TATA POWER COMPANY LIMITED

JAMSHEDPUR - DIVISION

WELCOME
PRESENTATION ON TURBINE SAFE STARTING

PROCEDURE

TURBINE START UP PROCEDURE

CHECK LIST BEFORE STARTING FOLLOWING ACTIVITIES TO BE COMPLETED A) CONDENSER CW CHARGED B) TG OIL SYSTEM CHARGED & TURBINE ON TURNING GEAR C) MAIN STEAM LINE CHARGED D) APRDS CHARGED & HEATING IS GOING ON E) CONDENSATE LINE CHARGED F) ALL DRAINS ARE OPENED G) ALL MAL DRAINS ARE OPENED H) CONTROL OIL PUMP RUNNING & PRESS NORMAL

TURBINE START UP PROCEDURE

CHECK LIST I) CHECK SLC OF HPSV & IPSV -1 & 2 ARE ON J) CHECK SLC OF HPCV & IPCV -1 & 2 ARE ON K) CHECK MANUAL SET POINT CONTROLLER OF HPCV & IPCV - 1 & 2 ARE 100% OPEN L) TSE INFLUENCE ON M) LOAD GRADIENT ON & LOAD GRADIENT MAINTAINED 3.0 MW PER MIN N) PRESSURE ON LIMIT CONTROL O) CMC OFF

COLD START UP
No-1 ACTIVITY- GLAND STEAM CHARGING
T e m p B e f G S C V
600

300,350
300

20,280

140,280

300,260
200

20,180

200,180
200 300 600

Mean HP Shaft Temp

COLD START UP GLAND STEAM CHARGING

SATISFIED THE ABOVE CONDITION ( VACUUM BREAKER ALREADY CLOSED ) VACUUM PUMP STARTED GLAND STEAM CHARGED & GSVEF STARTED VACUUM PULLING STARTED

VACUUM RAISED > 0.85 KG/SQ.CM

COLD START UP
NO -2 ACTIVITIES- HPBP & LPBP CHARGING RESET HPBP & LPBP OPEN WARM UP LINE & WARM UP DRAIN OPEN BP VALVE SLOWLY & BPE ON AUTO KEEP LPBP FLOW LIM REF > 12 KG/SQ.CM KEEP LPBP FIXED SET POINT 3.0 KG/SQ.CM CHECK OPENING OF LPCV CHECK WATER INJ FLOW CONTROL VALVE ( IF IT IS WORKING IN AUTO THEN KEEP IN AUTO OTHERWISE INJ CONTROL VALVE TO BE KEPT IN MANUAL AT > 50% OR FLOW > 15 KG/SEC )

COLD START UP
TRIPPING CONDITION OF HPBP & LPBP

HPBP VACUUM PROTECTION ( <=0.7 KG/SQ.CM ) DOWN STREAM TEMP V. HIGH ( >=380 deg C ) LOSS OF OIL SUPPLY UNIT

LPBP
VACUUM PROTECTION ( <= 0.5 KG/SQ.CM ) WATER INJ. FLOW PROTECTION ( DEV > 9.6%) LOSS OF CONTROL OIL OPERATION OF TRIP PUSH BUTTON

COLD START UP
NO-3 ACTIVITIES- HP CASING DIFF TEMP SATISFYING

30 20 0

-40 -50

H P D I T F O F P T - E B M O P
0 40 125

MW

COLD START UP
N0-3 ACTIVITIES- HP CASING DIFF TEMP ( TOP- BOTTOM ) BEFORE SATISFYING ANY CRITERIA THIS CONDITION TO BE SATISFIED CONDITION IN RED ZONE WILL TRIP TURBINE IF DIFF TEMP > +30 deg C THEN RAISE APRDS TEMP & IF DIFF TEMP < -50 deg C THEN LOWER APRDS TEMP

COLD START UP
N0-4 ACTIVITIES - CRITERIA 1,2 & 3 SATISFYING

STEAM DUMPING IS GOING ON & MS PRESSURE MAINTENED 30-40 KG/SQ.CM & TEMP =< 350 deg C HRH PRESSURE MAINTENED 3-8 KG/SQ.CM & TEMP =< 350 degC CRITERIA 1,2 & 3 SATISFIED CLOSE MAL VALVE 11 & 12 OPEN ESV BY RAISING STARTING DEVICE UP TO 42% OPEN MAL VALVE 11 &12

COLD START UP
CRITERIA - X 1 & X 2 ( BEFORE OPENING ESV )
CRITERIA-X 1
600 CRITERION FULFILLED 300 (600,550) M S T E M P B E F H P B P S A T T E M P B E F H P B P

CRITERIA-X 2
600

(320,374) 300 (0,165) CRITERION FULFILLED

(0,100) 0 Tm HP CV 300 600

300 Tm HP CV

600

BEFORE OPENING ESV

COLD START UP
CRITERIA - X 3 ( BEFORE OPENING ESV )
CRITERIA - X3
M S T E M P B E F H P B P 600 CRITERION FULFILLED (600,550)

300

(0,100) 0 300 Tm STRNR 600

BEFORE OPENING ESV

COLD START UP
NO-5 ACTIVITIES - CRITERIA 4,5 & 6 SATISFYING AFTER SATISFYING CRITERIA 4,5 & 6, RAISE STARTING DEVICE UP TO 70% INCREASE SPEED REFERENCE TO 690 RPM & CHECK THE ACTUAL RPM NOTE THE TURBO SUPERVISORY PARAMETERS ARE WITHIN LIMIT MAINTAIN MS & HRH TEMPERATURE WITHIN 370 deg C, OTHERWISE TURBINE MAY TRIP ON HIGH MS TEMP w.r.t HP SHAFT MEAN TEMP OR HIGH HRH TEMP w.r.t IP SHAFT MEAN TEMP TO AVOID THIS REDUCE MS & HRH PRESSURE

COLD START UP
CRITERIA - X 4 & X 5 ( BEFORE OPENING MCV )
CRITERIA - X 4
M S 600 T E M P B 300 E F E S V 0 CRITERION FULFILLED (374,430)

300

600

CRITERIA - X 5 M S 600 (450,540) (540,540) T E (250,374) M P CRITERION B 300 FULFILLED E F H P B 600 0 300 P
Tm HP SHAFT

MS SAT TEMP BEF HPBP

BEFORE OPENING MCV

COLD START UP
CRITERIA - X 6 ( BEFORE OPENING MCV )
CRITERIA - X 6
H R H T E M P B E F L P B P 600 (440,490)

CRITERION FULFILLED
300

(0,100)

300 Tm IP SHAFT TEMP

600

BEFORE OPENING MCV

COLD START UP
STEAM TEMP VS HP SHAFT & IP SHAFT TEMP

600 (295,565) M S 300 T E M P 0 (100,370) T E M P

600

H R H
300

(295,565)

(100,370)

0 300
Tm HP SHAFT

600

300
Tm IP SHAFT

600

COLD START UP
NO-6 ACTIVITIES - CRITERIA 7 ( FULL SPEED ) AFTER SATISFYING CRITERIA 7, INCREASE MS PRESSURE & MAINTAIN HPBP FLOW >70 TPH HRH PRESSURE ALSO TO BE INCREASED TO 8.0 KG/SQ.CM CHECK HP SHAFT SURFACE & MEAN TEMP DIFF IS LESS THAN 10.0 deg C

INCREASE SPEED REFERENCE UPTO 3000 RPM AT A STRETCH OTHERWISE Dn/Dt WILL OPERATE
MONITOR TURBO SUPERVISORY PARAMETER CHECK HP SHAFT MEAN TEMP, HP EXH TEMP & OUTER CASING FLANGE TEMP

COLD START UP
N0-8 ACTIVITIES - CRITERIA 8 ( SYNCHRONISE ) MS PRESSURE & TEMP INCREASED EARLIER OR MAY BE INCREASED IN THIS STEP DEPENDING ON HP SHAFT SURFACE & MEAN DIFFERINTIAL TEMP AVR MADE ON & VOLTAGE BUILT UP BY ELECTRICAL LOAD REF KEPT AT 15 MW & LOAD LIMITER KEPT AT 40 MW SYNCHRONIZER PUT ON AUTO AFTER SYNCHRONIZING PUT LOAD ON LOAD CONTROL

COLD START UP
NO-8 ACTIVITIES - LOAD CHECK HP SHAFT MEAN TEMP, HP EXH TEMP & OUTER CASING FLANGE TEMP. THERE MAY BE A CHANCE OF TRIPPING ON HP EXH. TEMP HIGH w.r.t OUTER CASING FLANGE TEMP IF THIS CONDITION ARISES REDUCE HRH PRESS BY MANUAL OPENING OF LPBP & INCREASE LOAD

COLD START UP
HP EXH TEMP VS Tm HP SHAFT / OUTER CASING FLANGE TEMP

H 600 P E X 400 H T E 200 M P 0 100

(250,480)

H 600 P E X 400 H T E 200 M P (60,400)

(200,480)

(100,380)

(60,380)

(150,380)

200

300

100

200

300

Tm HP SHAFT TEMP

OUTER CASING FLANGE TEMP

STARTING DEVICE CHARACTERISTICS

0 7.5 12 22 32 42 50 55.5 58 61 TURBINE TRIP TSLLE RESET TURBINE TRIP RESET ALL ESV TRIP SOLENOID ENERGISED ALL CV TRIP SOLENOID ENERGISED ALL ESV OPEN START TO INCREASE CONTROLLER O/P CONTROLLER O/P 15%, HPCV-5% & IPCV-1% CONTROLLER O/P 22%, HPCV-5% & IPCV-5%, CRH NRV OPEN CONTROLLER O/P 30%, HPCV-10% & IPCV-10%

STARTING DEVICE CHARACTERISTICS

64 69 72 76 80 84 85 88 AT CONTROLLER O/P 40%, HPCV-12% & IPCV-16% CONTROLLER O/P 50%, HPCV-15% & IPCV-28% CONTROLLER O/P 60%, HPCV-19% & IPCV-99% CONTROLLER O/P 70%, HPCV-24% & IPCV-100% CONTROLLER O/P 80%, HPCV-28% & IPCV-100% CONTROLLER O/P 90%, HPCV-39% & IPCV-100% CONTROLLER O/P 95%, HPCV-56% & IPCV-100% CONTROLLER O/P 100%,, HPCV-99% & IPCV-100% CONTROLLER O/P 17%, CRH NRV CLOSED

TURBINE START UP
ALARM & TRIP VALUE OF TURBINE PROTECTION
DESCRIPTION 1. LUBE OIL PRESS V. LOW ALARM < 3.4 KG/CM2 TRIP < 3.2 KG/CM2 RELEASE

2. LUBE OIL LEVEL V.LOW

3. MS TEMP V.LOW

440 MM FROM TOP 330 deg C

< 480 deg C

490 MM FROM YOP 320 deg C

< 450 deg C

TEMP < 500 TEMP > 500

4. MS TEMP V. HIGH
5. IP I/L TEMP V. LOW

545 deg C
330 deg C 445 deg C

565 deg C
320 deG C 430 deg C

REF TmHPS
SPEED>1980 RPM LOAD > 25% 37 MW REF TmIPS

6. IP I/L TEMP V. HIGH

545 deg C

565 deg C

TURBINE START UP
ALARM & TRIP VALUE OF TURBINE PROTECTION
DESCRIPTION 7. LP EXH TEMP V. HIGH 8. HP CASING DIFF. TEMP V. HIGH 9. COND PRESS V. HIGH 10. HP EXH TEMP V. HIGH 470 deg C BASED ON CAS. FLANGE 480 deg C ALARM 90 deg C TRIP 110 deg C REF CURVE REF CURVE RELEASE

11. AXIAL SHIFT V. HIGH

12. HP/IP FJB VIB. V. HIGH 13. HP/IP RJB VIB. V. HIGH

+/- 0.5 MM

+/- 1.0 MM
165 micron 165 micron

14. LP REAR VIB. V. HIGH

160 micron

TURBINE START UP
ALARM & TRIP VALUE OF TURBINE PROTECTION
DESCRIPTION 15. GEN FJB VIB. V. HIGH
16. GEN FJB VIB. V. HIGH 17. HP TUR. EXH. TEMP V. HIGH 18. DRUM LEVEL V. HIGH 19. TURBINE OVERSPEED 20. GEN. PROTECTION 21. BOILER PROTECTION 22. EMERGENCY TRIP 23. TURBINE TRIP FROM ATRS SGC TURBINE 470 deg C

ALARM

TRIP 165 micron

165 micron 480 deg C 375 MM 55 HZ (3300 RPM )

RELEASE

TURBINE START UP
ALARM & TRIP VALUE OF TURBINE PROTECTION
DESCRIPTION ALARM TRIP
PB

RELEASE

24. FIRE PROTECTION ACTIVATED 25. CONTROL OIL EMERGENCY TRIP

26. CONTROL OIL SUPPLY PROT. OFF

27. TSLLE < 7.5%

HOT START UP
CHECK LIST

BEFORE STARTING FOLLOWING ACTIVITIES TO BE COMPLETED A) CONDENSER CW CHARGED B) TG OIL SYSTEM CHARGED & TURBINE ON TURNING GEAR C) MAIN STEAM LINE CHARGED D) APRDS CHARGED & HEATING IS GOING ON E) CONDENSATE LINE CHARGED F) ALL DRAINS ARE OPENED G) ALL MAL DRAINS ARE OPENED H) CONTROL OIL PUMP RUNNING & PRESS NORMAL

HOT START UP
CHECK LIST

I) CHECK SLC OF HPSV & IPSV -1 & 2 ARE ON J) CHECK SLC OF HPCV & IPCV -1 & 2 ARE ON K) CHECK MANUAL SET POINT CONTROLLER OF HPCV & IPCV - 1 & 2 ARE 100% OPEN
L) TSE INFLUENCE ON M) LOAD GRADIENT ON & LOAD GRADIENT MAINTAINED 3.0 MW PER MIN

N) PRESSURE ON LIMIT CONTROL O) CMC OFF

HOT START UP
CHECK LIST

BETTER TO START WITH MILL-C OR MILL-D GLAND STEAM ALREADY CHARGED VACUUM MAINTAINED MS PRESSURE TO BE MAINTAINED > 60.0 KG/CM2 & TEMP MAINTAINED > 460 deg C HRH PRESS TO BE MAINTAINED 6-8 KG/CM2 & TEMP MAINTAINED > 460 deg C

HOT START UP
CRITERIA - X1 , X2 & X3 AND X4 , X5 & X6

AFTER FULFILLMENT OF CRITERIA X1 , X2 & X3 OPEN ESV AFTER FULFILLMENT OF CRITERIA X4 , X5 & X6 GIVE TURBINE ON SOAKING SPEED. MAITAIN FOR 15 MINS. IF HP SHAFT SURFACE & MEAN TEMP DIFF < 10 deg C ROLL THE TURBINE TO FULL SPEED

SYNCHRONISED M/C AS IN COLD START

TATA POWER COMPANY LIMITED

JAMSHEDPUR - DIVISION

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