Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 27 views

    Fishbone 2

    Uploaded by

    Piyush Chaudhari
    The document lists various causes and effects related to welding issues. Some key causes included improper welding without fixtures, overwelding, incorrect positioning, lack of work instructions, and fluctuations in voltage/current. Key effects were weld spatters, blow holes, burrs on edges, and poor quality welds. Improper material handling, issues with the welding machine/method, and human errors like carelessness were also cited as causes leading to welding defects.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    Fishbone 2

    Uploaded by

    Piyush Chaudhari
    27 views3 pages
    The document lists various causes and effects related to welding issues. Some key causes included improper welding without fixtures, overwelding, incorrect positioning, lack of work instructions, and fluctuations in voltage/current. Key effects were weld spatters, blow holes, burrs on edges, and poor quality welds. Improper material handling, issues with the welding machine/method, and human errors like carelessness were also cited as causes leading to welding defects.

    Original Title

    FISHBONE 2

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document lists various causes and effects related to welding issues. Some key causes included improper welding without fixtures, overwelding, incorrect positioning, lack of work instructions, and fluctuations in voltage/current. Key effects were weld spatters, blow holes, burrs on edges, and poor quality welds. Improper material handling, issues with the welding machine/method, and human errors like carelessness were also cited as causes leading to welding defects.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    27 views3 pages

    Fishbone 2

    Uploaded by

    Piyush Chaudhari
    The document lists various causes and effects related to welding issues. Some key causes included improper welding without fixtures, overwelding, incorrect positioning, lack of work instructions, and fluctuations in voltage/current. Key effects were weld spatters, blow holes, burrs on edges, and poor quality welds. Improper material handling, issues with the welding machine/method, and human errors like carelessness were also cited as causes leading to welding defects.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    MACHINE METHOD

    1. PIPE LEAK, FLOW NOT PROPER 1. WELDING DONE WITHOUT FIXTURE


    2. NOZZLE CAP DAMAGE 2. OVER WELDING, INCORRECT POSITIONING
    3. PART POSITION NOT FIX IN FIXTURE 3. NO WORK INSTRUCTION AVAILABLE
    4. VOLTAGE CURRENT FLUCTUATION 4. LOT OF WELDING AT ONE PLACE
    5. POOR QUALITY WELDING WIRE 5.OVER HEATING IN THE POWDER COATING PROCESS
    6. WELDING FIXTURE CLAMP LOOSE 6. POWER FAILURE DURING WELDING
    7. CONTACT TIP DAMAGE 7. NOT FOLLOWING STANDERED OPERATING PROCEDURE
    8. PART POSITION
    9. BLOCK HEIGHT UNEVEN

    BURR ON
    EDGES
    1.PIPE LENGTH SHORT/LONG 1.PHYSICALLY POOR, ILL
    2.PIPE THICHNESS LESS/MORE 2.LACK OF INTREST
    3. PIPE HERD/SOFT DUE TO CHEMICAL COMPOSITION 3.PRODUCT AWARNESS, LESS SKILL CONFIDANCE
    4.PIPE CUTTING NOT PROPER 4.CHANGING IN WELDING PARAMETERS
    46
    5.BRACKET NOT AS PER DRAWING 5.EXTERNAL DISTRACTION
    6.PRESENCE OF OIL, DUST 6.PART MISSING
    7.TWIST CHILD PART 7.POOR JUDGEMENT, STRESS, FATIGUE
    8.CARELESS OPERATOR

    MATERIALS MAN
    Cause Effect

    MACHINE METHOD

    1. PIPE LEAK, FLOW NOT PROPER 1. WELDING DONE WITHOUT FIXTURE


    2. NOZZLE CAP DAMAGE 2. OVER WELDING, INCORRECT POSITIONING
    3. PART POSITION NOT FIX IN FIXTURE 3. NO WORK INSTRUCTION AVAILABLE
    4. VOLTAGE CURRENT FLUCTUATION 4. LOT OF WELDING AT ONE PLACE
    5. POOR QUALITY WELDING WIRE 5.OVER HEATING IN THE POWDER COATING PROCESS
    6. WELDING FIXTURE CLAMP LOOSE 6. POWER FAILURE DURING WELDING
    7. CONTACT TIP DAMAGE 7. NOT FOLLOWING STANDERED OPERATING PROCEDURE
    8. WIRE FEED NOT SMOOTH
    47
    WELD
    SPATTER
    1.POOR QUALITY WELDING WIRE 1.PHYSICALLY POOR, ILL
    2.PIPE CUTTING NOT PROPER 2.LACK OF INTREST
    3.PRESENCE OF OIL, DUST 3.PRODUCT AWARNESS, LESS SKILL CONFIDANCE
    4. PIPE HERD/SOFT DUE TO CHEMICAL COMPOSITION 4.CHANGING IN WELDING PARAMETERS
    5.EXTERNAL DISTRACTION
    6.PART MISSING
    7.POOR JUDGEMENT, STRESS, FATIGUE
    8.CARELESS OPERATOR
    9.NO FIXED POSITION
    MATERIALS MAN
    MACHINE METHOD

    1. WIRE SPEED,WIRE FEED 1. WELDING DONE WITHOUT FIXTURE


    2. NOZZLE CAP DAMAGE 2. OVER WELDING, INCORRECT POSITIONING
    3. IMPROPER GAS FLOW 3. NO WORK INSTRUCTION AVAILABLE
    4. VOLTAGE CURRENT FLUCTUATION 4. LOT OF WELDING AT ONE PLACE
    5. BURR ON EDGES 5.OVER HEATING IN THE POWDER COATING PROCESS
    6. WELDING FIXTURE CLAMP LOOSE 6. POWER FAILURE DURING WELDING
    7. CLENING CLAMPING 7. NOT FOLLOWING STANDERED OPERATING PROCEDURE
    8. PART POSITION

    BLOW
    HOLES
    1.PIPE LENGTH SHORT/LONG 1.PHYSICALLY POOR, ILL
    48
    2.PIPE THICHNESS LESS/MORE 2.LACK OF INTREST
    3. PIPE HERD/SOFT DUE TO CHEMICAL COMPOSITION 3.PRODUCT AWARNESS, LESS SKILL CONFIDANCE
    4.PIPE CUTTING NOT PROPER 4.CHANGING IN WELDING PARAMETERS
    5.BRACKET NOT AS PER DRAWING 5.EXTERNAL DISTRACTION
    6.PRESENCE OF OIL, DUST 6.PART MISSING
    7.TWIST CHILD PART 7.POOR JUDGEMENT, STRESS, FATIGUE
    8.CARELESS OPERATOR

    MATERIALS MAN

    You might also like