATINGS OVERVIEW
See page 2 for complete information.
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Ground 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction
ALL 200 A DEADBREAK CONNECTIONS MUST BE MECHANICALLY SECURED WITH
INTEGRAL BUSHING
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Description
Voltage Class
Notes N1,2
Illustration
(not to scale)
Description BAIL
Notes N5
Elbow Connector 15/25kV w/ Test Point Bail Assembly 15/25kV for 156LR Elbow Bushing Insert 15/25kV
150BA
BAIL
15/25kV
150TB5
N5
K1501A1
N3
Contacts: Long Bi-Metal Copper Elbow Cable Entrance Insulating Plug Cable Entrance Insulating Plug
N7 N10
K1502A1
N3,4
15/25kV
152EA-W
Use Table W6
N11
Insulated Plug
15/25kV
K150DP
N3
Insulated Cap
15/25kV
K150DR
N3
N1. Includes bail assembly. N2. Includes 02500X long, bi-metal compression lug as standard. N3. Bails are required but not included. Order separately. Consult factory for bails not listed for a specific application. N4. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well.
K150SOP
N3
151GP
N3
N5. Refer to general catalog for application details. N6. Center-to-center spacing equals 4 inches. N7. Copper lug for copper cable only. N8. To order cable legs for different cable sizes, list each leg size W and X. Example: K151LY-FB240-FB240-FAB220. See Tables W6 and X8 for sizes. N9. To order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X8 for sizes. N10. For use with 156LR elbows. N11. For use with K151SR, K151SP K151LS, K151LY receptacles, plugs and , splices. N12. Also available as housing only. Specify K151SPH-W or K151SRH-W.
Feed-Thru
15/25kV
K1501FT
N3,6
K1501J2-U
N3,6
K1501J3-U
N3,6,7
K1501J4-U
N3,6,7
156LRF K151SR-WX
Use Tables W6 and X5
N3,12 N3,12 N3
K151SP-WX
Use Tables W6 and X5
K150T
K150S
N3
Locking Splice
15/25kV
K151LS-WX
Use Tables W6 and X8
N8,9
15/25kV
K151LY-WX
Use Tables W6 and X8
N8,9
15/25kV
150TB1
N5
BAIL
15/25kV
150TB2
N5 Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
BAIL
15/25kV
150TB3
N5
SEPARABLE CONNECTORS
RATINGS OVERVIEW
See page 2 for complete information.
CURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
RETAINING RING
COMPRESSION LUG
CABLE ADAPTER
ELBOW CONNECTOR
200A TAPS
200A DEADBREAK SEE PAGES 8 & 9
CABLE TO CABLE
THREADED STUD
DEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELL 200A LOADBREAK SEE PAGES 4 & 5 WINDOW-OP SEE PGS 16 &17
(UTILIZING JUNCTIONS)
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.
L-4
OPERATING ACCESSORIES
GROUNDING PLUG
COMPRESSION LUG
THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVES VS3 VAULT STRETCHER
VS4
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Description
Illustration
(not to scale)
Description Deadbreak Reducing Tap Plug Reducing Tap Well Loadbreak Reducing Tap Plug Vault Stretcher Threaded Stud 600 Series Elbow Threaded Stud Assembly Tool Spanner Wrench
Notes N1,7,8,9
600 Series Elbow 15/25kV K655LR-W0X (w/ Insul. Plug, Use Tables W7 and X6 Cap, Stud, Lug & 35kV 755LR-W0X Cable Adapter) Use Tables W9 and X6 600 Series Elbow 15/25kV K656LR-W0X w/ T Point est Use Tables W7 and X6 (w/ Insul. Plug, 35kV 756LR-W0X Cap, Stud, Lug & Use Tables W9 and X6 Cable Adapter) 600 Series Elbow 15/25kV K655BLR Housing only 35kV 755BLR (w/ Stud) 600 Series Elbow w/ T Point est (Housing only w/ Stud) 600 Series Straight Receptacle (w/Cable Adapter , Lug & Retaining Ring) 600 Series Straight Receptacle Housing (Lug & Cable Adapter not included) Straight Receptacle Adapter 600 Series Vault Stretcher (Housing only w/ Stud) Cable Size Adapter 15/25kV K656BLR 35kV 756BLR
15/25kV K650RTW 15kV 25kV 35kV 15/25kV 650ETP K650ETP 750ETP 650VSA
N1,3 N1,3
N1,3 N1,3
15/25kV K655SR-W0X
Use Tables W7 and X6
N1,2,12
2-Point Junction 15/25kV K650J2 35kV 750J2 3-Point Junction 15/25kV K650J3 35kV 750J3
15/25kV K655BSR
N1,4 N1,9 N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N2. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N3. Available without the stud by adding N to the part number. N4. Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X (Pg.14) to equipment bushings. N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N7. Available with the stud factory-assembled by adding SP to the part number. N8. Available with a loose stud by adding suffix S to the part number. N9. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells.. N10. 600AT assembly tool is required for installation of loadbreak reducing tap plugs. N11. Rubber junction with stainless steel mounting plate and back plate. Add -U for rubber junction with stainless steel mounting plate, back plate and adjustable bracket. Add -4 for rubber junction only. Add -5 for rubber junction, stainless steel U-straps and back plate. N12. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N13. See page 17 for Window-Op Connector Kit.
15/25kV 655CA-W
Use Table W7
755CA-W
Use Table W9
03700X
Use Table X6
N5 N6
03702X
Use Table X6
600 Series Elbow 15/25kV 655CK-W0X N2 Size Sensitive Kit Use Tables W7 and X6 (Cable Adapter 35kV 755CK-W0X N2 & Lug) Use Tables W9 and X6 Adapter ALL 650ARR-X Retaining Ring Use Table X6 600 Series Straight 15/25kV Receptacle Size Sensitive Kit (Cable 35kV Adapter Retaining , Ring & Lug) Bushing 15/25kV Extender 35kV (w/ Stud) Insulated Cap 15/25kV w/ T Point est (w/ Stud) Insulating Plug 15/25kV (w/ Cap) 35kV Grounding Plug 15/25kV (Ground Lead 35kV 2/0 AWG x 30") Insulated 15/25kV Parking Bushing 35kV Connecting Plug 15/25kV 35kV 655CK-W0X-ARR N2
Use Tables W7 and X6
755CK-W0X-ARR N2
Use Tables W9 and X6
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
SEPARABLE CONNECTORS
RATINGS OVERVIEW
See page 2 for complete information.
CURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
RETAINING RING
COMPRESSION LUG
CABLE ADAPTER
ELBOW CONNECTOR
200A TAPS
200A DEADBREAK SEE PAGES 8 & 9
CABLE TO CABLE
THREADED STUD
DEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELL 200A LOADBREAK SEE PAGES 4, & 5 WINDOW-OP SEE PGS 16 &17
(UTILIZING JUNCTIONS)
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.
L-4
OPERATING ACCESSORIES
GROUNDING PLUG
COMPRESSION LUG
THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVES VS3 VAULT STRETCHER
VS4
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Description 1-way L-Kit 2-way L-Kit 2-way VS-Kit 3-way L-Kit 3-Way VS Kit 4-Way L-Kit 4-Way VS-Kit Spanner Wrench
N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper currentcarrying connector components and copper conductor cable. N2. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells. N3. L-Kits and VS-Kits do not include cable adapters, compression lugs or adapter retaining rings. These items must be ordered separately. N4. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number.
ALL
600SW
N2
VAULT STRETCHER Provides an alternate method of splicing and joining various types and styles of cables using standard 600 Series components.
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
RATINGS OVERVIEW
See page 2 for complete information.
CURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cycles
OR
CAM-OP
ALIGNMENT BRACKET
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
EQUIPMENT BUSHING
CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
CABLE TO EQUIPMENT
EQUIPMENT BUSHING
LINK-OP
CAM-OP
BUSING EXTENDER
CAM-OP
INSULATED CAP
OR
ALIGNMENT BRACKET
RETAINER SLEEVES
OR
OR
LINK CONNECTOR
LINK-OP
LINK-OP
OPERATING TOOL
OR
CAM-OP LINK-OP
GROUNDING ELBOW
OR
RETAINER SLEEVES
CAM-OP
TEST ROD
OR
CABLE ADAPTER 600 SERIES ELBOW 600 SERIES ELBOW CABLE ADAPTER
COMPRESSION LUG
COMPRESSION LUG
CAM-OP
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
AB
ABV
CAM-OP 15kV 655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 CONNECTOR KIT 25kV K655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W9 and X6 13,14,18 LINK-OP 15kV 655LINK-B-LR-W0X-B-DRG N2,3,11,12 CONNECTOR Use Tables W7 and X6 13,14,18 KIT 25kV K655LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W9 and X6 13,14,18 Mountable 25kV K650LBM-3 N3 Insulated 35kV 750LBM-3 N3 Bushing RETROFIT 15kV 655LINK-C-LR-W0X-A-DRG N5,11,13 CAM-OP Use Tables W7 and X6 14,18 CONNECTOR 25kV K655LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W7 and X6 14,18 KIT 35kV 755LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W9 and X6 14,18 RETROFIT 15kV 655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 LINK-OP CONNECTOR 25kV K655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 KIT 35kV 755LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W9 and X6 13,14,18 Insulating 25kV K650LB N4 Plug 35kV 750LB N4 CAM-OP 15kV 650CAB Alignment 25kV K650CAB Bracket 35kV 750CAB LINK-OP ALL 650AB N15 Alignment ALL 650ABV N15 Bracket (Retrofit LINK-OP Only) Compression ALL 03700X N7 Use Table X6 N8 Lug ALL 03702X
Use Table X6
N19 N19
370TR 600AT 650CAM-OK K650CAM-OK 750CAM-OK 650LINK-OK K650LINK-OK 750LINK-OK N11 N16 N16 N16 N17 N17 N17
CAM-OP & LINK-OP Size Sensitive Kit (Cable Adapter & Lug) CAM-OP Retaining Sleeve LINK-OP Retaining Sleeve CAM-OP CABLE JOINT KIT
15/25kV 655CK-W0X
Use Tables W7 and X6
N13 N13
35kV 755CK-W0X
Use Tables W9 and X6
N11 N11
15kV 655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 25kV K655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 35kV 755BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W9 and X6 14,18 LINK-OP 15kV 655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 CABLE JOINT KIT 25kV K655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 35kV 755BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W9 and X6 13,14,18 CAM-OP 15kV 650LK-C-VB Loadbreak 25kV K650LK-C-VB Reducing 35kV 750LK-C-VB Tap Plugs (Visi-Break) LINK-OP 15kV 650LT-B N11 Loadbreak 25kV K650LT-B Reducing 35kV 750LT-B Tap Plug
N1. Cam-Op connector kit includes: 1- Cam-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- mountable insulated bushing and 1- alignment bracket. N2. Link-Op connector kit includes: 1- Link-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; and 1- mountable insulated bushing. N3. Mountable insulated bushing included with Cam-Op and Link-Op connector kit. Requires 3 threaded studs on equipment faceplate for installation. N4. Use with the Retrofit Cam-Op and Retrofit Link-Op connector kit. N5. Retrofit Cam-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- insulating plug; and 1- alignment bracket. N6. Retrofit Link-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; 1- insulating plug; and 1- alignment bracket. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N9. Cam-Op Cable Joint Kit includes: 1- Cam-Op link; 1- Cam-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 1- insulated cap. N10. Link-Op Cable Joint Kit includes: 1- Link-Op link; 1- Link-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 2- insulated caps. N11. 600AT assembly tool required for operation and/or installation. N12. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N13. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N14. To add elbows or arresters instead of insulating caps, replace the DRG with LR-WX for elbows (with test point) or ESA for elbow arresters. N15. The 650ABV is required when the bushing horizontal spacing on the equipment or junctions is less than 5". N16. Cam-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 3- Cam-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N17. Link-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 6- Link-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N18. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N19. Rated for both 25kV and 35kV applications. Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
INSULATED CAP
RATINGS OVERVIEW
See page 2 for complete information.
CURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
LOADBREAK REDUCING TAP PLUG INSULATED CAP WINDOW-OP THREADED COMPRESSION LUG STICK-OP
OR
COMPRESSION LUG WINDOW-OP
CABLE ADAPTER
TEST ROD STAND-OFF PLUG ASSEMBLY TOOL (WINDOW-OP) ASSEMBLY TOOL (STICK-OP) GROUNDING ELBOW STICK-OP 600DB / 200LB BUSHING/ELBOW ADAPTER
GROUNDING PLUG
OPERATING ACCESSORIES
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
K655ETP-W0X-DRG
Use Tables W7 and X6
755ETP-W0X-DRG
Use Tables W9 and X6
N1. Window-Op Kit includes: insulated cap; Window-Op reducing tap plug; 600 Series elbow housing; cable adapter; and 0370 style compression lug. N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tap plug; 600A Elbow Housing; cable adapter; and threaded 0360 style compression lug. N3. 600AT assembly tool required for operation and/or installation. N4. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N5. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N6. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminum conductors. DO NOT substitute unthreaded 03700X lugs. DO NOT use with 675, 676, K675, K676, 775 or 776 part numbers. N9. Threaded copper lug (Stick-Op only) for use on copper conductors only. DO NOT substitute unthreaded 03702X lugs.
655LRTP-W0X-DRG
Use Tables W7 and X6
N2,3,4,5, 8,13
K655LRTP-W0X-DRG
Use Tables W7 and X6
755LRTP-W0X-DRG
Use Tables W9 and X6
650ETP K650ETP 750ETP 650LRTPA3 K650LRTPA2 750LRTPA2 650BEA3 K650BEA2 750BEA2 03700X
Use Tables X6
N3,4
N10. Required to disassemble Stick-Op loadbreak reducing tap plug from the threaded compression lug and 600 Series elbow after the shear-pin is broken during assembly. N11. Stick-Op Operating Kit includes accessories that enable visible break direct testing, isolation, and grounding functions to be performed. Kit includes: 3-insulated parking bushings; 3-grounding elbows; 3600DB/200LB bushing/elbow adapters; 1-assembly tool; 1-test rod; 1-carry case; l-lubricant; 1-instructions. N12. Window-Op Operating Kit includes accessories that enable visible grounding and direct testing functions to be performed. Kit includes: 3-grounding elbows; 1-test rod; 1-carry case; 1-lubricant; 1-instructions. N13. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N14. Rated for both 25kV and 35kV applications. N15. 600ATM assembly tool required for Window-Op assembly.
N6 N7 N8 N9 N5 N5 N5 N5 N3,10
03702X
Use Tables X6
03600X
Use Tables X6
03602X
Use Tables X6
WINDOW-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Lug) STICK-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Threaded Lug) Extraction Tool Grounding Elbow (1/0 AWG x 6' Ground Lead) Test Rod Assembly Tool (Stick-Op) Assembly Tool (Window-Op) STICK-OP OPERATING KIT WINDOW-OP OPERATING KIT ALL 15kV 25kV 35kV
655CK-W0X
Use Tables W7 and X6
755CK-W0X
Use Tables W9 and X6
655TCK-W0X
Use Tables W7 and X6
755TCK-W0X
Use Tables W9 and X6
N14 N14
370TR 600AT 600ATM 650STICK-OK K650STICK-OK 750STICK-OK 650WINDOW-OK K650WINDOW-OK 750WINDOW-OK N3 N15 N11 N11 N11 N12 N12 N12
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
RATINGS OVERVIEW
See page 2 for complete information
CURRENT RATINGS (Prefixes: 650, K650, K655, K656 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes: 675, K675, K676 & 03702) 900 Amp Continuous 25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.
C
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.
RETAINING RING
CABLE ADAPTER
OPERATING ACCESSORIES
INSULATING PLUG W/TEST POINT & CAP INSULATED CAP WITH BAIL
Note: The separable cable joints shown here use a special Y interface that may not be interchangeable with other 600 Series interfaces.
GROUNDING CAP
GROUNDING PLUG
DIMENSION A B C D
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Description
Notes N1,6,8
Illustration
(not to scale)
Description
Voltage Class
Separable 15/25kV K656I-W0X Straight Joint Pkg. Use Tables W7 and X6 (2-way) w/ Test Point Basic Housing Pkg. 15/25kV K656I-HP Straight Joint w/ Test Point Separable Wye Joint Pkg. (3-Way) w/ Test Point 15/25kV K656CY-W0X
Use Tables W7 and X6
N2,6
15/25kV
650YGP
N1,6,8
15/25kV
650YGDR
Basic Housing Pkg. 15/25kV K656CY-HP Wye Joint w/ Test point Separable H Joint Pkg. (4-Way) w/ Test Point 15/25kV K656CH-W0X
Use Tables W7 and X6
N2,6 Aluminum Bolt & Washers Brass Bolt & Washers 15/25kV 15/25kV 650BAW 675BAW N6 N6
N1,6,8
Basic Housing Pkg. 15/25kV K656CH-HP H Joint w/ Test Point 2-Way 15/25kV K656I-BUS Insulated Bus Bar w/Test Point 3-Way 15/25kV K656CY-BUS Insulated Bus Bar w/Test Point 4-Way 15/25kV K656CH-BUS Insulated Bus Bar w/Test Point Straight Receptacle
Use Tables W7 and X6
N2,6
N1. Complete Joint Packages consisting of: insulated bus bar; straight receptacle housings, retaining rings, cable size adapters, lugs, bolts and washers. N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers. N3. Insulated bus bar only. N4. Straight Receptacle consisting of: straight receptacle housing, retaining ring, cable adapter, lug, bolt and washers.
N3,6
N3,6
N3,6
N5. Straight receptacle housing consisting of: straight receptacle housing, bolt and washers. N6. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N10. Available without the bolt & washers by adding N to the part number.
Straight Receptacle Housing Only Insulated Cap w/ Bail Bail Only Cable Adapter Adapter Retaining Ring
15/25kV K655YBSR
N5,6, 10
15/25kV K655YDR
15/25kV 650BA
15/25kV 655CA-W
Use Table W7
15/25kV 650ARR-X
Use Table X6
N6,7 N6,9 N8
600 Series 15/25kV 655CK-W0X Straight Receptacle Use Tables W7 and X6 Size Sensitive Kit (Cable Adapter , Retaining Ring & Lug) Assembly/ Disassembly Tool 15/25kV 600YADT
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
Production tests include 100% tests of the premolded joints to assure: Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz, 1 minute. Design tests on production joints demonstrate compliance with IEEE 404 including: Corona Extinction Voltage: A=13.0kV, B=21.6kV, C=30.3kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz 1 minute. DC Withstand: A=70kV, B=100kV, C=125kV negative polarity, 15 minutes. Impulse Withstand (BIL): A=110kV, B=150kV, C=200kV, 10 positive and 10 negative, 1.2 x 50 microsecond wave, at conductor temperatures of 20 and 130C, nominal. Short-Time Current: magnitude equal to cable. Cyclic Aging: 30 days at: A=26.1kV, B=43.2kV, C=60.2kV AC continuous, load current for 8 hours per day providing 130 conductor temperature. Joints then subjected to: A=35kV, B=52kV, C=69kV for 5 hours followed by: A=53kV, B=78kV, C=104kV for 1 hour. Load Cycle: Connectors meet thermal and mechanical requirements of ANSI C119.4, Class A heat cycle, Class 2 partial tension.
VOLTAGE A. 15kV Class (8.7kV Phase-to-Ground) B. 25kV Class (14.4kV Phase-to-Ground) C. 35kV Class (20.2kV Phase-to-Ground) Impulse Withstand: A=110kV, B=150kV, C=200kV BIL,1.2 x 50 microsecond wave. Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity. DC Withstand: During installation: A=56kV, B=80kV, C=100kV (Reference AEIC CS5 and CS6, Section L.1.) DC Withstand: After installation and in service for the first 5 years: A=18kV, B=25kV, C=31kV for XLPE Insulated Cables and A=45kV, B=64kV, C=80kV for EPR Insulated Cables. (Reference AEIC CS5 and CS6, Section L.2.) CURRENT Continuous rating equal to the rating of the cable. Short-Time rating equall to the rating of the cable. SHIELD DESIGN Meets IEEE standard 592 for Exposed Semiconducting Shields on Premolded High Voltage Cable Joints and Separable Insulated Connectors.
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
PCJ Style 1
with single-piece housing
ORDERING INFORMATION
Insulation Diameter
Conductor
PCJ Style 2
with universal housing and separate cable adapters that can be varied with the cable application.
1- Style 1 2- Style 2
1- Aluminum 2- Copper
DIMENSIONAL DATA
STYLE 1 PART NUMBER 15PCJ1FX 15PCJ1GX 25PCJ1GX 15/25/35PCJ1HX 15/25/35PCJ1JX 15/25/35PCJ1KX 15/25/35PCJ1LX 15/25/35PCJ1LMX 15/25/35PCJ1MX 15/25/35PCJ1NX 15/25/35PCJ1PX 15/25/35PCJ1QX STYLE 2 PART NUMBER 15PCJ2EX 15PCJ2FX 15/25PCJ2GX 15/25/35PCJ2HX 15/25/35PCJ2JX 15/25/35PCJ2KX 15/25/35PCJ2LX 15/25/35PCJ2MX 15/25/35PCJ2NX 15/25/35PCJ2PX 15/25/35PCJ2QX A inches 10 1/4" 10 1/4" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 15 3/4" 15 3/4" 15 3/4" A inches 16 3/8" 16 3/8" 16 3/8" 16 3/8" 16 3/8" 21" 21" 21" 21" 21" 21" B inches 1 3/4" 1 3/4" 2 7/16" 2 7/16" 2 7/16" 2 25/32" 2 25/32" 2 25/32" 2 25/32" 3 3/16" 3 3/16" 3 3/16" B inches 2 25/32" 2 25/32" 2 25/32" 2 25/32" 2 25/32" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28. N2. N1. Power Cable Joint Style 2 Power Cable Joint Style 1 Description Voltage Class 15kV 15kV 25kV 25kV 35kV 35kV 15kV 15kV 25kV 25kV 35kV 35kV ELASTIMOLD Part Number 15PCJ1W1X 15PCJ1W2X 25PCJ1W1X 25PCJ1W2X 35PCJ1W1X 35PCJ1W2X 15PCJ2W1X 15PCJ2W2X 25PCJ2W1X 25PCJ2W2X 35PCJ2W1X 35PCJ2W2X Notes N1 N2 N1 N2 N1 N2 N1 N2 N1 N2 N1 N2
Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor. Kit includes copper compression connector suitable for splicing copper conductor to copper conductor only.
Voltage Class
Cable
Joint
Power
Style
CABLE TERMINATIONS
Elastimold cable terminations are available in single piece or modular designs. Terminators allow connection and transition from shielded, underground cable to bare overhead conductors and live-front equipment. Units are designed and rated per IEEE Standard 48 for riser pole, padmount, indoor and outdoor applications. PCT1, PCT2, 16THG and 35MTG terminators provide sufficient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal. The 35MTGI terminators and 35MSC stress cones are rated for class 2 and class 3 indoor service respectively. Optional mounting brackets, aerial lugs and equipment connectors are available as required.
TERMINATIONS
SINGLE PIECE TERMINATORS STRESS CONE MODULAR TERMINATORS
VOLTAGE RATINGS 15kV Class 9.5kV Phase-to-Ground 110kV BIL 1.2 x 50 microsecond wave AC Withstand: 50kV 1 min. dry 35kV 6 hr. dry 45kV 10 sec. wet 13kV Corona Extinction 25kV Class 16kV Phase-to-Ground 150kV BIL 1.2 x 50 microsecond wave AC Withstand: 65kV 1 min. dry 55kV 6 hr. dry 60kV 10 sec. wet 21.5kV Corona Extinction 35kV Class 22kV Phase-to-Ground 200kV BIL 1.2 x 50 microsecond wave AC Withstand: 90kV 1 min. dry 75kV 6 hr. dry 80kV 10 sec. wet 30kV Corona Extinction
PCT-1
PCT-2
16THG
16THGS
35MSC
35MSCI
35MTGI
35MTG
BRACKETS
PB-1
16TB2
35MTB
1535AFB
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
TERMINATIONS
Illustration
(not to scale)
PCT2-X-4
Use Table X9
PCT1-4 PCT2-4
15/25kV
16THG-WX-4
Use Tables W12 and X8
N2,14 15
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
15/25kV
16THGH-W
Use Table W12
N13. N3 N14. N15. N16. N17. N18. N19. N20. N21. N22. N23. N24. N25.
Single-Piece 15/25kV Terminator for solid conductor only (Class 1) Stress Cone (Class 3) w/Grd. Strap Modules only Modular Terminator (Class 1) ALL ALL ALL 15kV 25kV 35kV
16THGS-WX
Use Tables W12 and X4
35MSC-W
Use Table W11
35MSCI-W
Use Table W11
35MG-W
Use Table W13
35MTG-WX-4-CA
Use Tables W13 and X3
35MTG-WX-8-CA
Use Tables W13 and X3
Use with PCT1 or PCT2 Terminators. Includes contact rod, ground strap and rain cap. Includes crimp ring, ground strap and rain cap. Includes spade contact, ground strap and rain cap. For KA thru PB sizes use 35MTG-WX-6-CA. For KA thru PB sizes use 35MTG-WX-8-CA. For KA thru PB sizes use 35MTGI-W-6. Use with 16THG Terminators. Use with 16THGS Terminators. Use with 35MTG Terminators. Refer to page 24 for detailed ordering instructions. Includes rod contact as standard. Specify suffix -3 in place of -4 for two-hole spade lug. Specify suffix -5 in place of -4 for one-hole spade lug. Specify suffix - 3 or - 5 in place of -4 for two-hole spade lug housing or one- hole spade style housing. Use 1X for rod contact for aluminum conductors only. Use 0X for rod contact for aluminum or copper conductors. Available in sizes from GA thru PB. Available in sizes EB thru PB. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Use for insulation dia. range from .640" thru 1.070". Use for insulation dia. range from .830" thru 1.180". Select symbol for A from aerial lug ordering information on page 24. W13 Table provides sizing for rain cap X10 Table provides sizing for connectors.
35MTG-WX-10-CA N2,6,11
Use Tables W13 and X3
Modular Terminator (Class 2) w/o Rain Cap Rod Contact for PCT Rod Contact for 16THG
35MTGI-W-4
Use Table W13
35MTGI-W-6
Use Table W13
35MTGI-W-8
Use Table W13
0070X
Use Table X9
16TCA-X
Use Table X8
Solid Conductor 15/25kV Package for 16THGS 3/4-16 Threaded Rod for MTG 1-14 Threaded Rod for MTG Two-Hole Spade for MTG Two-Hole Spade for PCT One-Hole Spade for PCT Universal Rod for MTG
Aerial Lugs
16CAS-X
Use Table X4
N3, 9
35MTGA-WX-1
Use Tables W13 and X3
35MTGA-WX-2
Use Tables W13 and X3
35MTGA-WX-3
Use Tables W13 and X3
0100X
Use Table X9
0110X
Use Table X9
35MTCGA-WX-4
Use Tables W13 and X3
ALL
35AL-A
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
35MTG
I =Indoor Blank = Outdoor
- W X- N- C A
Connector Style
Description Available for Conductor Sizes 1/0 thru 350 kcmil 400 thru 1000 kcmil #2 thru 1000 kcmil #6 thru 4/0 Symbol Note
3/4"-16 Threaded Rod 1"-14 Threaded Rod 2-Hole Spade Universal Rod
-1
N8
-2
N9
-3
N10
-4
N11
Table W13
USE FOR FOLLOWING PRODUCTS
Table X3
USE FOR FOLLOWING PRODUCT
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
35MTG 35MTGI
.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
35MTG
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 1000
3 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000
3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
TERMINATIONS
Illustration
(not to scale)
Notes N1,12
ALL
16TB-2
N6
Bracket for crossarm mounting 16THG Bracket for riser pole mounting 16THG Bracket for tri-mounting 16THG KELLUMS GRIP Bracket KELLUMS Bracket for crossarm mounting Bracket (for riser pole mounting) KELLUMS Bracket for tri-mounting ALUMA FORM Bracket ALUMA FORM Bracket for Crossarm mounting ALUMA FORM Bracket for riser-pole mounting ALUMA FORM Bracket for tri-mounting
ALL
16TB-3
N6
ALL
16TB-4
N6
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
Use with PCT-1 or PCT-2 Terminators. Fits overall cable O.D. from 1.195" to 1.625". Fits overall cable O.D. from .925" to 1.335". Fits overall cable O.D. from .890" to 1.185". Fits overall cable O.D. from 1.500" to 2.000". Use with 16THG & 16THGS Terminators. Use with MTG, MTG1 & MSC Terminators. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Fits overall cable O.D. from .750" to 1.625" .
ALL
16TB-5
N6
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
35MTB1-A 35MTB1-B 35MTB1-C 35MTB1-D 35MTB3-A 35MTB3-B 35MTB3-C 35MTB3-D 35MTB4-A 35MTB4-B 35MTB4-C 35MTB4-D 35MTB5-A 35MTB5-B 35MTB5-C 35MTB5-D 1535AFB-1
N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,6,7
ALL
1535AFB-3
N1,6,7
ALL
1535AFB-4
N1,6,7
ALL
1535AFB-5
N1,6,7
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
SURGE ARRESTERS
ELASTIMOLD Metal Oxide Varistor (MOV) surge arresters are fullyshielded, fully-submersible and are equipped with IEEE 386 interfaces for convenient energized connection with other 200 Amp loadbreak components. Units are compact, allowing installation in existing cabinetry. For application ease, arresters are available in 3 styles: Elbow (ESA), Parking Stand (PSA) and Bushing (BSA). The PSA and BSA arresters permit direct connection eliminating the need for additional accessories. Elastimold arresters provide high voltage lightning and switching surge protection of transformers, cable, equipment and other components typically located on underground power distribution systems. Proper placement, voltage selection and coordination with riser pole arresters minimizes damaging surge voltages by improving protective margins. Typical applications include installing an arrester at the end of a radial system or at both ends of an open point on a loop system. Additional arresters can be added at strategic locations upstream from the end point for optimum protection. Request Form 2068 (Surge Protection Options For Underground Distribution) and Form 2069 (Arrester Applications Underground Electrical Systems) for additional application and margin of protection information. ESA Elbow Arresters are also available with a 200 Amp Deadbreak interface for mating with other Deadbreak accessories.
BUSHING WELL
167ESA
167BSA 167PSA
PROTECTIVE CHARACTERISTICS:
MCOV Maximum Discharge Voltage (kV crest) F.O.W.Protective (kVrms) Duty Cycle 8x20 microsecond current wave Level (kV crest) Note 1 Rating (kVrms) 1.5kA 3kA Note 2 5kA 10kA 20kA 15kV CLASS 2.55 5.1 8.4 10.2 12.7 15.3 8.4 10.2 12.7 15.3 17.0 19.5 22.0 24.4 3 6 10 12 15 18 10 12 15 18 21 24 27 30 10.5 20.5 30.5 40.0 48.0 56.5 30.5 40.0 48.0 56.5 65.5 78.5 87.5 95.5 11.0 21.5 32.5 42.5 51.0 60.0 32.5 42.5 51.0 60.0 69.5 83.5 93.0 101.5 11.5 23.0 34.5 45.0 54.0 64.0 34.5 45.0 54.0 64.0 74.0 89.0 99.0 108.0 13.0 25.5 38.5 50.0 60.0 71.0 38.5 50.0 60.0 71.0 82.5 99.0 110.0 120.0 14.5 30.0 43.5 56.5 68.0 80.5 43.5 56.5 68.0 80.5 93.0 112.0 124.5 136.0 13.0 25.5 38.5 50.0 60.0 71.0 38.5 50.0 60.0 71.0 82.5 99.0 110.0 120.0
PARKING STAND PSA PARKING STAND ARRESTER LOADBREAK FEED-THRU INSERT ESA ELBOW SURGE ARRESTER
FEED THRU
25kV CLASS
35kV CLASS
NOTES: 1. MCOV = Maximum Continuous Operating Voltage. 2. The front of wave (FOW) protective level is the maximum discharge for a 5kA impulse current wave producing a voltage wave cresting in 0.5 microseconds.
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV
SELECTION CHART
Illustration
(not to scale)
Description Voltage Class BSA Bushing Surge Arrester (includes assembly tool) 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV
2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40 2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40 2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40
15kV Class
2.40 4.16 4.80 6.90 8.32 12.47 13.20 13.80 13.80 6.90 8.32 12.47 13.20 13.80 13.80 20.78 20.78 23.00 24.94 24.94 28.00 23.00 34.50 34.50
2.54 4.40 5.08 7.26 8.80 13.20 13.97 14.50 14.50 7.26 8.80 13.20 13.97 14.50 14.50 22.00 22.00 24.34 26.40 26.40 29.80 24.34 36.51 36.51
2.55 2.55 5.10 5.10 5.10 8.40 8.40 8.40* 10.20 5.10 5.10 8.40 8.40 8.40* 10.20 12.70 15.30* 15.30 15.30 17.00* 17.00 22.00* 24.40
2.55 5.10 5.10 8.40 8.40 15.30 15.30 15.30 15.30 8.40 8.40 15.30 15.30 15.30 15.30 22.00
25kV Class
35kV Class
N1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200A switching and fault close loadbreak bushing. N2. Elastimold Arresters use high-strength silver epoxy bonded MOV blocks and shunted spring connections for the best circuit connection. N3. A 36 inch #4 AWG ground lead provided with each unit. N4. BSA installed by turning internal hex bolt (accessed thru the 200 Amp Bushing Interface) with 5/16" hex wrench supplied with each unit. N5. For 15kV and 25kV Class DEADBREAK system Elbow Arresters, use part number 156ESA with the appropriate Duty Cycle rating.
ORDERING INSTRUCTIONS: (1.) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage by using the ELASTIMOLD ARRESTER APPLICATION TABLE. (2.) Specify the appropriate ELASTIMOLD part number from the selection chart.
Elastimold elbows, splices and terminators are designed for application on XLP EPR and other solid dielectric insulated power cables. As shown in the , diagram below, a variety of shielding and jacketing methods are available for these types of cables. In some cases, the use of cable shield adapters, grounding kits and/or jacket seals are required in order to properly install Elastimold components. Refer to the diagram below for recommendations, selection and use of adapters, grounding kits and jacket seals.
MOLDED SHIELD
CONDUCTIVE EPDM RUBBER
600/200 ECS
600/200 ECSG1-2
21MA
20MA
600/200 ECSG2-2
600/200 ECS3
10TL
10TL
NONE REQUIRED
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
EXTRUDED SHIELD
EXTRUDED SHIELD
CONDUCTIVE JACKET
DRAIN WIRES
OUTER JACKET OUTER JACKET OUTER JACKET LEAD JACKET
UNISHIELD
10TL
20 MA
21MA
ECS
21MA
inches
Jacket
O.D.
.495 1.755
.575 1.755
.575 1.755
min. max.
.80 1.50
1.28 2.30
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
Illustration
(not to scale)
Description Cold Shrinkable Jacket Seal Cold Shrinkable Jacket Seal Metallic Tape Shield Adapter Wire Shield Adapter Shield Adapter Cold Shrinkable Seal w/ Copper Rod & Crimp Connector Cold Shrinkable Seal w/ Copper Rod & Crimp Connector Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring
Suffix -S
Notes N1,3
N1. To order the kits as separate items, use the part numbers shown in the table. Example: To order a cold shrinkable tube as a separate item, use the part number 200ECS. To order the kits as components of other items, add the suffix to the end of the part number. Example: To order a cold shrinkable jacket seal as a component of an elbow kit, use the part number 166LR-A520-S. N2. Only use this suffix with part numbers that designate a W housing size. Sizing the main component will also size the suffix adapter. N3. Size range .80" to 1.50" jacket diameters. Maximum installed diameter is approx. 2". N4. Size range 1.28" to 2.30" jacket diameters. Maximum installed diameter is approx. 2.75".
600ECS
-S
N1,4
20MA-W Use Table W14 for sizing 21MA-W Use Table W14 for sizing 10TL-W Use Table W15 for sizing 200ECSG1-2
-0MA
N1,2
-1MA
N1,2
-TL
N1,2
-SG1
N1,3
600ECSG1-2
-SG1
N1,4
200ECSG2-2
-SG2
N1,3
600ECSG2-2
-SG2
N1,4
200ECSG3
-SG3
N1,3
600ECSG3
-SG3
N1,4
Table W14
USE FOR
Symbol for W
Table W15
USE FOR
Symbol for W
20MA 21MA
.530 .640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515
.680 .820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780
E F G H J K L LM M N
10TL
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.755
.585 .635 .585 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.875
Ordering Example
To complete the information required to order a K655LR-W0X elbow for use on standard AEIC 500 kcmil stranded aluminum cable with .220 inch thick insulation wall. A. Determine that the insulation diameter (from AEIC table on page 34) is 1.325 .030 inches. B. For this elbow, the part number selection chart on page 11 indicates to use table W7 for elbow sizing and table X6 for connector sizing. C. From table W7 the symbol for W is L. D. From table X6 the symbol for X is 330. E. The completed part number therefore is K655LR-L0330.
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
X CABLE
CONDUCTOR
Suffix
WX SIZE TABLES
Table W1
USE FOR FOLLOWING PRODUCTS
INSULATION DIAMETER
Table W7
USE FOR FOLLOWING PRODUCTS
Table W11
USE FOR FOLLOWING PRODUCTS
165/166LR
A B C D
.640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725
.820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935
F G H J K L LM M N P
Table W2
USE FOR FOLLOWING PRODUCTS
273/274LR 273/274RLR
G H J K
K656I/CY/CH K655/656LR K655/656SR 655/656LINK K655/656LINK 655/656ETP K655/656ETP 655/656LRTP K655/656LRTP 655/656BI-LINK K655/656BI-LINK 655CA 655CK 655TCK
35MSC 35MSCI
Table W3
USE FOR FOLLOWING PRODUCTS
Table W8
USE FOR FOLLOWING PRODUCTS
375/376LR
H J K L
15PCJ-1 15PCJ-2
Table W4
USE FOR FOLLOWING PRODUCTS
F G H J K
.640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900
.820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
F G H J K L LM M N P Q
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
Table W12
USE FOR FOLLOWING PRODUCTS
Table W9
USE FOR FOLLOWING PRODUCTS
.760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900
.950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
G H J K L LM M N P Q
Table W5
USE FOR FOLLOWING PRODUCTS
167/168ELR 273/274ELR
25PCJ-1 25PCJ-2 755/756LR 755/756LINK 755/756ETP 755/756LRTP 755/756BI-LINK 755CA 755CK 755TCK
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980
.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115
EB EF FA FAB FB FG GA GAB GB GH HA
Table W13
USE FOR FOLLOWING PRODUCTS
Table W6
USE FOR FOLLOWING PRODUCTS
Table W10
USE FOR FOLLOWING PRODUCTS
EB EF FA FAB FB FG GA GAB GB
35PCJ-1 35PCJ-2
H J K L LM M N P Q
.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
ELASTIMOLD
CABLE CONDUCTOR
Table X1
USE FOR FOLLOWING PRODUCTS
Conductor Symbol for X Size AWG Strand./ Compt./ or kcmil Compr. Solid.
Table X4
USE FOR FOLLOWING PRODUCT
Table X7
USE FOR FOLLOWING PRODUCTS
167/168ELR 273/274ELR 156LR 165/166LR 273/274LR 167LRT 167/168RLR 273/274RLR 00400 02500 02509 02702 02800
16THGS 16CAS
2 2 10 20 30 30
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
Table X5
USE FOR FOLLOWING PRODUCTS
Conductor Aluminum Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.
151SP 151SR
Table X2
USE FOR FOLLOWING PRODUCTS
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
375/376LR
Conductor Copper Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.
Table X3
USE FOR FOLLOWING PRODUCT
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
35MTG
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 1000
3 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000
3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900
3 2 1 0 10 20
3 2 1 0 10 20
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 1250
180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 380 380 390 400 410 440
180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420
Table X8
USE FOR FOLLOWING PRODUCT
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
Table X6
USE FOR FOLLOWING PRODUCTS
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 1250
240 250 260 270 280 290 300 310 320 330 340 350 360 380 380 390 400 410 440
230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420
655/656LRTP K655/656LRTP 755/756LRTP K656I/Y/H K655/656LR 755/756LR K655/656SR 655/656LINK K655/656LINK 755/756LINK 655/656ETP K655/656ETP 755/756ETP 655/656BI-LINK K655/656BI-LINK 755BI-LINK 655CK 755CK 655TCK 03600 03602 03700 03702
180 190 200 210 220 230 240 250 260 270
Table X9
USE FOR FOLLOWING PRODUCTS
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
Insulation Diameters for Standard AEIC Cables with .175, .220, .260 or .345 inch wall XLP or EPR solid dielectric insulation.
NOTE: The insulation diameters shown have a .030 inch tolerance which should be considered when selecting the minimum and maximum component sizing from the appropriate W table.
w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches) w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches)
#2 Solid
.175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345
15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV
.700 .790 .740 .830 .910 .785 .875 .955 1.125 .830 .920 1.000 1.170 .880 .970 1.050 1.220 .940 1.030 1.110 1.280 .995 1.085 1.175 1.350 1.100 1.190 1.280 1.455
.695 .785 .730 .820 .900 .770 .860 .940 1.110 .815 .905 .985 1.155 .865 .955 1.035 1.205 .920 1.010 1.090 1.260 .980 1.070 1.160 1.335 1.080 1.170 1.260 1.435
.670 .760 .680 .770 .700 .790 .870 .710 .800 .880 .735 .825 .905 1.075 .745 .835 .915 1.085 .785 .875 .955 1.125 .835 .925 1.005 1.175 .885 .975 1.055 1.225 .940 1.030 1.120 1.295 1.035 1.125 1.215 1.390
500
.175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345
15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15Kv 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV
1.235 1.325 1.415 1.590 1.325 1.415 1.505 1.680 1.395 1.485 1.575 1.750 1.430 1.520 1.610 1.785 1.460 1.550 1.640 1.815 1.525 1.615 1.705 1.880 1.580 1.670 1.760 1.935
1.210 1.300 1.390 1.565 1.295 1.385 1.475 1.650 1.365 1.455 1.545 1.720 1.400 1.490 1.580 1.755 1.430 1.520 1.610 1.785 1.490 1.580 1.670 1.845 1.545 1.635 1.725 1.900
1.155 1.245 1.335 1.510 1.245 1.335 1.425 1.600 1.305 1.395 1.485 1.660 1.340 1.430 1.520 1.695 1.370 1.460 1.550 1.725 1.430 1.520 1.610 1.785 1.490 1.580 1.670 1.845
#2
600
#1 Solid
700
#1
750
1/0 Solid
800
1/0
900
2/0
1000
3/0
4/0
250
350
ELASTIMOLD
Conductor Diameters for Copper and Aluminum Stranded, Compressed, Compact and Solid Cables
CABLE CONDUCTOR
Conductor Size AWG or kcmil No. of Strands and their Nom. Strand Dia. (in.) Cross-sectional Area Square mm2 Inches Conversion Stranded Conductors (Inches) Compressed Conductors (Inches) Compact Conductors (Inches) Solid Conductors (Inches)
14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 600 700 750 800 900 1000 1100 1200 1250 1300 1400 1500 1600 1700 1750 1800 1900 2000
7 7 7 7 7 7 7 19 19 19 19 19
x .0242 x .0305 x .0385 x .0486 x .0612 x .0772 x .0974 x .0664 x .0745 x .0837 x .0940 x .1055
.0032 .0051 .0082 .0130 .0206 .0328 .0521 .0657 .0829 .1054 .1318 .1662 .1964 .2749 .3924 .4712 .5498 .5890 .6283 .7069 .7854 .8639 .9425 .9818 1.021 1.100 1.178 1.257 1.335 1.374 1.414 1.492 1.571
2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 127 177 253 304 355 380 405 456 507 557 608 633 659 709 760 811 861 887 912 963 1010
.073 .092 .116 .146 .184 .232 .292 .332 .373 .418 .470 .528 .575 .681 .813 .893 .964 .998 1.031 1.094 1.152 1.209 1.263 1.289 1.315 1.364 1.412 1.459 1.504 1.526 1.548 1.590 1.632
. . . . . . .283 .322 .362 .405 .456 .512 .558 .661 .789 .866 .935 .968 1.000 1.061 1.117 1.173 1.225 1.250 1.276 1.323 1.370 1.415 1.459 1.480 1.502 1.542 1.583
. . . . . . .268 .299 .336 .376 .423 .475 .520 .616 .736 .813 .877 .908 .938 .999 1.060 . . . . . . . . . . . .
37 x .0822 37 x .0973 37 x .1162 61 61 61 61 61 61 91 91 91 91 91 91 127 127 127 127 127 127 x .0992 x .1071 x .1109 x .1145 x .1215 x .1280 x .1099 x .1148 x .1172 x .1195 x .1240 x .1284 x .1122 x .1157 x .1174 x .1191 x .1223 x .1225
EQUIPMENT BUSHINGS
Elastimold manufactures a complete line of 200 Amp deepwell and 600 Series apparatus bushings for use on transformers, switchgear and other equipment applications. The bushings incorporate IEEE 386 standard interfaces (shown on page 3) and are constructed of molded epoxy with stainless steel flanges for mounting by welding or gasketed clamp. K1601PCC series bushings are provided with a
Illustration
(not to scale)
molded epoxy flange for gasketed clamp mounting only. Bushings are available for use on AIR, OIL or SF6 insulated equipment . Units are rated for submersible, padmount, indoor, outdoor and other applications. Options include holddown bail tabs and replaceable studs for 200 Amp deepwell bushings.
Description Short Shank Well with bail tabs and non-replaceable well stud Short Shank Well with bail tabs and with replaceable well stud Short Shank Well without bail tabs and non-replaceable well stud Short Shank Well without bail tabs and with replaceable well stud Long Shank Well with bail tabs and non-replaceable well stud Long Shank Well with bail tabs and with replaceable well stud Long Shank Well without bail tabs and non-replaceable well stud Long Shank Well without bail tabs and with replaceable well stud Epoxy Flange Well Epoxy Flange Well with replaceable well stud Well w/Insert (K1601PCC-R & 1601A4) Well w/Insert (K1601PCC-R & 2701A4) 200 A Deadbreak Integral Bushing 200 A Deadbreak Integral Bushing 600 A Short Shank Bushing w/stud 600 A Short Shank Bushing w.o./stud 600 A Short Shank Bushing w.o./stud 600 A Cu Short Shank Bushing w.o./stud 600 A Long Shank Bushing w/stud 600 A Long Shank Bushing w.o./stud 600 A Cu Long Shank Bushing w.o./stud 600 A 12 Long Shank Bushing w/stud 600 A In-Air Long Shank Bushing w/stud 600 A Cu In-Air Long Shank Bush. w/stud Boot & Collars for K600T1 to use in air
Voltage Class 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 15/25kV 15kV 25kV 15/25kV 15/25kV 15/25kV 15/25kV 35kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV
ELASTIMOLD Part Number K1601PC-S1 L1601PC-S1 K1601PC-S1-R L1601PC-S1-R K1601PC-S2 L1601PC-S2 K1601PC-S2-R L1601PC-S2-R K1601PC-T1 L1601PC-T1 K1601PC-T1-R L1601PC-T1-R K1601PC-T2 L1601PC-T2 K1601PC-T2-R L1601PC-T2-R K1601PCC K1601PCC-R 1601CABA4R 2701CABA4R K180T4 K180C4 K600S1 K650S1 750S1 K675S1 K600T1 K650T1 K675T1 K600L12 K600TBC K675TBC 600BC
Notes N1,9 N1,9 N1,7,9 N1,7,9 N1,7,9 N1,9 N1,7,9 N1,7,9 N2,9 N2,9 N2,7,9 N2,7,9 N2,9 N2,9 N2,7,9 N2,7,9 N1,7,9 N1,7,9 N1,9 N1,9 N3,9 N2,9 N4,8,10 N4,8,11 N4,8,11 N4,9,11 N5,8,10 N5,8,11 N5,9,11 N6,8,10 N5,8,10,12 N5,9,10,12 N12
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
Bushing shank length = 2 - 3/4 inches. Bushing shank length = 9 -1/4 inches Bushing shank length = 7 - 11/32 inches. Bushing shank length = 2 - 5/16 inches. Bushing shank length = 8 - 37/64 inches. Bushing shank length = 12 inches. Replacement stud available separately. Specify 1601RS. Equipped with standard aluminum conductor rod. Equipped with copper conductor rod. Includes 5/8-11 threaded stud at elbow end. Includes 5/8-11 threaded hole at elbow end. Provides increased creep and strike.
ELASTIMOLD