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Bhanu PEB

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SEMINAR ON

“PRE ENGINEERED BUILDINGS”

Concept , Design
&
Construction

BY
KUMBAR BHANU PRAKASH,
M.Tech 1st Sem,
Structural Engineering,
DSCE, B’lore.
INTRODUCTION
 Pre-determined inventory of raw materials that can satisfy a
wide range of structural and aesthetic design requirements.

 Pre-Engineered Buildings can be adapted to suit a wide


variety of structural applications, the greatest economy will
be realized when utilizing standard details. An efficiently
designed Pre-Engineered Building can be lighter that the
conventional steel buildings by up to 30%.
 These are the structures basically produced at the factory
with high tensile steel material by collecting complete
information of the shed/building (viz; Length, Width,
Height etc,).
 The entire design of column, rafters and other accessories
is based on International structural standards and involve
high technical welding and quality production.
BUILDING COMPONENTS
1. Prime Steel Framing Systems
2. Secondary Systems
Secondary structural steel framing system refers to purlins,
girts, eave struts, wind bracing, flange bracing, base angles,
clips and other miscellaneous structural parts.
3. Coated Steel Sheet Products

 Colour coated sheets provide excellent resistance to


corrosion and hence has become the most preferred
material for a wide range of construction uses, particularly
roofing and walling.
4. Decking Sheets
Flordec Sheets (Corrugated Sheet for Composite Floor)

 Flordec decking sheets are composite floor systems,


constructed with cold-rolled corrugated steel decking
covered with concrete.
Insulation (PEBI)
 Uniformly textured inorganic glass fibers bonded together
by a non-water soluble and fire-retardant thermosetting
resin. It is free from coarse fibers and shot due to its
mineral composition.
 PEBI is non-toxic and not hazardous to health.
DESIGN OF PRE ENGINEERED
BUILDINGS
 The main framing of PEB systems is analyzed by the
stiffness matrix method.
 The frame data is assembled based on number of frame
members, number of joints, number of degrees of freedom,
the conditions of restraint and the elastic properties of the
members.
 The overall joint stiffness matrix is obtained based on the
above frame data by summation of individual stiffness
matrices considering all possible displacements.
 The load vector is then generated based on the loading data
and the unknown displacements are obtained by inverting
the overall joint stiffness matrix and multiplying with the
load vector.
Design Codes
 AISC: American institute of steel construction manual

 AISI: American iron and steel institute specifications

 MBMA: Metal building manufacturer’s code

 ANSI: American national standards institute specifications

 ASCE: American society of civil engineers

 UBC: Uniform building code

 IS: Indian standards


Latest International Codes & Deflection
Design Criteria
 DESIGN METHOD: Allowable stress design method is
used as per the AISC specifications.

 DEFLECTIONS: Unless otherwise specified, the


deflections will go to MBMA, AISC criteria and standard
industry practices.

 PRIMARY FRAMING: Moment resisting frames with


pinned or fixed bases.
 SECONDARY FRAMING: Cold formed Z sections or C
sections for purlins or girts designed as continuous beams
spanning over rafters and columns with laps.

 LONGITUDANAL STABILITY: Wind load on building end


walls is transferred through roof purlins to braced bays and
carried to the foundations through diagonal bracing.

 DESIGN SOFTWARE

The latest software that is used for design is STAAD 2007.


ERECTION SYSTEM

 Preparation for Erection


1. Pre Erection checks
2. Receiving Materials at site
3. Unloading Containers

 Erection of the Framing


1. Preparation of the First Bay
2. Main frames
3. Mezzanine floors
4. Crane Beams
Sheeting & Trimming

 Sheeting preparation

 Sheeting the walls

 Sheeting the roofs

 Miscellaneous trimmings

 Fascia
 Self weight  Self weight
30% lighter More heavy
 Primary Member is  Primary members are
tapered section Hot rolled “I” section
 Secondary members  Secondary members are
are light weight rolled “I” or “C” section
framed “Z” and “C” which are heavy in
section weight.
 Delivery – average 6 to 8  Delivery- average 20 to
weeks 26 weeks
 Foundation-simple design,  Foundation- expensive,
easy to construct & light heavy foundation
wt. required.
 Erection cost and time-  Erection cost and time-
accurately known 20% more than PEB
 Overall price - Higher
 Overall price -30%lower
price per square meter.
 Architecture-achieved at
 Architecture- achieved at
low cost
higher cost
 Erection process is easy,
 Erection process is slow
fast, step by step
and extensive field labor
is required.
PRE ENGINEERED BUILDING vs
CONCRETE BUILDINGS
APPLICATIONS
 Industrial Buildings
 Warehouses
 Commercial Complexes
 Showrooms
 Offices
 Schools
 Indoor Stadiums
 Outdoor Stadiums with canopies
 Gas Stations
 Metro Stations, Bus Terminals, Parking Lots
 Primary Health Centers, Angan wadi’s
 And many more…
Industrial Indoor Stadiums
Building

Parking lots Railway Station


Aircraft Hangars Metro Station

Wear house High rise Building


ADVANTAGES
 Aesthetic Appeal
 Faster Completion
 Economical
 Seismic Resistance
 Ease of Expansion
 Maintenance Free
 Large Clear Spans
 Controlled Quality
CONCLUSION

 PEB concept has been very successful and well established


in North America, Australia and is presently expanding in
U.K and European countries. PEB construction is 30 to
40% faster than masonary construction. PEB buildings
provide good insulation effect and would be highly suitable
for a tropical country like India.

 The pre-engineered building calls for very fast construction


of buildings and with good aesthetic looks and quality
construction. Pre-engineered Buildings can be used
extensively for construction of industrial and residential
buildings.
REFERENCES
 KIRBY Building System KUWAIT.
 KARTHIK FABRICATORS India P Ltd.
 MULTCOLOR PROJECTS India Ltd.
 LLOYD INSULATIONS India Ltd
 MABANI STEEL LLC, U.A.E
 STRUCTURAL ENGINEERING at WSP Asia Limited
Philippines
 ZAMIL STEEL Building India Pvt.Ltd

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