MH1000C Operation-Maintenance Repair

focBAE{G op",rto,'* *rourr
No.76.36522
ffiffiEGGG#
Operation
-
Maintenance
-
Repair
1
ffiAHG MFt 1000 c
Geometriefehler
moglich !
DANGER
for geometric
defects I
:
Seile
nur hier
einhdngen
!
Hang ropes
here on ly !
V
tl
tt
I
rl
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN
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1
BEFORE TTKTNG THE MACI{INE nffO SERI/ICE
2
cEilERAL DEScRrPrroN m rocHnIE
3
mGrIrlE @ERATrox
4
HonsTABLES
5
cor{lnoL srsrEu
6
Eqrricrr
7
MATMENTwcE
I
sFAnB PAms mAI{r'xE a*D Lrsr
9
DrstlAtlrLrlre rlilslnucrrots
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN
ffiAffi#
tm 1000 c o.oo-1/ 11612
?
TO CUR CI'STOI"IERS
This operatorrs manual contains all the essential information required for
profitable operation and maintenance of your MAHO toolroom machine. These
operating insturctions should be handed bo the appropriat,e operating and
maintenanee personnel.
The separate operating instnuctions CNC \32/l}-Grafik, the progranrning in-
structions CNC 432 and the prograrrning instructions
|tGeometric
paekagett are
part of this operatorfs manual.
For specifiec details on the control system, refer only to the operating in-
struetions CNC
tl32/
104rafik.
The machine should only be taken into serviee when the operating and main-
tenance personnel has carefullv read the operatorrs manual and is fullv con-
versant with aII its details.
Operation and maintenance of the machine should be earried out
with the instructions contained in this operatorts manual.
For any demage resulting from nonobsenrance of these
statements or fucm inappropriate procedur.e rf,e assutle no
liability.
In the event of faults whieh cannot be rectified with available
ces, the eause of the fault should be preciselv established on
the operatorrs manual before the appropriate MAHO agency or
themselves ane contacted.
in aeeordanee
Iocal resour-
the basis of
Messrs. MAHO
This operatorrs manual will assist you with solving youn machining problems
in an advantageous manner. We are certain that the l4AH0 toolroom maehine will
meet your expectations in full.
O
copyright
This manual or excerpts therefrom may not be reprodueed or disclosed to
third parties
except with the express permission
of the publishers.
I
ffiAFH&
lffi 1000 c o.oo-2/11612
{
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10 OI]R CUSIGMS
Hclr to Use the ltanual
Aids for the use of this l,4anual are contained in the following subsect,ions.
l{umbering of the Pages
Every page of the Manual is numbered consecutively, beginning anew in each
of the sections. The page nwnbers always appear at the upper right corner
of each page in conjunction with fhe section number which
j.s
placed ahead
of the page number ans separated by a hyphen.
EKAHPLE: 3.20-3 means: Chapter
3, Section 20, Page
3
In the event that pages need to be inserted as a result of a modification,
the new pages receive the number of the previous page with a suffix number
1, 2,
3, etc. separeted by a point.
EKAMPLE: 3.20-3.1 means: Chapter
3, Seetion 20, Page
_?,
Suffix page 1
Illust,rations and tables are not separate numbering.
The item numbering of illustrations are reffered to the text of this Section
and can divided on 2
- 3
illustrations.
Where an illustrations contains several items, these are ident,ified in the
text by in parentheses (
).
Trailing Notes in this l{anual are used:
oNOIE:r
Used to draw attention to a part,ieular feature to be
observed by the use of the system.
trATlB[ffON:n
Used for working and operating methods which should be
strictly observed in order to avoid damage to or des-
truetion of the system.
nCAIITION:r
Used for working and operating methods which should be
strictly observed in order to avoid endangering persons;
includes ATfENfiON.
Cboss References
In order to avoid multiple entries of similar nature, independent, but rela-
ted informat,ion in this I'4anual is linked by cross references. Lhe following
cross references are used.
Ef,T},IPLE:
Orientatior
.... according to order ....
.... se page
The designations at the front, at the rear, on the left-hand side, on the
right-hand side, at the top and aL the bottom, respeetively, always refer
fncm the headstock in direction of view to the workpiece.
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HH 1000 c o.o1-1/11612
CONTENS Serie
365
Page
BEFORE TAm{c TI{E MACHfNE I},mO SHITCB
Important notes
1.01-l
Transporting the maehine
1.02-1
1.02-2
Installing the maehine
l.O3-1
Fitting the fixators
1.03..2
1.03-3
Installation plan and work area planning
. 1.04-1
Dimension diagram of maehine
1.05-1
Removing rust preventative
1.OB-1
Refilling the drive gear oi1 bath in the headstock 1.09-1
Mains connection
1.10-1
Sfarting up
-
check liste
1.1 1-1
GE}IERAL DESCBIFI ON OF MACTTINE
Technieal data .
2.01-1
2.01-2
General view of machine
Z.OZ.1
2.02-2
Traverse directions ...
Z.O3-1
Control panel
.... 2.04-1
ftnction of operating controls .
. z.OU-z
Transmission
layout
-
feed drive ..... Z.1O-1
Transmission
layout
-
main transmission . Z.1O..z
MACHINE OPERATION
Furction test/Tria1 rur ..........
3.01-1
3.01-2
Manual spindle speed selection
3.03-2
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MI 1OOO C
o.o1-2/11612
C0NTBLS Serie 365
Page
Horizontal workspindle . 3.04-1 nUI'IZUtlL,cl-L IIUI-KDPII-I\-IIC o J.vr-
|
3
'
04-2
Horizontal milling with overarm . 3.05-1
Resetting from horizontal to vertical machining .. 3.07-1
Vertieal milling head without quill feed gear 3.09-1
Vertieal milling head with quill feed gear
3.10-1
7-10-2
:'
ro-:
Automatic tool clamping . 3.12-1
Modifving standard tool shanks
j.13_1
rso 40
.
rso 50 -1.
1 3-2
Tool shank, DIN 69781 with draw-in rod IS0 73BB Typ B
rso 40 3.13-3
rso 50 3'
13-4
Manual retraction of machine slides after contacti.ng
of emergency stop tripCogs
.
j.15-2
Starting the machine after stoppage
by means of safety elutehes 3.15-3
Hydraulic plan 3.18-1
Erilding group list
-
hydraulie 3.18-2
Hydraulic ..... 3.1q-3
3.
1 B-4
Setting of the hydraulic weight counterbalance .
3.18-5
Automatic central lubrication
plan
3.20-1
Br:ilding group list
-
automatic central lubrication 3.20-2
Automatie central lubrication ..... 3.20-3
3.20-4
3.20-5
Coolant equiprnent 3.22-1
Chip trolley with cabine
.
3.2t1-1
How to act in case of faults 3.25-1
MAHO WERKZEUGMASCHIN
EN BAU BABEL & CO. D-8962 PFRONTEN
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I',lH 1000 C a -o1-3/11612
f
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CONTEI{S Serie
355
Malfurction indicator
Page
3.25-2
3.25-3
WORNNG TABLES
Rigid angle table 4. 01
-1
01-2
03- 1
03-2
03-3
03-4
03-5
04-2
Universal built-in cireular table
4.
Ir
4.
4.
4.
4.
L Digital display for
CNC circular table
B-axis
4.05-1
I n(-2
4.05-3
CT]rc
-
COTITROL
Linear traverse measuring system and data displays 5.01- 1
5.01-?
5.03-1
a)
Not,es for list of machine eonstants and error eode
I,lachine
-
constants CNC 432
Error code CNC 432 a)
76.
76.
76.
0perating ins
Operati.ng i.ns
truction for geometric paekage 00462
00472
00212
b)
b)
b)
tructions CNC 43211O-Craphic
Programning instruetions CNC 432
EqITPMMN
Angle milling head 6.01-1
6.01-2
6.02-1
6. 03- 1
6.03-2
High-speed milling spindle
Slotting head
a) Data for corresponding machine constants
punched
tape and in
plain language to be
together with the wiring diagrams.
See separate operating instructions CNC
are suoplied in form of a
found in the switch eabinet
)t3z
c)
ffi&ffiG
uH 1000 c o.o1-u;11612
t
COI,ITEX'IS Serie 365
NC-positioning dividing head
Page
6.04- 1
6.04-2
5.04-3
6.04-4
6.0q- 1
6.09-2
6.09-3
6.09-4
6.20-1
Corner milling head
Cooling aggregat
i,ilINIH\IANCE
fmportant notes
7.01-1
7.02-1
7.03- 1
7.03-2
7.06- 1
7.06-2
7 .07
-1
7.07-2
7.a7-3
7 .07
-4
7.20-1
7.20-2
7.21-1
7.21-2
7.22-1
7.24-1
7.25-1
7.30-1
7.30-2
7.30-3
7.32-1
7.j3-1
7.33-2
7.33-3
7.33-4
7.33-5
Machine lube diagram
Reconrnended lubri cants
Coolants
Maintenance schedule
Suunary of malntenance work on mechanics and hvdraulics
Sunrnary of maintenance work on electrics and electronies
Cleaning the linear scales
Replacement of filter mats in
Taper gib take-up adjustment
control cabinet fans
Readjusting the overland clutch on
quil1 feed gear
Fitt,ing and maintenance of toothed belt for feed drive
MAHO WERKZEUGMASCHINENBAU
BABEL & CO. D.8962 PFRONTEN
ffi&ffi#
Mr{ 1000 c o.o1-5/11612
a
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COIflTENS Serie
355
Fitti.ng and maintenance of ribbed lr-belt
fcr main dr.ive
Page
7.34-1
7.34-2
7.35-1
7. 40- 1
7.40-2
7.50-1
7.50-2
7.50-3
7.50-5
7.50-6
7.50-7
7.50-8
7.60-1
7.60-2-
7.60-3
7. 60-4
7.60-5
7.60-6
7.62-1
7.62-2
7.62-3
Take-up adjustment of collet for power iocl
Adjustments on universal built-in circular
clamping
lah] a
Uq V!U
Hyciraul i c maintenance
Aceumulator maintenanee
DC motor maintenance for feed of X,Y and Z-axis
DC motor maintenance for B-axis
DC motor maintenance for main drive
SPANE PANTS DRAdffG AIID
Notes on ordering spares
LIST
8.00-1
List and schedule of
parts
subjects
Schedule of anti-frietion bearings
List of anti-friction bearings
(EDV
to wear
(6Ptr
print)
8.20-1
print)
nElovat rNsmucrtoNs
Main motor
9.01-1
9.0 1-2
q
.01
-3
9 .02- 1
9.02-2
l,lain transmission
Qui1l with horizontal workspindle
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Mrloooc o.o1-6/11612
1.
!
c0NTmls Serie
365
Quill with vertieal workspindle
Removal of motors for feed drive
Paoo
9.04-1
9.04-2
9.08- 1
9.08-2
9. oB-3
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MH 1000 c 1 .O1-1/ 1122
IHPORTANT IOIES
Serial- rp.
The informabion given in bhis operatorrs manual applies only
to the maehine whose serial no. appears on the title page.
-
Please state machi.ne serial no. with all oueries and orders for spare
parts.
-
Should queries relate to a pariieular page of the operatorrs manual,
please also state the page
no.
Before taking ths: mching into servicre
-
Caref\rlly read operatorrs manual.
Install maehine
(see page 1.03-1).
-
l4ake certain that the rnaehine has r.eached room temperatwe.
-
Remove n:st preventative (see page 1.08-1).
-
Tighten all screws on lerminal rai1s, eontactors, relays and fuses
in the contncl eabinet since these may have slackened in transi.t.
-
Connect machine to mains supply
(see page 1.10-1).
-
Check oi.l levels
(see page
7.02-1 and 7.03-1).
-
Fi11 machine with eoolant
(see paee
3.22-i).
Electrical uachine lock-out
After each cut-off of the main switeh
-Q1-
at the switch cabinet and
after each mains failure the machine has to be switched on again.
In such a case the r.ed rnushroom key of the EIi,IERGENCY STOP switch rnust
not be depressed.
After each EI'IERGENCY STOP the nespeetive m:shroom key rnust be r"eleased
by clockwise rotation and the machine rn:st be switched an again. a)
Itswiteh
on machinetr, see separate operating instruetion CNC 432- con-
trol.
a)
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MH
't000
c
't.o2-1/263
IRAI'ISPORTII'E TIIE MACIIII{E
Crabe dimensions
(length
x width x height) 4,15x2,4x2,6
lbximum machine weight with one way packing
with rooden case, apprrcx.
with rnooden case
(seaworth
packing)
appr.ox
net
(only
machine)
Machine floor surface mm 1710x'1030
ke 7
Boo
ke 8 000
ke 7
4oo
fnsert two steel loops of equal length min.
the ncpe guides
as shown above.
-
Unload crated machine from lorry
(truck)
or
length 12 meters into
railr^ray iraggon
(railear)
by fork lift, truck.
-
Remove crate
('l).
- Check machine and accessories or possible
damage in transit. Any damage
or other shortcomings
(incomplete
equignent) must be irmediately advi-
sed in uriting to the shippers or the railvray authorities, the insurance
company and Messrs. ItlAHO.
Insert a lifling ncd
(2) (max.
65 rn dia., 1400 nnn long) into the hole
in the machine colrrmn.
AIIENTION! Under no cireurnstances may spindle head,table, eompound
s1lde or control eabinet be used as suspension
polnts.
-
Attach a hemp nope
(3)
of apprrcx.
3
m length over the crane hook and
hang into the covenyor rod
(2),
then sling twice anound crane hoek.
By using upholstery as intermediate layer a direct contaet between
rope and maehine is to be avoided.
MAHO WERKZEUGMASCHINENBAU BABEL & CO, D-8962 PFRONTEN
ffi&ffi#
MH 1000 c 1.02-2/263
TRANSPORTII& II{E MACHINE
- With erane or fork lift truck, lift the machine sufficiently to allow
removal of pallet (5)
after releasing the nuts
(4).
I^lathc the dismant-
led control panel!
Take machine to final site by crane.
- If there is insuflieimt space, the machine ean also be transported
on a hand car
(6)
of adequate strength.
- Set, doum the machine veny earefully on the place of erection.
-
Fix control panel (7)
wittr serews
(7.1)
at the cantilever arm
(8),
prior take off the cover p
(9).
- Put cable
(tO)
on braeket arm
(B)
mount guid plate (11).
ATIENTIGMhe safety eviee
(11)
of the eantileven arm
(B)
never
must be detached before the machine has been set, down.
. For installation plan and uaork area planning,
see page 1.04-1.
7.1
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IrtrI 10OO C 1.O3-1/11612
INSTALL]NG TTIE iIIIICIIINE
Pl-aee of instdlation
In order to ensure a perfect function of the machine, attention has
e pai.d to the ollowing details relating to the place of erection of
machine.
to
the
The machine site has to be free form vibrations.
The lccatlon must be free fnom Iocal, one-sided
of the machine, .8. through insolation, heating
of air, etc.
The Iocation must be free fn:m interference through
(rrisht
frequency).
heating or cooling
appliances, draught,
elecLrical equioment
The total surfaee area
(
n QT nz).
Within the penmlter of
an
iarea
of 9 m' and a
L/m') must be guaranteed.
Ideal is a floor made of
c
a)
A composite floor area, i.e. piacing the machine par-
tly on conerete and partly on a wooden floor of the
above deseription, is not pernissible.
machine site surface must not exceed 3 nrnlm.
is required.
be bolted to the floor without use of damping
work area planning, see page 1.04-1.
machine, see page 1.05-1.
in the headstoek the machine must to be exaet
see also page
7.03-1.
A higher relafive atmospherie humiditv or room tempera-
ture up to 55" C
(328
K) is permissible, provided that
MAHO cooling units are being used in the command station
and ln the switeh eabinet.
q^D4p)
equired is
(Iength
x width) 6 x 4,5
this surface area bhe machine
minimun bearing capacity of
eoncret,e or cross cut wooe.
overlappEd with
930 daN/m'(0,93
CAUTION:
Any unevenness of the
-
No special foundation
The machine has to
plates.
a)
NOIE:
For installation plan and
For dimension diagram of
For an er<aet oil level
nivelled in Z-direction,
a) Fitting the fixators, see page 1.03-2 and 1.03-3.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D-8962 PFRONTEN
Fixators, whiclr are delivered with the machine, can be only used fot"
sefting up the machine. The fixators to be filled in with
grout,
must
be separately ordered. b)
A constant r.oom temperature of max.
30o
c
(303
I() must not be exceded.
Relative atmospherie humidity may be max, 80
%.
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MH 1COO C 1.O3-?/11415
FITTI}S ITIE FIXATORS
(CUSI
INTEGRAL ADJUYItfi\rI TtlE I{ACIIIi{E
The fixators onder no. of the complet set 84.38460
-
allow levelling
the machine r^rLrile at the same time securing it io the floor.
Foundat,ion holes at e not necessary, beeause the fixators ar cusL integral
in floor clearance.
It'lark machine base bores at the froor, trace hore dimensions.
Bore holes into the floor.
Adjusiing fixators to average height of 95 + 0,5 nnn.
Thread the tension screws
(l)
to 1165 mn into fixators.
(Remove
washers
(2)
anO nuts
(3).)Place
fixators into machine base.
Plaee maehine intc position
by means of auxiliary wedges
(blocks) (4),
fYite
attentlon to a disfance of
30
to
35
rnn.
Grout the holes in the floor with cement rnortar
(quick-settine),
After the cement rnortar has set release nuts
(3),
Iift machine by tur-
ning the encased levelling screw
(5)
and remove auxiliary wedges
(4).
Adjustment the nachine, tighten nuts
(3).
Place coolant tank and adjusb by pads
at Lhe r.equired height.
l'l 12 x 60
DDI 93I
1039
951
Sctrerlast-
dUbel
Ir
35
0
r5
Sl<inderf uBkontur.
I
(
l03o
'
l7l0 )
\, r-
,---_--
5
945
+z+
Schollschronk seite
B5
0
l5
r35 235
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D-8962 PFRONTEN
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MH 1000 c 1.o3-3/11415
FITTI]$G TIIE FIXATORS
MAHO WERKZEUGMASCHINENBAU BABEL.& CO. D.8962 PFRONTEN
SlcinderluBkonlu
(
1030,1710 mm
)
ffi&ffi#
MI{ 1000 c
'1.o4-1/565
Total flmr space required
inelouding:
-
Space for rnainlenance and dismantling
-
|hchine
-
supporting area .
-
Space for operation .
-
Space for asembly ..
-
Covered area
(F)
l4achine hight
l&.chine weight, compl. appr. incl. max.
'nrorkpiece
weight
SoiI bearing value relative to eovered surf'ace
area
(F)
I T_T---T{\'\-'\:"TI
lll
lllI
l.l i++W
lt i
I lid [.',-'.J"J\
' lL
q
ltll
Fo,aJ
INSIALLATIOH PLA}I AND WORK AREA PLANING
m2
m2
-
m2
m2
n2
m
o(
J')
1r7
1212
316
q
kg
2,65
B
3oo
ks/nz
g3o
V
m
Y
k
Access for electrician
Covered area
@erator
stat,ion
lhins connection, total connected rating
CK
-
free cable lenght
KVA
m
62rT
0r5
200
100
7tl
0r5
250
125
Back-up fuse max. at: 200-220
380-500
V
V
aaaaa.a.. A
A
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MH 1OOO C
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T.IECI{INE DIHENSIOi{S
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['OTE: No handwheel adjustments may be
moving the rust preventative frorn
1.A8-1/263
effecied
prior
the machine.
I'{E i000 c
NEIOVI}E HUSI PREVENTATII/E
to re-
CarefuIly remove nrst
preventative fnom bright exterior swfaees using
a soft eloth soaked in paraffin, petrol, triehlorethyiene or some other
hydro-carbon solveni.
Under no circumstances use scrapers or other sharp objects for bhis
work.
the spindle head dovetails
(1)
and the flat compound slide guides (2)
should have the anti-n:st grease and dirt removed with a oft cloth
whereupon these slideways should be bn:shed with oi1. a)
Use the sarrrc oil as that employed for the central lubnicat,ion system
(see page
7.06-1
t'Reeomaended
lubricantstt).
It is absolutely essential fo ensure that oils are not mixed.
a)
ffiAffi#
l'!H 1000 c 1 .O9-1/ 11612
NET'ILLING TI{E DRIVE GEAM OIL BATE IN TTIE HEANTOCK
For
and
t,ransporting the
must be topped up
machine the oiI of
anew before starting
the r+orkspindle drive is drained
the maehine
ATTEMICET! Check whether
of spirit leve1
serew
('l)
at the
the machine has been adjusted by means
,
adjust if neeessary
Unscrew filler
Out of the cans supplied with the
46'r
(Ara1-.Surnurol
CM 46) f ilt 1,5 I
changing hole
(1)
at the headstock.
machine with the designation
n6r
into into a measuring cup and pour
Wait abt. 10 min., then inspect oil level at the sight glass, if neces-
sary top up the remaining quant,ity of 0
,
i
lbv means of measuring cup
until oil level has reached the eorrespond ng mark
(2)
Serew in filler screw
(1)
again
r.@.
I
0g
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MH 1OOO C 1.10-1/11612
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MAINS CONNECfiON
The connection prescript,ions
of the
have to be followed.
Back up fuses:
component current supply esLablishment
Total connected rating:
;7*;;il;-
74 IflIA
l
l
201r
80-
I
P:
-500
C-machines e/K-machines
250 A
125 A
I
l
I
l
Mains connection cab1e.
Turn main switeh
-01-
on control cabinet to
rtoff'rr
Open control cabinet door. fntroduce mains connection cable into aper-
ture provided and connect to the mains terminals L1, L2, L3, N, PE.
-
In the case of a 4-pole connection. remove bridge between Lerminals
N and PE.
Cheek for correct direction of notation with rotary field indicator
at input terminals L1, L2, L3. If neeessary, exehange two phases at
the input terminals.
Check aII terminal screws at the strip terminals, contaetor, relay
and fuses in the switeh cabinet for tight fit.
OnIy when the correet
rrclockwiserr
direction of rrctation has been estab-
lished, turn main switch
-Q1-
on eontrol eabinet to
rronrr.
futting the
machine into operation should be performed
according to appropriate
checklist, see sheet 3.01-1 - 3.01-2.
N01E: The electric eircuit diagrams are found in a pocket
on the inner faee of the eontrol eabinet door and must,
be absolute remain at machine!
ATIENIICE{! Wtren
pre-connecting peripheral
equip,ment
(reader-punch,
angular cutter head, grinding
head) find out voltage
of the socket.
Fuses should be replaeed by equivalent types only.
Values set on balancing potenticrneters
batancing swit-
ches, maehine pa.rameters
etc. should only be varied
by the personnel
of the eustomerts service.
l-machines
62,7 nrA
200 A
100 A
L1 12 L3 N PE
{
ffiAffiG
HII
.IOOO
C 1.11-1/11617
STABTN{G TJP
-
CTIEIKLIST
Before starting the work spindles and the axis movements the following
measuring must have been taken:
1. Proper erection, see sheet 1.03-1.
2. Rust preventative
removed, see sheet 1.08-1.
3. 0i1 bat,h refilled, ee sheet
'1.09-1.
4. Connection to the mains, see sheet 1.10-1.
MAHO WERKZEUGMASCHINENBAU BABEL.&
CO. D.8962 PFRONTEN
ffi&##
MTI 1@O C 2.O'.t-1/ 11415
IE]CHNICAL DATA
WORKIIiT CTPACITY
Compound slirie tnaverses
along horizontar longitudinar axis
(x
axis) ...... mm 1000
-
along vertical axis
(Y
axis)
...... nm 560
Spindle head traverse
-
in horizontal transverse axis
(Z
axis) ... ... mrn 800
TIORKEPINDT.F'S
tool r"egisten a)
ISO
50
(40)
quiI1
stroke of workspindles
..... rm 125
-
clampi.ng force of tool elamping mecanisrn
ISGtype B draw-in rcd
...... kN a)
MAHO-OTT set-screw ring ..... ..... kN a)
SINDIE SEEN A}ID FEED RAIES
workspindle speeds, direetry pncgranrrable
...... o,.,..... r.p.m 20-2000
correetion of directly programnable
speed
(0vemide)
..
fr
80-120
Feed rates, direetly prograrrnable
b)
- alorg X,Y,Z axis c) .... ... . . . ... rm./min 1-U0OO
feeding power in axes X,Z
..... ... N B 000
feeding pc[^rer
in axis
y
..... .................... N 24 0OO
Rapid traverse
alongKr\rz
........m/min 6
Reduced feed and rapid traverse rates
along xryrz
.. . ... .... . . ... ...
fi O_1qO
ffi&ffi#
t'tH 1000 c 2.O1-2/263
TECHTICAL DATA
EI.ESIRICAL
mIIIPMEX'iT
Voltage
... V 220/380 d)
Frequency . Hz 50 d)
Total connected rating of machine ...
GE
-
COI{TROL SfSTE!,t e)
Resol-ution of linear traverse measwing systems
#IA 62,7 d)
rm 0,001
seven segment
LEDS
Number of consecutively controlled axes .
Number of simultaneous controlled axes
E{EIGfIS A}ID SACE RMUIRE!{E}IIS
Weight cf machine
(including
vertical milling head,
univensal table and control eabinet), apprrcx. kg
Spaee reqined
(excluding
disnantling dimensions)
Iength ..... ... .. mrn
width ...... mn
height o... o ..... ..... rm
7
Il00
Rernrks:
a) TooI elamping see
page
3.12-1;
tool shanks see page
3.13-'l
to
3.13-4.
b) Minimal feed motion in the axes XrYrZ
=
0,1 rnn/min.; in axis B
=
0,1
o/min.
c) Worktable
trB-axisr
see section 4 at this technical documentation.
d) Standard version.
e) The CNC-eontrol system is described in sepa.rate instructions.
4
3
4 620
3 710
2 550
F#AffiG
ln.oooc 2.O2-1/263
ffiNERAL VIEd CF HACHI}IE
ij'--D'
)
)
5t*3?2.1
6r15
ffi&ffi#
MH 1000 c 2.02-2/263
GENERAT VIEII M HACHN.IE
I',lain rnotor for r+orkspindle drive.
Back gear for main drive with automatic speed shift.
Hexagonals nuts for manual shifting of r^rcrkspi.ndle speeds
(see
page
3.03-2)
Spindle head with horizontal r^rorkspindle.
Vertieal milling head with veriieal rnrorkspindle.
1
2
2.1
3
4
5
6
7
O
9
10
11
12
13
i4
15
TOIES:
For
and
For
tion
Colurm.
D.C. motor
Z-axis.
D.C. motor
Y-axis.
D.C. motor
X-axis.
for drive of feed and i'apid traverse
for drive of feed and rapid traverse
nrcvements in
movements in
movements in for dirve of feed and rapid traverse
CNC cireular tab1e.
Compound slide.
Colurm base.
Coolant tank
Control
panel.
CNC-control.
Control cabinet.
description of operating controls for" the horizontal workspindle
vertical milling head, see section
3
of this operatorts manual.
deseription of the operating controls for the worktables, see sec-
ll
of this operatorrs manual.
MAHO WERKZEUGMASCH IN EN BAU BABEL.& CO. D-8962 PFRONTEN
I
ffiAffiG
MII 1OOO C 2.03-1/565
DMEDTIOHS OF }OI/EMENT
X axis
-
Horizontal longitudinal traverse of compornd slide to left
rr-tt
or to right
ft+rr.
Y axis
-
Vert,ical traverse of compornd slide in upvarrC
rr-rr
on downr,ard
rr+rr
direction.
Z axis
-
Horizontal cross-traverse of spindle head towards fornt
rt-rr
or
towards real.
lr+rr.
B axis
-
Rotational nnvenrent of table palten
in cloekwise direction
rr+tt
or eounter-clrckwise direct,ien
il-tt.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D.8962 PFRONTEN
+B',
ffi&ffi&
M{roooc 2.O4-1/'1161?-
CONTROL PANEL
o-
,-+\
I l/In\ E
o\HW'
iro
tJ@E'
J. ,^.
7 /
-'\
s.
o, I
m
I E E
l\ cq I o
Ts-/
6o
3@
'@
:
=
o
i
E
ffi&ffi#
MH 1OOO C 2.Ot+-z/1161?
I
t
L
COI,ITROL PANH,. FIIilCTTOil m OPERATilIG COt\trffOtS
I
-*;:-----E;;i;;;;;;i;---------l--l;;i;;------
t-l
======== =F===== ===================== =p = ===========:=============:==========
-'iPl-
lAmpermeter I
tna:.cation of the current input
I I of main motor.
rt
r-------- -F-------
-S1-
|
Mushroom button
I
mencrxcY SToP. AI1 machine motors
I I
are stopped insLantaneously. a)
L_--_-___ _L________ _
-3SH1 -
-3H1 -
-15SH1-
-15H1-
Illuminated push-
button
Signal lamp
Machine 0N.
-13S1- Selector switch Clamping
table b)
B axis/built-in circuiar
Illuminated
pushbutton
Signal lamp
l.IertieaI
idle posiL
milling head
ion.
rotates 1n
-15SH2-
fluminated \Iertica1
working
milling
position.
head rotates 1n
-15t12
NCITES:
a) The red mushroom button loeks after actuation. This lock has to be
released by turning the mushroom button clockwise before the maehine
can be restarted once more.
b) 0n1y with universal built-in eircular tabIe. To allow rotating the
universal built-in eircular table about its vertical axis, seleetor
switch
-1351-
must be turned to position
trreleasedtr.
BABEL.& CO. D.8962 PFRONTEN
i
pushbutton
:-I:1T1_1Tl
fuEAffi#
MH 1OOO C 2.A4-5/6513
IEACH MX
To ease elamping of a r+orkpiece, the CNC confrol 432 is a-Lso piovided with
a teach box to faeilitate the following functlons:
3
c
a
o
Selection of all axes in
puls or in minus direction
0perabing mode preselection
(SINGLE,
AUToI"fIIC, MANUAL)
Pncgram preparation via PLAYBACK
l{achine starb
Feed rate ckrange
(Potenbiometer)
Spindle speed regulation
(in
form
of plus and rninus pereent keys)
a Spindle feed sbop
e Feed STOP
e Cooling lubricat ON-OFF
e Tcol clamping device
RELEASE.CLAMPING
a EI{ERGENCY STOP
Safety actiyation ls requirei
for reasons of security for
aetivation of teach box control
keys.
ry
ffi&ffiG
l'm 1000 c 2.10-'.t/7322
r
-;
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ffi&ffiG
MH 1OOO C
TRANS{TSSIOil IIYq]T
-
}T{IN IAANSHISSION 14.60392
AD'USTABI.E DRI\JE
nmn: ll08
0-positlon: blue-red or
blue-YeIIo^r
2.10-2/7322
nrar,: 450
356
I
speeds to be set
grêy-ye11o.r
8len-red
323 19',r
ll
m2
m 2,5
m2 5
green-yeIlcH
:fl22
l55b
800
L3L
kw
spinore
l{lrk dla.
't37
68 Nm
Splndle
bet-
I
I
-t
u
t1
32
l-j
nory-v u.rt
J20
360
l{lrk dla. 128,3
107,3
i
CO. D.8962 PFRONTEN
tu7
q"!,
\'/
-/t
--
4
-)-t
\
1
I
I
^
_./
"
1$9--/
-)-'
I
I
i
:..1T9
_----'
lEta
I
-/1x
l( 7;----,/,, ,/..
r
/! ,, $:s/,,
'/*
1,,, ,/,
I
/r'//,/i
-
PERF.0RI,{ANG DIAGR.q},1
TONQTE DIAGMM
i
ffiATEG
MI 1000 c
3.01-1/11612
FTDICIION TEST / I"IAL Ht'N
After erecting the machine and after connecting
it to the electric power
suppry a function test of the machine has to be camied out.
fn this section manual proeedures
related bo machines are mentioned.
Ttre
operation of the control system is only explained
in exbracts. For detai-
Ied information please
refer to the ooerating
instructions cNc 43urc_
graphics.
Turn main switeh at the switch cabinet Lo
rONx
and wait untit on the
screen the switeh-an diagnostic for the identification of
hardware errors
has come to an end. If this furetion test does not, show any error, the
pieture
MAI{UAL apperas on the screen.
Unloek all EIvIERGENCY STOP pushbuttons
Aetuate illuninated pushbura",
O
repeat procedure
within 5 seconds.
',iith
the illuminated pushbutton
kept actuat,ed erase
nCLEARtt
the pending
error messages.
by neans of clockwise rotation.
and subsequently press
kev
ttCLEARrt
r
bv means of kev
Position reference points
of the individuaL
exes according to operating
instructions CNC 432/ 1}-eraphics.
Press key
ITTEACH-INIi.
Input spindle speeci under address
'tSfr _aecording
to operating rnstrue-
tions CNC 432/10-graohics (e.g.
160 min-l
=
S 160) and
press
l."v,,EN,rBp,,
Press kev
"STARI,,
f
JEI
I . rhe gearing
operares.
HIlff: The
workspindle rotates only after inputting the direction
of rotation.
trM3tt
=
elockwise rotation;
tr}44tr
-=
anticlockwise
rotation of the workspindJ-e.
Inurtting directiql of rptaticn of, lprkspindle
Press key
TTTEACH-INII.
Input direction of rrctation under address
rrl\iJrr
instruct,ions CNC 432/ 1}-eraphics.
according to operating
Press key
I'ENIER,
and key
El
tt
NoTE:
The workspindle rotates according
to the direction of rota-
tion which has been input. If one of the control cornnands is
not earried out correctly,
the service of Messrs. MAHO has
to be informed.
BABEL.&
CO. D.8962 PFRONTEN
ffi&ffiG
MH 1000 c
3.O1-2/11612
FThICTION IEST / TRIAL RUN
Stopping workspindle via. comand
nt6n
Press key
TTTEACH-IN|!.
Input stop corrnand
!tl*l5rr
aceording to operating instructions Ane \32/10-
graphics.
-
Press key
rrENTERft
and key
Stoppase with fi.mctian keY
tr
'htorkspindre
stops.
Press f<ey
l-5-l
(feeO
and rotation stops at once). If after that the
I
rg,
l
t"V
t-]
is actuated, the workspindle starts again.
l=J
Switehing off the slrsten
The whole system is swit,ehed off by the main switch at the control panet
of the maehine and at the t,each box
panel.
Switchine off via mEnGm{CY STOP
rmshhtton
In each operating condition the machine can be stopped bv one of the E'I'4ER-
GENCY STOP pushbuttons.
ET4ERGENCY STOP pushbuttons are at the contro'l desk of the machine and ai,
the teach box desk.
{Inlocking EMERTFfiCY Sf,OP
pushhrtton
ATTEI{TION: Prior to unlocking the trouble nas io oe r.emedied.
-
Unlock respecLive EI'ARGENCY STOP pushbutton
br/ means of clockwise rota-
tion.
-
Cut in machine again.
EIffiGENCY STOP limitaticn of the machine slides
rn case the software limitatlon fails to operate, the EMEFGENCY.srop
furc-
tion is carried out by a meehanieal switch two cams.
rhe
respect,ive
slirie
is dragged and alarm at the screen is indicated.
Restarting aflqf EIERffi{CY STOP
is carried out aceording to instructions on page
3.15-z cf the manuar.
MAHO WERKZEUGMASCHINEI'IBAU
BABEL.& CO. D-8962 PFRONTEN
ffiASEG
MH 1000 c
3.O3-2/11415
MAI.IUAL SINDT,E SPEED SEI.ECf,ION
fn ease the automatic adjustment, of the baek gear
fails to operate, the
same can be adjusted by hand:
rntroduce he>ragonal turnscrew 12 nxm into the control shaffs
(I)
and
Q) and turn them towards the right or towards the left in such a lray
that the colour point
as per
speed table appear in the openings (1..|)
and
(2.1).
I
I
I
f colour point
red
yeIlow
:===:===:====
258-631
632-2000
Idle mn of spindle
MAHOWERKZEUGMASCHINENBAU BABEL.& CO. D-8962 PFRONTEN
ffiA$G
MH 1000 c
3.O4-1/1410
TilCRIZONTAL MRKSPIIIDLE
1 Horizontal uorkspindle.
2 Quil-I
(rnaximun
strok
=
]25 rm)
2.1 Clamping block
2.2 Ercentric shaft for fasbening the gui.11
2.3 Counter-nut
lhe
quill (2)
ean also be fastened, in addition to norma'l elamping.
lttis is done by a toothed elamping block
(2.1)
which by an eccentrie
bolt
(2.2)
is pr"essed into the toofhing of the quiI1 (Z).
3 Lever for clamping quill
4 T\tnstill for quill traverse
The rcrcvable turnstile ean also be plaeed
vertica-l- milling head and then serves for
spindle quiIl.
5 Calibrated crollar for readlng qui11
adjustment
on the square tread of the
traversing the vertical
(1
division
=
1 rsn).
r-
fl
?r
rl
2
--_-:_
ll
2.1 I
f
ffiAffiG
For
Mt{ 1000 c
3.O4-2/1410
HORIZONTAL Til]RKSPI}IDLE
ATTENTICE{! Fastening of the qui1l
is possible
only within the
stroke Fange frorn 0 to 50 mn at exact distances of
3,125 rmn.
Move in quill (2)
entirely, turn graduated
c\clLar
(5)
to
rrorr.
Release counter-nut
(2.3) (widht,
aeross flats 24 nn).
Tr.rn eceentric shaft
(2.2)
towards the right or towards the left
(in_
side 8 nrn), moving out quill (D
a small sistance until a exaet
meshing of the tooth can be fe1t.
TLlrn eccentric bolt,
(2.2)
onward until resistance is feIt, hold in
position,
t,igthening at the sane counter-nut Q_.3).
HcH to release fastening
Release counter-nut (2.3).
Turn back eccentric bolt
(2.2)
up to the
recess rrrfiicfr
can be fe1t.
Tighten counter-nut
(2.3).
}CIIE: The spindre bearings of workspindle has usefur life
Iubrication and are maintenanc+free.
quiI1
rernovar together with horizontal vorkspindle, see page
9 .oz-1.
ffiAF#G
lfiI 1000 c
3.6-1/11415
HORIZONTAL I{ILLI}E MIII O\TERAMI
Remove tool frrcm vertical spindle
(see page
3.12-1).
-
Move vertieal milling head out of its r^rorking and into its rest posi-
tion
(see page
3.08-1).
-
Completely retraet the horizontal
'.acrkspindle
quill. a)
trEnablett
horizontal
rrorkspindle.
a)
-
Secure overarm
(1)
r^rith hex. bolts
(2)
to swivel abtachment.
Insert cutter arbor
(3)
equipped rvith milling cutter and spacer rings
into honizontal wonkspindle and clamp
(see page
3,12-1).
IXIE: Do not ab this stage place guide bush
(4)
in position.
Fit cutter arbor outer support beaning
(S)
to dovetail of overarm
(1).
fnsert guide h:sh
(4)
into overarm bearing (5)
and slide on cutter
arbor
(3).
Fit clamping nut
(6)
ant tighten.
Clamp cutter arbor overarm bearing
(5)
in position
with bolts
(T).
Renoval of the overarm takes place
in reverse order. b)
a) For operating controls of horizontal r*orkspindre, see page
3.04-1.
b) For a description of the resetting operations for ehanging form hori-
zontal to vertieal machining, see page
3.02-1.
MAHO WERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFBONTEN
I
ffi&HEG
MH 1000 c
3.O7-1/11415
During horizontal machi.ning the vertical milling head
and the drive to vertical working spindle is disengaged.
Changing to vertical machining:
The speed shifting rnr:st not be in
Itspindle
idlingtt.
Actuate
(17)
nTmL
UNCLT! on the CNGeontrol.
-
Renove tool from horizontal r*orking spindle. a)
Operat,e illuminated pr:shbutton
-l5SH2-.
Vertical
into working position, dnive is engages autornatically
Insert tool in vertical r,uorking spindle and cIamp.
Acttate
(17)
ttTml
UNCLtt again.
is in nest position
milling head swings
.b)
a)
Vertical milling spindle is now ready to start. Horizontal milling
spindle drive has been shut down.
when ehanging to horizontal prrcceed
i.n reverse order. rf an angurar
nilling head is fltted an ttre mchine, it @st, be dimntledt
-T
ifu-
rr_ \J 6_
Horizon tol Vertikol
Working spindle
See page
3.12-1U.
For machines with coolant spl-ash cabin and coolant protection
attaeh-
ment on the compound slide. first mve the eoryou:d slide in directim
+Y to the mve m trip-dog and rnove the work table away from center
position
in direction
-x,
to release the rock switch, otherwise the
two jog
buttons
-15SH1- and
-15SH2- are out of function!
Also see page
3.24-1
!
BABEL & CO. D-8962 PFRONTEN
a)
b)
15 SH
15H1
15SH 2
15H2
ffiAffiG
MII 1000 C
3.09-1/8423
\IERITCAL IfiLLIT'IG HEAD }IIfiIOUT
qJILL
FM GE,ANBOX
'l
Vertical workspindle.
2
Qui1l
(max.
stroke
=
125 nrn).
3
Lever for clamping qui11.
3.1
Arresting serew for qui1l lock.
3.2
Lock set
The quilI can be loeked additionally to the regular clamping. Through
rotating the arresting screws
(3.1)
elockwise the toothed locking bloek
(3.2)
meshes with toothing on the quiI1 sleeve
(2)
and holds it firmly.
4 furnsti1l for quill traverse
The nernovable turnstile can also be plaeed
on the spindle head square
head and then serves for traversing the horizontal workspindle qui11.
5 Calibrat,ed collan for r"eading qui11
adjustment
(
1 division
=
1 nm).
ATIEI{TION! Fastening of the qui1l is possible
only within the
trcke range from 0 to 100 mtt at exact distances of
3r125
rm,.
The spindle bearings of the workspindle has a useful
life lubrieation and are maintenance-free.
For rernoval of quil1 with vertical workspindle, see page
9.04-1.
't-
-
-i
}tr}IE:
I
I
.L
l@
'l
I
ffiAr&
MII 1000 c
3.10-1/1122
VERrrCOL !ffLLNrc MAD IfIITI
q'[.L
FEM GEARMX
2-+---
1-----i
1 verbical urorkspindre.
ll:'--
-'-c--1
2
Quil1
(max.
stroke
=
125 rm).
3 Leven for clamping quiII.
4 furnstile for qui]I
traverse
(secured
firmly).
5 Callibrated collar for adjusting quill str"oke
(1
division
=
1 rmn).
6 Clamping lever for clamping the graduated
eolla_n
(5).
7 Handwheel for fine adjustment, of the qui1l (with
engaged adjusting
levers
(4)).
8 Graduated collar for fine adjustment, of the quil] (graduation
=
0, l
mm)
9 Leven for se)-eeting qui1l feed rates. Avairabre rat,es:0,02;0,03;
0,05; 0,08; 0,12 and 0,2 rm/rev.
10 Switch lever for engaging power-operated quill feed.
11 Switch button for" interrupting power-operated quill feed.
lUlE: The spindle bearings of he workspindle has a useful
Iife lubrieation and are maintenance-free.
. For rernoval of quill
with vertical workspindle, see page
9.04-1.
. Readjusting the overload clutch, see page
7.32-1.
I
ffi&ffiG
when using the verticar miuing head with quill feed
gearbox,
rrM3tr
has alnays to be prrcgrarnrned
for
direetion of ratation
itright'r
of workspindle.
lthnual quill rapid traverse
Release vertieal r^rorkspindle qui11
by clamplng lever
(3).
For qui1l rapi9 traverse, turn the turnstile
(4)
and read qui1l setting
frcrn calibrated collar
(5).
Again clamp the quill with elamping lever
(3).
Drtlling and borirg wlth power-operated
orill feed
Release vertical r,orkspindre quiI1
by urlocking clamping lever
(3).
-
Select required quill feed rate with 1ever
(9).
MH 1000 c
3.1O-2/1122
VEMTCAL ItrLLI'$ HEAD MfiI
QUILL FEED G.ARBOX
l.trCI[E:
tCIIE: Up to a speed of
315 rp this sefting can also be car-
ried out with the workspindle running, but not under
load. With a higher speed than
315
rpm shift under
a drifting r"otation only.
-
Release ealibrated crcllar
(5)
with elampig lever
(5).
Set required feed depth
(quill
stroke) on ealibrat,ed collar
(5).
Clamo
eollar when setting has been completed.
-
Sl.ritch on automatie qui1l
advanee by engagement of the shifting lever
(10)
and fon^rard pull of the adjusting levers
(4).
Ti:e qui1I feed will
now work al the feed rate set with lever
(9)
rntil the feed aetion
cuts out autqnatic,ally when the ealibrated col1ar
(5)
has reaehed zey,o,
i.e. the required feed depth.
-
Disengage qui1l gearbox
by turning the hrurled knob (11)
anti-elockwise
up to its stop
-
To rreturn the quilI into its starting position
urden rapid traverse
action, rotate the tunnstile
(4).
-
Clamp qui11 with clamping lever
(3).
a) For arrangement and function of operating controls on rcntrol pane1,
see page
2.04-1.
r
t..1'
MAE,EO
MH 1000 c
3.1O-3/1122
IJEnITCAL
TflLNE HEAD TETH
q'ILL
FEffi) CEANtsoX
Trrrn
-
out operat,iorrs wlttr autmtie feed
The same as outlined in the last paragraph
I\rra
-
cut openations rith plecisiur
depth
ean be applied accordingty.
dinensions
Reduce drilling depth setting ba appnox. 0,3 Ern; after feed switch-off
effect final depth advance by hand with handwheel (Z).
Set graduated
coIlar
(8)
on
rrzerort.
Conduet qui11
return notion with handwheel (7).
fftfr that the ad-
justing
levers
(4)
remin engaged.
Thighten clamping lever
(3)
alightly so that along downmrd travel,
due to its own weight, the qui11 cannot slide deeper to the extent
of the tooth p1ay.
After setling of the radial advance of the turn-out tool, lever
(10)
i9 re-engaged. After feed switch-of, set final depth advance agaln
with handwheel (7)
for fine adjustment based on graduated
collar
(B).
-
Using the high-speed nilling spindle a)
The quill feed rates r,lhich can be selected with lever
(9)
refer to
1 revolution of the vertical milling spindle.
when using the high-speed ndrling spindre, the quilr feed rate stirl
refered to 1 revolution of the high-speed milling spindle
-
is pro-
portionalely
lower.
rates, rnrnlrev.
=:====
0r0?-
0,007
a) see page
6 .02-1
lefered to 1 revolution of
rertical milling spindle
0,03 0,5 0,08 0
r12
0,?
leferred to
'l
revolution of
tigh-speed milling spindle
0,005 0,012 0,02 0,03 0,01
MAffiG
MH 1000 c
3.12-1/7512
7;
i"t
FOMR-OPERATED ImL CX.AI{PNre
Both machine workspindles incorporate
power-operated
tool elamping.
The tool is hold in the workspindle by Bel1evi1le washer spring stacks
whiefi maintain continuous elamping
pressure.
Ihe tool is released hydrau-
Iica11y.
Ttre tool is retained in the workspindle by a collet ntrich engages in an
annular
groove machined into the paralleI seetion of the tool shank. Ttris
annular groove can also be machined lnto existing tools a)
ISO 50
20
25
1
TmI dtansirt8 b)
Stop rorkspindle with
Actuate hrtton
nTmL
0perate foot swibch
the workspindle.
Insert new tool into
Actuate button
rrT@L
ATTENIIOT{!
button
TTSPINDLE
SfOPn of the CNC-control.
UNCLtrof the CNC-control
Itrelease
tooltt
(l,lZ-16sen)
and take tool out of
the workspindle, operate foot switch
trelamp
toolfr.
UNCL?tagain
Until the clamping action is complebed
be maintained on the tool as the collet
suffer damage
machining the shanks of standard tools, see
page
3 3-1
and 3.13-2.
on control
pa.nel,
arrangement
page 2.04-1
,
thrust mr:st
may othervise
a) For
b) For
see
and function of operating crcntrols
and instruetion CNC 432.
Tool in clamped position.
TooI in released position.
llarrping force of tool elamping meehanism IS0 40
tSO type B draw-in rcd . o.....
,lAll0.OlT
set-serew ring ............
lime r"equired for releasing/elamping
kN 15
KN 18
secs. 1
I
ffiAE+&
MrI 1000 c
3.13-1/1122
IODIHTII.IG STANDAND lML SHANKS N) 40
I'4achining annular groove
into shank of standarrd too1.
Check annular groove
1 Register bush.
2 Gauge.
with MAH0 inspection fixtwe:
See also page
3
.12-1,
r.o
\,
-'.
\,
e
I
o
'
or)
LO'
N
e
93,4
tojs
'./
t' ,' ,' , ,
,'-))
Pruflehre
2 a
'/'./ /
1r
z)T
,/l/
J/ ./
,//
Pruflehre
2
MAl.io
MH 1000 c
3.1T2/
1122
e
UJ
-ro
ol
o
o
e
(,
N
standard
-{
n fixtur
of
rt,i
;hanks
^
:0.2
o
lnSpe'
:
o,os
s
,
5
th
gr@ve
-
11:
rve wit gr0ove
bush
tool
,3x
13
I,ODIFIIII{G STANDAND TML $IANKS ISO 50
Machining
Check anular
1 Register
2 Gauge
ing-no.
6667
ffi&ffiG
MH 1000 c
m. sffiA{E,
prN
69871 }IrrH
pRA}r-N
nop rg0
?388, rap
E
rso 40
Check anular groove with I,4AH0 inspection ficture
(14.57196)
1 Register br:sh
(2\.22719)
2 Gauge
(14.57198)
67
3.13-3/7322
to be adjusted wifh eorn-
pensation disks
(27
.6592A)
mox. 0,'15
79,35
84,8
min. value
max. value
See also page
3.12-1.
R 2,65
-o',s
79,35-0',2
+ 1q.'
450
-'"
-0.6
84,B
g
ISO
/.0
?i
{r
[!
(
ffiAHG
MH 1OOO C
IU. .SANK. DIN 69871 ITIIH DRA}I.II{ ROD ISO
7388. TIP B ISO 50
fig,7
-0'2
1273-0'6
Register bush
Gauge
3.134/7322
(')
o
I
ot'
C!
e
1
?
127,3
119,5
--P?f:
trr'"
_
min. value
Spo tt
mox.0,14
t-
See also page
3.12-1
tso s0
q
MAHOWERKZEUGMASCHINENBAU BABEL & CO. D-8962 PFRONTEN
ffi&ffiG
MH 1000 c
3.15-2/1122
MANUAL RETRACTION G MACHINE SI.IDES AFIM @NTACf,I}G OF EIGRGENcY
SIW TRIP-DOGS
If the end trip-dogs tiniting the traverse range along the XrYrZ axes are
Itovertraveledrr,
the machine is stopped by the B,IERGENCY STOP tnip-dogs.
To be able to restart the machine after this event, the slides have to
be retracted manua11y.
-
Unscrew locking cap
(1).
Insert the ha.ndle
(3)
into the shaft square
(2)
and turn 2-3 revolutions until the EMERGBICY STOP limit switch
is cIear.
r0[E: Turning elockwise results in direction of rrctation:
-
X
(table
towards tfre left)
-
Y
(slide
rest upvrard)
+ Z
(spindle
head tovrards the rear)
1
t.
fi]i\
-rfl-
ffi&ffiG
MI 1000 e
SIARTITre IIIE MAGIINE AEIER SII]PPAG BT }E.ATIS G' SAFETY CLt}IIflES
Thre axes X, Y, Z are equipped with safety clutches which
loading, e.g. collision, bring the machine inrrediat,ely
3.15-3/11415
in
to
case of over-
a standstill
via EI,IERGENCY SI0P.
In order to
STOP cireuib
TIINI:
Tttrn rotary
stop dog and
Release the
cloekwise.
start aner^r after this, a switch for bridging the EI4ERGENCY
has to be operated.
For this purpose
Lwo persons are necessary.
switch
-752-
in the switeh cabinet clockwise up to the
hold in position.
nn:shroom prshbutton
-S1-
at the eontrol desk by turning
0perate illuninated p:shbutton
-3SH1-
IHfDRAULIC
ONr an
press
simul-
taneously key
trCLEARtt
twice within 5 seconds.
Press key
nMANUALTT,
set override sr^ritch
(20)
at bhe CNC control desk
to 2%.
Traverse with directional key contrany to the eollision dlrect,ion u:ti1
the safety clutclr snaps in with an audible noise.
Contact reference points, fix prograrmed nm.
ffiAffi&
l{H 1000 c
TIIDRATI C CIRC{'IT DIAGRAT{ 12.66970
3.1u1/B\23
lEt
I
tej
Eil
t>l
I u-/
I
ffi
5-
pc
ri8
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ffiAffiG
MH 1000 c
BTIILDNf,E GNoI'P TJSI
-
I{TDRAI'LIC
1
2
3
4
5
6
7
8
9
't0
i1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
)o
Compact hydraulie urit,
AC.-motor
By-pass filter, 120
-
140 bar
Pressure limitation va1ve, 160 bar
Block ball valve
Pressure regulation valve, min. 60 bar
Pressure neducing valve, max. 105 bar
fuo-way iralve, milling head indexing
Pressure gauge
Two-way valve, elamping release
-
rnilling head
I\o-way vaIve, indexing
-
ndlling head
I\o-way valve, table clamping release
Ultrahight pressure
tubing
Tool clamping vertical
IGnometric switch
90 bar
Aecurmrlator, 120
-
140 bar
Directional seated vaIve, swivelling out, milling head
Nonreturn pnessure r"esolution rralve
Directional seated rralve, swivelling in milling head
I,,lanometrie swidrt,,
30
bar
Manometer, hydraullc weight counterbalance
Hydraulic cylinder
Botary piston
cylinder
Indexing
Indexing
Co11ets, elamping milling head
TooI elamping horizontal
l.&nometric snriteh, 90
bar
Spring for grip chuck
3.1u2/8423
{
ffiAffiG
r.fl 1000 c
3.',u3/11415
I{TDRATIIJCS
7
5.2
lr.1
t,
6
1.2
1.1
1
1.1
1.2
2
2.1
3
4
4.1
4.2
5.1
5.2
6
7
Hydraulie urit with hydraulic tank
Drain screw
OiI level indieator
Scremed-cap filling hole
Fitling hole a)
Directional control valves;
-11Y4-(-14Y1-),-5Y1-,-15Y2-.
b)
Regulating valve for setting of the eounterpressure for hydrau-
1ic slide support. e)
Regulating valve t'or setting of the counterpressu]"e for the swivel
motor.
Presswe regulation valve
Pressure
&uge:
Counterpresswe for supporting the slide
rest hydraulieally. b)
Pressure gauge: I'lcrking pressure for the swivel motor-. b)
Stop cock: Depressurizes the machine with the hydraulie
system switched on. d)
Pressure reservoir
ATTENTICE{! When refilling oil extreme cleanlines is essentiai.
a) See page
7.06-1
'fReconmended
lubricantsrr.
b) See page
3.18-1
ttHydraulic
cireuit diagramrr.
e) See page
3.18-5,
d) See page
7.50-5
"Accumulator
maintenaneetr.
MAHO WERKZEUGMASCHINENBAU BABEL& CO. D.8962 PFRONTEN
-
I
I
I
- -
- --]
I
I
I
I
ffiA#G
TITDRAT'LICS
l,rH 1000 c
3.1p,/1122
tion
F\mction (For
hydraulie eircuit diagram, see page
3.18-1)
When the illtrminated pr:shbutton
-3SH1-
is actuated at the eontr"ol panel,
the pmp
of the hydraulie unit starts up and in a few seconds buiids up
the necessary vrcrking pressure
of approx. 1OO bar.
Receording lamp
-3H1-
on the conmand lights up and signals the existence
of the rorking pressure
of the hydr"aulic system. a)
The pump of the hydraulic urit is permanently
running, it is stopped only
throug actuation of EMERGBtrCY OFF or the main switch.
A by-pass valve in the unit changes the pump
flow over on depressurized
cireulation when the max. working pressure
of 12b bar is required.
If the pressure
in the system drops below the turn-on pressur"e
of 100 bar
the by-pass ralve sr,ritehes the pump
on
ttdeiveryrt
until the required pres-
sure is reached again.
The hydraulic unit relief valve is set to 130 bar and thus pnotects
the
hydraulic system against overloading.
t\mcULon of sorenoid-openated dir.eetiqral eontrnol nalves
F?
ls1
t--
t--
Lq
tJ
t-_
lr:
t--
fr
t--
r1
L-
L,
t--
Il
a)
ie release action of the tool in both working spindles.
raulie nelease action for the permanent rnagnetie elamping
the table platen.
b)
raulie indexing of the swivel milling head
Hydraulic rerease action of the permanent
rnagnetic cramping of
the swirrel milling head.
ulic swing act,ion of the swivel rnilling head in posit,ion
auric swing action of he svriver rnillng head out of posilion
For arrangement and fu:efi.on of operating eontrols on eontrol panel,
see page
2.04-1.
b) Depending on the rôrking table used:
-13Y4- at universal built-in cireular table
-14Y4- at CNC eircular table
Directional seat valve is not present
if the machine is not equipped with
these
'*orking
tables.
ffi&#G
MH 1000 c
3.1u5/1122
SE"ITI}*G CF ITIE ffiDRATILIC }EIGHT @['NIEMAI,A}IC8
The hydraulic weight counterbalance ls set in the faetory so tha! comparison
with downward travel in ease of upward travel a
yalue
increaseC by 20fi
is indicated
qr
the armeter
(1).
a)
The supporting pressure of appncx. 60 bar suppied by the hydraulics is
indicated on the pressure gauge (2).
After a lmger period of operation, or prior
to feeciing hearry rnork pieces,
a readjustrnenb of the weight counterbalance may be necessary.
For adjustment prII off cap
(3)
and turn the lcnurled knob
(4)
there-
under:
to the right
=
increase of supporting pressure (max.
85 bar),
to the 1eft,
=
reduction of suppor"bing pressure (min.
65 bar).
If along downward travel a higher iralue is indicated than along upvrard
travel the supporting
pressure m:sb be redueed. Take notice of the
anmeter reading
(1).
a) The value indicated is not the eurrent sonsunption of the Y-feed rnoton
but solely a help for adjustrnent.
t
{
MAHG
Mnloooc
3.n-1/263
AIMT'{ATTC GNTRAL LIIBRICATION STSIEI{ DIAGRAH 13.67236
.g
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$3s63
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MAHO WERKZEUGMASCHINENBAU BABEL'& CO. D.8962 PFRONTEN
BTILDnIE GTOTIP TJSI
-
AUIII{ATIC CE}rIRAL TJtsRTCATION
1
2
3
4
5
6
7
B
9
10
Central lubrication u:it,
Connection, spindle drive axis X
Distributor, vertieal elamping table
Connection, eireular table
0i1 pipes,
axis X
High pressure
tube
Distributor, crclurrr
0i1 pipes,
axis Y
Distributor, compound slide rest
0i1 pipes,
axis Z
ffi&BG
MH 1000 c
3.n-2/11415
ffi&ffiG
!,lH 10OO C
3.2O-3/11612
f
t
a.
AITNOMATIC CEI,ITRAL I,UBruCATION STSIEM
1
,
4
5
6
Contactor
Central lubrieat,ion tnit
Mount,ing plate
Oil filler with oiI strainer
Transoarent oil tank
Float type swit,ch
Lube oil outlet
(R
1/4'r)
at the tine relav:
CAII'IION: Defined value in the machine constants MC 758, 759, 767
and 768 should not be ehanged.
required oi1 pressure has been reached,
plus 15 seconds 0i1
(uc
pump ruis until
768
=
15).
It working pressure within 60 seconds is not build up the signal lamprrEaultrt
Iights up.
-r-;-
ffi&ffi#
rm 1000 c 3.2O4/11612
f\
AIITOMATTC CEMRAL LUBAf,CATTON STSIE{
hmction:
The automatie cent,ral lubrieation systen ensures a r.miform supply of lubri-
cating oil to all sliding surfaces and moving parts of the machine.
Throug an lubrieating imprlse the pump of the central lubrication unit
(1)
starts up and delivers oil into t,he pipe line system until the oil
pressure
required to sustain an adequate oil supply has built up. 0n reaching this
pressure Ieve1, a pressure switch stops the pmp.
Lubricatine imEulses etre
generated
1. With eaeh maehine start, when acttnting the luminous push-button
-3SH1-
on the control stat,ion. a)
2. When the machine has been started without an axial movement taking place,
after
g
hours WC 767
=
480).
3.
I,ilhen the movement, of one or several axes, with or without interruption,
lasts longer than B minutes
(MC
758
=
B).
4. l,Ihen an axial movement starts and the last lubricating impulse has been
generated more than 32
minutes ago
(MC
759
=
32).
When the lubrieation fai.1s to operated the oil pressure controller causes
the workspindle drive anci feed Crive to be switched off. On the sereen appe-
ars
TTINIERVENTIONTT.
After startinq anew the error message
rrf
35rr
appears
(stop
of sp:r-ndle and feed).
Restarting ttrc machine after lubricaticn failure:
-
Check oil level in transoarent tank
(U)
and top up oil i.f required
through filling apertwe
(3).
b)
-
Erase error messge
rrr
35rr
(see
operating instructions CNC \32).
-
Actuate illuminated pushbutton
-3SH1-
on control panel. Si-gna1 lamp
-3H1-
lights up. a)
-
Should now the error rnessage
rrI
117n aDpear, the central lubricating
pump does not built up any pressure.
-
Cheek main line betvreen central lubrieating unit
(1)
and oil distri-
butors for tightness, eliminate potent,ial leakage points.
After rectification of the cause of the faul-t:
-
Erase error message
rrl
117"
(see
operating instructions CNC 432).
-
Actuate illuninat,ed
pushbutton
-3SH1-
on control pane1. Signal lamp
-3H1-
lights up. a)
-
In the malfurction indieation
(sse
page
-3.25-2)
appears
r'30rr,
this inrji-
cation it to be deleted by aetivating
rfHvdrarlics
ONfr.
a) For arrangement, and furction of operating controls on control panel,
see page 2.04-1
-
2.0\-2 and separate operating instruetion mIC 432.
b) see page
7 .06-1
"RECOI'MENDED
LUBRTCAN|STT.
i-
ffiAffiG
MH 1000 c 3.2O-5/11612
{
AUIIMATTC H'BNf,CATION SYSIEM
-
TIYDRAULTC AND }TTRING DIAGRA},S
ltydraulie diagram:
Electric motor
(prmp
drive)
EI.II,LEUIIIT. I-UDIII(,I
ffydrau]-ie diagram:
Electric motor
(prmp
drive)
f
- -
7-
-
A--P
(press*e
eonnection)
'6
li
ll*l V ,
\
[-t"rase
rrarve
-
\
Float switch'
(u5)
Pump delivery rate 0,1 1{min
l.'lax.connected rating .. 18 cmj
Wiring_di.agran:
Ws Float type switeh
Ds Pressu-ne sr.liteh
Ms l'lachine main st+itch
:xr::l
circuir securecj
7"^"""r"="nti""ung-
-
-
-i
-
nDS
:
0nuckscholLen I
451 ltslll
] IUS =
ScnwimmerschoLLer .l
atr1 ,fl I lscnoutpLon
in
JtllllroppeeinseLes.
I
1
-; lll
I
rffirl lll _e i
,Tq'I
lllrr----i
-;r
f-
-7 -7--p
(Pressureeonnection)
.
,-<. lr
\
-/
pressure
switeh
\
t
Rerase
rrarve
-
\
Float switch'
(U5)
{
ffiAFG
MH 1000 c
3.2-1/7512
Mi,A}rI MII?MENI
1 Coolant p:mp
-?)41-
(delivery
rate 56 litres,/rnin. at ZoE/5OoC).
a)
2 Separate eoolant tank
(capacity
approx. 100 litres). b)
J
Renovable panels covering coolant tank.
4 Connection line between pump
-Zq-
and spindle head.
5 Flexible hose wiLh rpzzle for coolant supply to tool. c)
6 Shut-off cock for adjusting coolant volume.
7 0i1 colleetion
pot with sieve, for cleaning the eontaminated eoolant.
TOIES:
a) The cooling lubricant
pmp is switched on via prognam eode
rMB[
and
switehed off by meas of
trMg'r
on the CNC-confrol desk.
b) Keep coolant tank as full as possible to avoid foaming.
e) For coolants, see page
7.07-1.
ffi&$&
tfl 1000 c
3.24-1/8423
GIIP CoLLECTIIG mAI rETII_Spt A,SE-CUARq CABIN
The CNC-circular milling table and the rigid angular table can be equipped
wibh a eltip ctcllecting tray and a splash guard
eabin. Tis additional equip-
ment requires the following rnaintenance to be earied out at inter"vals
of B to
'16
operating hours.
Enpty drip crclleeting basin
(1),
clean sieve plates (2).
Clean safeby glass panes
of he eabin
(3)
and of the attachment
(4)
with soap water or household detergents without adding amonitm chloride.
Never use aggressive cLremicals, li.quide eontaining solvents on abrasive
produets!
HIIIT: The vertical niUing head eannot be swivelled inwards
or outwards u:less the release can
(5)
has been actuated
in +Y direction!
07-1. AIso see sheet
3.
Z
/-r.
ffi&ffiG
HH 1000 c
3.25-1/7322
MM{ 10 ACT IN CA,SE S' FATILTS
In no explanation can be found for a fault or where the fault indieates
some defect,
please
irrnediately advise machine or control system manu-
factwer.
External faults cause by eurent supply failure ean generallv be recti-
fied by the custmrer himself.
In the event of a eurent supply failwe, irunediatety switch machine
off with main switch.
When eurent supply is neestablished, start machine as described on
page
3.01-1
and then return maehine to starting
position using the
apprcpriate operating mode.
Should the spindle head collied with the table or workpiece
(say
during
setting up), aetuate feed stop or EI,,IERGH\ICY ST0P button.
If an EXvIERGENCY STOP limitation trip-dog is
"overtraveledtt,
the appropri-
ate machine slide has to be manually retraet,ed as descnibed on page
3.15-2.
a)
a) See also page
3.25-2
and
3.25-3.
ffiAHE{>
MH 1000 c
3.25-2/7322
I{ALFITEICTICE{ IIIDICATOR
Storsiellenonzeige
Molfunciion
- lndicotion
General
The malfurction indieator
(abbreviated
nMI'')
is an electronic implement
for the monitorning of contaets and fuses in machines and plants.
its are
to discovep erors, to localize, to memorize and to indicate them. The
tT4lrr
supervises statiea'l fi:nctions only, that is to say contaets r*rich
are not aetivated during a normal operation of the rnachine such as excess
temperature controller, fuses, safety switches, ET,IERGENCy SHUTDOIdNS etc.
l4alfuqetion indicati gn
The telitale lamp
-37H1-
,'error
indicafion" Iights up at the same time
an error oecours and in the visual indication appears a figure correspond-
ing to the malfuretion. This indieation remains tntil it is eonfirmed by
pressing
the key
(RESET)
even in case this malfunetion only was existing
momentarily and/or the machine got
currentless due to this malfunction
(storage
of the malfunction indication). In case several errors appear
aL the same time
(cfrain
reacbion), the indicat,ion shows the error wtrich
had produced
the malfunction. T?ris e.g. is the case if Lhe machine control
got
crrrrentless due to an interruption
of the m4ERGENgf eireuit (break
chain).
III}TT:
q
37 H]-
The RESET-key is positioned
at the connection side
of the appliance available after opening the door of
the switeh cabinet,
Autccatieal. e{ternal
Fset
(exb.
RESE-I)
As soon as the main switch of the maehine is engaged, the
rtMIr
is supplied
with current . As the machine does rrot run yet,
rtmali"urctionrr
is indicafed
obligaforily.
By
_operating
the start key, the
rrMrrr
is set to indistinct for the duraction
of 2 seconds, thaf is to say, it does not react upon malfunctions.
t-l
ft
t_t
u.
A
- Q]-
UIAHO WERKZEUGMASCHINENBAU
BABEL'& CO. D.8962 PFRONTEN
ffiAffiG
MH 1000 c
3.b-3/7322
MALFITICIT0N r,tprcAToR
(Mr
48)
During this time all segments of the indiqation light up, thus
(at
the
same operational test of the indicafions). Thereupon, the device is ready
for monitorning. Therefore, the rnachine has 2 seconds time to achieve the
normal working order
(response
time. e.g. until the hydraulic nominal- pres-
sure is obtained).
I?ouble shooting wlth
nHIn
If the machine eannot be sr+itched on due to some or another malfunction
the
r$,lln
can facilitate the trouble shooting.
If the start key is pressed
for more than 2 seconds
(RESET-t,ime),
the
equipnent shows the fault location but does not stor.e it. If the fault
loeation dranges, thes indication follows. In case several faults occur,
only the fault with the greatest value
(priority)
is indicated. The priori-
tes are determined by the seriation of the crcnnections. The higher the
identifying figure, the greater the priority.
a)
breptim breaken drain
this case, the wiring of the eonnections is determined by the seriation
the contaets up to the reIay.
In
of
closest to the r"elay
-
nearest to the currenf supply
Servi sitctt
=
Iowest priority
=
highest priority
This switeh is placed inside of the appiance and available by removing
the top of the housing. fn position
tfNORMtr,
the appliance works as deserib-
ed. All entries of the groups
1 bo 5 are switched off wi'ien swifching over
to position
I'SRV. rr
. Now, only the group 0 is .still active which ehanges
the figures from previously
00 to 07 and 70 Lo
77.
These 8 invertible entries
(24V=)
can be used for a
rletection
of sponadic
faults and/or during initiation of machines.
BABEL,& CO. D-8962 PFRONTEN
ffiAffiG
MrI 1000 c \.o1-1/1122
RIGID INGTE TABTE 91.93401
Applicatlm
The rigid angle table is of rrectangular shape and intended to carry awk-
wardly shaped workpieces with do not require any angle settings durlng
machining.
The rigid angle table is seeured to the vertical clamping table of the
machine with tenon nuts hex. bolts,
Techniear data
Clamping surface o.... ..... .. mrn 1250x800
Number of T-s1ots, 18 ff/
.,....... B
T-slot crentre distance spaeing ...o........... ..o..... tuo 100
Weigfrt, approx. ...... .. ...... o ..... kg 850
l6x. table load carying capacity
(weight
of workpice
t
ffiAE"EG
MH 1OOO C 4.arz/1122
mRKSII0P-PA,SSAGES/DISTANCES. RIGIp ANqrr-AR TABLE 91.93401
,aT
I
100
800
1t00
WORKSHOP.PASSAGES
/ DISTANCES
with vertieal bellow without
m]-n. 148 138
698
min.
145
745
t't:
lSU 4U tso
50 1S0 40 1S0
50
108
9B
aax. 708
708 698
185
max.
7\5
194 183 l
gll
183
:-l
ffiAHG
MTI 1OOO C 4.03-111 1415
TNMRSAL BUILT-IN CIRCTIjR TABLE
91.94301,
-3, -4
Application
The uaiversal hrilt-in circular table is int,ended to cary heavy and large
workpieces nequiring cornplicated maehining operations in different direc-
tions and a high level of geometrieal
aceuraey.
To allot the setting-up of compound angles, the table ean be swivelled
in its transverse and longitudinal axis through +
JOo and the table plaben
can also be rotated through
360o.
The table platen
is permanently
elamped by mechanical means and released
hydraulically for dividing.
Technical data
Clamping area .. o., . . . .. . .,...
... . rml d 1250xg00
Centre bore .
. ..... mrn 42 HT
Number of T-s1ots, 18 H7
7
T-slot centre dlstance spacing
... mrn 100
Trraverse shift by hand
.. ml ZT5
Worm transmission ratio
1 : eA
On manual timing
-
drawing of table
...
o
3
O:e division
-
drawing of table
2
Shaft encoder with digital display a)
Resolution
..
o
0,001
One division .
.. nm 0,026
Swivel angle about longit,udinal table axis . o
+
30
Swivel angle about square table axis .
.
o
+
30
Table platen
rrctabes fhrough o
360
Table praten
elamping, every loosen at hyciraulie
bar B0
Maximun table load earrying pacity
(weight
of i,,,orkpiece
and elamping equipxnent), approx.
kg
g00
Weight, apprrcx.
kg 1100
a) 0n1y at
-uariante
uriversal built-in cireulan table with shaft encoder
ROD.
BABEL.&
CO. D-8962 PFRONTEN
ffiAffiG
ltH 1000 c \.o3-2/1122
TNTT/ENSAL BTI]LT-IN CIRCI'IJIN TABLE
9
1 .
9!302
1 Clanping p1ate.
2 Hex. bolts and tenon nuts for securing elamping plate to vertieal clam-
ping
table of machlne.
3
Tab1e eamying bracket.
4 Square head for tilting table carrying bracket about transverse 'uabIe
axls.
5 Seale for r-eading earying bracket tilt angle
(
t Oivision
=
JQ
r
).
6 Dial indieator for accurate checking of 0o angle position
of carrying
bracket.
!
Clamping bolts for locking clamping bracket to clamping plate.
B Swive1 section.
9 Sqmre head for s^rivelling the swivel section about the longitudinal
table axis.
10 Seale for reading s*ivel section swivel angle
(1
Aivision
=
1o).
11 Dial indieator for accurate checking of 0o angie position
of sr"ri'rel
section.
1? Cla.mping bolbs for clamping swivel seetion in table camying bracket.
13 Table platen,
rotates through
3690.
14 seal-e for reading table praten rrctation angre
(1
division
=
2o').
15 Prignatie platen
16 Leadscrew with handwheel, for adjusting table platen
at the swivet
section.
17 Measure
18 For elamping the prismatic platen
at swivel section with clamping srew.
{
\
d
\
!
MA!,TO
Mr 1000 c 4.a34tttzz
UNIVBRSIIL BUILT.IN CIRC{'I.AR TABLE
91.94302
26
?0 Hand crank
(1
rev.
=
3o).
25 Calibrated crcllar
(1
Aivision mark
=
2t).
26 Clamping lever for clamping eccentrie bush
27 Eccentric bush for taking dividing $rcrm
is to be used for direct, dividing.
of dividing worm.
out of engagement wtren table
14
I{orkiqg with the wrivensal built-in eircular table
IIINI:
Prior to tilting the table about its horizontal transverse axis, it
is essent,ial to release the clamping bolts
(7).
Prior to s^rivelling the table about its horizontal longitudlnal axis,
it is essential to release the clamping bolts
(12)
on both sides oi
the table carrying bracket.
-
Accurate resltting of the.
-table
to its eorrect zero posit,ion
by using
the two dial indieators
(6)
and
(11)
ean only be assured by keepin[
the rneasuring points
absolutely elean.
!.ihen using the table for indirect dividing, the hand crank
(20)
must
always be rotated in the same direction so that any baklash in the
worm transmission cannot adversely affect dividing accuricy.
27
{,
\../
,
\*z
flfrAHG
MrI 1000 c 4.o34tttzz
MIIVERSAL BUILT-IN CIRCTII.AR TABLE 91 .94302
Every time the dividing cycle has been eompleted, the Lable platen
(13)
must be re-clamped with selector switch
-1351-.
a)
Take-up adjustments on the uriversal bullt-in circular table are des-
cribed in section 7 of this operatorts manual.
Indlrect dividing with callbrated collar
Trtrn selector swiLeh
-1351-
for
glamping
the table platen (13)
to the
ItReleasert
position. a)
a)
Release elamping lever
(26)
and by turning eccentrie bush
(ZT)
clock-
wise up to its stop, talg the dividing worm bakc into engagement. Re-
tighten clamping lever
(26).
Obtain the required angle of rrctation of table palten (13)
by turning
the platen
cloekwise with hand er"ank
(20)
and observing the ealibrated
collar
(25) (1
revolution
=
5o' 1 division
=
2t).
Return seleetor switch
-1351-
to the
trC1ampil
position.
For arangement and function of operating crcntrols on control panel
see page
2.04-1.
BABEL.&
CO. D-8962 PFRONTEN
flffiAE.EO
MH 1000 c 4.o3-5/1122
BABEL.&
CO. D-8962 PFRONTEN
ffiAffiG
MrI 1000 c 4.ott-z/7512
f
:
DIGITAL DISIAY IN TII.IVENSAL EIIILT-IN CTNCI'IAR TABtrJ
The angle-set,ting display is shown in the seren of the CNC 432.
Proceeding from the basie position:
T-grooves parallel
to the A-axis
are reference point
and ze?o point
of the B-axis identical.
Enter urder machine constant
ttN
115ft the
yarue nc
zn. Ttrus, for the
B-axis
rropen
regulation cireuits of the posiLionrt
has been selected.
Position referenee points
X, Y, Z. Move built-in eireular table by
means of the hand erank to be referenee point until the displaV
rtB-RPrt
is xtinghuished. The text
ITBEAD
OUTrt remains visualized.
Zenc point
mvements
Turn table into the desired position.
Enter the value shown in the screen r:nder
trBtt
with opposite signs into
the constant
ItN
115rt. Plus is transformed into minus and viee versa.
Thus, the zero point is displaeed frrcm Rp
(Reference
point) by the
va1r-e entred into the constant
trN 'l15tt.
Position again referenee points
X, Y, Z, move uriversal built-in cir-
cular table by means of hand crank to
ItB
0rr.
After power failure it is only necessary to position
the reference
points X, Y and Z. In ease B as well has been seleeted, this reference
point has to be positioned at first, as otherwise no enabling simal
eomes for X, Y and Z.
BABEL.&
CO. D-8962 PFRONTEN
(
MAFIO
Mr 1000 c
4.o5-1/11415
GC CrRCl]IAn TABLE 81.80841,
-2
t4 vt.VVValr
-
Technical data
Clampingarea.
.....
tm d1150x800
Center bore ..... ,.........
..... o..... rm 6 U2H7
Number" of T-s1ots, 18 H7 .....
T
T-slots center distance
mn 100
The rotara movernent in the B-axis by means of D.C. motor
as forrth axis is imparted to the control. Clamping and
releasing of the table top is performed
hydraoneefranically.
Table platen
ean be rereased by hydraulic means only bar Bo
Moment of rotation aL the table platen
I[n Z11O
Moment, of rotation at the table platen,
elamped l,tn 4OO0
Minimtun direct,ly pr.'cgrarrnable
feed rate o/min
0,1
Rapid traverse
U/min.
T 16
l&.x. workpiece weight .. ... ..
kg
gO0
Weight, approx.
kg
900
Definition of +/- direction after WI
3255.
working area dimensions in accondanee with instrueetion page 4.05-2.
Before clgrying nolBliece
qt
table
-
Move to referenee point
in B-axis.
Put in bloek N75 of machine crcnstants (HpF
zero offset of ts_axis). a)
-
The T-s1ot then are adjusted paraIlel
to X-axis.
a) See machine mnstants in section
5 of this operaLor's manual op eircuit
diagram at control eabinet of the maehine.
ffiAHG
MH 1m0 C
GE CInqIrAn TABLE. rmRKIl{c AryA 81.8084r,
-2
I
I
WORKSHOP-PASSAGES
/ DISTANCBS
with vertical belIow without
\.G5-2/7311
;
ri_
I l-l
-l--lr
r
t-
194 r83
687
=]=
117
=
-
1BB
20s
*i100
BABEL.&
CO. D-8962 PFRONTEN
I
I
I
I
l-tt
1SU 40 ISO 50 ISO 40 ISO 50
\ nin.
90 79 50
39
nax. 650 639 650 639
l mn. 127
87
rax.
687
194
183
i-
\
ffiAffiG
Fff 1000 c 4.6-3/3722
CNE CING'IAN TABLE. TRANS{ISSICN I.qMTT 81.80841,
-2
Indrarnat IIDC 10.40 C
2000 min-l
B I{m
(0,8
kpm)
13
i=9,75923
(0t023622)
L2
1L
27 10.0370371
I
I
z=38 |
_l
JL-Jv-
_--t
HTA 72
Reduetion of gear"ing:
i
=
3x3x3
=
27
i compl .
=
27x9,769
=
263,77
2000 r.p.m.: 263,n
=
max.
7,58 r.p.m.
Clamping table, engine torque:
8 lrtn x 263,n
=
2110,16 I{m
(211
kpm)
8M-30
BABEL.&
CO. D-8962 PFRONTEN
I
ffi&ffiG
HH 1000 c
5.01-1/7322
LINEAN MA\TERSE MEASTJ'RI}IG SYSIEM
The linear traverse
ryasurir
system
The rnachine is equipped for exact positionning
in
linear traverse measuring system of Messrs. Philips.
The resolution of these measuring systems, i.e.
traverse unit still recordable is 0,001 mrn.
the axes X,Y and Z with
the smallest absolute
One linear traverse measuring system constants of one seale rule and one
measuring head. The measuring systems are posit,ioned
dineei,ly at the straight
guides
of the machine slides, tfiieh ensures that the measured correspond
to the actuat positions between tool and workpiece.
As the scale n:Ie is mounted at a distance of 1415 mm from the measuring
head, the scale rule and/or the lens of the measuring head Ey foul. fta
extent of the contamination is supervised by the control deviee, where
upon the throuble indication
"measuring
system alertrr appears at the control
desk. It is neccormtended, however, not to r,ait for this alert signal but
lean the measuring systems frorn t,ime to time. a)
lbde of openation of ttre linear traverse measuring qvstem
The Philips measuring system is a periodic-absolute
traverse measuring
system, i.e. one measuring period
is evaluated in an absolute memner anO
!!*
as many measuring periods
as desired are
joined
together. Under this
linear traverse measuring system one measuring period
i4 0,635 mm
(equi-
vanlent in 1/40 ineh). Therefore, the scale rule consists of a combination
of re-flecting and non-refleeting lines v*rich are positioned
at a rjistance
of 0,635 rmn.
The measwing head consitsts of the follo.ring main eomponents:
an
-infrared -
light,
-souree,
a mirr.or system, an opt,ieal system and a spe-
cial-t3pe electronie elements. (pfrotodiode'
rrspgslrr,
phododiodes
ar"angeO
in a row).
With the aid of the light sounce, the mirror systen and the optical system
on
-image
of the sca'lr rule is projected
on the photodiode
rsreelrr,
ii the
scale rule and the rneaswing head are displayced, ihe rnovement ean Ue bnought,
aborrb thtougir the image of the seale rule on the photodiode
ncreelrr.
At
the sane time this generates
a measuring aignal urtrich in an addltional
special-type
elec_tronie component is transformeO into a pulse-wide
modulated
digital signal. TLris signal is transmitted
via a cabIe. fnside the control
equignent a PC module carnies an electronic evaluation systan which out
of the p:Ise-wide
modulated signal foru.s counting pr:Ises,
tiaversing diree-
tion and per measuring period
a defined pulse (refJrence
purses).
Since, as alr"eady mentioned, the scale rule has a reference prrlse per mea-
s.ulilg- pe-riod'
a eam-operated switch alliws to select the rbferenee pulaw
whidr ia intended to rnark the reference point
of the maehine.
ffiAffi&
MH 1000 c
5.01-2/7322
LINEAR INAVERSE MEASURING SYSTE},I
Ite rotatory measuring s_vsten
The NC circular table
(B-axis)
is equipped for the exact positioning of
angular measures with a digital rotatory measuring system
(R0b
transmitier)
of Messrs. Heidenhain. b)
The measuring system has,
-in
conjunction with the CNC-control, a resolution
of 0,001
(equirralent
to
J,6
angular seconds).
The rotatory measwing system is installed in a housing and coupled direct
to ti:e axis of the cireular table. Thls ensures thab inaccuraeies of trans-
mission elements
(for
example play between gears)
do not affect the measu-
ring result, in any way.
The rrctatory measuring system of the B-axis requires no maintenance.
ttbde of operatim of the rrctatory neasming sJrsteE
Located on the drive shaff of the HOD is a reflecting glass sheet. T.ie
edge of this glass sheet has 18 000 incisions al the perlphery.
By means
of a light source, which is located directly below the notched edge of
the glass
sheet, the transpanent
lines are picked
up by silicon photoelec-
tric cells and transformed lnto 2 electrie signals. Tkre analogue signals
generated
simultaneously r,frich
are nearly sinusoidal and out-of-phase by
99o,
.are.
transformed in an eleetronic additional apparabus
(EXE)
which
also is installed in the cincular table, into digital
frirses
(5-vo1t
level).
In this EXt{, the signals eoming from the ROD are quintupled
simul-taneously.
Consequently, 18 000 x !
=
90 000 pulses
are emitted pen revolution 6f
the table top.
These pulses
are eonveyed to the control via a cable. Locafed on a flat
pack
component is an electronic evaluation device which quadruples
again
!h"
incoming signals qo Lhlt per
revolution of the hbfe top,
360 000 co*t-
ing pulses
arê generated.
In addition, the traversing moveridnt of the table
is determined by these signals.
For the identification of the r.eference datun, the ROD possesses per nevolu-
tion a mark w?rich also picked
ukp by silicon'photoeleciric
cel1s, is t"anJ-
formed by the DG into a 5-vo1t
p:1se
and evaiuaLed by the flat pack
compo-
nent
just,
deseribed.
a) See maintenance diagram, sheet
T.ZO-1.
b) Screen indication
CNC eircular table
Universal built-in
{
\
at:
cureilar table
=
B COM'{AND
=
B REALOUT
{
1=
,,
Lr
ffiAFG
MH
't000
c
5.O3-1/11612
rilNls E]GARDruG TTIE LISTS
-
MACHINE CONSTANTS AND EHROR OODE I,IST
oila 432
The lists are made up type neutrally,
i.e. thev comprise machine constants
and error codes which apply to all machine t]rpes of MAI0 and to aII version
cf equipment.
DGMPLE: For the constructiOn
series
''Crt
and
llErt
all statements
which relate to
I'palret/palett
change" ean be diregar-
ded.
These lists serve the general
informatlon. Data applicable to the machine
can be seen from the respective
lists of Lhe electric wlring- rliagram
which
are in the switch cabinet of the machine. Further, a tranlparent box in
the switch cabinet contains a punched
tape with the machine constants.
BABEL.&
CO. D-8962 PFRONTEN
3
*
?
{
ffiAffi#
Mr{ 1000 c
6.01-1/11612
ANGLE HILLING HEAD
Applicatlon
The angle milling
head for milling
aceess.
Technical data
head is used in conjurction with
and boring operations in workpiece
the vertical
milling
areas with difficult
internal r"egi
MiUine spindle nose,
external regist,er
h6 x
38 nrn
c 03.04
c 03.05
h6 x
38 rrun
h6 x
38 nrn
Angle ml1Iing head swivels
about, its vertical axis
$nallest milling cutter
diameter possible
ATTENIICEI!
At working r+ith
speed to 2000 mi n-T8tu
milling head
mrn 100
limited the rnaximr.m
8
5
6
16
7
1000
13
BABEL
& CO. D-8962 PFROI.JTEN
an
\!-l
ffiAffiG
6.o1-2/11612
{.
MH 1OOO C
i
ANGTE MILL]NG HEAI)
Fittins
Extend quill
(1)
of vertieal milling head
(2)
by approx. 7 nrn and lightly
elamp wiLh elamping lever
(3).
Align angle milling head
(4)
ln accordanee with dowel
(5)
on the ver-
tical milling head and secure with hex. bolts
(6).
Slorly extend
quiIl (1)
further while at, the same t,ime rotating the
milling spindle
(7)
by hand until the drive tenons
(8)
of the veCtical
milling spindle come into engagement in the drive flange of angle mi1-
Iing head
(4).
Carefully feed quil1 (1)
out up to its stop and then retract by approx.
1 rnn and clamp with clamping lever
(3)
ToI clmping
Disc-type milling eutters are mounted on milling arbor
(9)
using key
(10),
cutter spacer rings
(11)
and the short clamping screw
(1il.
End milling eutters are secured to the internal spindle taper
(13).
To make this possible, remove the short clamping screw
(12),
the arbor
spacer rings
(11)
and the key
(10),
then using the long draw bolt
(14).
Setting to reqrined compou:d angle
Swivel vertical milling head
(2)
to required angle. a)
Sfiehtly release the elamping screws
(15).
Swivel the angle milling head
(4)
to the desired angle following scale
(16) (setting
aceuraev 6').
Tighten clamping screws
(15).
hrbri eat ing,/ltaint enance
After intervars of 500 operating hours spindre bearing and bevel
wheels have to be relubricated by lubricating nipple
(
1 1 ) with speeial
glease
nn[iber-Isoflex
NBB 15n.
----.-.--.--Ii_.-
_:-'
r
-----\
( -
After interrials of 1000 oper"ating hours check spindre taper (t)
ano
\
\
the carrier block for damage. /'
a) For swivelling the vertieal milling head, see page
3.OT-1,
J
BABEL.&
CO. D-8962 PFRONTEN
,3"
{
/
\
ffiA$,EG
l,tH 1000 c 6.o2-1/11612
HI@-SPEEID MILLING SPINDLE
Applieation
The high-speed
spindle and in
Tehnical data
milling spindle can be
the vertieal workspindle
employed both in the horizontal work-
of Lhe machine
Attachment shank for fitting to maehine
ISO 40
MiIIing spindle
Transmission of
Speed range
internal register
ISO
30
1:4
planetary gear traln
r.p.m. 80-8000 a)
Anti-rotaticn device
The housing of the high-speed milling spindle is proteeted
against
rotation by the retaining bracket,
(1)
and the retaining bar
(2).
The retaining bar should be seeured at the appropriate distanee in
the elongated slot of the retaining bracket bv means of nut
(
3).
:"
the spin-
The guide
bore whiclr aeeepts the retain ng
to
rod is situated
dle head or vertieal milling head ad.jacent the workspindle
MAHO WEBKZEUGMASCHINENBAU
BABEL.&
CO. D.8962 PFRONTEN
ffiAffiG
S.oTTI}E EEAD
Applieation
The slotting
t,ical mi11lng
head is
head and
MH 1000 c
seeured to the spindle
is inteded for slotting
head face in
operations.
6.03-1/1410
lieu of the ver-
0-100
9-400
Tecfinical data
Length of working stroke
Number of double strckes s.p.m.
...... mrn
Speeds
Slotting tool register 20 H7
55
Weight approx.
rntermediate flange for securing slotting head to spindle head.
Hex. bolts for securing slotting head in required
angre position.
Seale for reading slotting head s*rivel angle ('l
division
='lo).
Slide carrying the slotting tool.
Grub screws ior elamping the slotting tool.
Hex. bolt for adjust,ing working stnoke length.
Scale for reading stroke length set.
Hex. bolt for locking the preset stroke length.
Table for" reading number of ram double strokes per minute and max.
possible
stroke length at rrarious workspindle speeds.
mn
kg
1
2
3
4
5
6
7
8
9
revlmin 20-933
ffiAHEG
MH 1000 c 6.o3-2/116i2
L
ST.OTTING HEAD
Setting the rcrklng stnoke
Enter
trs
50rr into the control, press button
IIFNIERTI
and
ttSTARTrr.
a)
Take the ram
(4)
to its position when the hex. bolt
(8)
must be acees-
sible precisely at the centre of the bore at the ram face.
Actuate button
rrWorkspindle
and feed STOPtr on the CNC eontrol station
of control CNC 432. a)
Release hex. bolt
(8).
VIith hex. bolt
(5)
set length of working str.oke in accordanee with
seale
(7).
Lock the stroke length thus set by tightening the hex. bott
(8).
AITEIfIION! If slotting work is eamied out over some eonsiderable
period of time, cheek the hex. bolt
(B)
for seeure
seating at regular interuals.
-
fn aeeordanee with table
(9)
determine and set a workspindle speed
which suits the stroke length selected.
a) For arrangement and fu:ction of operating controls on cont,rol pane1,
see page 2.04-1 and operating instruction CNC 432.
200
40
1
See page
7.A6-1
MAHOWERKZEUGMASCHINENBAU
BABEL.&
CO. D.8962 PFRONTEN
ffi&ffiG
MTI looo C 6.o4-1/ 11612
NG-PG[IIONING AIID DTMIDING APPANAfi'S
Application:
The NGpostioning and dividing apparatus is used for machining workpieces
of a great variety of shapes which by means of
jaw
ehuek, faceplate, col1et,
chueks or directly are clamped in the inner taper of the spindre.
The NC-positioning and dividing apparatus has been designed in sueh a way
that the control uses the positioning
movement, of the spindle as 4th axis,
Angle measurement is caried out directly aL the cireular axis with O,OO1o
resolution. A d.c. motor serves as drive.
ATTENTION: Only positioning
operation possible!
Horizontal applieat,ion on the rigid table or the univer-
sal built-in rotary tab1e.
Teehnical data:
Spindle eompartnent
Inside, direct
ISO
ISO
50
40
5
500
with reduction sleeve
Outside, short taper according to DII{
Spiqdle clamping, hydromechanical,
55022 . size
holding torque at the spindle \rn
KN
r.p.m.
I$rn
angle sec.
Workpieee clamping in fhe spindle
hydromeeanical, clamping force
11
20
150
10
Spindle speed
(positioning
speed)
Torque at the spindle
-
Positioning accuraey
Greatest distanee spindle nose
-
centerinq point:
-
I,.lhen elamping with tailstock
500
200
125
400
100
6.04-5.
spindle have lifetime
they are maintenance
Height of eenters without overarm,
failstoek plaeed
on the table
Heieht of centers wlth tailstock
at the overarm
Distance between centers with overarm
mn
mtn
kg
sheet
Weight, apprcx
. lJorkshop dimensions according to instruct,ion
NOIE:
The bearing and the drive of the
grease
lubrication and therefore
free.
BABEL.&
CO. D-8962 PFRONTEN
ffiAilES
url 1000 c 6.o4-2/11612
NC.PGITIONING AND DTUTDING APPANAflIS
frorizontal assembly:
Place dividing appartus
(1)
with the base plate (1.1)
on the worktable
and fasten with hex. screws
(1.2).
When using the tailstock
(1.3)
direet on the table, intermediate plate
(1.4)
has to be used.
If necessary place overarm
(1.5)
into position
and elamp with screws
(1.6).
Fasten tailstoek
(1.3)
wlthout the intermediate plate (1.4)
to the
overarm.
llhen usi$r without tailstock
The neeessary clanping position (parallel
to X- or Z-axis) has to be
fixed by turnlng accordingly the NC-dividing apparatus
(1)
on the base
plate (1.1).
NOIE: Before beginning the maehining operation the paralle1
alignment of the dividing apparatus in relation to
the X- and/or Z-axis, has to be checked with the aid
of the testing arbor
(3)
and correeted if necessary.
Inserted supply lines Q.1) and
(2,2)
at the compourd slide rest, fasten
rapid-aetion couplings
(2.3)
and
(2.\)
of the hydraulie lines to the
connections marked orange.
N01E: Before moving to the reference points the toueh
'TCLAM-
PING-DEIIICE-DIVIDING HEADTT has always to be operated!
-
Aetivate reference points
(X,Y,Z
and 4th axis). Carry out trial run.
I^lorkshop ciimensions see sheet 6.01.|-5.
1.1 1.2 1.6 1.5
2.3
MAHO WERKZEUGMASCHIN ENBAU BABEL.& CO, D.8962 PFRONTEN
2.4
{
t
L
i'{OTE:
MAF{G
mI lmo c 6.ot+-3/11612
{
L
I
Nrc.PGITIONING A}ID DTUIDING APPANAflIS
Clamping and releasing of the workpiece in the dividing
eamied out by operating the ilh:minatd- pushbuttons
rffndexing
headrf at the control panel
of teach box.
head
A
spindle is
*oo
For holding in position workpieces with prepa.red
step taper ISO 40/
IS0 50 a suitable adapter
nAr
or
itBtr
should be used.
Clmping
jan jrck
or faeeplalq
qr
the dividing tread spindle:
Install two-jaw chuck, three-jaw ehuck or faeeplate on the short outer
taper of the dividing head spindel
(
1.7) .
Tr:rn hexagonal serews
(7)
together with elamping pieces (B)
into the
tapped holes of the clamping medium and tighten securely.
781.7
Clamping
Design A
PLqHO/OTT
adapter:
=
IS0 40 Deslgn B
MAHO/OTT
=
IS0 50
(1)1.46625e) (
1 4. 46623c
)
SW l9
SV/ 30
ft#AHG
MHloooc
6-o44/11612
NC,-P6ITION]NG A![D DIMIDING APPANAfiIS
Wcking smce dinensions
u
I
I
I
I
J
x0/Y600
-Tr
q-
I
I
l--
O
O
N
I
rtr
Yls
z 800
L
_='
*
ffiAffiG
MTI 10oO C 6.o9-1/6229
GEF'IE MRNER lq,LNfrB HEAD
Specifications
Span of special crcllets 2-3-4-5-6 mn
Speeds 2000/4000/6000
Motor polrer
0,12 kW
Milling spindle carrier,
rotatable by
360ot
Milling spindle, swivellable
90o
Srnallest millable inside
edage length
70 m
rFn
Fitting
Move out back-stop
(1)
bV
approx. 120 ml. Clamp corner
millirrg head
(2)
onto baek-
stop V-guide
(3).
Insert
Perilex p1W (5)
ln control
cabinet socket, outlet.
Speed adjustment
Slacken screws
(6), pu1l off
prrcteetive
cap
(7)
forwarO.
Place leather belt
(B)
in the
corresponding g:rcove of the
motor" pu11ey,
at the same time
slaeking serew
(9),
the rnotor
ls pushed upward by spring pre-
ssure and the belt tensioned.
Retighten screw
(9).
$riveUing the nilling tlead
15
1/*
10
12
Slaeken Philips screws
(10+12),
adjust svlivel bracket to scale
1 1
(
1 1.1
),
retighten
(
10) and
(12)
,
11J
C,AWI0N: With a consider-
able swivel of the milling head
(11),
the belt tension rm:st be
reduced!
Exchanging the belt
Swivel milling head
(tt)
inm tfre
horizontal posifion, pu11 off prrc-
teetive eap
(7),
remove belf from
the notor puIIey.
Slacken Philips
screw
(10)
and
(12)
and withdraw,
withdraw swivel spindle
(13)
on the
opposite side. Remove milling head
(11).
Rernove serew
(14), pull off
sleeve
('15),
exchange leather belt
(B).
Assemble in reverse sequenee.
I
6
4
|
163
1/.3 I
ir
\
/
I
ffiAffi@
MH 1000 c 6.a9-2/6229
]NSINUCTIO}US FON OORNEA HILLING
Descr:Lptlm of ffiIE miversal corner nilling tread
The mi11ing head t^fiich can it self be swivelled through
90o is secured
to a slender milling head camier wfiich can be rptated through
360o. The
required angles ar set by seales and ar then clamped securely. lhe snall
overall size aIlows aceess so that mi[ing can be camied out at points
which ane nonnally inaccessible. Milling cutters are held in the milling
head by collets. The milling spindle is driven by a wear-resisting beIt.
A cone pu11ey with three steps is seeured fo the drive motor so that the
eutting speed ean be adapted to the rnaterial being machined. AIl rotat-
ing parts rur in antifrietion bearings.
Milling a corner
Through the swivel faeilit,y tttrich aIlows settings in any desired direction
it is possible to emply a tapered milling cutter whieh is in simultaneous
eontact with three faces. When a tapered cutter of this type is traversed
in the three co-ordinate directions it gener"ates a complete internal cube
corner
(see
Fie.1
).
Bottom swface
Fig. 1 shows tir-nee
X, Y and Z are the
co-ordinates.
swfaees al
90o
feed direetions
oLher
(internal
cube corner).
milling machlne in the three
to each
of the
/
t.
\
ffiAE.EO
Mi11iqg
head
carrier
900
Scale
Milling
head
l,rH 1000 c 6.09-3/6229
INSTnUCTIoNS FDR @RNEA HILLnT
ftre tapen angle
-/
of the tapened crrtter
(single-ftute
cmtter) is
Tapered cutter
'F
Setting thg nllling head camien
The miUing head carrier qust
be so r.otated that the milling cutter axis
halves the angle 6
=
90o
(see
Flg.2). Tighten clarnplng screw
(4).
Bottum swface
Fig. 2. The rniUing cutter axis halves angle B
=
90o. TLre X and Z diree-
tions are the feed direetions of the milling machine.
lte niiling tead should be set, as follors
The setting angle between milling eutter axis and botom surface is equal
to the taper angle, i. e. B
=
l!016'.
Trnportant
Tighten
clamping
screws 10
and 12.
Bottom surface
Fig.
3.
When bofh angle settings have been completed and the bottom sunface
is parallel
to the milling rnachine table, machining of the corners may
conmence. The tapered milling eutter is then traversed in the thr"ee eo-or-
dinate directions X,Y and Z until the desired dimensions are established.
{
L
MAHO
MII 1000 C 6.a94/6229
HILLTW MNNERS WIIII DRAET
Hilling cornens wlth draft angles
TLre milling of a corner with draft angles differs fi.om milling an internal
cube in that:
a) the taper angle of the tapered cutter ehanges depending on the draft
angle.
b) the rorkpiece has to be tilted in Lhe X and Z direction by the draft
angle and an appncpriate adjustment of milling head inclinat,lon is
thus neeessary.
The taper angle of the cutter as necessary for particular appllcations
can be taken frrm the table below.
Draft
angle
Draft
cllne
)raft angle
d-
Cutter tapen
angle
-"
00 00'
00 15'
00
30'
10 00'
10
30'
P 00',
20
30'
30 00'
350
15' 55n
350
23' 25n
350 30'
03tt
350
44', 16"
350 58', 30tt
360
12' 13tt
360
27' 00"
36o
41', 46r
(-*
Swivel angle
Fig. 4 shows a corner with two draft angles and the fwo direetions into
whiclr the workpieee has to be tilted.
As far as the milling operation itself is coneerned, the same cormnents
basically apply as given on sheet 6.09-3. ?tre following additional ope-
rations are however quoted belovr in the appncpriate sequence.
-
Adjust milllng head inclination so that the cutting edge of the taper-
ed milling cutten is parallel to the bottom faee.
(The
light gap bet-
ween cutting edge and r+orkpiece rm:st be parallel).
-
Finish-mill the corner in the X and Z direcLion.
-
Tilt r^rorkplece in X and Z direction by the draft ang1e, see Fig. 4.
-
Readjust milling head inelination
(as
under item 3''l
above).
-
Finish-mill the crorner in the Y direction.
MAE+O
HII 1000 c 6.n-1/8324
{
{
\-
RFNIGERATI}NE UNIT
(sK
05 K/SK 05 S)
Design: SK05K
for mntrol station.
SK 05 S
(witlr
switch)
for seiteh eabinet
CAUITOT'I: Transport shold only by earried out in vlorking position
vertically. Tipping or overturnlng not admissible,
as othersrise coolant could be 1ost.
Disassembly
Fix refrigerating u:it
(1)
to the door of the switch cabinet and/or
to the contncl station.
Connect mains supply eable
(2).
Now, the compressor starts to run auto-
matically in case the tempenature exeeeds the adjusted val-ue of the
therrnostat. lte fan nrns continuously.
lhintenanee
The refrigerating ueit needs no special maintenanee only the filter
mat of the fan
(3)
has to be kept clean.
The filter mat
(3)
is to be ehecked on the suction side at least every
2 weeks
(and/or
after 80 oper"ating hours) dependings on the ratio oi
dust. The mat can be râshed out several times.
Spare filter mats, quality FL 50, ean be ordered from us urder the
order no. 27.66165.
fn ease of a malfunetion and/or when ordering spare parts, it is of impor-
tance that the type of lhe applianee and the serial number is stated.With-
out bhis informabion, a treatment cannot take pIaee.
technical data:
)ooling capacity W 400
lurrent consunption max. A 4r2
lower input, kW orza
capacity m3llxin 4
. air temperature
oC
55
ise dba-lm 6B
34
{
\i
{
MAFNG
MH 1000 c
7.O1-1/11612
II,IPORTA}rf IMIES
thchine lubrieation
Details on machine lubrication and coolant supply appear on the follow-
ing pages of this operatorts manual:
7.02-1 Machine lube diagram.
7.03-1 Lube instructions.
7.06-1 Reeomnended lubricants.
7.07-1 Coolants.
The lubrication and maintenance of attachment descnibed separatelv
in section 6 of the operatorfs manual, alloeated at the attachnents.
The designation of lubrieants and the identifieation of lube points
in the operatorrs manual follows the new German standard DIN 51502
(November
1979).
The designat,ion of liquid lubrieants is based on the ISO viscosity
classification average viseosity at 40oC
-
as laid down in DIN 51519
(.luty
1976).
-
The machine lube diagrym
(page
7.02-1) and the lube instructions
(page
7.03-1) relate to DIN 8659
(draft,
December 19ZB).
-
At his stage, the oi1 lubricatin nipples
qr
the naetrine are stiI1 mar-
ked with red identification washers, the grease lubrieation nipples
with yel1o^r washers. fn addition, the lubricating nipples and filling
holes are equipped with identifieation plates
according to DIN 51 502.
Lubricants
-
The use of suitable lubrieants is essential for operational reliability
and long life of the machine.
-
The maehine is supplied complete with 1ubricants. a)
It is essential to continue to use the same lubricants as those emploved
for the initial filling
(see
page
7.06-1). If due to inbraptant rlgula-
tions thls is not possible,
only products
according to the seleetion
table of lubricants, sheeL 7,06-2 have to be used.
Ithintenance nork
Apart from lubrication and coolant supply, all remaining maintenanee
operations are shorar and deseribed from page
7.20-1 of the operatorfs
manual.
Proper maintenance at the given
intervals is imperative.
Maintenance lntervals complernent each other, i.e. maintenance to be
carried out every 1000 hours incloudes
ltO
houres maintenance. The
same applies to other maintenance interyals.
Capter 9 of the operatorfs manual contains detailed dismantling
(disas-
sembling) instructions.
a) D(cpfiot{: 0i1 bath for drivewheel from horizontal workspindle,
see page 1.09-1 !
ffiA${G)
Mrloooc
7.O2-1/11612
FA
-N
I
MACIIII{B LTIBE DIAGRAN{
I
Jia
-"f,
q-
+
1-l
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H
ER
tT
c:r r
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r?,
i=
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rl I
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l'
"o
lr
l.r
llt
terval
work-
SymboI
=====
@l
&
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LTIEE INSIRUCTTOHS
riea
ring wi
'L'op
llp.A
lant tan
sible
1
r13
rlea
In clrcu
ir.
&
eck
tral
1 4
)
r1
&
11ng
er-
(1
ye
tion)
k
(,:
t
transmi
1SS1
if need
*il;
ta
desta
et!
?
Check
bath
spind
&
Change
tank.
dt:
Check
draul
t
L
Top up
lubricr
;;-- rlci
Iing
drive
nippl
required Volume See
page
ate overarm bea-
::1-::i-1l:-------
.Always keep coo-
rnk as fuII as pos-
2-3 strokes
3.22-1
cate univers. built-
rcular table with
oiI level in een-
lubrieat,ion unit.
2-3 strokes
3.20-
eate vertieal mi1-
head quill with
r-fsoflex NBU 15
1'l ow nipple designa-
oiI Ievel in main
mission
(when
trans-
on is stopped),onty
eded top up.
2-3 strokes
lube oil eollection
inuer in machine pe-
1.
oil Ieve1 in oil
of horizontal work-
Ie drive gear.
b)
eooIant,. Clean approx.1001
3.22-1
oi1 leveI in hy-
ic unit.Top r:p oiI.
p oi1 in central
cation unit.
cate vertieal mi1-
head bevel gear
with grease (red
e designation).
;;il;;-i-
2-3 strokes
3.18-
3.20-
::--
MAHO WERKZEUGMASCHTNENBAU BABEL & CO. D-8962 PFRONTEN
ffiAil{G
MH 1000 c
7.03-1/565
r
L]
\lo.
in
liao.
)
7
l0
)
&
6
7
10
11
w
@
f
i
ffiAffiG
ItH
'1000
c
7.03-2/565
LTIBE INSIRUCTTONS
Interval
i.n work-
Symbol ;;; k nequired
ing hou
200 Lubricate r\Drm gear
of
univers. buiIt,-in circu-
lar table with grease.
dli
Refil1 oil tank of the
drive wheel of horizon-
tal workspindle.
(::
t
If oil 1eve1 on inspec-
tions when centerline at
glas(6)is
overrdrain up
oil of horizontal work-
spindle drive gear.
ei!
Y
Change oil in main
transrnission. Flush
gearbox.
8,9
al!e
Change oi1 in hydraulic approx.30 I I
-L
I
L
7.50-1
un it.
3r12
ea,b
Ctrange oi1 i
.,vhee1
of hor
n the drive
izontal work-
apprrox. 1
,
BI
-1
spindle.
See
a)
b)
page
7,01-1
rrlnportant
notesit and 7.02-1
rtlhchine
lube diagramil.
In case of iltax. load, e. g. maxirm:m speed in continuous
lubricate daily and resp. after B operat,ing hours !
Keep exact oil reveI.
tdhen
oiI lever is not exaet error eode
appears at interference patter
indicator!
operation,
lnd ication
No.
in
diag
Volume See
page
16
w
2-3 strokes
1000
3 approx. 1
,
81
12
2C00 4
9.02-1
4? ,,1
{
I
ffiAHEG
MH
'|OOO
C 7.06-1/11612
REMMENDED T-UBRICANTS
Lube point,
Ie of lubrieants a)
e type/Designat:'.onl Syrnbol
Name
ilIing arbor overarm
ring
zonLal workspindle
ive gear
n transmlssion
'ertic.milling
head
it1
ydraulie urit.
iv. brilt-in cireular Febi
table
tral lube u:it
gear of uriv.
ilt-in cireular table
1 gear drive to Kliiber-
Isoflex
I{BU 15
iseosity range in eSt
t 4oo673pa1ysis
data
e oil/Cl 46/\1,4-50,
Hydraulie ofl/fi.P 46/
41,4
-
50,6
Bed vray oil/CGLP 220/
198
-
236
1,
13
11
16
rtical miII. head
Coolant equipment See page Coolant/----
.07-1
a) See page
7.01-1
rrlmportant
notestt.
Only the use of these types of lubricants guarantees
a safe operation
of the machine.
we reconrnend to stiek whenever practieabre
to lhe type of rubrieant, of
the first charge and resp. to an equivalent, type selected according to
the speeific requirements of the factory.
Grease/lG EZK/Wa].t*.-
penetrati.
on 265
-
295.
bour point t80oc.
A IJABILITT IN MI{}IECTIOil WITH TIIE LT'BRICANIS
IN TFIE TAtsLE BEI,Mil CANNOry BE ASSTN,IM.
F
:*]
Each of the manufaetures of lubricants mentioned below maintains a tech-
nical serviee whieh will be pleased to gibe
information and advice in
conneetion with all lubrication problems.
When using cooling lubricants on a large scal-e
-
in the form of emulsi-on
-
their compatibility wifh the guideway
oil used in the machine has to
be checked, see sheet 7.07-1
to 7.07-3.3.
)
3
4
15
9
ra1-Lube
t.*'l
@il
No.
in
dia
,ubrieant
DE 46
K 220
14
7
ffiAilEG
MI 1OOO C 7.06-2/11612
LUBffiCAI\If
-
Sn'${ARr TABTE Date 1 1/86
t
-- - - - -- - -l:::1::l -:::1ff;;;-;il;ffi;-;';-
f
iil:
=== =
l-
= = = = = = == = = = = = ==l= = = = = = = = = = = =
f
= = = = = = = = = = = =
Itvp" |
-
|
-
I
-
lxl
ts-l
lHl I
Es
EnAL----
;;i5;s""i;
I IcDr46 lDE46 lstzzo
l-__-___t a_ a
I nvra laviI,us HL 46 I nvrlue nr46l avnuB
I lAvrLUB HLpD 46 I avnue mpnl nsl 220-s
L_- L-__ _ L:: __L__
-
E------E;;;;i-HL-il-
-l-
E,;;;; r-'il8;;;;;;',,;
I I
Energol HLP 46
|
46
(HLP-D
I
Energol
L--------L---------------11:1--------LT:!-11:----
I
castror
l,lnnro
mx
I
vanro Hox
lua*qa
I I
FrysprN Arils 46
I
ffirr^
aws
I
nox zzo
L--------L-------- L L
I
err
I
rolrrelvs uo
I
ncarwrs uo
I
nrclr A zzo
I IELFoL\IA
46
|
(nFoLNAu6)l
i---------i---------- -- ----i--
I ssso I mno H
tr6
I wr"lto H u6 I rmrs
I lrERESSo46 I lKzeo
L--------L------:--------L---!-------|
--
-- #
I
nrua
I
rrun
I
---
|
rrun
L- _-__
-L:3-:T_T_:---_L--
LT:T_T_:1:
Fil--Hffiil
----G;ffi;il----8ffi-;---
I i,"m15 l*'r
I
tLtL
I
niiuer
Imucna
uo
I
r,arcna
I
urucnn
I I |HLP46 lsupen-pomno
llllzzo
i---------i----------------r- -r-------
I
Mobil
I
D.T.E
-
Oil I O.t.E.-Oi] I
gettuahndr
I lMedium lz6zuouir lzzo
I I
Mobil D.T.E 25
|
aydrauric
|
(vactra
4)
lll.ill
LLLl
AVILUB nL 46
AVILUB HLPD 46
Energol HL 46
Energol HLP 46
BLAMTI
?)c,
I
Kutwell
3C
i Kutwell 40
(FINA
VIIL.
SOL BST)
(ZELIOT-I4S
zso)
MobiI
Temp
SHC
32
Mobilmet
120
Mobilmet
150
*T67TT
CF1
Pt"odukt
783
Clearedge
EP 2B4O
Hysol CB-
Syntilo R
(Cutora
IIX-Fedaro
u)
i
EP 34)
-t---------
Renoli
S2
RATAK
DURA}XI 20
RATAK TN
14 /21
AV]LUB
-
Metaeon
ASBF
(Saretf
{
E
{
Coolant
tr
Sarol EP
Sarol
3965
K-iiber
Isofle:
NBII i5
j,
A/; t
't', , r,
t'.i
- ,t;
'.:
'$7,7/' /r
'
rl
ffiAFIG
MH 1000 c 7.06-3/11612
LUBnf,CANf
-
SEf,,lAmY TABTE Date 1 1/86
Lubricant designation foIlo^r DIN 51 502
mr rfl.Et-o uaLe I t/oo
il;;;;;;;;;;;-ilil-ffi
-il-;;
:==
= = === =J=======--
il;----r
_ T_ i
)"1
slmlm
turer
I I I
Opw h+ru
tro
I H,p
qo
I c zzo
-
lY-::---
L----_ __L___
Shetl
lsfreff
Te1lus
I
sneff
I Tonna-Oet
loer c
t+6
ltertrs oer lr ezo
lsrreff Teltus I 46zHvaror I
loeruo
l*u, I
I
I L-----
IEXACO
lnanoo
Oil 46,
I
nanoo Oit
I
Way Lubri-
I I
r{DB
-
46
|
cant zzo
I I
--------l
tIrsuRA
lu:rnex
46
I
---
I
euttu"hror
lTempo
46
I I 220 s
.___-____l _____r______-___I
Zelrer- *
lcwn
2 rso46 T
I
nr,p uO rso
I re rp
Gmerin
loHc
u6 rso
|
onc u0 rso
I
rso zzo
--___---.t
_____t_____-___1_
,(\'
\7
Airo
Shel1
gease
Coolant
SheII-
Dromus 0e1
BX
sal=-
Dromus 0e1
EP
SeTIT-4T
(
Zubora
2000 )
fmbora-
722 EP)
Shetl
Soluble 0i
(Tratwnat
)
Soluble 0i.
E
(ffi=2_-qEil-
ffiAffi@
MH 1mO C
7.O7-1/5523
@OLII\XE LItsRICA}TXS a)
For our miiling machines and machining eenters only eooling lubricants
miscible with water and eontaining mineral oil
(according
to DIN 51385)
should be used.
When rnaking the selection care should be taken that the following detri-
mental properties
do not resul-t frm the cooling lubrieant:
1. Stiekiness and resinification of maehine and control elements, not
even at points where the cooling lubrieant can penetrate in srnalI quanti-
ties without being able to flow off.
2, IncompaLibility with the guider,ray
oils used, with the consequenee that
the lubricants decompose, harden or wash off.
3.
lhe anticorrosive effect must not decrease, not even after lengthy
use of the cooling lubnicant.
4. The materials used for the seals and strippers efc. of the machines
must not be attacked.
5. Demands on the cooling lubrieant: b)
Cood ernulsifiabilit,y and long service life, even when using rather
hard water" beyond 15 d. H.
(5,4
m va1).
No harmful effeets on machine elements
(metals
-
lacquers
-
elasto-
mers).
-
Good lubrieating properties
and high lubricating effeet for. the
sliding machine elernents.
-
High resistance to decay and to infestation wi.th bacteria.
-
No harmful effects on hurnan or"ganism.
Toxicologieal test results and expert's reports on the compat,ibi-
lity with the skin hae to be presented.
No poisonous additions such &s, for example, nitrites or phe-
nols.
I'fusb be at, least in confor"raity with the Teehnical Ru1es for dange-
rous working substanees
(TngA
900).
- Used-up eooling lubricant emulsion mr:st be cleavable by means
of usual separation proeesses.
a) DIN
51 385:
Term 2.'1
=
Enulsifiable cooling lubrieant
(concentrate)
Term
3.1
=
Cooling lubricant emulsion
(oi1-in-water),
mixture ready for use.
b) Also see data sheel
7 .07-2,
7.07-2.1.
ffiAffiG
llH 1000 c
7.07-2/5523
@OLNrc LItsMCANIS
-
DATA SHEEf,. SEI.ECTIOil CNIIERIA IN ACTOEDANCE
Standard
values
-35
to be
cified
0,93-1,06
20
-
120
50 - 3oo
to be
cified
-
130
10-15
to be spe-
cified
kind and
quantity
to be spe-
eified
;;;:
cified
variable
g/cn3/20oC
/S
(cSL)
DrN
51 757
DIN
51
DrN 53 015
DrN
51 423
DrN
51 376
DrN
51 583
mass.% P
ffiA$EG
MH 1000 c
T.07-2.1/5523
}IITH
MLNrc LTtsRICANTS DATA SEEET. SITI.RCTION CfrIlERIA ACCORDANCE
6.2 of the cooling lubricant, mixed with r"rater
(emutsion):
Pncperty
Test method
i
= == = === == = ==:= ==:
DrN
51 369
th NW12
(120d.H.
)
) 11fi
thermal
ti-
vity kcal/mLroC
0,45
}
ectric
eonducti-
itv
10n
ffeet on
is-
colourati
-eoaling
formation
-6nffi-6r
Cu-ions
Measurable
variable
(DrN
51 759)
mgldm3
DIN
38
404
DrN
51 350/1
DrN 51 360/2
VKIS-work
sheet no. 7
DIN
51 367
il*l-
fied
,S0e)
- 95fr
reement
bility
(with
lg
NaCl/1
)
Foam drarac-
teristics at
NW 12
Adhesive and
idual clra-
with ma-
|
nufacturer
------l
I
adhesive
ightly re-
l::i:_-l
ive pre
values
- 9,4
t
VKIS-work-sheet
no.
9
ffiAffi&
MH 1000 c
7.07-2.2/5523
@OLII{E LTtsRICANIS DATA SNEEf,. SELECTIGI CNIIERIA IN ACCONDNNCE
SHEST
Measurable Test method
VDA-test sheet
521-01
(DrN
E
53 538/3)
variable
tion to
rod
2 aecording
to DIN
53 504:
test mate-
terial
SRE-WBR 28
test mate-
trial
(CF!{
BB I\tBR/iOl)
-effect
ietional
accord
Reichert
Change in vo-
lume in
7
(voI.)
enange
in Shore-A-
hardness u:it
(SM)
after
100h/700c
hardness u:it
(SM)
after
100h/700c
DrN
51 368
VKIS-work-sheet
no. 6
to be
eified
spe:
to be speL
:111___r
Drplanations
a) The pH-value
is a measure for the alkalinity. pH-va1ue
T
rO
=
neutral,
e.8. pure
dt'inking water. ftnulsions with lower pH-value
than
7,0 are
called
rracidx
the antieorrosive effect is then very 1ow. Higher pH-ya-
lues
(max.
10,0) improve the anticorrosive effeet.
A pH-value
of rrpre than
9,4 alr"eady rrashes away the sliding machine
elernents and injures the skin of the operators.
b)
ttNW
12rr stands forttnorma] waterrtof t2o O.U.
(4,3
mya1.) x)
10od.H.
means: 10 grans of ealcitm oxide to 100 litres of vrater. d.H.
is the abbreviation for
trGerran
hardnessrr (=deutsche
Hdrte)r e.g.
soft, water
=
less than 5od.H.
x)
medium-hard r.rater
=
6
-
12o d.H.
hard urater
=
more than i2od.H.
For the hardness of the tape water consult the competent waterworks.
e) R0
=
no rustl S0
=
no black spots
x) fnternational
designation ii
rrmral.r!
(Sum
of aI1 dissolved mineral
substances), conversion
=
d.H.
ry
dic sepa-
e porti-
ffiAFEG
MIr 1000 c
7.O7-3/11612
{
:!
nEmil{ENDm @OL4{GIUBECAIITS; CBUCIIIL DATA 1 1/86
The cooling lubricants mentioned below were inspected bv a technical labo-
AVTA
(Ban-
leon )
ili;;;;
& Co.
Castrol
Chemi e
Llnz AG
Cincin-
nati
-Mi -
lacron
A LEGAL CBIJGATICE{ CANNOI M DERTIIED FRG.{ TIIE LIST G. BE-
OCNil,IETIDATIONS!
If for reasons of the production
technical tvpes of eooling lubricants dif-
ferent from those specified in the list are to be used, these types must
!" in
eonformity with the selection eriteria according to pages
7.07-2/
7.07-2.2.
I'4anufae-
turer
)esignation 4ineral
)i\ %
Suitable mixing ratio
eoneentrate : r"rater
I
in
i[
ACI,,OS AO,CISIr 64-02
30 1 :20
-
1:30
5-3
Aral c EmuIsoI 230
'7)
1:20
-
1:50
c.)
Sarol EP
37
'l
:10
-
1:30 10-3
Sarol 3965 ?5
'l
:10
-
1:50 10
-2
AVILIE
-
HSK-EP 50 1 :10
-
1:4C 10
-
?_,5
AVILUB
-
Metacon ASB 35 1t20
-
1:50
5-2
Sintolin E1 /MH
70 1:20
-
'1:30
5
-3
Sintolin CB 1/I'&l
1:20
-
1:30
5-3
BP 01ex SB 5580 CE 40 1:20
-
1:40
q-2tr
.J L, ,
Fedaro M
75
1.q
-
1.?n
I
'
J\J 20-3
Blaser
a
Blasocut 2000 Univ. 62 1:3
-
1t20
33-5
BlasocuL 4000 Strong 43 1:3
-
1:20
33-5
Clearedge EP 2840 42
1 :20
-
1:30
5
-3
Hysol CB 48 1225
-
1t50
tl
-2
Syntilo R
(TLS
984 iN USA)
40
1 :20
-
1:40
q-2tr
Hardocor S
305 1 :20
-
1:30 5-3
Cimperial 22
56 1:10
-
1:30 10-3
Cimeool f4B 602
7t 1:10
-
1:40
ffiAffi&
MH 1OOO C 7 .O7-3.1/11612
f-
HE@S,IENDED @OLING LUBRIC*INIS; CAUCIAL DATA 11186
== = = ==== == == = =================
lhnufac-
turer
ignation
cIff
-
Raunheim
o
=================
Aquasol 6-58 1:20
-
1:40
Universal 6-58 1:10
-
1:30
Rondocor Kompakt 1:20
-
1:50
5-2
Rondocor 6459
53
-
1220 20
-5
c)
-
1.
1:10
-
1:20 i0-5
Sarelf E P34 1:20
-
1:50
5
-2
Bohroel BS
30
5-2
1:10
-
_)
c,
,.,
)
1:10
-'1:40
10- 215
3
;--
1:10
-
10-
ffi;i--;
1 zT
-
1220 14
-
Houghton
Chemie
ISOCUT 1OO ca. 50 1:'10
-
1:40 10
-
2,5
t ISOCUT Spezial ca. 45 1r20
Jokisch o ;;;;
lzT 14
-
5
Kompakt W3 CF 1:10
-
1:20 10-5
Kril;--; ZELIOT I4S 250
125
-
1t20 20
-5
Lubrica-
tion
Kocher
-
F 14 1.2n _ 1.?n
t . )v 5-3
Kocher
-
F 17 4B
Koeher
-
F100 60
55
1:20
-
1:30
Kocher
-
PKI 5
'1
:10
-
1:30
Consulta-
Chemie
Curtis
Kutwell 40
\ruISOL BST
RATAK DURANT 20
RATAK RESIST 31
1:10
-
1:40
1:20
-
1:50
RATAK TN 14/21
P3-Multan
92-9
Mineral
oil %
52
36
44
s-6
s-12 1:
s-21
elf c
30
ESSO
c B3 10
-
2,5
FINA . 40
Fuchs
145
35
5
32
39
20
Krcher
55
1:20
-
1:30 5-3
5-3
10
-
3
ffiAffiG
MIt 1000 c T.O7-3.2/11612
BEffiO4ENDHD 60LING LUBRICANIS: CIUCIAL DATA 11186
I,4anufae-
pesignation
Mineral
oi]- %
turer coneentrat,e : water
Lionoil
(Master
Chemical
Corp.)
TRIM SOL
'l
:10
-
'1:30
1:10
-
1:30
Lubricor 1:10
-
1:20
1:20
-
1:30
1:10
-
1:50
Mobilmet 150 1:10
-
1:20
Mobilmet 220 1:20
-
1:30
1l,r"riilxD-r;u;-c;
Betronol EPV 1530 5ll 1:15
-
1:30
1:'10
-
1:30
m 586 1:10
-
1:30
UNIMET SG 4 1:10
-'1:40
1A
-
2,5
Optimol o cuTo I,J 200 1:10
-
1:30
Petrat c Primol chlorfrei
BKA/1 1:10
-
1:30
Primol chlorfrei
BiV84 1:10
-'l:30
in a
iw
- J
Primol chlorfrei
BKl601 EP 1 t10
-
1:25
Shell-Dromus 0e1 BX 1 :10
-
1:20
She1l-Dromus 0e1 EP 45 1:12
-
1 220 8-5
8-l
Shell-Dnrmus OeI D 1:12
-
'1:30
Soiuble 0i1 BS P 1:10
-
1:30 10
- 3
Soluble 0i1 E 1:10
-
1:30 10-3
Solube oi.I HDE
SOL Silieone
Mobilmet 120
10
- 3
10-5
5-3
10-2
10
-
5
45 10-3
45
O
t4 735 50
B 421 20
Mobil 30
33
25
5-3
1. 1.
I'KU 7
-3
Oemeta IlD 52 30
10
- 3
60 10-3
41
7B 10
- 3
a
C
70 ]C
- 3
60
60 10
-
4
Shell BO
'10
- 5
35
Texaco ca. 40
ca.65
ca.
ffi&H&
lm 1000 c
7.O7-3.3/11612
- I
NEMil4M{DffiD @OLING LTIBRIC.ANTS: CNUCIAL DATA JI]LY 86
ignation Mineral
oil %
===================
Traltunat
concentrate : water in1l
5-3
1:20
-
1:30
Tralustar ea. 1:10
-
1:20 10-5
I^M 2998 ea. 40 1:20
-
5-3
Zeller+
GmeIin
Zubora 2000 P ca. 58
-
1:40
Zubora 722 W ea.
33,5
-
'l:30
Zubora SM 1:10
-
1:30
10
-
2r5
I,hnufac-
turer
hrlSURA .
a
a
ca.52
10-3
ca.73 10-3
ffi&ffiG
MH 1000 c
7.O74/11612
:*
t
1
MMS HEGARDnIG TT]E TXSE CF @OLING LUBMCANIS UTXABLE }[I18 WATER
Only fill the tank eompletely mlxed emulsion!
Mixine
FiIl cold tap water lnto a clean tank and add to the water an adequat,e
quantity
of concentrate in a thin spirt by eonstant stirring. Never
i.n the reverse order!
Do not use any softened water. Ideal water hardness
T to ?_Oo
d.H.
Do not keep emulsion in galvanized
tanks.
Never mix prepared emqlsion with other makes. Mixing temperature:
Coneentrate min. + 10oC
Water max. +
30oC
Operational supervision
-
Cheeking at regular intervals the eoncentration by means of hand re-
fraetcrneter or acid eleavage. Factor refractorneten reading: 1r0.
Reducing too high concentration by adding a very meagre emulsion/solu-
tion
(never
add pure water! ).
-
Measuring the pH value by means of indieator paper or by electrometric
means. Nominal value: pH 8,3 to 9,0.
-
Continuous or period removal of the floating leakage oil.
-
Contamlnated emulsion can be filtred or deeanted and used again.
-
Tn the ease of very heaw dirt
(depending
on resistance to bacteria)
ehange the cooling lubrieant and clean the system.
Never use anv additions such as bactericide, rust inhibitors, antifoaming
gents etc.
First filling at, ehanging the cooling lubricants
-
Remove completely frrcm the system the eooling lubrieantuseci so far.
-
Clear tank and machine from sludge in fhe form of chips and residues.
-
Rinse with hot soda water
(2
kg to 50 ritres of vater).
-
Hemove soda urater and reflush with cle:n tap water.
- Use the system eleaner onlv for systems contaminated
to a large extent.
CO. D-8962 PFRONTEN
ffi&HE&
I,IAINTENANCE SCHEU'I,E
Mtr 1000 c 7.n-1/7322
See page
7.21-1, 7.21-2 and
7.22-1
Itsrrmery
of maintenanee urorktt.
ri::r
oc;
I
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O\,
c!
I
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MAHO WERKZEUGMASCHlNENBAU BABEL.& CO. D-8962 PFRONTEN
I
c!
P
I
p
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tn
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cr)
\,
ffiAH#
lm 1000 c
7.n-2/263
I
g
I
I,'AI]fIENAIICE SCIIEUTI,E
See
page
7 .21-1, 7.21-2 and T .22-1
|tSurnnary
of maintenance workrt.
G]
c
(J
(,
C
EHRS
trt
cn
I
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O)
N
C)
cf)
I
co
ffiAffiG
MII 1000 C
7.21-1/7322
rva1ls
n !{ork-
ng hours
16,31
$nfiAny 0r iaIMlEMNcE
EoRK
CtI TGCEANICIL Ar,tD HTDRAULIC
rquired
Clean entire maehine. Pay special attention
to cleanning limit switches and all areas of
enelosurqs covering moving maehine parts.
Do rpt use coryres-sed air.
Cleaning of the plexiglass panes
by means of
soap water or householding detergents, wi
adding amronitm drloride. Never use aggr"essi
ehemicals, liquids containing solvents or
abrasive prcducts !
Check collet setting of power-operated
tool
vorkspindles and
draw bar collet in both
readjust if necessary.
Check
and,/or
Check eoupling eomponents
face and vertieal milling
play at the guides, readjust taper gib
guide gibs.
.35- 1
.;:;
ilB-;
3.22-1
.34- 1
:;4:;
Check all connections of hydraulics and
coolant system for leaks. Tighten threaded
adaptors and renew defeetive hoses.
Check air filter for dirth accumulation,
replace.
of ribbed V-be1t for
tension and readjust
on spindle head
head for damage.
main drive.
V-belt.
Check wear
Check belt
Check spindle
slideways as'
damage.
Cheek morse tapers of both r^rorkspindles for
damage.
When ehanglng eooling lubricant, also empty
ehip troJ.ley and splash guard.
head,
r.lell as
eolumn and compound
slideway strippers for
10,
Clean measuring system.
Renove spindle head covers at the
the right. Clean valves and limit,
Remove ereeping oiI.
left and at
switehes.
lo.
ln
tiag.
See
aLso
page
10
?0
100
t00 1
r12 7.30-'
bo
-:
4
7
,13
9 7.62-
11
17,21
21
3
5, 14
15
ffiAffi@
18
MH 1000 c
$NilANY CF MAINIEiIANC8 MRK CN IaCTIAMCS AND IIIDRAT'LICS
k required
tn
iag.
7.21-2/263
= = = = = = = = = = =: =: = == =: = = = = = =: == ===== = == = ==== == = ==
Detennine wear on toothed belt for gearing
of
NC-eircular tab1e. If necessary comect belt,
tension.
,29
Check wear on toothed
Coreet belt tension
bells for feed drive.
if necessary.
Ernpty oi1 colleet,ing tray.
Cheek eable carrier
slide rest for tight
between switch cabinet and
fit, re-tighten.
a) In ese of error code display
ttX02-Y02-202n
cleaning at shorter inter-
vals is necessary.
working
See
also
1000
7.33-'
7.33-
to
-l
39
JffiAilE#
in working
rS
Ifi 1000 c
SUI,T.{Affi G' MI\INTENANCE HORK G'I ELECTRICS A}ID ELMMONICS
tervaI[s
7.2.-1/q65
Work nequired
__--i____
Check function of eontrol eabinet ventilator.
Clean
,
Do not
Do not
control panel exterior.
us co@rressed air.
erylctyed strong eleansing agents.
ble: e.g.
trEthanolltr.
K EI,IERGENCT SIOP funetion and all
axis limits.
limit
itches controlling
interior
.of
eontrol cabinet.
rung cornprcssed air.
Check earth
ean
not Do
2r8,
13,19 inet for
terminals of
firm seat,ing,
motor and in
tighten if
contnol
neees
16 , 3,,,
130,38
2r8,
13,19
,zf
,32
Zl
,28
2Q
,19,
3?-r34
8,19,
32,3u
2\
r33
sary.
Cneck filter eloth at
ventilators and nain
lation. ff neeessary
and ort,led
dirt accuum-
renew.
the inlet
rptor for
clean and
Check relay
cabinet for
Check thrcaded caps of fuses
cabinet for firm seat,ing and
and eontactor contacLs in control
burning.
in control
t,ighten.
Check all screw terminals on terminal raiIs,
eontactors, relays and fuses ln control ca-
binet and at the motor for firm seating,
tighten vfiere necessary.
C,heck carbcxr brushes of the D.C. I
-BMl -,-9Ml-, -'toM1 -, -14M1-
for the
drive, feed drive and table drive
replace.
rnotors
-1M1-,
workspindle
for wear,
Check tachogenerators
-181-, -BB1 -, -981-, -jOB1
and
-'lllB1-.
Check
stock,
table
cabel and hose screw
joints
switch cabinet, eross slide
for tight fit, r"e-tighten.
at the head
rest and
SeaI of contrr:l cabinet door for damage.
a) Shovm encircled in the maintenance diagran
T.zo-1 and Z.zo-2.
See
also
page
'.02-
.60-2
No.
in
I iag.
j
l
38
) o)_t
lcc
> O)-t
I
> n)_
bo
-1t
t.25-
7.62-
1000
7.60-
7.62-
1
7
7
lv
lrH 1000 c
7.24-1/7512
C'I,EANING TIIE LINEAR SCALBS
Tlre linear scales are protected
fircm heavy dirt by mearls of eovers.
If the enror code X01-Y01-201 appears in the video display, there exists
a sJ-ight dirth accumulation due to dust or oi1 fog. Ttren a rnachining opera-
tion in plrcgress.may
continue, but the scales have to be cleaned as quickly
as possible.
a)
By the video display of X02-Y02-202 the presence
of heavy dirt in the
measuring system is indieated and then the measuring system has to be
cleaned at once.
In this ease the trouble/dith be eliminated without delay, and the brtton
trCLrARrr
shold be operated. Before resuning the machining operation the
referenee points should be posit,ioned
anew. a)
Cleaning should be camied out by neans of a soft rag spaked alcohol.
The bar"e part
of scale
(1)
and the lens of the scanning head
(Z)
rmrst
not be scratehed!
the scales in the Y and Z axis ane acessible after urscrewing the
covers
(3)
and
(4).
b)
To clen the X scale requires removing the guard
bellows
(5)
and tak-
ing the table to the extrerre end position.
I
a)
b)
See instruction CNC
i132.
The cover for the Y rule
slide has been rncved down to
cannot be disassembled until
the end stop at the bottom.
the compound
l
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
ffiBfuB,BG
REPIÂCEMENI OT THE FILIER I{AIS IN MNTNOI, CABUIET AND MIfTNOL PANEI.
7.25-1/11415
MH 1OOO C
Fbequeney of filter changirrg
Since the dust generated
varies
of filter changing has to be
(or
eleaning) the filter on the
.{ideIy
depending on area, the frequency
e-stablished by trial and epror. Chdneln!
fan will be required more frequently ifran
adjacent lo the fan and the exit filters and
nexb eleaning operation ean be noted on these.
change or 1sf cleaning after
500 working hours
cleaning interval depending on degree of con-
at the exit filter end.
Data plates
are attaehed
the date of the last and the
We recorrnend a 1st filter
and then to establish the
tamination.
Filter reuona.I.
Push the perforated
cover off using a serewdriver.
Cleaninf
(r"egeneratlon)
Beat the fuI1 filter mat, blou out with air or spray with r.ater.
ltilE: Filter mats included in standard equiprnent:
3
pieces
of no. 27.59582
(=
coarse, P15/5OO)
325 x 227 rm for swit,eh eabinet
4 pieces
of no. 27.65409
(=
fine,
p15/5OO)
1$ x 1j5 rm for ventilator
of switch cabinet
These mats are suitable for very fine dust wibh a grain size smaller than
9.'002-
-
0,01 nnn. At the air entry point
the coarse rnat is combined with
the fine mat urtrereas only a coarse mat'is fitted at the air exit point.
fuBAffi#
r4H 1000 c
7.30-1/7322
TAPEA crB TAXE-IP AnntsrlrEl{I
The guide play af the axis Y and Z
(eompound
slide and
been set by the works to 0,003 to 0,005 nrn.
rf after on adequate br eak-in period
this ralue is found
a substantial increase, a r+-adjustment is necessary.
spindle head) has
to have undegone
The adjustment and readjustment
of the elearanee at
of the compourd slide and spindle head is effeeted
gib
having a taper rabio of 1 :
'100.
One r"evolution
modifies the clearance by 0,0'15 mn.
the straight guides
by mears of a taper
of the setting serew
The taper gib rmrst not be overtightened.
upon the end of bhe
the compound slide shouLd stirl move uniformly and without
jerks.
The guide
of the vertical clamping table
(X-axis)
do not have
gibi
by means of speciar equignent utirized during the erection
will be rnade available without any clearance.
Readjustrnent fe X a:ris
adjustment
any taper
work they
Tlaverse eompound slide into
Unscrew threaded counter-pin
ibs
Q)
top end posit,ion.
(13
rm sw).
By turning hex. socket screw
(4)
erockwise readjust taper gib (3).
Tighten threaded eounter-pin
(2).
ffi&a{#
i.rH 1000 c
TAPM GIB TAXE-UP EDIIISI14ETfI AXIS Z
Readjustnent
-
Remove pnotective
housing (1),
behind rmder the spindle head.
-
Helease lmk nuts
(2)
and
(3).
-
Tighten a1len screw
(4).
- Fasten lock nuts
(2)
and
(3).
- Install protective
houslne
(t).
7.30-2/7322
BABEL & CO. D-S962 PFRONTEN
fuE&B"fl#
MH 1000 c
7.30-3/7322
READITISruENT OF ITIE GI'IDE SIRIPS
The guide pray
of the x-axis is 0,005 mm. rf after a lengthy period
of
fime a higher value appears, a readjustrnent has to be carried out.
For tiis p:rpee the rcrktable tas to be r"emrred.
R+adjustnent operat,tan in tlre X-axls
-
Loosen hex. socket screws
(1).
Put on magnetic-stand dial gauge (2).
-
Readjust guide strip
(:)
UV means of hex. socket sere!{s
(4)
-
16 rnm
-.
Tighten hex. socket screws
(1)
with a u:iform torque of 180 lrln.
REAIUUS?IIE ITIB OT/ENX,OAD CLtnffi O[\I
qJILL
FEED GEAR
ffi&ilG
HH 1000 c
7.32-1/1122
The overload clutch has been adjusted in the works in such a manner Lhat
one. Can drill inlo the solid with a 24 mrn twist dril1 at a feed of 0,12
nmlrev and St. 60 matenial.
If the tandless
(4)
are arrested, a slipping-thoug m:st be rp-
ticeable!
Should this slipping-throug alr'eady occur with smaller dri11 diameters,
the clutch ea. be readjusted in the following mannei.:
-
Check wtrether centering serew
(12)
has been firmly tightened.
-
Tr^rist
.rapid
adjusbment
(4.1)
with handles
(4)
thrown out, until a
screw
(t4)
Ueccrnes visible beLow the bore
(13).
Slacken this screw, leave screwdriver in the bore and grip.
Thist rapid adjustment clekwise
W
a srnail amount, tighten screw
(14).
Carry out load test and as required readjust rlrtil the values of perfor-
mance started are achieved.
FrH 1000 c
7.33-1/7322
Feed drive X-axis
Switch off rnain switeh
-Qt-
at the switch cabinet. To prevent
the
main switch frorn being switched on again by mistake the main fuses
in the switch cabinet ea be rernoved.
Remove serews (1),
force off dripping board
(1.1).
Force off locking caps (Z),
remove screws
(2.1),
push
back eover of
bellows
(3).
-
Release screws
(4)
at the sover of he compound slide rest. Lift up
cover plate (5)
about 20 nn and support firqn below. Remove alI serewi
(6),
take overing hood
(7)
and over plate (8).
Release hexagonal nuts
(9)
at the eprentric bolts of the tighteners
(10).
Take off toothed belt
(11).
Place new toothed belt
(11)
into posit,ion,
adjust belt tightener so
that bert is moderatery tensioned. Tighten hexagonal nuts
(9).
a)
Install ocver plabes (8)
and
(7).
a) I*4aintenance the toothed belt, see page
7.33-5.
1.1 121
]3, 15
12 1/.
;M&ffiG
r.fit 1000 c
7.33-2/7322
22
25
21.
30
3l
28
B
26
33
32
39
38
36
35
3L
EXH{AI.EIIE TtIE ImItlED BELT FOR FEED DRrVE
Feed drive l-axis
Move compor,urd slide rest into upper end position
and support fr-om
below.
Switch off main switch
-Q1-
at the swit,ch eabinet.
T9 prevent
the main switch from being switched on again by mistake,
the main fuses in the switch eabinet ea be removed
Take off sealing c\cver
(21),
withdraw connection plug (ZZ).
l91g""u
hexagonal nuf
(23.1
) at the excentrie bolt of the thighteners
(23).
Remove screws
(24
), tilt rnotor (25)
baei<r^rard in an inelined position
and withdraw.
Take toothed belt
(26)
out of the column base.
Place new toothed belt (26)
on toothed
belt prlley (27)
and arrange
in the direction of the rnotor axis.
a_
l--=i--
MTI 1OOO C
7.33-3/3722
HXTTIAT,IGNE ME IMItIED BELTS FOR FEM) DRIVE
Insert rnotor
(25)
cautiously, wtrile doing so take hold of toothed
belt
(26)
with toothed belt pu11ey (28).
b)
Tighten toothed belt moderately by shifting the rrctor
(25)
out of
posltion.
Tighten serews
(24)
sIiehtly.
Tighten hexagonal nut
(23.1)
at the excentrie bolt of the tighteners
(23).
Place conneetion plug (22)
into posiLion.
Install sealing c\cver
(21
).
For description of the principle
of operation of the safety brake
for the Y-axisr s page 2.11-1.
For maintenance of the toothed belts, see page
7.33-5.
a)
b)
ffiBUffi#
MI i000 c
7.334/11415
sxurAlrcIrrc rflE
ryHEp
BETTS FDR FEm
pnrvE
Feed drive Z-axis
-Qt- at the swit,ch cabinet. To prevent the
main switch frm being switched on again by mistake the main fuses
in the switch cabinet ea be removed.
Rernove serelrs
(36)
and
(37),
take off covering hood
(3S)
and covering
head
(39).
Release nut
(40)
of Ehe belt, lighteners (41
).
Lift toothed belt
(42)
frrcm the two toothed belt pulleys (43,
44).
The new toothed belt is installed in he reverse order.
I!{PORTAI\IT IOIE: By adjusting the belt tightener
(41)
in elongat-
ed hole tensioned fhe toothed belt
(UZ).
MAHO lVERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN
/.0
I
I
-a.J
:ffi&F*G
l'{H 1000 c
7.33-5/11612
FITTING AND MAINTENAI{CE OiF IMTHED BELT FOR FEED AND RAPID INAVENSE
!hintenance
Tmthed belts require no special maintenance.
Since the toothed belt will not permanently
streteh in any wav in operation,
there is no need to retension the toothed belt once fitted. Ilnder no eireum-
stances should grease
or wax be used as belt, conditioners.
After every 1000 working hours:
-
Check be1t, wear.
BeIt problems
Indietion Cause
Excess wear on belt tooth
flanks.
Insufficient or
exeessive belt
tension.
Increase or reduce
tension.
Exeess wear in tooth
dedendum of belt.
BeIt tension
high.
too Reduce tension.
Belt teeth sheared off. fnsufficient
tension.
belt Inerease tension.
Excessive running noise. Excess belt tension. Recduce Lension.
Severe heating. Insuffi ci emt
tension.
belt fnerease belt tension.
ME 1OOO C
7 .34-1/ 1122
FITTNrc AND MAINIENANCE OF' RIBBED V.BELT TiOR UAI}I DRIVE
Fitting
Reduce the centre distance beLween the belt pr:11eys
to a point,
where
the ribbed V-belt can be fitted effortlessly ana without having to
tension it.
Fit ribbed V-be1t.
Ensure that belt puIley grooves
are in alignment.
41igD
rnotor shaft so as to be precisely parallel
to he spindle head.
Acceptable deviat,ion in belt drive shaft
farallelism:
max. + fo.
Pretension the ribbed V-be1t adequately.
this requires slackening the upper nuts of Lhe motor mounting studs
and tightening the bottom nuts uriformly.
IOIE: When making this adjustment, it ls essential to ensure that,
the pu11ey
Srooves
remain in alignment and that the shafts
remain paral1el.
Tighten upper nuts on motor mounting studs.
Aft,er running the belt for some time, eheck belt tension under load
and adjust if necessary.
Checkirrg the belt tensiqr
The tension of the ribbed V-belt affeets its wear rrate, its silence, the
Crive efficiency and bearing 1ife, It is therefore advisable to eheck
belt fension aceurately as follo^rs:
Apply slide gauge halfr"iay along belt run wibhout
pressure
and record dimension
rrArt.
Press together belt strands by means of slide
gauge
until a firm r.esistrance is fe1t,.
Record the dimension
trBrr
obtained during this
procedure.
A new ribbed V-be1t is pncperly
tensioned when
the difference between
''Ar
and
rBrr
is
3r5 -
4 rnn. a)
If a belt hJi'rich has al-ready been in operation for
some time is used again, the differ"ence A-B should
be 5-6 nrn.
a)
ffi&BG
ifi 1000 c
7.34-2/1122
FITTI]IIG AND MAINTENANCE OF RIBBED V-BELT FOR I{AIN DRIVE
Maintenanee
Ribbed V-belb require nc special mainLenance.
Under no circumstancqs may grease or brax be used as belt conditioners.
After every 1000 working lrours:
Check belt tension
(see page
7.34-1).
Check belt rrear.
Belt,
pnoEleng
ication
raear of ribbet Insuffieient belt Inerease tension.
'-beIt.
Pulley grooves
are
not in alignment,,
y
aligrr
l1eys and
are not
eI.
tlv.
Carefully align belt
pulleys
and shafts
comectly.
ded belt rib wear. Pu1ley grrcoves
are
not in alignment,,
shafts are not
para1Ie1.
fu1Iy align belt
Ileys and shafts
trv.
running noise. belt tension. uce tension.
Pulley grooves
are
not in alignment,
shafts ane not
paraI1e1.
heating. Frequent or sustai- Increase belt tension,
belt slippage.
beli,
shafts
lause Rectificat,ion
ffi&ffiG
i'rH 1000 c
7 -35-1/11612
TAKE-UP AD'USruEIW G' COLLET FOR POI#R TM[, CLAMPING
Adjusbment of the coIlet in the power-operat,ed
d:"aw bar of each of
t-he
workspindles can be taken up as follonrs: a)
-
Start machine by actuating illumlnated pushbutton
-3SH1-
on cont,rol
panel.
b)
Remove tcol frrcm workspindle.
-
Release grub screw
(1).
Aetuate button
trCOOLANIrt
aL the conLrol panel
of the CNC-control,
tool clamping device released. b)
-
In released eondition of the tool clamping device turn in or turn
out the collet chuck holder
(2)
by means of turnserernr until the dimen-
sion
rrAtt
has been reached.
When the tool when being removed from the r+orksoindle touches the
collet chuck eoIIar, the collet chuck holder
(2)
has to be turned
out a trifle farther. fn Lhis case it is admissible to exceed the
praseribed dimension
rtArr
by a rnaxlmum of 0r5 rmn.
-
Secure collet holder
(e)
witfr grub serew
(1).
a) Pcnrer-operated tool elamping, see page
3.lZ.1.
b) For arrangement and furetion of operat,ing controls on control panel,
see page 2.04-1 and instruetion CNC 432.
/,/,1')
MAHO/OTT
Collet shor.rn in re1eased position.
Dimensions
should be set in released
50 125
,1
position
only.
t___
I d"r,
I cot
t===
I
rso
i:!:
w- in
let
40
MAHO OTT
S0 Typ B
A
ISO 73BB
Typ
B
ol I
-") '
8217
125
r6
tfi 1000 c
7.40-1/1122
AIUISIT{ENXS CEI TIM'I/ERSAL BUILT-IN CINfi'I,I\R TABLE
26 34,35
Checking dividirrg rpra flank play
Turn selector switch
-13St-,
elamping table top, in position
?rClamp-
ingtt. a)
Release clamping lever
(26)
and take dividing worm into engagement
by turning the eccentrie bush
(?T)
to the rigfrt up to its st"op". Re-
tighten clamping lever
(26).
Turn hand crank (20)
making reasonable manual effort.
During this aetlon, the ealibrated collar (Zil
may notate
by a maximum
o-f 1.t-5 divisions in either direction. If it moves further than this,
the flank play
of the dividing worm requires take-up adjustment.
Taking rp dividing rcrn fLank
play
Release grub
serew
(34).
Adjust grub
screw
(35)
by turning anti-clockwise
through approx. 10o.
Retighten grub
serew
(34).
Release
elamping lever (26)
and turn eccentric bush (ZT)
to the right
up to its stop to reengage the dividing worm. Retighteii'cfampine
l;ile;
(26).
Again check flank play
of dividing worm.
Should the calibrated
coLlar (Zil
.stil1
move through
more than
j,5
divisions in either direcbion wrren turnine
hand c"rit
i:oj,
-ai"loini
l+orm end play
has to be taken up.
30 n 25 32 33 27
ffiAffi#
HH 1OOO C
7.tt0-2/1122
AIUUSIT4EII"XS CE{ T'MVER.SAL B{IILT.IT{ CIRCI'IAR TABIE
llak+:gl adjustment of dividing nora end plel
Release screw
(zo)
ano remove hand crank
(30).
Take of graduated collar
(25).
Release grub screw
(32).
Eliminate end play by take-up adjustment of ring nut
(33).
Tighten grub screw
(32).
Reassemble in reverse order.
Iake-up adjustment of clanping lever
The swivel angles of clamping leves
(26)
are limited for design reasons.
Should it prove impossible, due to !{ear, to Lurn the clamping levers
(26)
into the
position
which provides
the necessary elamping aetion,
the levers require readjustment.
To make this adjustment, ptrll
lever and thus overeome
an axially acting spring. Tne lever handle will nov,
the force of
disengage from
the serations on the clamping lever itself.
-
i,love lever handle to a more favourable angIe.
-
0n neleasing the handle, it once again engages in the sernations.
a) For amangement and function of operating controls on control panel
see page
2.04-1.
BABEL
& CO. D-8962 PFRONTEN
fuEAB"B#
MH 1000 c
7.50-1/7322
iITDNAI'IJC HAINIENANCE
Change oi1 every 2000 working hours. For that:
Pump out crcoling lubricant reservoir
(8).
Loosen hex. socket screws
(9).
Extract reservoir
(B)
crcmpletely
Place flat crclleting basin
(10)
with a capacity of apprrcx.
30 l below.
Drain oil by r"ernoval of the B rm hex. soekeL drain screw
(1.1)
at
the rear of the machine.
Reinsert drain screw
(1.1),
unscrew filling hole
(2.1).
Fi1I with fresh hydraulle oiI tmt,il the upper mark of the sight, glass
(1.2)
is reached. a)
Clean o11 filter in the filting hole
(2.1),
rernount scremed-eap filling
hole
(2).
Renove air oi1 circuit. For that purpose
undo pressure lines somewhat
as close as possible to the eonswners
(toot
clamping deviee/table
clamping) to
permit
escape of air. Wtren the oil is flowing out free
frorn bubbles the venting spots are to be elosed again.
Watch oil level during the initial working phase
and add oi1 if requir-
ed. Along operation, the oil level may show a uniform up and down
movement !
-
fn case of dismantling of the compensating cylinders at the
slide, prior to loosening of the screwed
joints,
the lines
be drained completely with the prp
switched off. This is
opening of the block ball cock
(6).
The prssure
accumulators
(7)
are
must not be opened.
urder permanent pressure,
&d they
7
52
5.1
2t 2l
I
compound
have to
done by
t2
8910
Use exclusively
7.06-1 .
1.'l 1.2
hydraulie oil as
reccomendation page
J?
910
a)
ffi&ffi#
MH 1OOO C
7.50-2/1122
ilpnaurJ_a F4TMEIVANCE
Trouble shooting
ilure
ine cannot be switehed Directional seat
valve
(3-5)
or
.
(No
trouble signal is
cated
) .
switch
it
Elimination
=======================:
Replace defective valve
pressure
switch unit.
tive.
-3F1-
defee-
b)
t.
3,1'lt-
and system, foaming
oil,
jerking
travel
cylinder piston.
c pump does not 'ressure
switeh
Reccording lanp
does not light up. a)
it
-3f't-
defec-
tive. b)
noise in the 1
) Air in the lines
pump
of the
of the
Pressure in the
system drops too
quickly.
3) Leaking spots in
the piping
system.
Table clamping (B-axis)
is
not released, arresting bolt
of the rotary indexing table
a) Arrangement
station see
b) See page
J.1
Switch pressure
ting at,
-13F1-/
-14F1- too low.
Reset switch
functioning of the operating elements on the conrnand
2.04-1.
ItHydraulicstr
I
l
======l
does not disengage err6q6s.
IUE:
This setting prrccedure
must be caryied out only in case the
table crarnping device of the B-axis cannot be released.
Install separate pressure gauge
in front of bhe pressure
switch unit.
Loosen loeking. nut
(2.1)
at the set screw
(2.2)
of the pressure
switch
unit valve
(2)
and limit the pressure
in the sy.stem to
90 bar with
the set screw. With that the release of the feed nrofion in the B-axis
must be realized. Retighten loeking nut
(2.j).
and
page
B-3
defective pres-
switeh urit.
Vent as ouLlined on page
7.50-1.
out fl:netional
direetional seat
valves. Clean dirty val-
ves, replaee defective
valves.
screwed joints
of
piping
for leakage.
lause
MH 1000 c
T.5O-3/1122
TIIDNAI'IJCS MAIIVTENANCE
f\mction
test and repracrement of dir.ectiqral
seat valves
Aetuabe luminous p:shbutton
-3SH1-
on the control station.
Press firrnly and successively
the rnanual actr:ation on al-l the direc-
tional seat valves (3)
and hold in a pressed position
for about 10
seconds. Ift with
-that,
the hydraulie
.**p
is not switehed on
?rdeli-
Yerltl
(running
noise ehanges) the respJctive
directiona-L seat valve
is dirty or defeetive.
-
19"
cleaning
gf-a.dirty directional
seat valve manual aet,uation several
times in short intervals. rf this trial does nob show sueces the valve
must be replaeed,
Aetuate red rmrshroom key
-s1- on the corrnand station.
0pen block ball eock
(6)
slor1y.
-
Free hydraulic sys-tem crcmpletely
of the load by pnessing
of the manual
actuation cn one of the directionar
seat varves
(3).
- Screw out flat, headed screws (3.1
) of the directional
seat ralve to
be replaced and pull
off conneet,ion cap
(3.2).
-
Screw out hex. socket screws (3.3)
and take off directional seated
valve
(3).
Put on new directional
seated valve and pay
attention to its coryect
position
and cornect seat of the o-ningi
-flx
valve with hex. socket
screws (3.3).
SIip on connection cap
(3.2)
again and serew down flat headed
scre$rs (3.,l).
- Close blmk ball cock (6)
a8ain.
Release lmking of the red rmrshroom key
-S1-
through right-hand
turn.
Switch on hy_draulie systern
again ttrrough actuatiori or irre luminouse
pushbutton
-3SH1-.
3.2 3 3r
ilH 1000 c
ACSIJU'I.ATIN !{AINIENAIICE
1. Accumrratpr Nitrgeen PregsLre GrcgEJguryrator nepraeemen!
1.'l General, Safety RgguLations
I'hke sure that all r,ork
instructions contained
and in its sub-seetions ar"e absolutely observed.
tr^lhen replacing pressure
reservoirs, make sure
voirs have the sane nominal volume and the same
king overpressure.
1.
2.
All Aeeumurators used in the system are sujeet to the renrla-
!,ions
fon pressur reservoirs dated July r. 1980 and belon- to
Eest group
rr. I-4ake sure to observe the
rrreehnical
Regulat]ions
for Pressure Reservoirstt (Tng
003r 004, 005) and the aceident
prevention
regulations for pressure
reservoirs (VGts
17).
only experienced and reliabre person
should eamy out operation
an malntenance work on these pressur
reservoirs.
The operator of the syst,em make them faniliar with the regula-
iions mentioned in work step 1.1.1.
7.fr-5/8423
in Seetion 1.
that new reser-
perrnissible
wor-
3.
4.
5. Each pressure rservoir is to be submitted to an aeceptance
test earried out by an oqperL prior
to pr:ttine
it intb
operation for the first time.
Aceording to Art.
32
of the pressure
rservoir regulations, experts
ar persons
who are familiar with the design and the operation
of the system to be tested, who are experienced and trained
accordingly, who are leiable and are not depending on instruetions
ad reguards their control activity and who are appointed experts.
The acceptanee test cromprises:
proof that everything is in order
equipnent test
installation test.
ffi&ffi#
MrI 1000 c
7.fi-6/8423
AOCUMI,AMN HAINIENANCE
1.2 Nitrogen Pnggstlre Ctreck
Filling and replaeement attachment for accumrlator
No.5-(seedrawing)
Special Tool
IITTE:
1.
)
Observe instuetions in Seetion
.l.1
Open door of hydraulic urit, resp, remove cover
0pen block ball valve at hydraulie unit and
draulic systeml pressure gauge
drops to
rr0r.
Rernove pr"otective
eap fi.om accumulator.
Serew in drain plug (3)
at special tool No.
5
plate.
depressurize hy-
3.
4.
(2)
u:til reaching
) con to aceunula-
the stop.
5. Screw special tool no.
5
(Z)
wlLhout tube
0
tor.
ATIENTION!
txlE:
l,lake sure O-rlng
(4)
i.s in tis groove.
Check valve (6)
is only effeetive if tube
(7)
is not
connected.
M28 x 1.5
''i
ffiAF#
i{H 1000 c
7.50-7/8423
ACSUI,UIAIG MAII{TENANCE
6. .Snap iornmy screw
(
1 ) into hexagon of accumulator gas filler plug
and unscrew hexagon appnox. 4 to
5 turn until pressure gauge
(5)
lndicates the Nitrogen filling pressure
in the accmulabor.
tUE: The required fiUing pressune
is stamped onto the aecu-
mulator. rf the lndicated
firrlng pressure is below
the required
^
fiuing pressure
to pr
'Nitrogen
according
to seetion 1.3.
7. Screw in and
.
tighten accumulafor gas filler plug
by meu1s of
tomry screw
(1).
B. 0pen drain pIW (3)
at special tool No. 5i Nitrogen eseapes from
the special tool.
9. Unsqnew special tool ftôm accumulator and plaee proteclive
cap.
1.3 Toping r.p Nitrpeen
Speeial tool No. 5
1. carry out ruork according to section 1.2 up to work step 6.
2. Connect specail tool No.
5 via filling tube
(7)
to Nitrogen eylin_
der.
CAIITION: Cylinder filling pressure
is 200 bar.For filling an accu-
mulator with a permissible
working overpressune of
less than 200,serew pressure
reducing valve onto Nitrogen
cylinder.
For acrumulryr mth a pernissible
mktr
ffiE-ffi'Tar:
3. Close shut-off
yalve
(9),
open eylinder ualve (11),
adjust nequired
filling pr-ess_ur-e
at pressure gauge (
10). Open slrutoir valvi
(9i
qlo^tly and fill Nitrogen into accumulator until the required
filling. pressure
is indieated at the pressure gauge
in
$;ai;i
rool
(5).
For accum,l
man-m0_Ear:
_-==--
4. Slcx,rly open cylinder. ualve (11)
and fill Nitrogen into accumu_
lator until the required filling pressure
is inOicat,ed
at the
pressure gauge
in the special tool
(5).
5. Wait urtil iemperature
in the accumulator is balanced. If sub-
sequently the pl"essure
ls above the. required fll]ing pnessure,
reduce pressure
by means of drain plug (3).-
'MA$##
MH 1000 c
7.W4/8423
ACCI]I{'IAIIH HAINIE}IANCE
6. Close cylinder ralve
(11).
7. Screw in and tighten accumul-ator gas
filler plug
ry
means
of tormy screr.r
(
1).
B.
9p*
drain plug (3)
al special tool No.
5i leb escape Nitrogen
frcm speeial tool.
9. unscrew pressure
reducing valve from Nitrogen cyrinder.
10. Unscrew special tool No.
5 Q) frrcm accumulator and place pro_
bective cap.
1.4
Snumrlator
Replaeenent
l01E: 0bserve indieations in Seetion
.l.1.
1. Cary cut rîork according
to Section 1.1.1.
2. Open block ball ralve at
hydraulic unit ard d+
pressurize
hydraulic sys-
temlpressur\e gauge drops
to
ilOr.
3. Screw off hydraulie line
(4).
4. Uncrews hexagon nut
(2)
and remove accumulator
('l)
fircm holder.
5. Uncrew reducer
(3)
an repace
accurnulator.
6. To install accumutator fo11or^r
disnantling instructions in
reverse order.
ATIENTT0N! Have neh, accumur-ators acceptance tested by
an expert prior
to put,t,ing
them into opera-
tion.
2
3
4
MH 1000 c 7.fi-l/1122
MAII{TEITAIICE OF' D.C. }OITRS
The DC mctor require no special maintenance.
The anti-frietion bearings are lubricated for life and require no
relubrication.
-
It4aintenanee is thus restricted to checking the
1000 working hours for soft running and wear.
Every carbon brush has to be rnounted again in
carbon brushes every
the sane suppont and
in the same position.
!'lhen the carbon bmshes are worn to such an extent that, the dimensions
shoum are reached, the complete sets of brushes have to be exchanged.
Residues of dust inside the colleetor have to be blown off by dry
compressed air after removing all carbon brushes.
ATTENTIO}I! The D.C. motors must noL be dismantled
(disassembled)
as this may lead fo their partial demagnetization.
Any rernagnetization whidr may prove necessary has
to be camied out in the plant of the motor manufac-
turer.
Inspeg9ir8 and rgnewing the notor earban bnshes
-
Turn main switeh
-Qt-
at the control eabinet
+-o troff rt.
As a safety
precaut,icn which
prevents inadvertent swi,tch oD, the main fuses ceui
be rernoved from the ocntrol eabinet.
Remove frcm motor cover plate (1)
and cover ring
(2).
-
Unscrew locking caps
(3,4)
and
(5).
PuII out carbon bnushes
(6)
and
(7)
and if necessary replace.
Tighten locking caps
(3)
and
(5)
so as to ensure a perfect contaet
between spring plate and brush holder.
IiUE: The carbon brushes positioned on the machine side are aceessible
after the motors have been removed
(see page
9.08-1, 9.08-?-,
9.08-3 1 .
&-L
t---J
ra \-(
ffi-,
Tacho carbon brush
(4pcs./set)
ordening no. 27.58349
Motor earbon brush
(4pcs./set)
ordering no. 27.58348
max. wear
Abnutzung
MAHOWERKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN
M&ffi>
MH 1000 c
7.fi-z/1122
MAINTENAT{G OF D.C. I'OIORS
ATIENTIohI! When operating on the armature of the tachogenerator,
take care that the winding is not damaged. Further,
i.t is not admissible to release the field magnets
of the tachogenerator in the yoke,
as this involves
a displacement of the neutral zone whieh can,t be
correeted in a simple manner.
Dismantlirg the arrnatrne of the taclrogenerator
Take off cover
('l
) .
- Rerrcve hood
(2).
Remove earbon brush of tachogeneraLor (3),
marking the individual
components in order to ensur that a later re-assembly can be caried
out in the same bnrsh holder and in the same position.
Fasten draw-off device
(4)
by means of screws to the armature of the
tachogenenator
(6).
Withdraw armature of the taehogenerator (6)
from the rnotor shaft,
(7)
by leaning against this shaft.
furn screw
(8)
cloekwise.
-
Clean armature segments by means of oiI-free cleaning agent.
85
/-}--trtTt-
_+rF--:;:ll-l_
tl
tt
tt
3
l+
(6
-'f
I
11 10
MH 1000 c
7.fi-3/1122
MAIIIIENA]ICE D.C. ]QEoRS
Installing the annatr.ue of the taehoRenerator
-
S1ide new
(
! ) tolerance ring
(9)
into the motor shaft
(7).
a)
Fasten device
(4)
without screw
(8)
to the armature of the tachoge-
nerator and place the same into the motor shaft.
I\rn screw
(10)
into the rnot,or shaft.
Move araature by cloekwise rotatlon of the nut
(11)
up to the stop.
Re-assemble carbon bmshes
(3).
b)
Each tolerance ring can be used once onIy.
Each carbon brush has
+-o
be nrounted again in the sane brush holder
and in the same position.
a)
b)
MH 1000 c
7.604/8423
MAITflENANCE CF
p.C.
r"0mns. INDM}.IAT DOC 10 FOR B.AXIS
DisasEgnbU._aggembly instructlons fe armture of ttre tachogeneratol
ATIEMION!
I,,lhen
carrying out any r^lork at the armature of the tacho-
generator, it is important to make sure that no darnage
is caused to the winding. Further it is not admissible
to release the field magnets of the tachogenerator
in the yoke,
as thus the neutral zone is shifted out
of position
and this cannot be correted in a simple
manner.
rf armatures of the tachogenerator with serial rp.
3051 and mone sare
replaced with tachogenerators of the serial no. up to
3050,
the con-
neeting wires red and brue on the printed
eircuit board arranged ra-
teally have to be changed because of modified polarity of the taehogene-
rator.
'1.
Disassembly of the aruatr:r e of the tachogenenator
1.1 Remove c\over
(1),
withdraw hood
(2).
1.2 Remove earbon bmsh of the tachogenerator
(3),
marking the indivi-
dual brushes in order to ensure that a later assembly can be camied
out, in the same hloder and in the same inltial position.
See in this
connection page
7 .60-2.
1.3 Attach withdrawing deviee
(4)
by means of screws
(5)
to the armature
of the taehogenerator
(6).
1.4 Withdraw armature of the tachogenerator
(6)
fncm the motor shaft,
(7)
by using this latte device as a support.
(Turning
the serew
(B)
clrckwise
).
2. Assem4y oL
Bre
amatrre of the tadroeenerator
2.1 Push new
(
!
) tolerance ring
(9)
onto the nrotor shaft
(Z) (every
to}eranee ring ean be used once crly!
)
2.2 Attach device
(4)
without screw
(B)
to
generator
and place this new aruature
(10)
in rnotor shaft.
the new annatwe of the tacho-
on the motor shaft. Turn screw
ffi&ffi#
FtH 1000 c
T.@-5/8423
MAII{IEN4IICE 0F'D.C. },OroR. I}lDRlI'taT l-Dc 10 FoR B-AXIS
2.3 Mount anmature up to the stop position
by turning
wise.
2.4 Install earbon bn:shes
(3)
again by following the
ct1 page
7.60-2.
@gklrg
and replaeing carban bnrshes
the nut
(11)
clock-
instructions given
The carbon brushes at the rnrctor and tachogenerator are subjected to a eertain
wear. Therefore, they have to be checked at regula-n intervals for soft
run,wear and for an a solubely unlform spring tension and as soon as, the
carbon bntshes approach the limits of wear shown below they have tc be
replaeed. Any deposits of bmsh dust in the colleetor ehamber have io be
blown off by means of dry compressed air after removing aII carbon brushes.
It{ake sure that each carbon brush removed is rnounted again in the same brush
holder and in the same position.
Pay attention to a tight and correct fit of bhe caps on the brush holders
in order to ensure a perfect,
contact of the spr"lng plate in relation to
the brush holder. It is important that only complete sets of earbon brushes
are replaced and that only the original qualities
are used.
Motor carbon brush 106-57-4215
(4 pieces/set)
Carbon brush of tachogenerator
105-251-4207
(4 pieces/set)
max. admiss. wear
MAHO WEHKZEUGMASCHINENBAU BABEL & CO. D.8962 PFRONTEN
+
-\
I
EF=r
TF
r=r
U
+
t!
.f
I
MAilg#
tlH 1000 c
7.tu4/8423
I{AII{IEI{ANCE 0F rltB D.C. }.luIDR. IIIDRA},IAT lOC I0_FOR
E-OGS
Cheeking and replacing ail filters
Motors with internal ventilation have a ventilabor with an air filter plate
amanged in front. The filter plate eleans the cooling air draurn in form
solid dirt particles.
Depending on the degree of conLamination of the air
drawn in the filter has to be cleaned and replaced frcrn t,ime to time.
C[eaning
-
Rinsing ln water
(up
to about 40oC, adding ii necessary v,rashing agents
for delicate fabrics), or
-
in extreme cases
-
in benzine.
Beating out or bloting out by means of compressed air also possible!
Avoid wlrlns antl
When splashing with nater avoid sharp wat,er
jet!
Dring exchange
Fy
atlentim to the folloning
Dust air side open structu^-e eleaning side clodes stnueture solidified
by means of binding agent.
DesienaUlQrt
Filter eloth t3rpe P 15/500, 1006
(Viledon)
i.tH 1000 c
7.62-1/7322
r
Carbo bmshes
Checkirg fe srear
The l^rear of the earbon brushes depends on the condltions of the machine
operation, such as ambient air, rnachine load, work speeds an so on.
The bmshes should be inspeeted for soft movement and wear. Ttre brushes
should slide freely within their brush holders. Any carbon dust inside
the colleetor is to be thoroughly blo,m off by dry conpnessed air.
NUE: After maintenanee, each carbon brush has io be rnounted again
in the same brush holder and in the same position! By assembly
of tacho-generators, ensure that brush spring eaps seat properly
and secure a perfect contaet between spring plate and
brush-hoIder.
Recmended Senvice intenvals
verage speedsr P.p.D. 1000
3ooo I
4ooo
brushes and crcnrnu-
tor" cheek
(serviee
hours) 1500 1200
lltering mat Aeeording to the surrounding air, at
least each nronth.
IepLacement
Carbon brushes should be replaced if the wear llmits shouan below have
been reached.
. permissible
length
v,rorm brusfr
(nrn)
Only the complete set of bnushes can be exchanged. Use only brushes of
the same quality
as those originally supplied by the works.
New bnrshes must be properly
filted to the conrnutator working area.
This can be obtained by grinding
the conroutaton contact surface with
fine abrasive paper.
New tacho generator
earbon brushes are exactly fitted to the eorrnutator
surface. They need only a short period
of openat,ion, after which the
optimal coltage signal should be established.
2000
900 600
Motor Tacho
10 B
MH 1000 c
7.62-U7322
D.C. }|}IU HAINTENAI.ICE FOR MAIN DRIVE
(flDRAMAT)
Bmsh holding ring is fixed in the rnotor neutr.al zone and his position
is marked by the motor manufacturer. Avoid turning the brush holding
ring wtrile servicing the rnotor.
noUer_eeefi3g
The init,ial lubrication of the rnotor bearings carried outa st the works
is adequate for 10 000 service hours. Lubrication intenvals for the inereas-
ed operational speeds, see page
7.62-1.
You find appromate instructions on the ruotor" if the special operating
conditlons nequirr: after then speeified greas.
Air filter
CLeaning
C1ean the filter element using either dry compressed air, or clean urater
at a temperature up to 40oC. Washing the element in a solution of !{ann
waten and a
good
houshoulding nonsuding detergant can also be applied.
While replacing the filter element make sure that the element, les been
-
properly positioned.
@prts
!,lhen ordering parts, state the rnotor serial number and type.
Taehogenerator ar"natur e
IT}E: When operating on the armature of the tachogenerator, take
eane that the wi.nding is nof damaged. Further", tt is nob damissi-
ble to nelease the field magnets of the taehogenerator in the
yoke, as this insolvers a displacement of the neutraL zone
which cannot be corrected in a simple rrnnner.
Rmva1 the aruatur"e of the tachogeneratol
-
Take off cover
(1),
remove hood
(Z).
Remove carbon brushes
(3)
marking the individual components in order
to ensure that a later reassembly can be carried out in the same bnush
holder and in the same posilion.
Fasten pr:Iler" (4)
Uy means of screws
(5)
to the armatune (6).
Withdraw the anmature
(6)
from the rnotor si:aft
(7)
by turning serew
(B)
elmkwise.
MH 1000 c
7.62-3/7322
p.c.
r.oloR HArulENgNcE FoR MlrN
pRrvE
(rNpRaMAT)
Installing the armtrrre
Slide new spacer
(9)
into the rnotor shaft
(Z), (each
.spaeer can be
used onee only).
Fasten pulIer" (4)
without sc!"ew
(B)
to the new armature and place
the same into the motor shaft. Turn screw
(10)
into the motor shaft.
Move armature by cloekwise turning of the nut
(1.1)
up to the stop.
Reassemble carbon brushes (3),
make sure that each brush has been
rnount,ed again in the same bmsh holder and in the same position.
F--
iMAffiG
lMRSCH
tll- |
LL-I
ET-3
SPARE PAXTS CATALOqIE
Meclanical Smres are assenbled in a separ"ate Slare Fart Docr:mentatiqr
r,ras
made out. This spare part doeunentation
is supplied once for each machine.
The spare part
documentation contains:
.
ASSEMBLY DRAWfNGS
PARTS LISTS, with: Denomination of the parts,
statement of quan-
tity and order number of ident-number
Spare Parts of, the eleetrieal equiment:
-
All parts
of the electrical equipment are represented in the wiring
diagram of the machine
(location
of machine equipnent) and they ane
fifted with a furction group
number.
-
The list of equipnent of the wiring diagram cont,ains for each function
group number the denomination and the identity number of the spare part,.
-
A quick and correet deliverv of spare parts
is not possible
unless the
order eontains the following statements:
-
. MACHINE TTPE
o SERIAL NUI'tsER OF TTIE MACmNE
O ]DENT.NUMBER
AND DENOMINATION
OF TTTE SPARE PAHT.
(at
parts
for electrical equi.pnent possible
rrnumber
of fu:ction grouprt)
or
NI]TAER AT THE SHEET OF OPERATORIS MANUAL AND ITEI'1-NU}tsER
OF TI{E SPARE PART ON THIS PAGE
. COLOUR
(only
in case of painted parts)
r,rH 1000 c
B.w-1/11612
UIIVTS rcR ORDMING SPANE PARTS
l{earing Parts and Spare Parts
A11 wearing parts
and spare parts are listed on the following pages
aceor-
ding to the main asemblies of the machine. Ttre abbreviations used in the
trmaterial/remarksrr
eoltrmn have the follor^ling meaning:
Wearing part
Spare part
Spare part
Roller beaning
(non-urarrant
part
)
(normal-wear
part)
(max.
equipxnent kit)
MAFflO
.il.12.Uo
Erstell-Datum St0cklistenart
Stuckliste
Start-Datunr Feilligkeits-Oat.
irl
ritl 1 OLr0 c
)).)651{) 5l-ril(E PAHTS
Material/Bemerkungen
I J. 5
!+0? 4
z\.57 217
':5
.21 233
27 .6i96',l
?1 .51 343
??.07 1 1 6
24.5 504 3
?7
-53207
?7.6935C
21.54318
21 .54 31 I
22.66.l12
27 .;:+ io
(r
?4.5;ti')4
24.5i125-l
24.5710)
27 .53 s5 6
?.7.oA535
24.5117E
27 .57 68 5
31 .1 50?2
27.s697 4
?7.65354
27.57562
'27
.6o5{37
'27
. c1337
?7 .5671 0
27 . 67 ?67
'27
. 5 o931
27.6o535
27.51120
?7 .57 )? i
2 ST
2 ST
2 sr
1 ST
1 ST
1 ST
2 Sr
E ST
1 ST
1 Sr
1 ST
1 ST
1 ST
2 sr
2 ST
4 ST
1 SI
1 ST
------;-
1
1
1
1
1
------;-
1
1
1
1
-__---l_
1
1
1
1
1
1
1
1
1
1
-_____t-
-_-__-1_
-
_-__-t-
MACHINE ASSEIiIBLY
IIYD;?.CYLIIIDETI
I,JIPE,R
ilIPER
PRESSTIRE S''ITCH DEVICI
DOUBLE S I-RIPPER
llJIPER
l,,lIPER
C0r{PRESSI0iI SPtl IllG D-ti30
CAI]LE CONDUI T I,J. SPR. GUAR
TIELLOH RIGHTHAND
t]ELLOI.J LEFTFIAND
BELL0'$J VERTICAL
CROSS SADLE
DC.DRIVE
i,/IPER
i(IPER
hIPER
SAFETY CLUTCH
PROXIi!ITY SWITCH IiIDUC
HEAD STOCK
;?OTARY PISTOTI CYLIIiDER
SPRII{6 FCR GRIPP CHUCK
r{ILL IFIG SPIt'IDLE
SCRAPER RING
CLAI,TPING HEAD
GEAR I.lOTOR
PRESS.SPRING D-145 GUT
PR ES S. SPR II'iG D- 1 8O O GUT
GEAR PUMP AGGREGATI:
V-i]ELT
I"]ATERFLOl"J-DETECTOR
E },IOTOR
DC-i.l0T0R 14,7 KlrJ
COOLANT PUI{P
c00LANT PU14P ?20-440U
ELECTRI CAL CABI NET
CRADLE RELAY SOCKET
DG 35 1/4" HAiJE
HEADSTOCK
D=Ot32 Di1=4t 0 L0=1 9.{l
085 KR100 LES 1340 11S
f'l0C9-308/SS-0/S031
ECT 63.R /3ZDUR.
BES 516-1J3-ilJi0X
EI\IEI,lAC
3 BALLUF
E1 -2
VFRSCIiL
VET(SCIIL
ET-1
VLL'SCi-iL
VERSCIIL
VERSCIlL
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VL.RSCIiL
vtFscHL
VIli-SCllL
ET-1
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VERSCIlI-
VEFSCHL
ET-1
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ET.1
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ET-1
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1
2
1
I
1
1
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I
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1
1
1
1
17
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
ST
SI
ST
?5.100.270.7.0 0rr
I SO 5O
AERl 130X158X7 l{ECKER
95.100.?76.?.2.0Tr
GJ Z4U 0390 117 050 B0SC
D=0r9 D14= 4r5 L0= 24rA
D=1 t? Dlti=11r8 L0= 34t4
rvtF2 22A1380V 50HZ
J2O 320 POLY.V
171 200 052 v0GEL
?c1125 rR-83-3302H2 8032
PMS4A TT1 2O 5O/6OHZ SPA
sr 345 U1 ZET
MAFIO
Stuckliste
SPART PAiIIS
Bctck)hnutllJ- 2
l OOC C
I dcnl-N urnnrcr
) ).'.i 05 1 il
Material/Bemerkungen
?7.579??
27.513?5
?7.59i44
?7.56321
27 .3 733 3
?_7.57i31
?7 .5643 0
?.7 -57!+48
27 .517 4 6
73.30,538
27 . o4327
27 .57 57 8
27.5?132
27.5?s?3
?7 -5?450
)-7 !-/.t.)a
a I . UV t C v
?7 - 67331
?3. 59 25 5
27 .,r47 o7
27 .s427 5
27 .691 5 6
27.630?1
27.654C6
?7 . 6?,'J9 2
27.61642
27 .6809 4
27.s5691
27 .64967
27 - 5941 9
?7.530?6
?7 .51339
?7 .5L57 5
?7.5736r)
27.534?1
27 .5s302
27.s981 6
27.54656
27 .59 E25
17 ST
] ST
1 ST
1 ST
3 ST
1 ST
1 ST
2 ST
5 ST
2 SI
4 ST
4 ST
7 sT
1 ST
1 Sr
2 ST
1 ST
1 ST
1 ST
1 ST
1 ST
1 ST
2 ST
1 ST
1 ST
1 ST
1 ST
2 ST
3 ST
1 ST
2 ST
1 ST
1 ST
4 ST
1 ST
7 srl
2 ST]
13 STI
l
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CRAJLE RALAY RETAII,J. CLIP
VA YSTOR
RESISTCR 1OO OHI,i
PROTECTIVE i'.1OTOR Si,JITCH
SI TCR FUSE
SITOR FUSE
POS ITIOI./II\lG ShITCII
LIiIIT SI.JITCH C11?.5
FUSE DZ
FUSE DZ
LI;,iIT SUITCH
LIl,lIT STJITCH - SINGLE
SEOUEI',ICE LIi4IT Si.JITCH
SEAUENCE LIi,IIT St,JITCH
DISCIIARGE FILTER
RECTIFIER
THYRISTOR AI'1PLI FIE[( TRK6
CO14MUTATIOi'I CHOKE
RESIST0R 3,9 0HM
SEOUENCE LII,IIT SI.jITCH
THYR. AIiIPLIFIER 3TR,.i2
THYR. A:JiPLI FI ER f"IODULE
DISCHARGE FILTER
TI-I Y R. Ai,l P L I F I E R I'i ODU L E
THYR. AI.iPLIF IER 1 TRIi3
TIl YR. AI"lPLI F I ER ;,1ODtJL E
SI,]OOTHING REACTOR
SiIOOTHII'JG REACTCR
RESTST0n 1 0i-il'l
ETIERGEIICY STOP
COIiTACT JAI.J KLOECKIiEii &
S I GI.IAL LAi4P RED
PUSH UtJTT0N
",lITH
KEY
ERASIi,JG ELEI.IEI'JT F.i{OTOR
ERASIT'lG ELEi\1ENT
dLOTTI}IG PAD
BLOTTING PAD RC
CRADLE RELAY
ST 345-1 ZET
vDR 2322 552 0?281 SASC0
GRV 1O/055-S DANOTHERI-i
3VE101 0-21 6,3-1O,tJ SIE
8OA 3NEB O2O
100A 3riE8 021
S IEi.lEI.S
SIEHEIiS
I''IV 4H 330.11Y SCHIlERSAL
TYP Sll2 D08-552 fUCHl,lER
16A SURGERESISTII.6
5 0A tt'i P. Dz
NB O1O EUCHNER
N1 O1 D EUCHI.IER
54.810 101 K KISSLII{G
TYPE SNO5I(08.552 EUCHNEii
AFF I PFAIJNENBERG
TYPE PBT O5 ?5A EDI
4U-380 1100-G 1/ 551 It',rD R Aitl
KD6-D
GRB 30/267-S DAI.IOTHERIi
54.810 101 R KISSLING
G21-tlO+ZE5 I NDRAITAT
TSSl 1 I 2O3 F. 3TRI.12 INDRAi,I
AFF01 P15 / 50A PFAr,,ihiEtiB.
TSSl 1 /1O6 F.3TRM2 IIiDRAI.!
u22 il0/000 IT.JDRAtlAT
TSSS /55? F.1TRM3 IhDRAi4A
GLD 1 II.IRA'4AT
GLD 3 Ii\iDRAl'lAT
GriF 20 / 1 655 DAt.t0THERf'j
TYP P-V KLOECK.lt'OELLER
I{OELLER
TYPE L2 RT/FA KL.+ilOELL.
S-SOND FORM2/NA
TYPE RC3/047-6U I'1URR
RC-U4/220 1101220U MURR
RC-Sa1 /220 l1 10 1220V F'iURR
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Starl-Oatunr Fillio k(.its- D al.
L5 L' / 1t, / 1-'L
Autlrags-Nummer
ldent-Nummer ME Iaqerort/M0 Zeichnunqs-Nr. Bezelchnung l Bezeichnunq 2 Blatt
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lii)r\ilE F'AFTTS MH lOOO C 1
Position
Fenio unqsstufe
ldent-Nummer Vorkommen l-a0erort/MG
Bruttobedart
Zeichnunas-Nr.
Bezeichnung 1 Bezeichnung 2 Material/Bernerk un gen
?7 .5 5 23I
27.69oJ5
27 .6[3647
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27 .51 043
27.51458
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27.56484
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GII00VED SALL BEARIITG
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II,iCLIi.IED BALL EEARItiC
Gi?OOVED BALL T]EARIIIG
NEEDLE RII,i
Ii]CLINED UALL IJEARIIiG
GRCOVED AALL t]EAR IiiG
INCLINED BALL BEARING
CYL]NDER ROLLER BEARII{G
TAPER ROLLER BEARIN6
].JE ED LE SLEEVE
GR00VED BALL 8EA RIi'lG
GROOVED BALL BEA.tTIhIG
GROOVED BALL BEARING
INCLINED BALL EEARIIIG
CYLINDER ROLLER BEARING
GROOVED tsALL BEARING
GROOVED BALL BEARING
GROOVED tsALL BEARIIIG
GROCVED sALL BEARIT{G
MILLING HEAD
RILLENKUCELLAGER
GRCOVED BALL OEARIIiG
OUILL FEED
GROOVED BA.LL BEARIIlG
IJEIDLE SLEEVE
iIEEDLE BEARING
GROOVED IJALL BEARII]G
TAPEiiED ROLLER tJEARIiJG
NEEDLE RIi{
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GROOVED BALL BEARII(6
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NEEDLE EEARING
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Aultr Auftr
ldent-Nummer ME l-agerort/MG Zeichnunqs-Nr. Bezeichnunq 1 Bezeichnung 2 Blatt
')').';651C SPARE I.)ARIS r'{H 1000 C
.,
a.
Position
Ferlidl rndsstl !lc
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Zeichnunqs-Nr.
Bezeichnung 1 Bezeichnung 2 Material,/Bemerkun gen
27.51404
1 5. 0 5293
?7 .557 01
27
-s?351
SET PRICE:
4IJAiJTITIES
FIiIAL SPtsCI
iIE DEFIi.iED
EI.IDE
,|
1
1
1
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SA
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IQUANTI
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R PARTS CAi.J ONLY
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ffi&*#
Mt 1000 c
9.01-1/7322
I,'AIN }OTOR
Bemving
the nain @tor
-
Turn the main switch
-Q1-
on the control eabinet to!roffr,.
Remove cover (1).
-
Disconnect the supply eable from motor
(Z) _lMl_.
-
Unserer^r nuts
(3).
I01E:
The lower nuts ruust not be adjusted.
-
Tilt motor (2)
in direetion of arow and lift belt
(4)
fnorn belt
Lift mot,o" (Z)
from spindle head.
Refittins the min motor
-
Refitting takes place
in reverse order.
-
The belt prlleys
rmrst be in cornect alignment.
a)
The motor shaft must be precisely paralleI
to the spindle head.
a) For, fitting and maintenance of ribbed v-bert for main drive,
7.34- 1 .
puIley.
a)
see page
+
M&ffi#
MI 1OOO C
9.01-2/7322
MAIN @ARING
6,7
Remove coverrng caps
(1)
and
(Z)i
for tis pLlrpose,
draw off star handle
(3)
anO clamping.lever (4)
and take off filIer icrerî
(l).
Remove serews
(6)
ano taper pins (7).
Detach the eonplele swing head drive
(B)
fi,om the headslock. Equip
the engagemenf points
with the marks.
Rernove motor
(3),
tilt motor
(Z)
and detach belt
(q)
-
in aceordance
with page
9.01-1.
-
Remove hexagonal socket s!"ews
(9)
anO detach both switching units
(10).
15
I'JAHO WERKZEUGMASCHINENBAU
l,r
-
.l
fuEAffi#
IrH 1000 c
9.01-3/7322
MAIN CEARING
Uncrew setscrews
(11)
at both ends of the headstock with about
3
turns.
Fix distance
rrAn
and note it, down.
Rerrcve screws
(12).
Rernove drain screw
(13)
and let the oil n:n out.
Unsers^r oil-Ievel gauge pipe (14).
Pu11 out the main gearing (15)
backr.rard and lift it, from the headstock.
Ressembly of, the min
gearing
The neassembly is carried out in the reverse order, observing again
exaetly Lhe distance
ItArr.
Before tightening the screws
(12),
cheek the parallelism
of the gearing
in relation to the headstock.
HINT:
A tilt of the gearing when tighten the setscrew
(11)
must nob oceur,
for this purpose arnange the dial- indlcator at the top of the gearing.
Prior to a resunption of work, fill in the oi1 up to the mark of the
oil IeveI indicator
(see page
7.02-1 and
7.03-1).
ffi&ffi#
i-iH 1000 c
9.02-1/1122
q,&L
HITH HORIZONTAL MRKSPI}IDLE
Traverse spindle head into zero position.
Turn main swibch
-Q1-
on control cabinet to
troffrr.
-
Remove oil drain plug (1)
and a11ow oil to drain out.
Release quill
clamping lever
(2).
-
Remove screw
(J),
withdraw clamping lever
(2)
and turnstil
(4).
Scew off cover
(5)
and stripper rine
(6).
-
Release hydraulic line
(7)
with open end wrench sw 14 mm
-.
Secure
conneetion braneh of the tool clamping unit against with open end wnench
-sw
10 mn-.
-
Twn out about approx. 6 nn the timit scr"ew
(B).
-
Move out quill (9),
take off graduated
co1lar
(10).
-
Remove screws
(11)
and pins (12),
take off quill
adjuting deviee
(13).
-
I^lithdraw out honizontal spindle head the compleb quill (9)
and automatic
tool clamping unit with horizontal workspindle.
6 5 I 3 8
'13
l.
r.rH 1000 c
9.02-2/1122
q,ILL
IIITH TPRIZONTAL MRKSPINDLE
Refitting
Refibting takes place in reverse order.
t0[E: The oniginal position
of the workspindle spline proflle
has to be reestablished in relation to the spline profi-
Ie of the drive gear. It is therefore absolutely essen-
tial to note the markings provided on the splines which
have to be rmde to coincide.
Before connection the hydraulie line
(7),
the hydraulic line is to remove
air!
MH 1OOO C
qrLL
HrrT{ vE_nTIgAL rillRKSPrNp_lE WlTrr
pOtER
FEED cBtnmx
I
13
t2
11
5
9.04-1/7322
11r.1
1/..2
1t
13.2
13.1
t5
cabinet to
troffrr.
into the horizontal position (see page
2
17
3
6
7
Rmval
Turn main switch
-Q1-
on control
-
Swivel vertieal mi[ing head
3.07-'t ) .
Release hydraulie hose
(1)
of power-operated
tool clamping.
-
Hemove probective cap
(2)
and drive belt
(3).
-
Release allen screws
(4),
rernove stripper
(5).
-
Loosen hex. socket screw
(6) (on graduation positioning
O-45-110);
take off str"oke setting disk
(7).
-
Remove dunrny plug (B),
loosen serews
(9).
-
Press off quil1 feed gear (10).
Tighten clamping lever
(11),
turn out
check scre,r^r
(12).
Measure distance
rrArr
and note.
-
Remove screws
(13.1).
-
S1ide on star handle
(14.1)
and lrck resforing spring against release
by means of pin (14.2).
-
Pul1
-spring housing
(13.2)
wibh. pinion
shaft
(
14 ) out of the milling
head
(do
not nemove release loek! ).
-
Loosen clamping lever
(11) pu11 quiIl (,l5)
with workspindle carefully
oub of the vertica_L milling head.
fn
qse the upper clamping segment drops out apply
adhesive grease
and rernount it in the crcmect position.-
--i- ---
--r
I0E:
I
I
i
I
:/r
lii
ffiAffi#
i.rH 1000 c
9.Ot1-2/7322
qJLL
lg1Il
r/EnruCAL
HoRKSPnIDLE RIcIr SPIIIDLE SqEEVE_
RmvaI
Reroove mllet
(
16 ) from workspindle. After releasing ihe grub screw,
unslcre$, the eollet holder together with the collet
(see page
7.35-1).
Heat tool elamping meehanism
(17)
with hot air and detaeh by anticlock-
wise rotation with a fork spanner SW 50. Remove complete tool elamping
mechanism from
rrorkspindle.
Fit tool elamping mechanism
(17)
into the workspindle
(secure
thread
with Loctite).
Fib collei,
(16)
into r+orkspindle and adjust
(see page
7.35-t).
Refitttng
The original position of the workspindle spline profile has to be reesta-
blished in relation to the spline profile of the drive gear. It ls there-
fore absolutely essential to note the rnarkings provided on the spline which
have be made to coincide.
-
Introduce quill (15)
with workspindle into ihe vertical rnilling head
until measure
rrArr
is reached then bighten clamping lever
(11).
Introduce spring housing
(13.2)
with pinion shaft
(14),
set serews
('13.1),
remove release lock
(14.2).
a)
Turn in check screw
(12)
down to the limit stop, then slacken with
1/2
- 3/4
left-hand turn
(prior
to turn-in Loetite should be applied
on the last two threads).
Attach
Mount,
t01E: Along rnonting of the stroke setting disk
(7)
take care
that the flange bore marked with
rrxtr
-
with the gradua-
tion positioned
on zero is plaeed behind the pASSage
hole of the seting disk!
Attach stripper
(5)
with serews
(4).
Lay on drive belt
(3)
and attach protective hood
(2).
Connect hydraulic hose
(1)
of the autoratic tool clamping faeililty.
a) In case the restoning spring has released it is to be prestressed
by
1 1/2 right-hand turns of the pinion
shaft
(14)
Uefore mounting:
qui1l feed gear (10)
and fix with screws
(9).
stroke setting disk
(7).
IKBAffi#
ifi 1000 c
g.au1/
11415
i,CIM FOR FEEI) DRI\JX X-AXIS
Peed drive n-axis
Ofgessenbly of UE Eotor
-
Switeh off main swi.teh
-Q1-
at the switch cabinet.
To prevent the main switch frm being switehed on again by mistake,
the main uses in the s^riteh cabinet can be removed.
-
Disnantle parts (1)
to
(11)
aceording to deseription on sheet
7.33-1.
Determine distance
trA'r
and note down.
Remove screws
(lZ.l),
take off toothed belt pu11ey (12).
Withdraw eonnection plug (13),
remove screws
(14),
take off rnctor
(15).
-
Prace toothed bert pr:rrey (12)
on rnotor
(15),
in aecordanee with dis-
tance
'rArt,
ti.ghten screurs
(12.1).
Install rnotor
(15),
tighten serews
(14).
-
place
tootehd belt
(11)
on the two toofhed belt purleys and tension
moderately (sse
sheel 7.33-1).
-
Carry out further assembly in the reverse order.
3
'1.1
1 2.1 ? ]3,'15
B b
22
25
30
28
E
26
33
32
39
3B
MH 1000 c
FmoR Fpn qIE FEED
pRr\irE
x-AxIs
Feed
lve
Y-axls
36"
motor shaft.
Installing of safety cluteh rnotor flange and
reverse order, seb distance dimension
ttAn
before
9.Ou2/8423
safeby elutch
(39)
from
Disassernbly of tlle notor
-
Move eompound slide nest into upper en posilion
and support from below.
-Q'l-
ab the switch cabinet.
To pnevent
the main switch fl9, being switched on again by mistake,
the main fuses in the switch cabinet ean be removed
Dismantle parts (21)
ro
(26)
according to deseription on sheet
7.33-2.
-
Release scre$rs
(29)in
dismantled motor,wilhdraw toothed bel[- pulley
(28).
Remove nuts
(30),
withdraw eapaeitance limit switeh
(3.1).
-
Remove serel,s (32),
withdraw pot-shaped
bearing flange
(33)
from motor
(25).
Determine distance dimension
rrAn
and note down.
Remove snap ring
(34),
wiLhdraw ball bearing (35).
-
Remove screws (36),
withdraw drive shaft (37).
-
Release screws (38)
ea. 1 revolution,
withdraw
toothed belt pr:lley
in
t,ighten screws
(38).
@enbtf
Install parts (26)
to
(Zj)
in accordance wifh description on page
7.33_z
and
7.33-3.
-
Tighten screws
(24).
a_
L--;---
ffiAilf,#
HrI 1000 c
9.ou3/8423
T.OTOR FOR FEED DRI\IE Z-AXIS
Feed drlve Z-axls
Disassembly of the no_Eor
Dismantle and for release parts (36)
to
(46)
aecording to deseription
on sheet
7.33-4.
Determine distanee
itAtr
and note down.
Release serews
(45)
and withdraw lootehd belt prrlley (q3)
from motor
shaft.
Withdraw connect,ion p1W (46).
Release screws (47),
take off motor
(48)
in front th the front of
spindle head
-
Reassenbly
Place rnctor (48)
into posltin
and fasten by means of screws
InstaIL toothed belt pul1ey (43).
Set distance
ttAtr,
tighten
Install parts (42)
to
(36)
aecording to description on
in the reversing order.
(47).
srews
(45).
sheet
7.33-4
Repair card
Nltura of lrcublc:
Nalurc o, lroublc:
Problcm occun
Q
conatanuy
Q
rporrdlcrlly
Q
rcacrrcory
o
Dcp!rlamanl
Part ardrrneod duc to por.lbl. orl9. d.tci
ratunlYc datgcl
o
o
o
o
Problcm occuts
Q
constantly
O
tporrdlcrlly
Q
rcpeetcoty
o
Orp!rtamont
Plrt cxdrrngad dug to
Q eosslote orlg. doloct
O
rcrultlvc d.lcct
o..
Nrturc ot trcublc:
Nlturc ol lreublc:
Q
constanrty
O
!po.rdlctlty
Q
rcpeareaty
Q
constanrly
O
lporldlcllly
Q
rcpeatcoty
o.
Q Oorsiutc orlg. doroct
O
r6sultlyr datect
o
o
Q oosslote orig. defect
O
rssultivo dolect
o.
o
Problcm occurt.
o
Oop!rlrmont
Part axdrlngcd dua lo
Problom occurg
Departrmont
Part oxclrsngad duc to

MH1000C Operation-Maintenance Repair

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