Design of Steel
Design of Steel
Design of Steel
π x 17 .5
2 (4) Thickness of plate = 8mm
=
[
2 100 x
4 ] η =
Least of the shearing , Bearing, Tearig
= 48.104 KN (i) Strength of the solid plate
2 2
(ii) Strength of the rivet in bearing = bt x d x t πd π x 17 .5
x = 100 x
= 300 x 17.5 x 6 (i) Strength in shearing = vf 4 4
= 31.50 KN = 24.052 KN
(iii) Rivet value = 31.50 N (Least one) (ii) Strength in bearing = bt x d x t = 300 x 17.5 x 8 mm
3. Find the efficiency of the joint in a boiler. Shell = 42.00 KN
connected using 16 mm dia of the rivet at a pitch of 60 (iii) Strength in Tearing = at (P- d) t = 100 (60 – 17.5) x
mm C/C in a single riveted Lap Joint thickness of the plate 8
is 8 mm. The rivets are power driven shop rivet = 42.5 KN x 8
Given = 34.00 KN
(1) D = 16 mm 24 . 052
η=
d = 16 + 1.5 mm = 17.5 mm Strength of solid plate
(2) Pitch Distance = 60 mm C/C (iv) Strength of the solid plate = at x P x t
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2
24.052 πd
η= x 100 = 50.1%
(v) 48 (i) Strength in shearing = vf x 4
4. A tie member ISA 90 x 90 x 6 mm carning an axial π x 13.5
2
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Sec (3) – (3), (2) – (2), (3) – (3) for plate B) + Rivet value of (1) – (1)
at (P – d) t + Rivet value of (2) – (2)
Strength of the plate ‘A’ (a) section (1) – (1) = 150 (130 – 2(15.5)) x 6 + 3 (16982) + 2(16982)
= at (L – 2d) t = 174.01 KN
= 150 (130 – 2 x 15.5) 6 Passable Failures
= 89.1 KN (i) Combined Failure of rivet = 118.87 KN
Strength of plate ‘A’ (a) section (2) – (2) (ii) Failure of plate ‘A’ at section (1) – (1) = 89.10
= Teaching strength (a) (2) – (2) KN
+ Strength Rivet Sec (1) – (1) (iii) Failure of plate ‘A’ at sec (2) – (2) = 109.114
= 150 (130 – 3(15.5)) x 6 + 2(R.V) KN
= 150 [(130 – 3 (15.5)] x 6 + 2 (16, 982). (iv) Failure of plate ‘A’ at sec (3) – (3) = 174. 01 KN
=109. 114 KN The weakness critical section is (1) – (1) of plate ‘A’
Plate ‘A’ at section (2) – (2) can fail only it rivets at strength of the Joint = 89.1 KN
section (1) – (1) also fail. In the strength of het rivet at sec Strength of the solid plate = at x L x t (L = P)
(1) – (1) will act along with the tearing of the plate (2) – = 150 x 130 x 6
(2) section = 117.00 KN
Strength of the plat ‘A’ (a) sec (3) – (3) 89 .1
x 100 = 76 .15 %
= tearing strength of the section (2) – (2) Efficiency = 117.00
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is half the pitch of rivet in outer row. Design the Joint & = at (P – d) t
Find the efficiency = 1500 P – 32250 (1)
Take: Strength of plate per pitch length along sec (2) – (2)
at = 150 N/mm2 = at (P – 2d ) t + Rivet value
vf = 80 N/mm2 = 150 (P x 21.5)10 + 29044
bf = 250 N/mm2 = 1500 P – 35456 (2)
Assume 20mm dia Sec (2) – (2) is weaker along which the strength of the
Rivet hole = 20 + 1.5 = 21.5 mm plate is 1500 P – 35456
To find the rivet value For maximum efficiency the strength of the per
(i) Shearing = vf x d2/4 = pitch length should be equal to strength of rivet per pitch
length.
2
π x 21.5
80 x = 29 . 04 KN 1500P – 35456 = 4 x R.V
4
1500 P = (4 x 29044) + 35456
(ii) Bearing = bf x d x t = 250 x 21.5 x 10 = 53.75
P = 101. 088mm
KN
Min = 2.5D = 2.5 x 20 = 50mm
(iii) Rivet value = least of shearing (or) bearing =
Max = 32t (or) 300 whichever is lesser.
29.04 KN
= 32 (10) = 320 mm > 300 mm
Strength of the plate (thinner) per pitch length along sec
Max = 300 mm
(1) – (1)
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n1= √ √ R.P
=
6 x 1500
36305 x 10
= 4 .979 ≃ 5 nos qn = 25.42
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M 21. 42
2
x y max
2
Ft max = ∑ y = π x 21 .5 /4
M = 2000 KN.cm = 0.05
y2 = 2(102 + 202 + 302) = 2800 tf (cat) = 59 N/mm2
Ymax = 10 + 10 + 10 = 30 cm Check
2000 τ vf (cal ) σ tf (cal)
x 30 + ≤ 1.4
Ft (max) = 2800 τ vf σ tf
Ft max = 21.42 KN 68.8 5.9
+ ≤ 1.4
P 200 0.4 fy 0.6 fy
=
Q= n 8 68.8 59
+ ≤ 1.4
Q = 25 KN
0.4 x ? 0.6 x ?
Design the riveted connection between the column ISMB
Step VI
300 & beam ISMB 350 transmitting the load of 35 KN/m
Q
2 over a span of 9m. Assume 20mm dia PDS rivet
vt (cal) = πd /4
Given data:-
25
2 Load = 35 KN/m
= π x 21. 5 /4
Span l = 9m
= 0.0688 KN/mm2 = 68.8 N/mm2
Ft Solution:
max
πd /42 Step 1
tf (cal)=
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The beam is connected to the column using angle. Rivet value = 52.24 KN
The size of the angle should not be less than 3d. P
∴ length of the angle = 3 x 21.5 Number of rivets (n) = R.v
= 64.5 mm Load at the Joint (P) = Reaction from the beam
Choose ISA 75 x 75 x 10mm Angles WL 35 x 9
= = 157 .5
Step 2 = 2 2
Connection between the angle & web of the beam 157.5
line n = 52.24
Angle & flange of column line n=3
To find the rivet value: Step 3
πd
2 Connection between flange of the column of angle.
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3
2400 x 10 at = 150 N/mm2
= 560 b = 150 mm
L = 428. 57 mm t = 16 mm
L ¿ 430 mm vf = 100 N/mm2
For minimum over lab in of the plate both end fillet weld S = 8 mm
& side fillet weld are provided. Solution
The length of the end fillet = 2 x 100 To check the safety of the Joint should not be more
= 200 mm than load at the joint.
Length is to be provided by side Load at the Joint = at x b x t
Fillet = 430 – 200 = 130 x 150 x 16
Side = 230 mm = 360 KN
The length shared by two side Strength of the Joint = vf. K.S.L
Length of the onside = 230 / 2 = 115 mm
L = 50 + 2 √ 502+80 2 ]2
The weld Lab Joint is to be provided to connect two tie bar
L = 477.38 mm
150 x 16 mm stress in the plate is 150 N/mm2. To check
Strength of the Joint = 100 x 0.707 x 8 x 4m
the design if the size of the weld is 8mm & shear stress is
= 266. 61 KN
taken as 100 N/mm2.
Hence the design is unsafe
Given data:-
Load = 360
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Strength = 267 KN 3
200 x 10
Load 4 strength L = 424 . 2
A 150 mm x 115 mm x 8mm angle section carries a tensile L= 471. 47 mm
load of 200 KN it is to be connected gusset plate using 6 x1 + x2 – 150 = 471.48 – 150 = 321.48 mm
mm fillet weld at the extreame of the longer length (leg) Two unknowns S1 one equation to create another
Design the Joint along the shear stress 100 N/mm2. equation to find the either x1 (or) x2.
Angle section is unequal. The load is acting excentricity. Moment of the at the top = Moment of resistance of het
We have to adopt bottom weld at top.
Let x1 be the length of the weld at tob Unequal section = 150 x 115 x 8 mm
X2 be the length of the weld at bottom Load acting at a distance lxx = 44.6 mm ( ∵ from steel
Total length = x1 + x2 table, Pg.)
Load Moment of the load at top = 200 x 103 x 44.6
L = Value of the weld = 8.92 x 106 N/mm (1)
Value of the weld = vf. K.S Moment resistance of the bottom = 424.4 x2 x 130
= 100 x 0.707 x 6 mm = 63.66 x 103 x 2
= 424.2 N/mm2 8.92 x 106
3
Load at the Joint P = 200 KN x2 = 63 .66 x 10
x2 = 140.119 mm
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(b) for zig – zag riveting (or) staggered riveting σ at (cal ) σ bt (cal)
+ ≤ 1 for uniaxial bending
(i) Anet = t [(b – nd) 4 + m [s2/4g] σ at σ bt for
(ii) Anet = t [(b – nd) + s2/4g1 + s22 4g2)] uniaxial bending
Where σ at (cal ) σ btx (cal ) σ bty (cal)
+ + ≤1
b – breadth 0 .6 fy 0. 66 fy 0 .66 fy
n – no of rivets For biaxial bending
d – dia of nivet hole A tension member made of two channels placed back to
m – no of zig. Zag line along the failure line back carries a moment of 1900 N.m in addition to a direct
s – Pitch tension of 450 KN. Design the section assume that f y =
g – guage 250 N/mm2
Member under axial load and moment For the selection of the section assume that
There will be axial tension due to axial force and at = 30% to 40% of the preliminary stress
bending stress due to bending moment. at = (0.3 to 0.4) of 0.6 fy
Direct stress due to axial tension = at (cal) = W/An = 0.3 x 0.6 x 250
Bending stress due to moment = bt (cal) = M/I. y = 45
The section is safe the following intraction formula is W 450 x 1000
=
satisfied. Area required = 0.3σ at 0.3 x 0.6 x 250
= 10000 mm2
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fy = 250 Solution
40 139 = 0.85 x 3m
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= 80
= 3125 mm2
Single angle area = 3125 / 2
= 1562.5 mm2
= √ 2 (
2 x
2 (
1703
2
2
+
2 )
leff
Select ISA 90 x 90 x 100 mm @ 13.41 kg/m
A = 1703 mm2 λ = r min
3
Ixx = 126.7 x 104 mm4 2.55 x 10
Iyy = 126.7 x 104 mm4 = 27 .27
rmin =
R xx =
A√ √
4
=
2a 90 90
100 80
126.7 x 10
= 93.5 86.5
1703
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Design a compression member consist of two channels Ixx = 2ixx = 39.656 x 106 mm4
placed with toes facing each other subjected to load of Iyy = 2[iyy + a (S – (yy)2]
1300 KN. Eff ht of the column is 8m. Design the comp. = 2 [504.8 x 104 + (6293) [200 – 24.2)2]
Areq = σ ac 110
ryy = √ Iyy/2a
This is offered two channel. Therefore
Leff 8 x 10 3
11818.18 = = 51 .68
= 5909.09
Area of single channel = 2 λ = r min 154 .8
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60 122 600
51.68 130.32 28.3 < 0.7 x 51.68 < 50
bc = 130.32 21.20 < 36.176 < 50
Load 1300 x 10
3 Hence ‘C’ is ok.
= = 103 .29
bc (dct) = Area 2 x 6293 Size of the Lacing bar:-
bc (per) = 130.32 > bc (act) = 103.29 Width of the bar = 3 = 3 x 20 = 60 mm
Assume that the connection to the lacking bar in mode at l1 = √ 3002 + 3002
the centre of the flange width l1 = 424.26 mm
Connection are at 50mm from the edge. 424 . 26
= 10.61 mm
Distance C/C of rivet across = 400 – 50 – 50 = 300 mm ‘t’ = 40
Assume the angle of inclination of lacing bar = 450 T ¿ 12 mm
C = 2 x 300 = 600 mm [For angle 450 = 25 desare equal] Size of the bar = 60 x 12 mm
Check Check for:-
C (i) Slenderness ratio
r min < 0.7 λ < 50 λ > 145
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120 64
60 x 123
rL = √ IL
AL
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3 t = 24.3 mm ¿ 25 mm
Load 750 x 10
= = 187 . 5 x 103 mm 2 Design of pedestile
σ cc 4
Size of the pedestil is design such that pressure on
Assume square base length of one side (l)
the soil is with in the safe bearing capacity of soil.
3
L= l = √ A = √187.5 x 10 = 433.012mm
Add 10% of the self wt
Provide 450 x 450 mm 10
Thickness Total Load =
( 750 +
100
x 750 )
Base area of the pedestil:-
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3 3
A reqd 500 x 103 41 . 67 x 10 41 . 67 x 10
= =
Lreqd 700 T bt /12 3
1 x t3
Breath of the plate =
= 714.29 mm 185 =
( )
Y
(or ) [
t /2 ] ( ) 12
/ (t /2)
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av (Per) > av (cal) Assuming 3% adding as a self wt of the section
112.5 N/mm2 > 25.56 N/mm2 Total load = 150 + (150 x 3/100) = 154.5 mm
Step 4
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154 .5 x 6 3
= 231.75 KN . m V 77 .25 x 10
= = 17 .80 N /mm2
B.M = 4 av (cal) dw .tw [ 500 − 2(14.1 )] (9 . 2)
231.75 x 106 av (Per) = 0.45 fy = 0.45 x 250
= 1. 404 x 106
0.66 fy
6 3 = 112.5 N/mm2
Z = M/at = ¿ 1404 .55 x 10 mm
av (cal) < av (Per)
Step 2
Hence safe in shearing
Take ISLB 500 at 750 N/m
Step 4 Check for deflection
W = 750 Ixx = 38570 x 104 mm4
WL 3 154 .5 x 103 x 60003
A = 9550 4
Iyy = 1063.9 x 10 mm 4 = 5 4
= 3 .58 mm
Ymax = 48 EI 48 x 2. 1 x 10 x 38579 x 10
D = 500 Zxx = 1543.2 x 103 mm3
Yper = L/325 = 18.46 mm
bf = 180 ryy = 33.4 mm
Ymax < y per
tf = 14.1
Hence in deflection
tw = 9.2
In the above problem the beam is laterly un support
Step 3 Check for shear
between the own beam
Shear is calculated at a distance of ‘d’ from the support
Assume bc = 120 N/mm2 (120 to 130 N/mm2)
W
V= 2 M = 231.75 KN.m
231.75
W = P.L + Selt wt = 1 .93125 m3
Z = 120
= 150 + (0.750 x 6)
Z = 1031.25 mm3
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150 (0 .863 x 6)
= +
2 2
V = 75.59 KN.
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