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    2659 Slde

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    eng_ebrahim_2000
    The document describes the steering and brake systems of Caterpillar 966G/972G wheel loaders. It includes diagrams and descriptions of the main components and functions of the conventional steering system, including the steering pump, control valve, cylinders, and optional secondary steering system. It also details the brake system components such as the accumulator, charging valve, service brake valve, and parking brake valve. The diagrams show how hydraulic fluid flows through the systems to enable steering and braking functions like gradual turns, full turns, and engaging or releasing the service and parking brakes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    2659 Slde

    Uploaded by

    eng_ebrahim_2000
    84 views44 pages
    The document describes the steering and brake systems of Caterpillar 966G/972G wheel loaders. It includes diagrams and descriptions of the main components and functions of the conventional steering system, including the steering pump, control valve, cylinders, and optional secondary steering system. It also details the brake system components such as the accumulator, charging valve, service brake valve, and parking brake valve. The diagrams show how hydraulic fluid flows through the systems to enable steering and braking functions like gradual turns, full turns, and engaging or releasing the service and parking brakes.

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    2659 Slde

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    The document describes the steering and brake systems of Caterpillar 966G/972G wheel loaders. It includes diagrams and descriptions of the main components and functions of the conventional steering system, including the steering pump, control valve, cylinders, and optional secondary steering system. It also details the brake system components such as the accumulator, charging valve, service brake valve, and parking brake valve. The diagrams show how hydraulic fluid flows through the systems to enable steering and braking functions like gradual turns, full turns, and engaging or releasing the service and parking brakes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    84 views44 pages

    2659 Slde

    Uploaded by

    eng_ebrahim_2000
    The document describes the steering and brake systems of Caterpillar 966G/972G wheel loaders. It includes diagrams and descriptions of the main components and functions of the conventional steering system, including the steering pump, control valve, cylinders, and optional secondary steering system. It also details the brake system components such as the accumulator, charging valve, service brake valve, and parking brake valve. The diagrams show how hydraulic fluid flows through the systems to enable steering and braking functions like gradual turns, full turns, and engaging or releasing the service and parking brakes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 44

    966G/972G WHEEL LOADERS

    STEERING AND BRAKE SYSTEMS

    1999 Caterpillar Inc.

    CONVENTIONAL STEERING SYSTEM COMPONENTS


    STEERING
    PUMP

    HYDRAULIC TANK

    METERING
    PUMP

    PILOT SYSTEM
    MAIN SYSTEM

    NEUTRALIZER
    VALVES

    STEERING
    CONTROL VALVE

    SECONDARY
    STEERING VALVE

    SECONDARY SYSTEM
    COMMON TO
    ALL SYSTEMS

    SECONDARY STEERING
    PUMP AND MOTOR

    STEERING
    CYLINDER

    STEERING SYSTEM
    HOLD

    METERING
    PUMP

    NEUTRALIZER
    VALVE
    CHECK VALVE
    SECONDARY
    STEERING
    VALVE

    NEUTRALIZER
    VALVE

    PUMP
    STEERING
    CONTROL
    VALVE

    SECONDARY STEERING
    PUMP AND MOTOR
    (Optional)
    TANK

    STEERING
    CYLINDERS

    STEERING CONTROL VALVE


    GRADUAL LEFT TURN
    STEERING CONTROL VALVE
    TO PUMP
    CROSSOVER
    RELIEF VALVE
    LEFT
    NEUTRALIZER
    VALVE
    RIGHT
    NEUTRALIZER
    VALVE
    SIGNAL LINE

    FROM
    STEERING
    PUMP

    SELECTOR
    SPOOL

    FLOW
    CONTROL
    ORIFICE

    METERING
    PUMP

    BACK-UP
    RELIEF VALVE

    DIRECTIONAL
    SPOOL

    MAKEUP
    CHECK VALVES

    PUMP AND COMPENSATOR OPERATION


    CONSTANT FLOW
    SIGNAL

    PUMP OUTPUT
    LARGE ACTUATOR

    YOKE PAD
    SWASHPLATE

    DRIVE
    SHAFT
    FLOW COMPENSATOR
    (MARGIN) SPOOL

    PRESSURE
    COMPENSATOR
    (CUTOFF) SPOOL

    SMALL ACTUATOR
    AND BIAS SPRING
    PISTON AND
    BARREL ASSEMBLY

    STEERING SYSTEM

    FROM IMPLEMENT
    SYSTEM

    HOLD
    SELECTOR
    SPOOL

    STEERING CONTROL VALVE

    LEFT
    NEUTRALIZER
    VALVE

    PUMP
    GROUP
    SECONDARY
    STEERING
    VALVE

    BREAKER
    RELIEF
    VALVE

    SECONDARY
    STEERING
    PUMP AND
    MOTOR
    METERING PUMP

    DIRECTIONAL
    SPOOL
    FLOW CONTROL
    ORIFICE
    MECHANICAL
    LINKAGE

    BACK-UP
    RELIEF VALVE

    STEERING SYSTEM

    FROM IMPLEMENT
    SYSTEM

    GRADUAL LEFT TURN


    SELECTOR
    SPOOL

    STEERING CONTROL VALVE

    LEFT
    NEUTRALIZER
    VALVE
    PUMP
    GROUP
    SECONDARY
    STEERING
    VALVE

    BREAKER
    RELIEF
    VALVE

    SECONDARY
    STEERING
    PUMP AND
    MOTOR
    METERING PUMP

    DIRECTIONAL
    SPOOL
    FLOW CONTROL
    ORIFICE

    BACK-UP
    RELIEF VALVE

    STEERING SYSTEM

    FROM IMPLEMENT
    SYSTEM

    FULL LEFT TURN


    STRIKER

    SELECTOR
    SPOOL

    STEERING CONTROL VALVE

    LEFT
    NEUTRALIZER
    VALVE

    PUMP
    GROUP

    SECONDARY
    STEERING
    VALVE

    BREAKER
    RELIEF
    VALVE

    SECONDARY
    STEERING
    PUMP AND
    MOTOR
    METERING PUMP

    DIRECTIONAL
    SPOOL
    FLOW CONTROL
    ORIFICE

    BACK-UP
    RELIEF VALVE

    STEERING SYSTEM
    FROM IMPLEMENT
    SYSTEM

    SECONDARY PUMP
    GRADUAL LEFT TURN
    SELECTOR
    SPOOL

    STEERING CONTROL VALVE

    LEFT
    NEUTRALIZER
    VALVE

    PUMP
    GROUP
    SECONDARY
    STEERING
    VALVE

    BREAKER
    RELIEF
    VALVE

    SECONDARY
    STEERING
    PUMP AND
    MOTOR
    METERING PUMP

    DIRECTIONAL
    SPOOL
    FLOW CONTROL
    ORIFICE

    BACK-UP
    RELIEF VALVE

    BRAKE SYSTEM COMPONENTS


    ACCUMULATOR
    CHARGING VALVE

    PARKING BRAKE
    VALVE
    SERVICE BRAKE
    VALVE

    PILOT AND BRAKE


    PUMP

    REAR WHEEL
    BRAKES

    ACCUMULATORS

    PARKING
    BRAKE

    FRONT WHEEL
    BRAKES

    BRAKE HYDRAULIC SYSTEM


    SERVICE BRAKE OFF
    FRONT SERVICE
    BRAKES

    REAR SERVICE
    BRAKES

    SERVICE BRAKE
    CONTROL VALVE

    TO IMPLEMENT
    PILOT SYSTEM

    PRESSURE
    PORT

    PILOT AND BRAKE


    PUMP

    TANK

    BRAKE
    SWITCH

    ACCUMULATOR
    CHARGING VALVE

    BRAKE
    ACCUMULATORS

    PARKING
    BRAKE
    VALVE

    TO PARKING
    BRAKE

    PARKING BRAKE
    SWITCH

    ACCUMULATOR CHARGING VALVE


    CUT-IN CYCLE
    ACCUMULATOR
    CHARGING VALVE
    INVERSE
    SHUTTLE
    VALVE

    TO REAR BRAKE
    ACCUMULATOR

    TO FRONT BRAKE
    ACCUMULATOR

    BRAKE
    PRESSURE
    SWITCH

    CUT-IN/CUT-OUT
    SPOOL

    CHARGE
    CONTROL VALVE

    FLOW
    CONTROL
    ORIFICE

    FROM PILOT AND


    BRAKE PUMP

    PRESSURE
    RELIEF
    VALVE
    TO IMPLEMENT
    PILOT SYSTEM

    BRAKE SYSTEM
    CUT-IN CYCLE/SERVICE BRAKES ENGAGED
    LEFT BRAKE
    RIGHT BRAKE
    PEDAL
    PEDAL
    TO TRANS
    ECM
    BRAKE LIGHTS

    ACCUMULATOR
    CHARGING VALVE
    INVERSE
    SHUTTLE
    VALVE

    REAR BRAKE
    ACCUMULATOR

    CUT-IN/
    CUT-OUT
    SPOOL

    REAR AXLE
    BRAKES
    SERVICE
    BRAKE VALVE

    CHARGE
    CONTROL
    VALVE

    FRONT BRAKE
    ACCUMULATOR
    FRONT AXLE
    BRAKES

    BRAKE
    PRESSURE
    SWITCH

    CHECK
    VALVE

    IMPLEMENT
    PUMP
    PRESSURE
    RELIEF
    VALVE

    STEERING
    PUMP
    PILOT/
    BRAKE
    PUMP

    TO IMPLEMENT
    PILOT SYSTEM

    TANK

    BRAKE SYSTEM
    LEFT BRAKE
    PEDAL
    RIGHT BRAKE
    TO TRANS
    PEDAL
    ECM
    BRAKE LIGHTS

    CUT-OUT CYCLE
    ACCUMULATOR
    CHARGING VALVE
    INVERSE
    SHUTTLE
    VALVE

    REAR BRAKE
    ACCUMULATOR

    CUT-IN/
    CUT-OUT
    SPOOL

    REAR AXLE
    BRAKES
    SERVICE
    BRAKE VALVE

    CHARGE
    CONTROL
    VALVE

    FRONT BRAKE
    ACCUMULATOR
    FRONT AXLE
    BRAKES

    BRAKE
    PRESSURE
    SWITCH

    CHECK
    VALVE

    IMPLEMENT
    PUMP
    PRESSURE
    RELIEF
    VALVE

    STEERING
    PUMP
    PILOT/
    BRAKE
    PUMP

    TO IMPLEMENT
    PILOT SYSTEM

    TANK

    LEFT BRAKE
    RIGHT BRAKE
    PEDAL
    PEDAL
    TO TRANS
    ECM
    BRAKE LIGHTS

    BRAKE SYSTEM
    PARKING BRAKE RELEASED

    ACCUMULATOR
    CHARGING
    VALVE

    REAR BRAKE
    ACCUMULATOR
    REAR AXLE
    BRAKES
    SERVICE
    BRAKE
    VALVE

    BRAKE
    PRESSURE
    SWITCH

    PARKING
    BRAKE
    VALVE

    BRAKE
    PRESSURE
    SWITCH

    FRONT BRAKE
    ACCUMULATOR

    FRONT AXLE
    BRAKES

    PARKING
    BRAKE
    ACTUATOR

    IMPLEMENT
    PUMP
    STEERING
    PUMP
    PILOT/
    BRAKE
    PUMP

    PARKING
    BRAKE
    TANK

    TO IMPLEMENT
    PILOT SYSTEM

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