Field Sampling and Testing Manual Section 400 Bituminous Pavement

FIELD SAMPLING AND TESTING MANUAL
SECTION 400
BITUMINOUS PAVEMENT
Intentionally Left Blank
SECTION 400
TABLE OF CONTENTS
SECTION 401
401
401.1
401.2
Description
Acceptance Samples and Tests
Independent Assurance (IA) Samples and Tests
SECTION 402
402
402.1
402.2
HOT RECYCLED BITUMINOUS PAVEMENT
Description
Verification Samples and Tests (NHS Projects Only)
Independent Assurance (IA) Samples and Tests (NHS Projects Only)
SECTION 408
408
408.1
408.2
408.3
408.4
408.5
STOCKPILED HOT BITUMINOUS MIX
Description
Acceptance Samples and Tests during Aggregate Production
Acceptance Samples and Tests during Mix Production
SECTION 407
407
407.1
407.2
407.3
COLD BITUMINOUS PAVEMENT
Description
Assurance Samples and Tests
SECTION 403
403
403.1
403.2
PRIME, TACK, OR FOG COAT
HOT BITUMINOUS PAVEMENT (HBP)
Description
SECTION 408
408 SPV
408.1 SPV
408.2 SPV
408.3 SPV
408.4 SPV
408.5 SPV
SUPERPAVE (SPV)
Description
Independent Assurance (IA) Samples and Tests (NHS Projects Only)
7/26/2012 Revised
SECTION 409
409
409.1
409.2
409.3
409.4
Description
Samples and Tests during Aggregate Production
Quality Control (QC) Samples and Tests during Mix Production
Quality Assurance (QA) Samples and Tests
SECTION 410
410
410.1
410.2
410.3
410.4
HOT BITUMINOUS PAVEMENT- SUPERPAVE VOLUMETRIC MIX

DESIGN QUALITY CONTROL/QUALITY ASSURANCE (QC/QA)
Description
Quality Control (QC) Samples and Tests during Aggregate Production
Quality Control (QC) Samples and Tests during Mix Production
Quality Assurance (QA) Samples and Tests
SECTION 420
420
420.1
420.2
420.3
420.4
HOT BITUMINOUS PAVEMENT- QUALITY CONTROL/QUALITY

ASSURANCE (QC/QA) PROJECTS
BITUMINOUS SEAL COAT
Description
Acceptance Samples and Tests with a Field Laboratory
Independent Assurance (IA) Samples and Tests with a Field Laboratory
Acceptance Samples and Tests without a Field Laboratory
Independent Assurance (IA) Samples and Tests without a Field Laboratory
APPENDIX 400-A QUALITY CONTROL PROGRAM

400-A-1 Material Acceptance
400-A-2 Quality Assurance (QA) Program (NHS Projects)
400-A-3 Sampling and Testing Frequency Guide for Independent Assurance
(IA) and Verification Testing
APPENDIX 400-B VERIFICATION OF CONTRACTOR MIX DESIGNS
400-B-1 Contractor Requirements for Verification
400-B-2 District Materials Laboratory Requirements for Verification
APPENDIX 400-C NDDOT TESTING TOLERANCE, RESOLUTION PROCEDURE
AND MODIFICATIONS FOR TEST PROCEDURES
400-C-1
400-C-2
400-C-3
400-C-4
Allowable Tolerance
Resolution Procedure
Fine and/or Coarse Specific Gravity Test Decision
Fine Aggregate Test Modifications
3/1/2012 Revised
APPENDIX 400-D PROCEDURE FOR SAMPLING AND TESTING EMULSIFIED
ASPHALT
400-D-1
400-D-2
400-D-3
400-D-4
400-D-5
Description
Sample Definition
Project Engineer Requirements
Project Sampling and Testing
Materials and Research Division Testing
APPENDIX 400-E BITUMINOUS MATERIAL SAMPLING AND TESTING

FREQUENCY
400-E-1
400-E-2
400-E-3
400-E-4
Description
Performance Graded Asphalt Cement
Asphalt Cutbacks
Crack and Joint Sealants
FORMS
SFN 9987
SFN 9988
SFN 10072
SFN 13889
SFN 18552
SFN 18674
SFN 50289
SFN 59132
Aggregate Sample Worksheet

Mix Bitumen Cut-Off Report
Aggregate Quality Tests Summary
Project Records Samples/Tests Report
Daily Report Hot Bituminous Pavement Quality Control
Asphalt Content & Virgin Aggregate Determination
Maximum Density Worksheet
Density Pay Factor
All test procedures used within and referred to in the section can be found
under Testing Procedures of this manual. The test procedures are listed
in the following order: AASHTO, ASTM, and NDDOT. Any modifications
will be listed at the beginning of each test procedure.
Blank copies of the forms referred to in the section will be found
numerically at the end of the section. The most current edition of these
forms should be used.
These forms are found on the NDDOT internet website, or you may
duplicate the ones behind each section.
6/22/2011 (Revised)
401
SECTION 401
PRIME, TACK, OR FOG COAT
401
DESCRIPTION
This work consists of preparing and treating a surface with bitumen and/or blotter
material.
401.1 ACCEPTANCE SAMPLES AND TESTS

Field Laboratory Testing: The Engineer or Representative must obtain and
split aggregate samples according to ND T 2, Sampling of Aggregates, and ND
T 248, Reducing Samples of Aggregate to Testing Size, respectively. Samples
are obtained from material placed in a stockpile or delivered directly to the
project. One sample is obtained for sieve analysis and tested according to ND T
27, Sieve Analysis of Fine and Coarse Aggregates, for every five miles, or
fraction thereof. Compute the sieve analysis results on SFN 9987, Aggregate
Sample Worksheet. Record the results on SFN 10072, Aggregate Quality Test
Summary.
The Contractor, under the observation of the Engineer or Representative, must
obtain and split two samples of bitumen from each load delivered to the project
according to NDDOT 1, Sampling of Bituminous Materials. If emulsified
asphalt, submit both samples to the district laboratory. If cutback asphalt, submit
one sample to the Materials and Research Laboratory and retain the other as a
check sample.
District Laboratory Testing: For emulsion samples perform the sieve test and
the Saybolt viscosity test according to AASHTO T 59, Standard Method of Test
for Emulsified Asphalts.
A minimum of one test per project is required for acceptance of aggregate.
Materials and Research Laboratory Testing: Perform tests on all cutback
asphalt samples.
401.2 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS

District Laboratory Testing: The District Materials Coordinator or
Representative must obtain one aggregate sample for sieve analysis for every
ten miles, or fraction thereof. The samples are obtained according to ND T 2,
Sampling of Aggregates, and tested according to ND T 27, Sieve Analysis of
Fine and Coarse Aggregates, and ND T 11, Materials Finer than No. 200 Sieve
401
6/22/2011 (Revised)
401
in Mineral Aggregates by Washing. Compute the results on SFN 9987,

Aggregate Sample Worksheet.
Materials and Research Laboratory Testing: If emulsified asphalt, the
Engineer or Representative must obtain one sample for the project and submit it
to the Materials and Research Laboratory for the sieve and Saybolt viscosity
tests. Tests are run according to AASHTO T 59, Standard Method of Test for
Emulsified Asphalts.
401
6/22/2011 (Revised)
402
SECTION 402
COLD BITUMINOUS PAVEMENT
402
DESCRIPTION
This work consists of constructing one or more courses of cold bituminous
mixture on a prepared foundation.

Field Laboratory Testing: The Contractor obtains for the Engineer or
Representative one aggregate sample for each 1,000 tons produced with a
maximum of three samples per day. Samples are obtained from the windrow
after all aggregates have been blended for each lift, or from the stationary plant,
if plant issued. Samples are obtained prior to the addition of bitumen. Samples
are obtained and split according to AASHTO T 2, Sampling of Aggregates, and
AASHTO T 248, Reducing Samples of Aggregate to Testing Size, respectively.
Conduct sieve analysis according to AASHTO T 27, Sieve Analysis of Fine and
Coarse Aggregates, and AASHTO T 11, Materials Finer than No. 200 Sieve in
Mineral Aggregates by Washing. Compute the results on SFN 9987, Aggregate
Sample Worksheet. Record results on SFN 10072, Aggregate Quality Test
Summary.
On the first day and for a minimum of one per day thereafter, perform two
moisture tests on aggregate according to AASHTO T 255, Total Evaporable
Moisture Content of Aggregate by Drying. After a rain more sampling may be
required as determined by the Engineer.
The Engineer determines the bitumen content in the mixture from the daily cutoff
and records results on SFN 9988, Mix Bitumen Cut-Off Report.
obtain two samples of bitumen from each load delivered to the project according
to NDDOT 1, Sampling of Bituminous Materials, and are given to the Engineer.
If emulsified asphalt, submit both samples to the district laboratory. If cutback
asphalt, submit one sample to the Materials and Research Laboratory and retain
the other as a check sample.
District Laboratory Testing: For emulsion samples perform the sieve and
Saybolt viscosity tests according to AASHTO T 59, Standard Method of Test for
Emulsified Asphalts.
asphalt samples.
402
6/22/2011 (Revised)
402
402.2 ASSURANCE SAMPLES AND TESTS

Representative must obtain and split one aggregate sample according to
AASHTO T 2, Sampling of Aggregate, and AASHTO T 248, Reducing Samples
of Aggregate to Testing Size, respectively. Conduct the sieve analysis
according to AASHTO T 27, Sieve Analysis of Fine and Coarse Aggregates,
and AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral Aggregates by
Washing. Determine the physical properties on one sample for each 10,000
tons produced according to NDDOT 4, Percentage of Fractured Particles in
Coarse Aggregate; AASHTO T 90, Determining the Plastic Limit and Plasticity
Index of Soils; and AASHTO T 113, Lightweight Pieces in Aggregate.
Compute the results on SFN 9987, Aggregate Sample Worksheet.
The Engineer or Representative performs depth and width measurements at two
random locations per mile. Record the measurements on SFN 13889, Project
Records Samples/Tests Report. If a NHS system project, submit a copy of SFN
13889, Project Records Samples/Tests Report, to the FHWA at the completion
of the project for compliance purposes.
Materials and Research Laboratory Testing: If emulsified asphalt, the
Engineer or a Representative obtains one sample and submits it to the Materials
and Research Laboratory for the sieve and Saybolt viscosity tests. Tests are
conducted according to AASHTO T 59, Standard Method of Test for Emulsified
Asphalts.
The District Materials Coordinator or Representative must submit to the Materials
and Research Laboratory one aggregate sample for sieve analysis for each ten
miles in length, or fraction thereof. The sieve analysis is conducted according to
AASHTO T 27, Sieve Analysis of Fine and Coarse Aggregate, and AASHTO
T 11, Materials Finer than No. 200 Sieve in Mineral Aggregates by Washing.
402
6/22/2011 (Revised)
403
SECTION 403
STOCKPILED HOT BITUMINOUS MIX
403
DESCRIPTION
The work consists of aggregate and bituminous material mixed in a central
mixing plant and stockpiled as specified in the contract.
403.1 ACCEPTANCE SAMPLES AND TESTS DURING AGGREGATE PRODUCTION

Field Laboratory Testing: During aggregate production and before mix
production can begin the Contractor, under the observation of the Engineer or
Representative, obtains one aggregate sample for sieve analysis and physical
properties. The sieve analysis is conducted according to AASHTO T 27, Sieve
Analysis of Fine and Coarse Aggregates, and AASHTO T 11, Materials Finer
than No. 200 Sieve in Mineral Aggregates by Washing. Physical properties are
determined according to NDDOT 4, Percentage of Fractured Particles in Coarse
Aggregate; AASHTO T 90, Determining the Plastic Limit and Plasticity Index of
Soils; and AASHTO T 113, Lightweight Pieces in Aggregate. Compute the
results on SFN 9987, Aggregate Sample Worksheet. Record the results on
SFN 10072, Aggregate Quality Test Summary.
403.2 ACCEPTANCE SAMPLES AND TESTS DURING MIX PRODUCTION
Field Laboratory Testing: District personnel obtain aggregate samples for
sieve analysis for each 1,000 tons of mix produced. Samples are obtained
according to AASHTO T 2, Sampling of Aggregates. The sieve analysis is
conducted according to AASHTO T 27, Sieve Analysis of Fine and Coarse
Aggregates, and AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral
Aggregates by Washing. Compute the results on SFN 9987, Aggregate
Sample Worksheet. Record the results on SFN 10072, Aggregate Quality Test
Summary.
obtain two samples of bitumen from each load delivered to the project. Sample
is obtained according to NDDOT 1, Sampling of Bituminous Materials, and
given to the Engineer.
If emulsified asphalt, the Engineer submits both samples to the district laboratory.
If cutback asphalt, submit one sample to the Materials and Research Laboratory
and retain the other as a check sample.
403
6/22/2011 (Revised)
403
The district laboratory will perform sieve and Saybolt viscosity tests on emulsion
samples according to AASHTO T 59, Standard Method of Test for Emulsified
Asphalts.
asphalt samples.
403
6/22/2011 (Revised)
407
SECTION 407
HOT RECYCLED BITUMINOUS PAVEMENT
407
DESCRIPTION
This work consists of processing and placing salvaged bituminous material on
the roadway. Processing may include crushing, screening, blending, adding
bitumen, virgin aggregate, or other specified additives.

Field Laboratory Testing: The Engineer or Representative shall perform two
moisture tests on aggregate the first day and a minimum of one per day
thereafter. Moisture tests are performed according to AASHTO T 255, Total
Evaporable Moisture Content of Aggregate by Drying. More tests are required
after a rain as determined by the Engineer. Obtain one sample for every 500
tons of virgin aggregate for sieve analysis with a maximum of three samples per
day. Samples are obtained according to AASHTO T 2, Sampling of
Aggregates. Conduct sieve analysis according to AASHTO T 27, Sieve
than No. 200 Sieve in Mineral Aggregates by Washing. Compute the results on
SFN 9987, Aggregate Sample Worksheet. Record the results on SFN 10072,
Aggregate Quality Tests Summary.
Contractor Testing: The Contractor obtains mix samples from behind the paver
at random times according to NDDOT 5 Sampling and Splitting Field Verification
Hot Mix Asphalt (HMA) Samples. One sample is obtained for each 1500 tons of
mix. The Contractor compacts three Marshall specimens with each sample
obtained and determines the densities according to AASHTO T 166, Bulk
Specific Gravity of Compacted Asphalt Mixtures Using Saturated Surface-Dry
Specimens, and AASHTO T 209, Theoretical Maximum Specific Gravity and
Density of Bituminous Paving Mixtures. Enter the results on SFN 50289,
Maximum Density Worksheet.
The Contractor, under the observation of the Engineer or Representative,
provides pavement cores for density determination. The number of cores
required, and the lot and sublot definitions are outlined in Section 408.05 C of the
NDDOT Standard Specifications. Enter the data on SFN 59132, Density Pay
Factor.
407
6/22/2011 (Revised)
407
District Laboratory Testing: The Contractor, under the observation of the

Engineer or Representative, obtains one core from two random locations per mile
for density testing and depth determination. Cores are obtained and tested
according to NDDOT 2, Contractor Coring. Random locations to obtain cores
shall be determined by the Engineer.
The Engineer or Representative must obtain and test one aggregate sample for
sieve analysis and physical properties for every 5,000 tons of virgin aggregate.
The samples are obtained and split according to AASHTO T 2, Sampling of
Aggregates, and AASHTO T 248, Reducing Samples of Aggregate to Testing
Size, respectively. Sieve analysis is conducted according to AASHTO T 27,
Sieve Analysis of Fine and Coarse Aggregates, and AASHTO T 11, Materials
Finer than No. 200 Sieve in Mineral Aggregates by Washing. Physical
properties are determined according to NDDOT 4, Percentage of Fractured
Particles in Coarse Aggregate; AASHTO T 90, Determining the Plastic Limit
and Plasticity Index of Soils; and AASHTO T 113, Lightweight Pieces in
Aggregate. Compute the results on SFN 9987, Aggregate Sample Worksheet.
Record the results on SFN 10072, Aggregate Quality Test Summary.
If a NHS system project, a copy of SFN 13889, Project Records Samples/Test
Report, shall be submitted to the FHWA at completion of the project for
compliance purposes.
407.2 VERIFICATION SAMPLES AND TESTS (NHS PROJECTS ONLY)
District Field Laboratory Testing: One sample is required for each 10,000
tons of mix with a minimum of one sample per project. The Engineer or
Representative obtains one mix sample from behind the paver according to
NDDOT 5 Sampling and Splitting Field Verification Hot Mix Asphalt (HMA)
Samples.
The district field laboratory personnel shall compact three Marshall specimens
from the sample according to AASHTO T 245, Resistance to Plastic Flow of
Bituminous Mixtures Using Marshall Apparatus. The densities of the field
Marshall plugs are determined according to AASHTO T 166, Bulk Specific
Gravity of Compacted Asphalt Mixtures Using Saturated Surface-Dry
Specimens, and AASHTO T 209, Theoretical Maximum Specific Gravity and
Density of Bituminous Paving Mixtures. Enter the results on SFN 50289,
See Appendix 400-A for acceptable tolerances between QC and verification test
results.
407
6/22/2011 (Revised)
407
The results of the acceptance and verification tests for air voids and maximum
specific gravity must correlate within acceptable tolerances. The tolerances are
given in the following table.
5/8" and No. 4 Sieve
No. 30 Sieve
No. 200 Sieve
Air Voids
Maximum Specific Gravity
7%
5%
2.5%
2.0%
0.035
407.3 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS (NHS PROJECTS

ONLY)
District Laboratory Testing: The District Materials Coordinator shall compact
three Marshall specimens from the sample according to AASHTO T 245,
Resistance to Plastic Flow of Bituminous Mixtures Using Marshall Apparatus.
The densities of the field Marshall plugs are determined according to AASHTO
T 166, Bulk Specific Gravity of Compacted Asphalt Mixtures Using Saturated
Surface-Dry Specimens, and AASHTO T 209, Theoretical Maximum Specific
Gravity and Density of Bituminous Paving Mixtures. Enter the results on
SFN 50289, Maximum Density Worksheet.
See Appendix 400-A, Quality Control Program, for acceptable tolerances
between QC and verification test results.
407
6/22/2011 (Revised)
408 Hot Bituminous Pavement

SECTION 408
HOT BITUMINOUS PAVEMENT
408
DESCRIPTION
This work consists of constructing one or more courses of bituminous pavement
on a prepared foundation. The bituminous pavement will be a mixture of
aggregate, filler if required, and bitumen. The Contractor shall be responsible for
providing an aggregate that meets the specified mix design properties.
There are two 408 sections in the Field Sampling and Testing Manual.
Section 408 Hot Bituminous Pavement and Section 408 Superpave. Use
the section requirements for the class of material specified in the plans.

Contractor Testing: The Contractor obtains and splits aggregate samples
according to AASHTO T 2, Sampling of Aggregates, and AASHTO T 248,
Reducing Samples of Aggregate to Testing Size, respectively. A minimum of
one aggregate gradation test is required for each 1,000 tons of aggregate
produced for the first 10,000 tons. After 10,000 tons is produced, the testing
frequency is a minimum of one test per 2,000 tons of aggregate produced. The
aggregate gradation test is run according to AASHTO T 27, Sieve Analysis of
Fine and Coarse Aggregate, and AASHTO T 11, Materials Finer than No. 200
Sieve in Mineral Aggregates by Washing.
The Contractor will provide the Engineer with an aggregate sample representing
each stockpile for a mix design. The total weight of the combined sample will be
about 150 lbs. The Contractor will also provide eight one-liter cans of PG asphalt
to be used on the project. This sample is to be submitted to the District Materials
Coordinator for either a NDDOT developed mix design or a Contractor developed
mix design. The mix design sample is to be submitted at least seven days prior to
mix production. See Appendix 400-B, Verification of Contractor Mix Designs.
District Laboratory Testing: As soon as the Contractor determines the
aggregate is representative and prior to the initial mix design, it is recommended
the District Materials Coordinator obtain and test aggregate samples from each
aggregate stockpile during the first week of aggregate production. The
aggregate samples should be tested to determine the bulk (dry) and apparent
specific gravity and the percent water absorption by dry weight of aggregate
according to AASHTO T 84, Specific Gravity and Absorption of Fine Aggregate;
and AASHTO T 85, Specific Gravity and Absorption of Coarse Aggregate. One
test is performed for each 10,000 ton of each aggregate component produced.
The individual specific gravity values determined by the Contractor and the
district laboratory should correlate within 0.040.
6/22/2011 (Revised)

Field Laboratory Testing Aggregate: The Contractor performs two moisture
tests on the aggregate blend the first day and a minimum of one per day
thereafter. Moisture tests are performed according to AASHTO T 255, Total
Evaporable Moisture Content of Aggregate by Drying. More samples and tests
are required after a rain as determined by the Engineer.
The Engineer or Representative submits one composite aggregate sample,
obtained by the Contractor during the beginning of aggregate stockpiling, to the
District Materials Coordinator. The District Materials Coordinator sends the
sample to the Materials and Research Laboratory to determine the L.A. abrasion
loss percentage according to AASHTO T 96, Resistance to Degradation of
Small-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles
Machine.
On each hot bituminous pavement project the Contractor, under the observation
of the Engineer or Representative, shall obtain one aggregate sample from the
cold feed belt at random times, as determined by the Engineer, for each 1,500
ton of mix produced with a minimum of one sample per day. The aggregate
sample is obtained and split according to AASHTO T 2, Sampling of
Size, respectively. A sieve analysis is conducted according to AASHTO T 27,
Finer than No. 200 Sieve in Mineral Aggregates by Washing. Compute the
results on SFN 9987, Aggregate Sample Worksheet. Enter the results on SFN
18552, Daily Report-Hot Bituminous Pavement Quality Control. Record the
summary of results on SFN 10072, Aggregate Quality Test Summary.
The Contractor shall obtain aggregate samples before the addition of bitumen
into the mix. The aggregate samples are obtained from the cold feed belt
according to AASHTO T 2, Sampling of Aggregates, and split according to
AASHTO T 248, Reducing Samples of Aggregate to Testing Size. The
aggregate sample is tested to determine shale content according to
AASHTO T 113, Lightweight Pieces in Aggregate; plasticity index according to
AASHTO T 90, Determining the Plastic Limit and Plasticity Index of Soils; and
fractured faces according to NDDOT 4, Percentage of Fractured Particles in
Coarse Aggregate.
The shale content and plasticity index are determined by the average of test
results from three random samples obtained from the cold feed belt from each lot
of 10,000 tons, or fraction thereof. The samples are tested and the material
accepted if the average of three samples meets the specified requirements. If
each of the samples is within the specified limits, test only one of the three
samples from each subsequent lot.
6/22/2011 (Revised)
If at any time the sample tested does not meet the specified requirements, the
remaining two samples are tested. The average of the three samples is used to
determine acceptance of the material. If an average of three test results is used
to determine the acceptance for a lot, then each subsequent lot shall have all
three samples tested. However, the testing can be reduced once again to only
one test per subsequent lot after a lot has all three samples within the specified
limits.
The percent of fractured particles is determined by the average of test results
from three random samples that are obtained from the cold feed belt from each
lot of 10,000 tons of bituminous mixture produced. The material is accepted if the
average of three samples meets the specified requirements. If each of the
samples is within the specified limits, test only one of the three samples from
each subsequent lot.
limits.
Field Laboratory Testing HMA: The Contractor obtains mix samples from
behind the paver according to NDDOT 5 Sampling and Splitting Field
Verification Hot Mix Asphalt (HMA) Samples. The samples are obtained at
random times, as specified by the Engineer. A mix sample is obtained each time
an aggregate sample is obtained for sieve analysis.
Field Laboratory Testing - Bitumen: The Contractor, under the observation of
the Engineer or Representative, will obtain bitumen samples according to
NDDOT 1, Sampling of Bituminous Materials.
Contractor Testing: The Contractor compacts three Marshall specimens with
each sample that is obtained. Compact the samples according to AASHTO
T 245, Resistance to Plastic Flow of Bituminous Mixtures Using Marshall
Apparatus.
The Contractor determines the densities of the field Marshall plugs according to
AASHTO T 166, Bulk Specific Gravity of Compacted Asphalt Mixtures Using
Saturated Surface-Dry Specimens, and AASHTO T 209, Theoretical Maximum
Specific Gravity and Density of Bituminous Paving Mixtures. Enter the results
on SFN 50289, Maximum Density Worksheet.
The Contractor, under the observation of the Engineer or Representative,
provides two pavement cores in each sublot for density determination. Cores are
6/22/2011 (Revised)
obtained adjacent to each other and at random locations. Random locations are
determined by the Engineer. Cores are given immediately to the Engineer or
Representative after being obtained. Cores are obtained and prepared
according to NDDOT 2, Contractor Coring. The Engineer determines the
density of the sublots by averaging the two cores. Enter the data on SFN 59132,
Density Pay Factor.
Each sublot will be one paver-lift wide (excluding the shoulders) by 2,000 feet
long, and of the depth specified for the pavement. If the partial sublot remaining
at the end of the production day is 1,000 feet in length or greater, it will be
considered a separate sublot. If it is less than 1,000 feet long it will be included in
the last complete sublot. If the total days production is less than 2,000 feet long
and one paver-width wide, that production is considered a lot. The average
density of the mainline pavement placed each production day will be the average
of the densities of all that days sublots.
Materials and Research Laboratory Testing: Determine L.A. abrasion loss
percentage according to AASHTO T 96, Resistance to Degradation of SmallSize Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine, on
a composite aggregate sample obtained during the beginning of aggregate
stockpiling.
Engineer or Representative, obtains and splits one aggregate sample for sieve
analysis and determining physical properties for each 10,000 tons of mix
produced. Sample is obtained and split according to AASHTO T 2, Sampling of
Size, respectively. The sieve analysis is conducted according to AASHTO T 27,
Finer than No. 200 Sieve in Mineral Aggregates by Washing. Physical
properties are conducted according to NDDOT 4, Percentage of Fractured
Particles in Coarse Aggregate; AASHTO T 90, Determining the Plastic Limit
and Plasticity Index of Soils; and AASHTO T 113, Lightweight Pieces in
Record the results on SFN 10072, Aggregate Quality Test Summary.
Materials and Research Laboratory Testing: The Contractor obtains, and the
District Materials Coordinator submits to the Materials and Research Laboratory,
one aggregate sample for each ten miles in length, or fraction thereof, of
roadway. Materials and Research conducts the sieve analysis on the samples
according to AASHTO T 27, Sieve Analysis of Fine and Coarse Aggregates,
and AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral Aggregates by
Washing. Compute the results on SFN 9987, Aggregate Sample Worksheet.
6/22/2011 (Revised)

A second field laboratory is required for NHS projects only.
Field Laboratory Testing: The Engineer or Representative will conduct
verification tests on independent samples.
The Contractor, under the observation of the Engineer or Representative, shall
obtain samples from the cold feed belt, bitumen tank, and obtain cores. Cores
are obtained according to NDDOT 2, Contractor Coring.
The Engineer obtains HMA samples from behind the paver according to
NDDOT 5, Sampling and Splitting Field Verification Hot Mix Asphalt (HMA)
Samples. The Engineer will test at an increased rate during the first lot of
production to determine the accuracy of the quality control testing. The Engineer
will test a minimum of four tests for the Contractors first ten tests, and then 10%
or greater of the frequency required for the Contractors QC testing.
The Contractor obtains for the Engineer one aggregate sample for each 10,000
tons of mix produced. The sample is obtained and split according to
AASHTO T 2, Sampling of Aggregates, and AASHTO T 248, Reducing
Samples of Aggregate to Testing Size, respectively. The District Materials
Coordinator will conduct the sieve analysis according to AASHTO T 27, Sieve
Analysis of Fine and Coarse Aggregate, and AASHTO T 11, Materials Finer
than No. 200 Sieve in Mineral Aggregates by Washing. The physical properties
are determined according to NDDOT 4, Percentage of Fractured Particles in
Coarse Aggregate; AASHTO T 90, Determining the Plastic Limit and Plasticity
Index of Soils; and AASHTO T 113, Lightweight Pieces in Aggregate.
The Engineer compacts three Marshall specimens from the sample according to
AASHTO T 245, Resistance to Plastic Flow of Bituminous Mixtures Using
Marshall Apparatus. The Engineer determines the densities of the field Marshall
plugs according to AASHTO T 166, Bulk Specific Gravity of Compacted
Bituminous Mixtures Using Saturated Surface-Dry Specimens, and
AASHTO T 209, Theoretical Maximum Specific Gravity and Density of
Bituminous Paving Mixtures. Record the results on SFN 50289, Maximum
Density Worksheet.
The results of the acceptance and verification tests will correlate within
acceptable tolerances given in the following table.
5/8" and No. 4 sieve
No. 30 sieve
No. 200 sieve
Air Voids
7%
5%
2.5%
2.0%
0.035
6/22/2011 (Revised)
District Laboratory Testing: For width and depth checks and compliance on
NHS projects only, the Contractor is to provide one full depth core, under the
observation of the Engineer or Representative, for depth determination. The core
is obtained from one random location per mile as determined by the District
Materials Coordinator or Representative. The core will be obtained after the final
lift is placed. Width measurements are to be taken at the same location that the
core is obtained. The core is obtained according to NDDOT 2, Contractor
Coring.
If a NHS system project, submit a copy of SFN 13889, Project Records
Samples/Tests Report, to the FHWA at the completion of the project for
District Laboratory Testing: The District Materials Coordinator conducts IA
tests on split samples obtained by the Contractor.
Samples are obtained by the Contractor, under the observation of the District
Materials Coordinator, according to AASHTO T 2, Sampling of Aggregate and
split according to AASHTO T 248, Reducing Samples of Aggregate to Testing
Size.
The IA tests run by the Contractor can be used for acceptance.
IA testing on split samples will be done once during the first ten tests required of
the Contractor. The IA sample will be further split for testing by the QA tester. If
the initial IA test is acceptable, then one more IA test is required on a split
sample at the approximate mid-point of the project, and again near the end of the
project.
If the initial IA testing is not within specified tolerances, additional samples will be
immediately obtained for testing, equipment will be checked, and testing
procedures will be reviewed. This will continue until the differences are resolved.
The additional IA testing will be performed by the IA tester and the other lab (QC
or verification) that is not within the specified tolerance. See Appendix 400-A,
Quality Control Program.
The Contractor obtains for the District Materials Coordinator one mix sample
from behind the paver according to NDDOT 5, Sampling and Splitting Field
Verification Hot Mix Asphalt (HMA) Samples, for each 10,000 tons of mix
produced, with a minimum of one sample per project. See Appendix 400-B,
Verification of Contractor Mix Designs.
6/22/2011 (Revised)
Results from the QC, QA, and IA testing will correlate within acceptable
tolerances given in the following table.
5/8" - No. 4 sieve
No. 30 sieve
No. 200 sieve
Plastic Index
Fractured Faces
Air Voids
Lightweight Pieces of Aggregate
Aggregate Bulk Sp Gr (dry), each fraction
Aggregate Apparent Sp Gr, each fraction
5%
3%
1.5%
2%
5%
1.0%
0.020
1%
0.040
0.040
Dispute Resolution: If the cause of disagreement between the verification and

quality control results cannot be determined, the dispute resolution process will
be implemented. See Appendix 400-A, Dispute Resolution.
Width and Depth Checks: The Contractor, under the observation of the
Engineer or Representative, is to provide one full depth core for depth
determination. The core will be obtained from one random location per mile as
determined by the Engineer or Representative and after the final lift is placed
according to NDDOT 2, Contractor Coring. The Engineer or Representative
takes the width measurements at the same location where the core is obtained.
6/22/2011 (Revised)
408 Superpave
SECTION 408
SUPERPAVE (SPV)
408 DESCRIPTION
SPV
on a prepared foundation. The bituminous pavement will be a mixture of
aggregate, filler if required, and bitumen. The Contractor shall be responsible for
providing an aggregate that meets the mix design properties that are specified.
There are two 408 sections in the Field Sampling and Testing Manual.
Section 408 Hot Bituminous Pavement and Section 408 Superpave. Use
the section requirements for the class of material specified in the plans.
SPV
Reducing Samples of Aggregate to Testing Size, respectively. A minimum of
one sieve analysis test is required for each 1,000 tons of aggregate produced for
the first 10,000 tons. Sieve analysis is conducted according to AASHTO T 27,
Sieve Analysis of Fine and Coarse Aggregate, and AASHTO T 11, Materials
Finer than No. 200 Sieve in Mineral Aggregates by Washing. After 10,000 tons
is produced the testing frequency for aggregate gradation is a minimum of one
test per 2,000 tons of aggregate produced. Compute the results on SFN 9987,
During aggregate production fine aggregate angularity testing is required and is
conducted according to AASHTO T 304, Uncompacted Void Content of Fine
Aggregate. The testing frequency for the fine aggregate angularity will be the
average of three random samples from the first 5,000 tons of material produced
from each stockpile. The fine aggregate angularity from each stockpile will be
combined to determine the final blend results.
The Contractor will provide the Engineer with a 165-lb sample from each
stockpile for the mix design. Aggregate samples are submitted 30 days prior to
production. Samples are submitted to the District Materials Laboratory for a
NDDOT developed mix design or a verification of a Contractor developed mix
design. See Appendix 400-B, Verification of Contractor Mix Design.
The Superpave volumetric mix design is done according to NDDOT Standard
Specifications, Section 410 under Construction Requirements.
District Laboratory Testing: As soon as the Contractor determines the
aggregate is representative and prior to the initial mix design, it is recommended
408 Superpave
6/22/2011 (Revised)
408 Superpave
the district laboratory test each aggregate stockpile during the first week of
aggregate production to determine the bulk (dry) and apparent specific gravity
and the percent water absorption by dry weight of aggregate. Testing should be
conducted according to AASHTO T 84, Specific Gravity and Absorption of Fine
Aggregate, and AASHTO T 85, Specific Gravity and Absorption of Coarse
Aggregate. One test is performed for each 10,000 ton of each aggregate
component produced. The individual specific gravity values determined by the
Contractor and the district laboratory should correlate within 0.040.
SPV
Field Laboratory Testing Aggregate: The Contractor performs two moisture
tests on the aggregate blend the first day and a minimum of one per day
thereafter. Testing is conducted according to AASHTO T 255, Total Evaporable
Moisture Content of Aggregate by Drying. More tests are required after a rain
as determined by the Engineer.
The Engineer or Representative submits one composite aggregate sample,
obtained by the Contractor during the beginning of aggregate stockpiling, to the
District Materials Coordinator. The District Materials Coordinator sends the
sample to the Materials and Research Laboratory to determine the L.A. abrasion
loss percentage according to AASHTO T 96, Resistance to Degradation of
Small-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles
Machine.
On each hot bituminous pavement project the Contractor, under the observation
of the Engineer or Representative and at random times as determined by the
Engineer, shall obtain one aggregate sample from the cold feed belt for each
1,500 ton of mix produced with a minimum of one sample per day. The sample is
obtained and split according to AASHTO T 2, Sampling of Aggregates, and
A sieve analysis is conducted according to AASHTO T 27, Sieve Analysis of
Fine and Coarse Aggregates, and AASHTO T 11, Materials Finer than No. 200
Sieve in Mineral Aggregates by Washing. Compute the results on SFN 9987,
Aggregate Sample Worksheet, and enter the results on SFN 18552, Daily
Report Hot Bituminous Pavement Quality Control (Penalty Assessed). The
summary of results is to be reported on SFN 10072, Aggregate Quality Test
Summary.
obtain from the cold feed belt from each lot of 10,000 tons of aggregate
produced, aggregate samples before the addition of bitumen into the mix. The
aggregate samples are tested according to AASHTO T 304, Uncompacted Void
Content of Fine Aggregate; AASHTO T 113, Lightweight Pieces in Aggregate;
ASTM D 4791, Test Method for Flat Particles, Elongated Particles, or Flat and
Elongated Particles in Coarse Aggregates; NDDOT 4, Percentage of Fractured
408 Superpave
6/22/2011 (Revised)
408 Superpave
Particles in Coarse Aggregate; and AASHTO T 176, Plastic Fines in Graded

Aggregates and Soils by Use of the Sand Equivalent Test.
The lightweight pieces of aggregate, coarse aggregate, angularity, and flat and
elongated pieces of the aggregate are determined by the average of test results
from three random samples obtained from the cold feed belt from each lot of
10,000 tons produced, or fraction thereof.
The testing frequency for the fine aggregate angularity and clay content will be
the average of three random samples from the first 10,000 tons of material
produced from each stockpile. The fine aggregate angularity and clay content
from each stockpile will be combined to determine the final blend results. The
samples are tested and the material accepted if the average of three samples
meets the specified requirements. If each of the samples is within the specified
limits, test only one of the three samples from each subsequent lot.
limits.
Field Laboratory Testing HMA: The Contractor obtains mix samples from
behind the paver according to NDDOT 5, Sampling and Splitting Field
Verification Hot Mix Asphalt (HMA) Samples. Mix samples are obtained at
random times as determined by the Engineer and at the same time an aggregate
sample is obtained for sieve analysis. See Appendix 400-B, Verification of
Contractor Mix Designs.
The Contractor compacts two gyratory specimens from each sample obtained
according to AASHTO T 312, Preparing and Determining the Density of the
HMA Specimens by Means of the Superpave Gyratory Compactor.
The Contractor determines the densities of the field gyratory plugs according to
AASHTO T 166, Bulk Specific Gravity of Compacted Bituminous Mixtures Using
Saturated Surface-Dry Specimens, and AASHTO T 209, Theoretical Maximum
Specific Gravity and Density of Bituminous Paving Mixtures. The results are
recorded onto SFN 50289, Maximum Density Worksheet.
The Contractor, under the observation of the Engineer or Representative, obtains
two pavement cores in each sublot adjacent to each other and at random
locations as determined by the Engineer. Cores are obtained according to
NDDOT 2, Contractor Coring, and given to the Engineer immediately after they
are obtained for density determination. Density testing is conducted according to
408 Superpave
6/22/2011 (Revised)
408 Superpave
Saturated Surface Dry Specimens. The average of the two cores is used to
determine the density of the sublot. The results are recorded onto SFN 59132,
Density Pay Factor.
Each sublot will be one paver lift wide (excluding the shoulders) by 2,000 feet
long and of the depth specified for the pavement. If the partial sublot remaining at
the end of the production day is 1,000 feet in length or greater, it will be
and one paver width wide that production is considered a lot. The average
of the densities of all that day's sublots.
Field Laboratory Testing Bitumen: The Contractor obtains bitumen samples
according to NDDOT 1, Sampling of Bituminous Materials.
percentage according to AASHTO T 96, Resistance to Degradation of SmallSize Coarse Aggregate by Abrasion and Impact in the L.A. Machine, on a
composite aggregate sample obtained during the beginning of aggregate
stockpiling.
SPV
Engineer or Representative, obtains and splits one aggregate sample according
to AASHTO T 2, Sampling of Aggregates and AASHTO T 248, Reducing
Samples of Aggregate to Testing Size, respectively. The District Materials
Coordinator runs a sieve analysis according to AASHTO T 27, Sieve Analysis of
Fine and Coarse Aggregate, and AASHTO T 11, Materials Finer than No. 200
Sieve in Mineral Aggregates by Washing. Physical properties of the sample are
determined for each 10,000 tons of mix produced according to NDDOT 4,
Percentage of Fractured Particles in Coarse Aggregate; AASHTO T 90,
Determining the Plastic Limit and Plasticity Index of Soils; and AASHTO T 113,
Lightweight Pieces in Aggregate. Compute the results on SFN 9987,
Materials and Research Laboratory Testing: The Contractor, under the
observation of the Engineer or Representative, obtains for sieve analysis, one
aggregate sample for each 10 miles in length, or fraction thereof. Samples are
submitted to the Materials and Research Laboratory by the District Materials
Coordinator. The sieve analysis is conducted according to AASHTO T 27, Sieve
Analysis of Fine and Coarse Aggregate, and AASHTO T 11, Materials Finer
than No. 200 Sieve in Mineral Aggregates by Washing. Compute the results on
SFN 9987, Aggregate Sample Worksheet.
408 Superpave
6/22/2011 (Revised)
408 Superpave

SPV
A second field laboratory is required on all NHS projects.
Field Laboratory Testing: The Engineer will conduct verification tests on
independent samples.
obtain samples from the cold feed belt, bitumen tank, and obtain cores.
The Engineer obtains HMA samples from behind the paver according to
NDDOT 5, Sampling and Splitting Field Verification Hot Mix Asphalt (HMA)
Samples, and NDDOT 2, Contractor Coring.
A sieve analysis is conducted on the sample according to AASHTO T 27, Sieve
than No. 200 Sieve in Mineral Aggregates by Washing. Physical properties are
determined for each 10,000 tons of mix produced according to NDDOT 4,
Percentage of Fractured Particles in Coarse Aggregate; AASHTO T 90,
Determining the Plastic Limit and Plasticity Index of Soils; and AASHTO T 113,
Compact two gyratory specimens from the sample according to AASHTO T 312,
Preparing and Determining the Density of the HMA Specimens by Means of the
Superpave Gyratory Compactor. Determine the densities of the field Marshall
plugs according to AASHTO T 166, Bulk Specific Gravity of Compacted
Bituminous Mixtures Using Saturated Surface Dry Specimens, and
AASHTO T 209, Theoretical Maximum Specific Gravity and Density of
Bituminous Paving Mixtures. Record the results on SFN 50289, Maximum
Density Worksheet.
The results of the acceptance and verification tests will correlate within
acceptable tolerances given in the following table.
No. 30 sieve
No. 200 sieve
Air Voids
7%
5%
2.5%
2.0%
0.035
Included with Superpave projects:

Fine Aggregate Angularity
Flat and Elongated Pieces
Clay Content
408 Superpave
3%
3%
7%
6/22/2011 (Revised)
408 Superpave

Engineer or Representative, obtains one full depth core for depth determination
according to NDDOT 2, Contractor Coring. Cores are obtained after the final lift
is placed and at one random location per mile as determined by the Engineer.
Width measurements are to be taken at the same location where the core is
obtained.
408.5 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS (NHS PROJECTS
SPV ONLY)
The Contractor obtains and splits for the Engineer one aggregate sample
according to AASHTO T 2, Sampling of Aggregate, and AASHTO T 248,
Reducing Samples of Aggregate to Testing Size, respectively. The Engineer
submits the sample to the District Materials Coordinator to conduct IA tests.
the Contractor. The IA sample will be further split for testing by the verification
tester. If the initial IA test is acceptable, then one more IA test is required on a
split sample at the approximate midpoint of the project and again near the end of
the project.
The additional IA tests will be performed by the IA tester and the other lab (QC or
QA) that is not within the specified tolerance.
Results from the QC and IA testing will correlate within acceptable tolerances
5/8" - No. 4 sieve
No. 30 sieve
No. 200 sieve
Fractured Faces
Air Voids
Lightweight pieces of aggregate
Clay Content
408 Superpave
5%
3%
1.5%
5%
1.0%
0.020
1%
0.040
0.040
2.5%
2.5%
5.0%
6/22/2011 (Revised)
408 Superpave
Dispute Resolution: If the cause of disagreement between the quality

assurance and quality control results cannot be determined, the dispute
resolution process will be implemented. See Appendix 400-A, Quality Control
Program, for dispute resolution.
Engineer or Representative, is to provide one full depth core according to
NDDOT 2, Contractor Coring, for depth determination. A core is obtained at
one random location per mile as determined by the Engineer. The core will be
obtained after the final lift is placed. Width measurements are to be taken at the
same location that the core is obtained. The Engineer tests the cores according
to AASHTO T 166, Bulk Specific Gravity of Compacted Bituminous Mixtures
Using Saturated Surface Dry Specimens.
408 Superpave
6/22/2011 (Revised)
409
SECTION 409
HOT BITUMINOUS PAVEMENT FOR

QUALITY CONTROL/QUALITY ASSURANCE (QC/QA) PROJECTS
409
DESCRIPTION
on a prepared surface for Quality Control/Quality Assurance (QC/QA) projects.
The Contractor is responsible for process control and performs the necessary
testing to control the quality of the work.
409.1 SAMPLES AND TESTS DURING AGGREGATE PRODUCTION

Reducing Samples of Aggregate to Testing Size, respectively. The aggregate
will be tested for gradation according to AASHTO T 27, Sieve Analysis of Fine
and Coarse Aggregate, and AASHTO T 11, Materials Finer than No. 200 Sieve
in Mineral Aggregates by Washing. The physical properties will be determined
according to AASHTO T 90, Determining the Plastic Limit and Plasticity Index of
Soils; NDDOT 4, Percentage of Fractured Particles in Coarse Aggregate; and
AASHTO T 113, Lightweight Pieces in Aggregate. Compute the results on
SFN 9987, Aggregate Sample Worksheet.
The testing frequency for gradation will be one test per 1,000 tons of material
produced for each aggregate stockpile. The testing frequency for the plastic
index, fractured faces, and lightweight pieces of aggregate will be the average of
three random composite samples from the first 5,000 tons of material produced.
If all three samples pass, the testing frequency will change to one of three
samples tested for each 10,000 tons of material produced.
If a sample fails, the remaining two samples will be tested and averaged for
acceptance of that lot. The testing frequency will then revert to the average of
three tests per 5,000 tons until all three samples pass, then one of three samples
will be tested for each 10,000 tons.
During the first week of aggregate production for each class of aggregate and as
soon as the Contractor determines the aggregate is representative, prior to the
initial mix design, the Contractor will obtain a 90-lb sample of each aggregate
component according to AASHTO T 2, Sampling of Aggregates. The
Contractor splits the samples according to AASHTO T 248, Reducing Samples
of Aggregate to Testing Size. One-half of each aggregate sample will be
submitted to the Engineer for testing. The Contractor and the Engineer will test
the samples to determine the bulk (dry) and apparent specific gravity and the
409
6/22/2011 (Revised)
409
percent water absorption by dry weight of aggregate. The testing will be

completed according to AASHTO T 84, Specific Gravity and Absorption of Fine
Aggregate, and AASHTO T 85, Specific Gravity and Absorption of Coarse
Aggregate. One test will be performed for each 10,000 ton of each aggregate
component produced. A minimum of two tests will be required for each
aggregate component. Testing will begin within two working days of sampling.
After 10,000 tons of material is produced, the Contractor will develop a
preliminary mix design and submit the results to the department. This mix design
is for informational purposes to assure the Contractor has produced material that
meets specifications. See Appendix 400-B, Verification of Contractor Mix
Designs.
After 10,000 tons of material is produced, the Contractor will provide the
Engineer with an aggregate sample representing each stockpile for a mix design.
The total weight of the combined sample will be about 150 lbs. The Contractor
will also provide eight one-liter cans of performance-graded (PG) asphalt to be
used on the project. This sample is to be submitted to the District Materials
Laboratory for either a NDDOT developed mix design or a Contractor developed
mix design. The mix design sample is to be submitted at least seven days prior to
mix production.
District Laboratory Testing: During the first week of aggregate production the
Contractor, under the observation of the Engineer or Representative, will obtain
and split aggregate samples according to AASHTO T 2, Sampling of
Size, respectively. The District Lab will test each aggregate stockpile to
determine the bulk (dry) and apparent specific gravity and the percent water
absorption by dry weight of aggregate. The testing will be completed according to
AASHTO T 84, Specific Gravity and Absorption of Fine Aggregate, and
AASHTO T 85, Specific Gravity and Absorption of Coarse Aggregate. One test
will be performed for each 10,000 ton of each aggregate component produced.
A minimum of two tests will be required for each aggregate component.
Materials and Research Laboratory Testing: For projects not on the NHS
system, a composite aggregate sample is obtained by the Engineer during the
beginning of aggregate stockpiling for the District Materials Coordinator. The
District Materials Coordinator sends the sample to the Materials and Research
Laboratory to determine L.A. abrasion loss percentage according to
AASHTO T 96, Resistance to Degradation of Small-Size Coarse Aggregate by
Abrasion and Impact in the L.A. Machine. Materials and Research personnel or
a Representative designated by the Materials and Research Division will obtain
L.A. samples on NHS projects.
409
6/22/2011 (Revised)
409
409.2 QUALITY CONTROL (QC) SAMPLES AND TESTS DURING MIX

PRODUCTION
QC will be the responsibility of the Contractor.
The Contractor will be required to perform random sampling and testing on the
aggregate and bituminous mix as the mix is produced and placed on the
roadway. Samples will be obtained according to NDDOT 5, Sampling and
Splitting Field Verification Hot Mix Asphalt (HMA) Samples, and AASHTO T 2,
Sampling of Aggregates. The aggregate sample will be split according to
AASHTO T 248, Reducing Samples of Aggregate to Testing Size. Sieve
analysis will be conducted according to AASHTO T 27, Sieve Analysis of Fine
and Coarse Aggregate, and AASHTO T 11, Materials Finer than No. 200 Sieve
in Mineral Aggregates by Washing. The physical properties are determined
according to AASHTO T 90, Determining the Plastic Limit and Plasticity Index of
Soils; NDDOT 4, Percentage of Fractured Particles in Coarse Aggregate; and
AASHTO T 113, Lightweight Pieces in Aggregate.
QC Aggregate: The Contractor shall perform two moisture tests according to
AASHTO T 255, Total Evaporable Moisture Content of Aggregate by Drying, on
aggregate the first day and a minimum of one per day thereafter. More tests are
required after a rain as determined by the Engineer.
Aggregate will be sampled and tested in lot sizes equal to the number of tons
placed each production day. The aggregate gradation specified will be the basis
of acceptance.
The Contractor shall obtain all aggregate samples at random times as
determined by the Contractor. The Contractor will obtain one aggregate sample
for each 1,500 ton of mix produced. The samples are obtained from the cold feed
belt according to AASHTO T 2, Sampling of Aggregate and split according to
AASHTO T 248, Reducing Samples of Aggregate to Testing Size. The two
representative samples are numbered and bagged. The untested half of the
sample will be retained by the Engineer for 24 hours after the test results are
made known to the Contractor. Either party may request that the second half of
the sample be tested within this 24-hour timeframe. The test results from this
retest shall replace the test values of the initial test.
The Contractor shall obtain aggregate samples before the addition of bitumen
into the mix. Samples are obtained and split according to AASHTO T 2,
Sampling of Aggregates, and AASHTO T 248, Reducing Samples of
Aggregate to Testing Size, respectively. The samples are tested according to
AASHTO T 113, Lightweight Pieces in Aggregate; AASHTO T 90, Determining
Plastic Limit and Plastic Index of Soils; NDDOT 4, Percentage of Fractured
Particles in Coarse Aggregate; and AASHTO T 96, Resistance to Degradation
of Small-Size Coarse Aggregate by Abrasion and Impact in the L.A. Machine.
409
6/22/2011 (Revised)
409
The shale content and plasticity index of the aggregate are determined by the
average of test results from three random samples obtained from the cold feed
belt from each lot of 10,000 tons produced, or fraction thereof. The samples are
tested and the material accepted if the average of three samples meets the
specified requirements. If each of the samples is within the specified limits test
only one of the three samples from each subsequent lot. If at any time the
sample tested does not meet the specified requirements the remaining two
samples are tested. The average of the three samples is used to determine
acceptance of the material. If an average of three test results is used to
determine the acceptance for a lot, then each subsequent lot shall have all three
samples tested. However, the testing can be reduced once again to only one
test per subsequent lot after a lot has all three samples within the specified limits.
The percentage of fractured faces for coarse aggregate is determined by the
belt from each lot of 10,000 tons of bituminous mixture produced. The samples
are tested and the material accepted if the average of three samples meets the
specified requirements. If each of the samples is within the specified limits, test
samples are tested.
QC HMA: The Contractor obtains mix samples from behind the paver at random
times as specified by the Engineer. A mix sample is obtained each time an
aggregate sample is obtained for sieve analysis. The sample is obtained
according to NDDOT 5, Sampling and Splitting Field Verification Hot Mix Asphalt
(HMA) Samples. See Appendix 400-B, Verification of Contractor Mix Designs.
The Contractor compacts three Marshall specimens according to
AASHTO T 245, Resistance to Plastic Flow of Bituminous Mixtures Using
Marshall Apparatus. With each sample obtained the Contractor determines the
field Marshall density according to AASHTO T 166, Bulk Specific Gravity of
Compacted Bituminous Mixtures Using Saturated Surface-Dry Specimens, and
the maximum theoretical density according to AASHTO T 209, Theoretical
Maximum Specific Gravity and Density of Bituminous Paving Mixtures. The
results are recorded on SFN 50289, Maximum Density Worksheet.
QC Bitumen: The Contractor will make random checks of the asphalt content
each time a gradation test is obtained. The random checks will be based on
readings from the totalizers for the aggregate and the bitumen. Record on
SFN 18552, Daily Report-Hot Bituminous Pavement-Quality Control.
409.3 QUALITY ASSURANCE (QA) SAMPLES AND TESTS
District Field Laboratory Testing: The Engineer or Representative will conduct
QA tests on independent samples in the field laboratory.
409
6/22/2011 (Revised)
409

obtain samples from the cold feed belt, bitumen tank, and obtain cores. Samples
are obtained according to AASHTO T 2, Sampling of Aggregates, and
NDDOT 2, Contractor Coring.
The Engineer or Representative shall obtain samples from behind the paver
according to NDDOT 5 Sampling and Splitting Field Verification Hot Mix Asphalt
(HMA) Samples.
The samples will be tested according to AASHTO T 113, Lightweight Pieces in
Aggregate; AASHTO T 90, Determining Plastic Limit and Plastic Index of Soils;
NDDOT 4, Percentage of Fractured Particles in Coarse Aggregate;
Saturated Surface-Dry Specimens; and AASHTO T 209, Theoretical Maximum
Specific Gravity and Density of Bituminous Paving Mixtures.
The Engineer will test at an increased rate during the first lot of production to
determine the accuracy of the quality control testing. The Engineer will test a
minimum of four tests for the Contractors first ten tests and then 10% or greater
of the frequency required for the Contractors QC testing.
Results from the QC and QA testing will correlate within acceptable tolerances
No. 30 sieve
No. 200 sieve
Plastic Index
Lightweight Pieces
Fractured Faces
Bulk Specific Gravity (Mix)
7%
5%
2.5%
4%
3%
5%
0.040
0.035
The Engineer or Representative will read random checks for asphalt content on a
daily basis and record on SFN 18674, Asphalt Content & Virgin Aggregate
Determination.
The Contractor obtains two pavement cores in each sublot. Cores are obtained
at random locations as determined by the Engineer and according to NDDOT 2,
Contractor Coring. The cores are given to the Engineer for density
determination. The cores are obtained adjacent to each other and the average of
the two cores is used to determine the density of the sublot. The results are
recorded on SFN 59132, Density Pay Factor.
long and by the depth specified for the pavement. If the partial sublot remaining
409
6/22/2011 (Revised)
409
at the end of the production day is 1,000 feet in length or greater it will be
and one paver width wide that production is considered a lot. The average
Materials Coordinator, according to AASHTO T 2, Sampling of Aggregate, and
Size.
the Contractor. The IA sample will be further split for testing by the QA tester.
If the initial IA testing is acceptable, then one more IA test is required on a split
sample at the approximate mid-point of the project and again near the end of the
project.
The additional IA testing will be performed by the IA tester and the other lab (QC
or verification) that is not within the specified tolerance.
Results from the QC, QA, and IA testing will correlate within acceptable
5/8" - No. 4 sieve
No. 30 sieve
No. 200 sieve
Plastic Index
Fractured Faces
Air Voids
409
5%
3%
1.5%
2%
5%
1.0%
0.020
1%
0.040
0.040
6/22/2011 (Revised)
409
Dispute Resolution: If the cause of disagreement between the verification and

quality control results cannot be determined, the dispute resolution process will
be implemented. See Appendix 400-A, Quality Control Program, for dispute
resolution.
Width and Depth Checks: The Contractor, under the observation of the
Engineer or Representative, is to provide one full depth core for depth
determination. The core will be obtained from one random location per mile as
determined by the Engineer or Representative and after the final lift is placed.
The core is obtained according to NDDOT 2, Contractor Coring. The Engineer
or Representative takes the width measurements at the same location where the
core is obtained.
409
1/8/2013 (Revised)
410
SECTION 410
HOT BITUMINOUS PAVEMENT

SUPERPAVE VOLUMETRIC MIX DESIGN
FOR QUALITY CONTROL/QUALITY ASSURANCE (QC/QA)
410
DESCRIPTION
on a prepared surface for QC/QA projects. The Contractor is responsible for
process control and performs the necessary testing to control the quality of the
work.
410.1 QUALITY CONTROL (QC) SAMPLES AND TESTS DURING AGGREGATE

PRODUCTION
Contractor Field Laboratory Testing: During aggregate production the
Contractor obtains and splits aggregate samples according to AASHTO T 2,
Sampling of Aggregates, and AASHTO T 248, Reducing Samples of
Aggregate to Testing Size, respectively. The aggregate will be tested for
gradation according to AASHTO T 27, Sieve Analysis of Fine and Coarse
Aggregate; and AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral
Aggregates by Washing. The physical properties will be determined according
to AASHTO T 304, Uncompacted Void Content of Fine Aggregate; AASHTO
T 113, Lightweight Pieces in Aggregate; ASTM D 4791, Test Method for Flat
Particles, Elongated Particles, or Flat and Elongated Particles in Coarse
Aggregate; NDDOT 4, Percentage of Fractured Particles in Coarse Aggregate;
and AASHTO T 176, Plastic Fines in Graded Aggregates and Soils by Use of
the Sand Equivalent Test. Compute the results on SFN 9987, Aggregate
Sample Worksheet.
The testing frequency for gradation will be one test per 1,000 tons of material
produced for each aggregate stockpile. The testing frequency for lightweight
pieces of aggregate, flat and elongated pieces, and coarse aggregate angularity
will be the average of three random composite samples from the first 5,000 tons
of material produced.
The testing frequency for the fine aggregate angularity and clay content will be
the average of three random samples from the first 5,000 tons of material
produced from each stockpile. The fine aggregate angularity and clay content
from each stockpile will be combined to determine the final blend results. If all
three samples pass, the testing frequency will change to one of three samples
tested for each 10,000 tons of material produced.
If a sample fails the remaining two samples will be tested and averaged for
acceptance of that lot. The testing frequency will then revert to the average of
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410
three tests per 5,000 tons until all three samples pass, then one of three samples
will be tested for each 10,000 tons.
During the first week of aggregate production for each class of aggregate and as
soon as the Contractor determines the aggregate is representative, prior to the
initial mix design, the Contractor, under the observation of the Engineer or
Representative, will obtain a 90-lb. sample of each aggregate component. The
Contractor obtains and splits the samples according to AASHTO T 2, Sampling
of Aggregates, and AASHTO T 248, Reducing Samples of Aggregate to Testing
Size, respectively. One-half of each aggregate sample will be submitted to the
Engineer for testing. The Contractor and the Engineer will test the samples to
determine the bulk (dry) and apparent specific gravity and the percent water
absorption by dry weight of aggregate. The testing will be completed according
to AASHTO T 84, Specific Gravity and Absorption of Fine Aggregate, and
AASHTO T 85, Specific Gravity and Absorption of Coarse Aggregate. One test
will be performed for each 10,000 ton of each aggregate component produced.
A minimum of two tests will be required for each aggregate component. Testing
will begin within two working days of sampling.
After 10,000 tons of material is produced, the Contractor will develop a
preliminary Superpave gyratory mix design and submit the results to the District
Materials Coordinator or Representative. This mix design is for informational
purposes to assure the Contractor has produced specified material. See
Appendix 400-B, Verification of Contractor Mix Designs.
Engineer or Representative, will obtain these samples, split them, and submit
them to the District Materials Coordinator.
During the first week of aggregate production the district laboratory will test each
aggregate stockpile to determine the bulk (dry) and apparent specific gravity and
the percent water absorption by dry weight of aggregate. The testing will be
completed according to AASHTO T 84, Specific Gravity and Absorption of Fine
Aggregate; and AASHTO T 85, Specific Gravity and Absorption of Coarse
Aggregate. One test will be performed for each 10,000 ton of each aggregate
component produced. A minimum of two tests will be required for each aggregate
component.
a composite aggregate sample obtained during the beginning of aggregate
stockpiling. Materials and Research personnel or a Representative designated
by the Materials and Research Division will obtain L.A. samples on NHS projects.
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410
410.2 QUALITY CONTROL (QC) SAMPLES AND TESTS DURING MIX

PRODUCTION
QC will be the responsibility of the Contractor.
During production of the bituminous mix, the Contractor will be required to
perform random sampling and testing on the aggregate and bituminous mix as
the mix is being produced and placed on the roadway.
QC Aggregate: Perform two moisture tests according to AASHTO T 255, Total
Evaporable Moisture Content of Aggregate by Drying, on aggregate the first day
and a minimum of one per day thereafter. More tests are required after a rain as
determined by the Engineer.
Aggregate will be sampled and tested in lot sizes equal to the number of tons
placed each production day. The aggregate gradation specified will be the basis
of acceptance.
The Contractor will obtain one aggregate sample from the cold feed belt for each
1,500 ton of mix produced. Aggregate samples are obtained at random times
according to AASHTO T 2, Sampling of Aggregates. The sample is split into
two representative samples according to AASHTO T 248, Reducing Samples of
Aggregate to Testing Size." The samples will be numbered and bagged by the
Contractor, under the observation of the Engineer or Representative. The
untested half of the sample will be retained by the Contractor for 24 hours after
the test results are made known to the Engineer. Either party may request that
the second half of the sample be tested within this 24-hour time frame. The test
results from this retest shall replace the test values of the initial test.
The Contractor shall obtain aggregate samples before the addition of the bitumen
into the mix. The aggregate samples will be tested according to AASHTO T 304,
Uncompacted Void Content of Fine Aggregate; AASHTO T 113, Lightweight
Pieces in Aggregate; ASTM D 4791, Test Method for Flat Particles, Elongated
Particles, or Flat and Elongated Particles in Coarse Aggregate; AASHTO T 176,
Plastic Fines in Graded Aggregates and Soils by Use of the Sand Equivalent
Test; NDDOT 4, Percentage of Fractured Particles in Coarse Aggregate; and
AASHTO T 96, Resistance to Degradation of Small-Size Coarse Aggregate by
Abrasion and Impact in the Los Angeles Machine.
The shale content and clay content of the aggregate are determined by the
belt from each lot of 10,000 tons produced, or fraction thereof. The samples are
tested and the material accepted if the average of three samples meets the
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410

determine the acceptance for a lot, then each subsequent lot shall have all three
The percentage of fractured faces for coarse aggregate is determined by the
belt from each lot of 10,000 tons of bituminous mixture produced. The samples
are tested and the material accepted if the average of three samples meets the
determine the acceptance for a lot then each subsequent lot shall have all three
QC HMA: The Contractor obtains mix samples from behind the paver according
to NDDOT 5, Sampling and Splitting Field Verification Hot Mix Asphalt (HMA)
Samples. Samples are obtained at random times and random locations as
specified by the Engineer. A mix sample is obtained each time an aggregate
sample is obtained for sieve analysis.
The Contractor shall compact two gyratory specimens from each sample
obtained according to AASHTO T 312, Preparing and Determining the Density
of the HMA Specimens by Means of the Superpave Gyratory Compactor.
The Contractor shall determine the field density from the specimens according to
Saturated Surface-Dry Specimens, and maximum theoretical density according
to AASHTO T 209, Theoretical Maximum Specific Gravity and Density of
Bituminous Paving Mixtures. The results are recorded on SFN 50289,
long and of the depth specified for the pavement. If the partial sublot remaining
at the end of the production day is 1,000 feet in length or greater it will be
and one paver-width wide that production is considered a lot. The average
QC Bitumen: The Contractor, under the observation of the Engineer or
Representative, will make random checks of the asphalt content each time a
gradation test is performed. The random checks will be based on readings from
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1/8/2013 (Revised)
410
the totalizers for the aggregate and the bitumen. Record on SFN 18552, Daily
Report-Hot Bituminous Pavement-Quality Control (No Penalty).
410.3 QUALITY ASSURANCE SAMPLES AND TESTS
District Field Laboratory Testing: The Engineer will conduct QA tests on
independent samples in the field lab.
obtain samples from the cold feed belt, bitumen tank, and obtain cores. Samples
are obtained according to AASHTO T 2, Sampling of Aggregates, and
NDDOT 2, Contractor Coring.
The Engineer or Representative shall obtain samples from behind the paver
according to NDDOT 5 Sampling and Splitting Field Verification Hot Mix Asphalt
(HMA) Samples.
The Engineer will test at an increased rate during the first lot of production to
determine the accuracy of the quality control testing. The Engineer will test at a
minimum of four tests for the Contractors first ten tests and then 10% or greater
of the frequency required for the Contractors QC testing.
two pavement cores in each sublot adjacent to each other and at random
locations as determined by the Engineer. Cores are obtained according to
NDDOT 2, Contractor Coring. Cores are given to the Engineer for density
determination. Density tests are conducted according to AASHTO T 166, Bulk
Specific Gravity of Compacted Bituminous Mixtures Using Saturated Surface Dry
Specimens. The average of the two cores is used to determine the density of
the sublot. The results are recorded onto SFN 59132, Density Pay Factor.
Results from the QC and QA testing will correlate within acceptable tolerances
given in the following table:
No. 30 sieve
No. 200 sieve
Lightweight Pieces
Fractured Faces
Clay Content
410
7%
5%
2.5%
3%
5%
0.040
0.035
3%
3%
7%
1/8/2013 (Revised)
410
The Contractor, under the observation of the Engineer or Representative, will

make checks for asphalt content each time a gradation test is performed.
Engineer or Representative, is to provide to the Engineer one full depth core for
depth determination. The cores are obtained according to NDDOT 2, Contractor
Coring, at one random location per mile as determined by the Engineer and after
the final lift is placed. Width measurements are to be taken at the same location
that the cores are obtained. The Engineer tests the cores according to
Saturated Surface Dry Specimens.

Materials Coordinator, according to AASHTO T 2, Sampling of Aggregate, and
Size.
the Contractor. The IA sample will be further split for testing by the verification
tester. If the initial IA test is acceptable, then one more IA test is required on a
split sample at the approximate midpoint of the project and again near the end of
the project.
immediately obtained for testing, equipment will be checked, and test procedures
will be reviewed. This will continue until the differences are resolved. The
additional IA testing will be performed by the IA tester and the other lab (QC or
QA) that is not within the specified tolerance.
Results from the QC and IA testing will correlate within acceptable tolerances
given in the table on page 7:
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1/8/2013 (Revised)
5/8" - No. 4 sieve
No. 30 sieve
No. 200 sieve
Fractured Faces
Air Voids
Lightweight pieces of aggregate
Clay Content
410
5%
3%
1.5%
5%
1.0%
0.020
1%
0.040
0.040
2.5%
2.5%
5.0%
Dispute Resolution: If the cause of disagreement between the QA and QC results

cannot be determined the dispute resolution process will be implemented. See
Appendix 400-A, Quality Control Program, for dispute resolution.
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6/22/2011 (Revised)
420
SECTION 420
BITUMINOUS SEAL COAT
420
DESCRIPTION
This work consists of an application of bitumen followed by an application of
cover coat material on a prepared surface.
420.1 ACCEPTANCE SAMPLES AND TESTS WITH A FIELD LABORATORY

Field Laboratory Testing: The Engineer or Representative obtains and splits
aggregate samples according to AASHTO T 2, Sampling of Aggregates, and
Obtain three random samples from each lot of cover coat material for sieve
analysis and test according to AASHTO T 27, Sieve Analysis of Fine and
Coarse Aggregates, and AASHTO T 11, Materials Finer than No. 200 Sieve in
Mineral Aggregates by Washing. Compute the results on SFN 9987, Aggregate
Sample Worksheet. Report gradation results to the District Materials
Coordinator on SFN 10072, Aggregate Quality Tests Summary.
A lot is defined as 1,200 tons of material. If plan quantity is less than 1,200 tons a
lot is equal to plan quantity. If the final lot is less than 600 tons include it in the
previous lot. If the final lot is greater than 600 tons it is a separate lot.
Obtain one sample of blotter material for sieve analysis for every five miles, or
fraction thereof. Obtain the samples from material stockpiled on the project or
material that is delivered directly to the project.
Submit an aggregate sample to the Materials and Research Laboratory for L.A.
abrasion loss percentage testing.
two samples of bitumen from each load delivered to the project. Samples are
obtained according to NDDOT 1, Sampling of Bituminous Materials. If
emulsified asphalt, submit both samples to the District Laboratory. If cutback
asphalts, the Engineer submits one sample to the Materials and Research
Laboratory and retains one in the field for a check sample.
District Laboratory Testing: Perform the sieve test and the Saybolt viscosity
test on emulsion samples according to AASHTO T 59, Standard Method of Test
for Emulsified Asphalts.
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420
The District Materials Coordinator or Representative shall submit two one-gallon

samples to the Materials and Research Laboratory from the first half of each
project. Retain all samples from the first half of the project until results of tests
performed by the Materials and Research Laboratory are reported. Submit an
additional set of two one-gallon samples to the Materials and Research
Laboratory from the second half of the project. Retain all samples from the
second half of the project until test results are reported by the Materials and
Research Laboratory.
Materials and Research Laboratory Testing: Perform L.A. Abrasion loss
aggregate samples obtained during aggregate production. Materials and
Research personnel or a Representative designated by the Materials and
Research Division will obtain L.A. samples on NHS projects.
Test a random asphalt sample from both halves of the project. If the samples
pass the entire project is accepted with no further testing. If one sample passes
from either half of the project then that half is accepted with no further testing. If
one sample fails then all samples from that half of the project are submitted to
the Materials and Research Laboratory for testing. The Materials and Research
Laboratory will then test samples around the one that does not pass to determine
a failing lot size.
The Materials and Research Division reserves the right to test any sample
submitted from a project.
420.2 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS WITH A FIELD
LABORATORY
Representative obtains one aggregate sample for sieve analysis and shale
content determination for every ten miles, or fraction thereof. Tests are
conducted according to AASHTO T 27, Sieve Analysis of Fine and Coarse
Aggregate; AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral
Aggregates by Washing; and AASHTO T 113, Lightweight Pieces in
Materials and Research Laboratory Testing: The two one-gallon samples of
emulsified asphalt obtained from each half of the project serve as IA samples.
Perform sieve analysis and shale content determination on one aggregate
sample per project. Tests are conducted according to AASHTO T 27, Sieve
Analysis of Fine and Coarse Aggregate; AASHTO T 11, Materials Finer than
No. 200 Sieve in Mineral Aggregate by Washing; and AASHTO T 113,
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420

A sample of blotter sand is not required.
420.3 ACCEPTANCE SAMPLES AND TESTS WITHOUT A FIELD LABORATORY
District Laboratory Testing: In the absence of a field laboratory the district
laboratory may perform the acceptance testing. The tests and frequency will be
the same as required by Section 420.1, Acceptance Samples and Tests with a
Field Laboratory at the beginning of this section.
The District Materials Coordinator or Representative obtains and splits aggregate
samples according to AASHTO T 2, Sampling of Aggregates, and AASHTO
T 248, Reducing Samples of Aggregate to Testing Size, respectively. Obtain
three random samples from each lot of cover coat material for sieve analysis and
test according to AASHTO T 27, Sieve Analysis of Fine and Coarse
Aggregates, and AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral
Aggregate by Washing. Compute the results on SFN 9987, Aggregate Sample
Worksheet. Report gradation results on SFN 10072, Aggregate Quality Tests
Summary.
A lot is defined as 1,200 tons of material. If plan quantity is less than 1,200 tons a
lot is equal to plan quantity. If the final lot is less than 600 tons include it in the
previous lot. If the final lot is greater than 600 tons it is a separate lot.
Obtain one sample of blotter material for sieve analysis for every five miles, or
fraction thereof. Obtain the samples from material stockpiled on the project or
material that is delivered directly to the project.
Submit an aggregate sample to the Materials and Research Laboratory for L.A.
abrasion loss percentage testing.
420.4 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS WITHOUT A FIELD
LABORATORY
Materials and Research Laboratory Testing: In the absence of a field
laboratory the Materials and Research Laboratory may perform the IA testing.
Materials and Research personnel, or a Representative designated by the
Materials and Research Division, will obtain L.A. samples on NHS projects. The
tests and frequency will be the same as required under the District Laboratory
Testing portion of the Independent Assurance Samples and Tests with a Field
Laboratory, in Section 420.2 above.
Perform sieve analysis and shale content determination on the aggregate
samples received for every ten miles, or fraction thereof. Tests are conducted
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420
according to AASHTO T 27, Sieve Analysis of Fine and Coarse Aggregate;

AASHTO T 11, Materials Finer than No. 200 Sieve in Mineral Aggregate by
Washing; and AASHTO T 113, Lightweight Pieces in Aggregate. Compute the
results on SFN 9987, Aggregate Sample Worksheet.
A sample of blotter sand is not required.
No additional samples other than those submitted for IA testing are required.
420
7/26/2012 (Revised)
Appendix 400-A
APPENDIX 400-A
QUALITY CONTROL PROGRAM
400-A-1 MATERIAL ACCEPTANCE

Materials will be accepted in one of three ways.
A. Certification
By certification as defined in the NDDOT's "Standard Specifications for Road and
Bridge Construction."
B. Testing
1. Acceptance based on testing performed by the NDDOT.
2. The frequency for this testing is defined in the NDDOT's "Field Sampling and
Testing Manual."
C. Quality Control/Quality Assurance (QC/QA)
1. Acceptance by Quality Control/Quality Assurance (QC/QA).
2. A QC/QA program is made up of the following sections:
a. Acceptance based on Contractor quality control testing as specified in the
project contract documents.
b. Validation based on verification testing performed by the NDDOT, or its
Representative.
c. Independent assurance.
d. Dispute resolution, if required.
400-A-2 QUALITY ASSURANCE PROGRAM
A. QC Sampling and Testing
QC testing is performed by the Contractor for material acceptance. The frequency
and specific location in the construction process at which QC sampling and testing is
to be accomplished will be outlined in the contract documents.
The Contractor's QC program will be conducted by certified personnel as outlined in
the applicable NDDOT's Certification Program.
Appendix 400-A
7/26/2012 (Revised)
Appendix 400-A
QC samples will be split under the observation of the NDDOT, or its Representative.
One quarter of the split QC sample will be retained by the verification testing lab.
Results from the QC and verification testing will correlate within acceptable
Tolerances between QC and Verification Test Results:
No. 30 sieve
No. 200 sieve
Plastic Index
Lightweight Pieces
Fractured Faces
7%
5%
2.5%
4%
3%
5%
0.040
0.035
Included with Superpave projects:

Clay Content
3%
3%
7%
In addition, data from the QC and verification testing will be compared using
statistical analysis. The F test will be used to compare the standard deviations. The
t test will be used to compare the mean values. The data sets must pass both of
these tests to be acceptable. Until more data is collected and the NDDOT feels
comfortable with the F and t acceptance criteria, the F and t statistical analysis will
be used for informational purposes only.
If the results of the NDDOT's verification sampling and testing program do not agree
with the QC sampling and testing as performed by the Contractor, the NDDOT, or its
Representative, will conduct a review of the quality control and verification
procedures, calculations, and equipment to determine the cause of disagreement. If
the QC and Verification test results do not agree then the QC samples retained by
the verification lab will also be tested. The test results from the QC samples will
then be used in determining the acceptance of the material.
B. Verification Sampling and Testing
Verification tests on independent samples are required to confirm the quality of the
product and will be accomplished in the following manner:
1. The specific test properties required are outlined in the contract documents
provided for the project.
Appendix 400-A
7/26/2012 (Revised)
Appendix 400-A
2. The NDDOT, or its Representative, will conduct verification tests on samples

taken independent of the Contractor's quality control testing.
3. Samples are obtained by the NDDOT, or its Representative, from a location
selected at any point in the process, independent of the Contractor's QC
program. These samples may be split by the NDDOT, or its Representative, for
testing by the Contractor. The Contractor may not use this test for acceptance.
The frequency of verification testing will be four tests for the Contractors first ten
tests and then 10% or greater of the frequency required for the Contractors QC
testing. The results of verification testing will be made available to the
Contractor.
4. The NDDOT's verification program will be conducted by certified personnel as
outlined in the applicable NDDOT's Certification Program.
5. The NDDOT, or its Representative, will observe the Contractor split QC samples
and will take possession of one quarter of the split QC sample. This sample will
be retained until verification testing confirms the validity of the QC testing.
C. Independent Assurance (IA) Program
Independent Assurance (IA) testing is required to assure that personnel and
equipment are capable of performing tests properly. IA will be accomplished by the
following means:
1. The NDDOT, or its Representative, may conduct IA tests on split samples taken
by the Contractor, the NDDOT, or its Representative. IA testing on split samples
will be done once during the first ten tests required of the Contractor to ensure
accuracy of the QC testing. The IA sample will be further split for testing by the
Verification Tester. This will be used to ensure the accuracy of the verification
testing. The specific test parameters and tolerance limits for comparison of test
results will be outlined in the QC/QA specifications found in Section 409 and 410
of NDDOTs Standard Specifications for Road and Bridge Construction.
a. Acceptable Initial IA Test.
If the initial IA test is acceptable, then one more IA test is required on a split
sample at the approximate mid-point of the project and again near the end of
the project.
b. Unacceptable Initial IA Test.
If the initial IA test is not within specified tolerances, additional samples will be
immediately obtained for testing, equipment checks will be conducted, and
testing procedures will be reviewed. This will continue until the differences are
resolved. The additional IA tests will be performed by the Independent
Appendix 400-A
7/26/2012 (Revised)
Appendix 400-A
Assurance Tester and the other lab (QC or Verification) that is not within the
specified tolerance.
2. The NDDOT, or its Representative, will periodically observe tests performed by
the Contractor and the Verification Tester.
3. The NDDOT, or its Representative, will ensure that testing personnel are
qualified as outlined in the applicable NDDOT Certification Program.
4. Periodically, the NDDOT, or its Representative, will evaluate testing equipment
by one or more of the following means:
a. Calibration checks. Equipment calibration checks will be done at the start
of the project and again at the approximate mid-point of the project.
b. Split samples.
c. Proficiency samples.
5. Should the difference between the QC, Verification, or IA Testers split or
proficiency sample results be greater than specified, the Engineer will investigate
the reason for the difference.
a. The investigation may include testing by the NDDOT, or its
Representative, of any remaining split samples.
b. The investigation may also include review and observation of the
Contractor or Verification Tester's sampling and testing procedures and
equipment.
6. Progress samples must be sent to the Materials and Research Laboratory
according to the Section 408 frequency guide.
7. The portion of the IA sample run by the Contractor can be used as the
Contractors QC acceptance sample for that lot if the requirements in Appendix
400-A-2 A are met.
D. Dispute Resolution Program
If the cause of disagreement between the verification and QC results cannot be
determined, a dispute resolution process will be implemented. The material
remaining from retained samples will be sent to the NDDOT Materials and Research
Laboratory. The Materials and Research Laboratory will investigate testing and
sampling procedures, plus review equipment used. The results from the NDDOT
Materials and Research Laboratory will be considered final.
Appendix 400-A
7/26/2012 (Revised)
Appendix 400-A
E. Project Basis
The Independent Assurance (IA) program will be in effect for each project. With this
approach, the NDDOT is not required to supply the FHWA with an annual report
summarizing the IA program but IA testing will be required on each project.
F. Materials Certification Letter
The materials certification letter shall be submitted for each construction project that
is subject to the FHWA construction oversight activities. This can be combined with
the Districts Project Acceptance Letter sent to FHWA at the end of a project.
The following letter is a guide for materials certification by the NDDOT District
Materials Coordinators.
Date___________________________________
Project Number ______________________________
This is to certify that:
The results of the tests used in the acceptance program indicate that the
materials incorporated in the construction work, and the construction operations
controlled by sampling and testing, were in conformity with the approved plans
and specifications.
Exceptions to the plans and specifications are explained on the back (or on
attached sheet).
_______________________________________
NDDOT District Materials Coordinator
Appendix 400-A
7/26/2012 (Revised)
400-A-3
Appendix 400-A
SAMPLING AND TESTING FREQUENCY GUIDE
Specification Item Number 409

Independent Assurance (IA) Testing
IA testing is done by the District Materials
Coordinator or as directed by the
Materials and Research Division.
IA testing on split samples will be done
once during the first ten tests required of
the Contractor to ensure accuracy of the
QC and verification testing.
If the initial IA testing is acceptable, then
one more IA test is required on a split
sample at the approximate mid-point of
the project and again near the end of the
project.
If the initial IA test is not within specified
tolerances, then testing will be performed
on additional samples immediately
obtained after the initial IA test,
equipment checks will be conducted, and
testing procedures reviewed.
Equipment calibration checks will be
done at the start of the project and again
at the approximate mid-point of the
project.
The IA tests run by the Contractor can be
used for acceptance.
Appendix 400-A
Verification Testing
Verification testing is done by the
NDDOT or its Representatives field
laboratory. The verification tester cannot
be the same laboratory used for IA
testing.
Verification testing will take place at a
rate of four tests for the Contractor's first
ten and then 10% of the testing required
for the Contractor's QC program.
Independent samples (IA) are obtained
by the NDDOT, or its Representative. A
Contractor split sample is not allowed for
verification test samples.
Where safety is a concern, the Contractor
will collect verification samples, under the
observation of the Engineer, but the
samples will still be independent of the
Contractors QC program. These include
belt samples, cores, and bituminous
samples.
The NDDOT, or its Representative, will
observe the Contractor split QC samples
and will take possession of one quarter of
the split QC sample. This sample will be
retained until verification testing confirms
the validity of the QC testing.
11/15/2010 (Revised)
Appendix 400-B
APPENDIX 400-B
VERIFICATION OF CONTRACTOR MIX DESIGNS

A Contractor mix design will be specified in the plans for a 408, 409 or 410 HMA project.
The following Plan Note will be used:
"The mix design will be a laboratory mix design determined by the
Contractor and approved by the NDDOT. The mix design will be
developed according to NDDOT mix design procedures and will meet the
requirements of Section 408, 409, or 410 of the NDDOT Standard
Specifications. The mix design will be developed using the aggregate
source and asphalt cement that is to be used on the project."
400-B-1 CONTRACTOR REQUIREMENTS FOR VERIFICATION
After 10,000 tons of material is produced and uniform production of each aggregate
component is assured, the Contractor shall produce a mix design or series of mix
designs until one is developed meeting all requirements specified.
The Contractor shall submit the completed mix design, including all test data, to the
appropriate District Materials Laboratory. The mix design report shall be submitted in a
NDDOT approved computer format, or using the appropriate State forms for mix
designs.
The Contractor shall submit the following materials for mix design verification testing:
1. During aggregate production, the Contractor will supply the district with a 90-lb
sample from each aggregate component to determine the physical properties,
bulk (dry) and apparent specific gravity, and the percent water absorption by dry
weight of the aggregate.
2. An aggregate sample representing each stockpile used for the Contractor mix
design. The combined sample will be approximately 150 lbs for either a Marshall
or Superpave project. The target value on each sieve for the mix design shall be
the average of production samples multiplied by the percentage of material used
in the blend proportion. The blended sample will be used for the verification mix
design if the gradations obtained from the blended sample are within the
tolerances listed in the following table when compared to the target values.
Marshall or Superpave Projects:
5/8" - No. 4 sieve
#30 sieve
#200 sieve
Appendix 400-B
5%
3%
1.5%
11/15/2010 (Revised)
Appendix 400-B
3. Eight one-quart cans of PG asphalt. The PG asphalt will be the same type and
grade as specified on the plans and from the supplier that will be used on the
project. When two types of PG asphalt are specified, the Contractor can supply
either type but it must be the same type used for the original mix design.
4. Approximately 30 lbs of loose asphaltic concrete mix prepared at the optimum
asphalt content recommended by the mix design.
5. The mix design Job Mix Formula (JMF) submitted by the Contractor will contain
the following elements:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
The percentage of aggregate passing each of the specified sieves.

The percent asphalt cement to be added to the mixture.
The target air voids will be 4%.
The maximum specific gravity of the mixture obtained in the laboratory.
The bulk specific gravity of the mixture obtained in the laboratory.
The percent VMA of the mixture obtained in the laboratory.
The stability and flow of the mix (Marshall only).
Calculated film thickness (microns).
Calculated dust/asphalt ratio.
%Gmm @ Nini (Superpave only).
%Gmm @ Nmax (Superpave only).
400-B-2 DISTRICT MATERIALS LABORATORY REQUIREMENTS FOR

VERIFICATION
The district will verify the physical properties, the bulk (dry) and apparent specific
gravity, and the percent water absorption by dry weight of the aggregate from samples
supplied by the Contractor during aggregate production.
The district will verify the Contractor mix design by any or all of the following
procedures:
1. A full mix design utilizing the virgin aggregate and blend supplied by the
Contractor.
2. HMA specimens developed at the Contractor mix design optimum asphalt
content, and made up of the virgin aggregate and blend supplied by the
Contractor.
3. HMA specimens developed from loose asphaltic concrete mix prepared at the
optimum asphalt content recommended by the Contractor mix design.
4. Historic data from past projects utilizing the same aggregate source.
Appendix 400-B
11/15/2010 (Revised)
Appendix 400-B
The Contractors mix design will be approved if the districts verification testing confirms
that the Contractors mix design results are within the tolerances shown in the following
table:
Acceptable Tolerance for Contractor Mix Design Verification
Marshall Projects:
Plastic Index
Fractured Faces
Aggregate Bulk SpGr (dry), each fraction
Aggregate Apparent SpGr, each fraction
Air Voids
Maximum SpGr
2%
5%
1%
0.040
0.040
1.0%
0.030
Superpave Projects:
Fractured Faces
Aggregate Bulk SpGr (dry), each fraction
Aggregate Apparent SpGr, each fraction
Clay Content
Air Voids
Maximum SpGr
5%
1%
0.040
0.040
1%
1%
5%
1.0%
0.030
If the Contractors mix design is not approved, the Contractor shall submit another mix
design. An approved mix design will be required prior to beginning production of hot
bituminous pavement.
Appendix 400-B
1/5/1998
Appendix 400-C
APPENDIX 400-C
NDDOT TESTING TOLERANCE, RESOLUTION PROCEDURE
AND MODIFICATIONS FOR TEST PROCEDURES
400-C-1 ALLOWABLE TOLERANCE

Allowable tolerance from split companion sample, between Contractor (or
representative) and NDDOT test results:
Gsb (aggregate bulk specific gravity individual component) = 0.040
If the contractors test results meet tolerance as verified by the NDDOT testing,
the contractors specific gravity numbers will be used to calculate the mix design
properties.
400-C-2 RESOLUTION PROCEDURE
Resolution procedure when tolerance is not met:
1. Obtain a second split companion sample. Prior to testing this new sample,
review with contractor and agency lab the procedures and testing practices to
insure consistent methods are used. If the contractors specific gravity
numbers are within tolerance as verified by the NDDOT testing, use the
contractors numbers to calculate the mix design properties.
2. When a second sample fails to meet allowable tolerance procedures, obtain
another sample large enough to be a split companion with a third party. The
third party will be the NDDOT Materials and Research Lab. The final three
tests of the third sample will be analyzed according to the precision statement
set forth in AASHTO T 84 and T 85. The average of the acceptable tests
from the final set will be used to determine the mix design properties.
400-C-3 FINE AND/OR COARSE SPECIFIC GRAVITY TEST DECISION
1. If 85% or more of the individual aggregate passes the 4.75 mm (No. 4) sieve,
test for fine aggregate specific gravity only. Do not wash out the material
passing the 0.075 mm (No. 200) sieve.
2. If less than 15% of the aggregate passes the 4.75 mm (No. 4) sieve, test for
coarse aggregate specific gravity only.
3. If an individual aggregate has a value between 15 - 85% passing the 4.75 mm
(No. 4) sieve, test for both coarse and fine aggregate specific gravity. Do not
wash the material passing the 0.075 mm (No. 200) sieve.
Appendix 400-C
3/1/2012 Revised
Appendix 400-C
4. When the fine aggregate slumps slightly (25 - 75% of the cones upper
surface area) it indicates that it has reached a surface-dry condition.
400-C-4 FINE AGGREGATE TEST MODIFICATIONS
Experience has indicated for some 9.5 mm (3/8") minus pea rock, 100% crushed
fine, and other similar materials it is difficult to obtain a minus 4.75 mm (No. 4)
fine aggregate specific gravity that is accurate and reproducible. Do the following
when these types of material are encountered:
1. Split the materials on the 2.36 mm (No. 8) sieve instead of the 4.75 mm (No.
4) sieve.
2. Use the 15% rule described above for determining whether both the fine
aggregate and coarse aggregate specific gravity need to be tested.
3. Use the pan method option described in the AASHTO T 84 test method to
determine the SSD weight.
Appendix 400-C
6/17/2011 (Revised)
Appendix 400-D
APPENDIX 400-D
PROCEDURE FOR SAMPLING AND TESTING EMULSIFIED ASPHALT
400-D-1 DESCRIPTION
The following is a description of the NDDOTs procedure for sampling and testing
emulsified asphalt materials.
400-D-2 SAMPLE DEFINITION
A sample is defined as two 1/2-gallon plastic, screw top containers filled with the
material to be tested. The first 1/2-gallon is tested as the original sample and the
second 1/2-gallon is used as a check, if the original sample fails.
400-D-3 PROJECT ENGINEER REQUIREMENTS
The project Engineer will monitor any emulsion to determine whether there are
any problems with pumping it from the transport.
The Project Engineer will observe the construction sequence to determine if the
distributor spray bar is plugging, or if there is any streaking of the spray pattern.
Any other construction problems attributed to the emulsion will be reported.
When construction problems are found, the District Materials Coordinator will
immediately be informed so that sieve and Saybolt viscosity testing can begin at
the frequency specified in the NDDOT Sampling and Testing Manual.
400-D-4 PROJECT SAMPLING AND TESTING
Project personnel will continue to sample each truck load delivered to the project.
Each sample will be retained until all testing is completed.
The sieve and Saybolt viscosity will not be tested unless the Project Engineer
along with the District Materials Coordinator determines that there is a
consistency problem with the emulsion.
When emulsion problems are encountered, the District lab will test the Saybolt
viscosity and sieve from the truck load delivered at the time problems were
encountered. Testing will continue on subsequent trucks around the one that
does not pass to determine a failing lot size.
One emulsion sample is randomly selected from the first and second halves of
the project and sent to the Materials and Research Division Laboratory for
assurance testing. Do not do this for tack samples.
Appendix 400-D
6/17/2011 (Revised)
Appendix 400-D
400-D-5 MATERIALS AND RESEARCH DIVISION TESTING

The Materials and Research Division Laboratory test the random samples from
both halves of the project. If the samples pass, the entire project is accepted
with no further testing.
The Materials and Research Division Lab will inform the District when sample
submittal is required due to failing tests.
The Materials and Research Division Lab will then test samples around the one
that does not pass to determine a failing lot size.
Appendix 400-D
8/1/2011
Appendix 400-E
APPENDIX 400-E
BITUMINOUS MATERIAL SAMPLING AND TESTING FREQUENCY
400-E-1 DESCRIPTION
The following is a description of the NDDOTs procedures for sampling and
testing Performance Graded (PG) asphalt cement, asphalt cutbacks, and crack
and joint sealants at the District level and at the Materials and Research Division
Laboratory.
400-E-2 PERFORMANCE GRADED ASPHALT CEMENT
Sample Definition:
A sample is defined as two 1-liter metal, screw-top containers filled with the
material to be tested. One liter is tested as the original sample and the second
liter is used as a check if the original fails.
District Sampling and Testing:
NDDOT project personnel will observe the contractor obtain samples from
material delivered to the job site.
The sampling rate will be a minimum of one sample for every 250 tons for each
supplier and grade of asphalt cement, or fraction thereof.
The sample shall be taken randomly within each 250 tons of material.
A sample will consist of taking two 1-liter samples from the designated transport.
Both samples will be sent to the NDDOT Materials and Research Laboratory.
Label each sample can with the following information:
Project number
PCN number
Date sampled
Field sample number
Manifest number
Manufacturer
Grade of asphalt
Original or check
Project personnel will also obtain samples as directed by the project engineer at
any time extra samples are determined to be necessary.
Materials and Research Laboratory Testing:
The Materials and Research Lab will randomly test one sample from each lot of
four delivered.
The testing will be the full battery of tests required by AASHTO M 320.
Appendix 400-E
8/1/2011
Appendix 400-E
400-E-3 ASPHALT CUTBACKS

Sample Definition:
A sample is defined as two 1-liter metal, screw-top containers filled with the
material to be tested. One liter is tested as the original sample and the second
liter is used as a check if the original fails.
NDDOT project personnel will observe the contractor obtain samples from
material delivered to the job site
Obtain two 1-liter samples of cutback from each load delivered to the project.
Submit one sample to the Materials and Research Division Laboratory and keep
one in the field for a check sample.
Label each sample can with the following information:
Project number
PCN number
Date sampled
Field sample number
Manifest number
Manufacturer
Type of cutback asphalt
Original or check
Project personnel will also obtain samples as directed by the project engineer at
any time extra samples are determined to be necessary.
The Materials and Research Lab will test each sample delivered from the project.
The testing will be the full battery of tests required by AASHTO for the type of
cutback delivered.
400-E-4 CRACK AND JOINT SEALANTS:

The District will sample each lot of crack and joint sealer delivered to the project.
The sample will consist of two boxes if the material is delivered in 30 pound
single sample boxes.
The sample will consist of one box if the material is delivered in 55 pound double
sample boxes.
All crack and joint sealers shall be submitted in the manufacturers original
unopened container.
Completely fill out crack and joint sealer sample card and submit it with the
sample.
Appendix 400-E
8/1/2011
Appendix 400-E
The Materials and Research Lab will test one sample brick from material
delivered from the project.
The testing will be the full battery of tests required by AASHTO and ASTM
standards for the type of material delivered.
Appendix 400-E
SECTION 400 FORMS
AGGREGATE SAMPLE WORKSHEET
North Dakota Department of Transportation, Materials & Research

SFN 9987 (Rev. 07-2007)
PCN
(mm)
Laboratory No.
Field Sample No.
Ret.
100
4"
90
75
3 1/2"
3''
2 1/2"
Pit Location
63
Owner
50
37.5
25.0
2''
1 1/2"
Project
19.0
16.0
3/4"
5/8''
County
12.5
9.5
3/8''
Material/Specification
Wt. Ret.
Non-Cum.
%
Ret.
Cum.
%
Pass
ND
Spec.
1"
1/2''
4.75
No. 4
Minus No. 4
Wt.Check
Date Received
Original Wt.
Date Sampled
AASHTO T-27 Tested By:
Sampled From
Submitted By
(mm)
FRACTURED FACES
FF = Percentage of particles with fractured faces
WF = Weight of fractured particles
WQ = Wt. of questionable fract. particles
Wt. Ret.
Ret.
NonCum.
2.36
2.00
No. 8
No. 10
1.18
No. 16
No. 30
600m
425m
300m
150m
75m
WA = Weight of total sample
Cum.
%
Ret.
% Pass
%
ND
Pass Tot. Smpl. Spec.
No. 40
No. 50
No. 100
No. 200
FF = [WF + (WQ/2)]/WA X 100
Minus No. 200

Original Wt.
FF =
Wt. After Wash

Wash Loss
ND Spec
Wt.Check
Tested By:
LIGHTWEIGHT PIECES
+ No. 4 Material
No. 4, + No. 30 Material

=
(I) Weight of Lt Wt Pieces, -No. 4, + No. 30 Mtrl.
(B) % Passing No. 30, Total Sample

=
(C) % Pass No. 4 % Pass No. 30, [100(A+B)] =
(D) Total Sample
A+B+C
=
(J) Weight of No. 4, + No. 30 Material
(K) Lt Wt Pieces, No. 4, + No. 30 (I/J)x100
(L) Lt Wt Pieces, No. 4, + No. 30 Material

% of Total Sample (KxC)/100
(A) % Retained on No.4 Sieve
(E) Weight of Lt Wt Pieces in + No. 4 Mtrl.

(F) Weight of + No. 4 Material
100.0
=
=
=
(G) Lt Wt Pieces, + No. 4 Mtrl (E/F)x100
(H) Lt Wt Pieces, + No. 4 Mtrl., % of Total Sample (GxA)/100
%
(M) Lightweight Pieces in Total Sample (H+L)
* Attention Advised
Distribution:
District
Central Lab.
Date
Testing Lab Supervisor
Laboratory Number
Liquid Limit, Plastic Limit, and Plasticity Index

#Blows
Liquid Limit
A. Can no.
tare weight
B. Can and wet soil

C. Can and dry soil
Number of Factor for

blows
Liquid Limit
K
N
D. Moisture loss (B - C)
E. Dry soil weight (C - A)
22
23
24
25
26
27
28
F. Moisture at blows (D/E) x 100

Moisture corrected (F x K)
G. Liquid Limit
AASHTO T 89 tested by:
Plastic Limit
H. Can No.
tare weight
I. Can and wet soil

J. Can and dry soil
L. Moisture loss (I - J)
M. Dry soil weight (J - H)
Moisture content (L/M) x 100
O. Plastic Limit
Plastic Index (G - O)
AASHTO T 89 tested by:
LA Abrasion
Grading Used:
(indicate by circling)
Weight of original sample
(A) =
grams
Weight of sample retained on No. 12
(B) =
grams
Loss
(C) =
grams
% Loss
LA Abrasion = C/A x 100

Unit Weight
Wt. Loose, lbs
lbs/cf
Wt. Rodded, lbs
lbs/cf
SFN 9987
0.985
0.990
0.995
1.000
1.005
1.009
1.014
AGGREGATE QUALITY TESTS SUMMARY

North Dakota Department of Transportation, Materials & Research Division
SFN 10072 (Rev. 12-2009)
Project Number
Aggregate Class
PCN
Specification Section Number
Title
LA Abrasion
Location
Lab. Number
Source of Aggregates
SIEVE SIZES AND PERCENTS PASSING
SPECIFICATIONS
LOCATION
SAMPLED
TEST
NO.
PERCENTS PASSING
REMARKS
TEST DATA
DATE/TIME
SAMPLED
If the PI and LL are required, these should also be shown. Sieve size percentages
and physical property results shall be reported to the required specification. Include
all tests conducted, both passing and failing, and circle all failing percentages.
Indicate under ''Remarks'' the action taken to correct the situation causing failing
tests. As each item of the project is completed, submit the original copies of these
reports to the district materials coordinator for correction and review. When the
district materials coordinator is satisfied that all tests are tabulated, he will sign and
forward a copy to FHWA.
Submitted by
Signature of Project Engineer

Reviewed by
Signature of District Materials Coordinator
Date
Legend - Test Type

V - Verification
P - Progress Record
I - Independent Assurance
PROJECT RECORDS SAMPLES/TESTS REPORT

North Dakota Department of Transportation, Materials & Research
SFN 13889 (Rev. 01-2009)
Project Number
PCN
Contract Description
Length
Date of Tests
PLAN DIMENSIONS
DEPTH
WIDTH
DEPTH
WIDTH
DEPTH
WIDTH
FIELD MEASUREMENTS OF AS CONSTRUCTED DIMENSIONS

MILE
TEST NO
STATION
LOCATION
DEPTH
WIDTH
DEPTH
WIDTH
DEPTH
REMARKS:
DISTRIBUTION: FHWA, DISTRICT, MATERIALS & RESEARCH, PROJECT ENGINEER
DISTRICT MATERIALS COORDINATOR
WIDTH
DAILY REPORT - HOT BITUMINOUS PAVEMENT QUALITY CONTROL

North Dakota Department of Transportation, Construction
B. BITUMEN CONTENT
AC Brand and Type
SFN 18552 (Rev. 6-2009)
Average
Target Bitumen Content
Average Bitumen Content
Deviation from Target
AVERAGE PAY FACTOR
Project
Date
Contractor
District
Aggr. Class
Plant Model
Check No. 1
Spec.
Bid Price (HBP)
Average
Uniformity
Check No. 2
Check No. 3
Check No. 4
Deviation*
Stations Paved
UNIFORMITY PAY FACTOR =
A. AGGREGATE
Gradation Range Limits
Sieve Size
5/8" 1/2" 3/8''
#4
#8
#16
100 - [20 (Deviation - .24)] =

100
BITUMEN PAY FACTOR**

#30
#50 #100 #200*
B=
*Largest deviation from the average Uniformity Bitumen Content

**Lowest Pay Factor (Average or Uniformity)
Gradation
Range
C. COMPACTION (From Form No. SFN 19802)
Target Values
Average Maximum Theoretical Density

Pay Factor C =
Target
Range
D. DEDUCTION
Percent Passing
Combined Pay Factor
Test No.
Mainline
Test No.
Test No.
(A)
Other
(A)
x
x
=
(C)
(D)
=
(B)
(D)
Deduction Factor
Uniformity (U)
Dev fr Target
Range
AGGREGATE PAY FACTOR =
(B)
Test No.
M =1.0 (D)
O = 1.0 100 - U**

100
(D)
A=
Mainline
Other
Round Percent Passing to the nearest tenth.

**Largest Uniformity Deviation
x
(Pay Tons This Day)
x
(Pay Tons This Day)
REMARKS:
Engineer - Inspector
x
(Bid Price)
(Deduction Factor) (Payment Adjustment)
x
(Bid Price)
TOTAL PAYMENT ADJUSTMENT

Distribution:
Project Engineer (original)
Contractor
(lbs./c.f.)
(Deduction Factor)
(Payment Adjustment)
ASPHALT CONTENT & VIRGIN AGGREGATE DETERMINATION

SFN 18674 (Rev. 04-2000)
Date
Project
Contractor
Scheduled Hours
Target Ac Content
TIME
Test
No.
Random
Number
Test
Time
Target Virgin Aggr. %
(1) Aggr.
Tons Rdg.
(2) SaIv. Bit.

Tons Rdg.
% VIR. AGGR.
= (1) / (1) + (2)
(3) BITUMEN
(Dry Tons)
(Dry Tons)
(Dry Tons)
Flow Meter
Reading (Gal)
(4) Wt.
Per Gal.
(5) AC TONS
Tons Used =
(3)x(4) /2000
CUTOFF
REPORT
COMPARISON
Totalizer
Cutoff
Totals from
the Cutoff
Report
Total
Bitumen
Used =
Total
Mix
Produced =
AVERAGE VIRGIN AGGR. %

SUM %
NUMBER =
REMARKS
DISTRIBUTION: Project Records
Inspector's Signature
(6) AC Percent
Added
= (5)
(1)+(2)+(5)
ASPHALT CONTENT & VIRGIN AGGREGATE DETERMINATION

This form is used to determine the asphalt content and the percent of virgin aggregate of the mix during the production day.
Bitumen content uniformity specifications call for the bitumen content to be determined 4 times during a full production day. The pay
quantity for virgin aggregate added to recycled mix is determined by the percentage of virgin aggregate used based on plant settings.
This form is set up to allow the determination of the asphalt content and the percentage of virgin aggregate at the same time. If the
plant is down at the time called for by the random numbers, but the plant starts up again and continues running, take another cutoff as
soon as production has stabilized and note the new test time on the form.
EXPLANATION OF COLUMNS:
Column (1) This information is taken from the totalizer. If the total is continuous, the reading when the plant starts will have to be
recorded. The totalizer reading should be Zeroed out or read and recorded after dry batching and before production
starts.
Column (2) This information is also taken from the totalizer.
% virgin aggregate is determined by dividing the virgin aggregate tons used during the period by the sum of virgin
aggregate and salvage bituminous material used during the period. The percentages are added and the average
percentage computed.
Column (3) This information is taken from the totalizer. Some plants will read in tons. This information will not have to be converted.
Tons reading can be recorded in Column (5)
Column (4) Asphalt weight-per-Gallon is listed on the manifests. This should be the same as the plant setting.
Column (5) Compute the tons Used
(5) = (3) X (4)

2000
Column (6) Compute the asphalt percentage. The aggregate tons do not include the asphalt and must be added to the aggregate.
Average Virgin Aggregate %

Compute the average percent of virgin aggregate by adding test results and dividing by the number of test taken. Do not use the final
totalizer cut off values to compute the average.
Check with the plant operator to determine if the totalizer reads in wet tons or dry tons. It may be necessary to compute dry tons before
entering the tonnage onto the form.
MAXIMUM DENSITY WORKSHEET

SFN 50289 (Rev. 03-2003)
Project Number
Contractor
Test Number
Date
Lot Number
Station
Daily Tons
Time
Total Tons
Lane
Lift
FIELD PLUGS
PLUG
NO.
WEIGHT
IN AIR
(A)
WEIGHT IN
WATER
(B)
WEIGHT
SAT. SURF
(C)
VOLUME
C-B = D
(D)
BULK SP.
GR.
A =E
D
AVERAGE BULK SP. GR. (F) =

DENSITY (F x 62.4) PCF
MAXIMUM MIX DENSITY
FLASK NUMBER
G. SAMPLE CONTAINER & SOLUTION:
H. CONTAINER & SOLUTION:
I. SAMPLE IN SOLUTION
(G-H)
J. SAMPLE IN AIR
K. VOLUME OF VOIDLESS MIX
(J-I)
L. MEAS. MAX. SPEC GRAVITY
(J/K)
M. MAX. THEOR. DENSITY (62.4 X L)

PERCENT AIR VOIDS
% AIR VOIDS = L-F X 100 = (
L
AGGREGATE BLEND PROPORTIONS
) 100 =
% AIR VOIDS
AC CONTENT:
NOTES
Inspectors Signature
DENSITY PAY FACTOR

SFN 59132 (06-2009)
Date Paved
Lot Number
Project Number
SPECIFIED DENSITY
MAXIMUM THEORETICAL DENSITY
SUBLOT NO.
BEG TONS
SAMPLE
TONS
RANDOM NO.
MTD TESTS
FIELD MARSHALL PLUGS

DENSITY
AVERAGE
CORE DENSITY (AVERAGE OF 2)
AVERAGE PAVEMENT DENSITY
LBS / CU. FT.
AVERAGE PAVEMENT DENSITY (% MTD)

AVG. PAVEMENT DENSITY
MTD TEST AVG
X 100 =
PAY FACTOR
TARGET DENSITY (% MTD)
Inspectors Signature
AIR VOIDS

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FIELD SAMPLING AND TESTING MANUAL

Intentionally Left Blank

HOT RECYCLED BITUMINOUS PAVEMENT

STOCKPILED HOT BITUMINOUS MIX

COLD BITUMINOUS PAVEMENT

PRIME, TACK, OR FOG COAT

HOT BITUMINOUS PAVEMENT (HBP)

HOT BITUMINOUS PAVEMENT- SUPERPAVE VOLUMETRIC MIX

HOT BITUMINOUS PAVEMENT- QUALITY CONTROL/QUALITY

BITUMINOUS SEAL COAT

APPENDIX 400-A QUALITY CONTROL PROGRAM

APPENDIX 400-E BITUMINOUS MATERIAL SAMPLING AND TESTING

Aggregate Sample Worksheet

Intentionally Left Blank

401.1 ACCEPTANCE SAMPLES AND TESTS

401.2 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS

in Mineral Aggregates by Washing. Compute the results on SFN 9987,

402.1 ACCEPTANCE SAMPLES AND TESTS

402.2 ASSURANCE SAMPLES AND TESTS

403.1 ACCEPTANCE SAMPLES AND TESTS DURING AGGREGATE PRODUCTION

407.1 ACCEPTANCE SAMPLES AND TESTS

District Laboratory Testing: The Contractor, under the observation of the

407.3 INDEPENDENT ASSURANCE (IA) SAMPLES AND TESTS (NHS PROJECTS

Intentionally Left Blank

408 Hot Bituminous Pavement

408.1 ACCEPTANCE SAMPLES AND TESTS DURING AGGREGATE PRODUCTION

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408.2 ACCEPTANCE SAMPLES AND TESTS DURING MIX PRODUCTION

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408.4 VERIFICATION SAMPLES AND TESTS (NHS PROJECTS ONLY)

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

408 Hot Bituminous Pavement

Dispute Resolution: If the cause of disagreement between the verification and

408 Hot Bituminous Pavement

Intentionally Left Blank

Particles in Coarse Aggregate; and AASHTO T 176, Plastic Fines in Graded

408.4 VERIFICATION SAMPLES AND TESTS (NHS PROJECTS ONLY)

Included with Superpave projects:

District Laboratory Testing: The Contractor, under the observation of the

Dispute Resolution: If the cause of disagreement between the quality

Intentionally Left Blank

HOT BITUMINOUS PAVEMENT FOR

409.1 SAMPLES AND TESTS DURING AGGREGATE PRODUCTION

percent water absorption by dry weight of aggregate. The testing will be

409.2 QUALITY CONTROL (QC) SAMPLES AND TESTS DURING MIX

The Contractor, under the observation of the Engineer or Representative, shall

Dispute Resolution: If the cause of disagreement between the verification and

Intentionally Left Blank

HOT BITUMINOUS PAVEMENT

410.1 QUALITY CONTROL (QC) SAMPLES AND TESTS DURING AGGREGATE