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FR 5277 QST30 G4 ATA

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CUMMINS ENGINE COMPANY, INC

Basic Engine Model:

Columbus, Indiana 47201

Engine Critical Parts List:

Date:

QST30-G4

FR-5276 (2P/ 2L)


FR-5277 (Air-to-Air)

Displacement : 30.48 litre (1860 in3 )

Bore : 140 mm (5.51 in)

No. of Cylinders : 12

Aspiration : Turbocharged and Low Temperature Aftercooled

Engine Speed

Standby Power

QST
1

Curve Number:

CPL: 3203 (2 Pump / 2 Loop)


CPL: 3204 (Air-to-AIr)

ENGINE PERFORMANCE CURVE

G-DRIVE

10JAN11

Stroke : 165 mm (6.50 in)

Prime Power

Continuous Power

RPM

kWm

BHP

kWm

BHP

kWm

BHP

1500

970

1300

880

1180

683

915

1800

1112

1490

1007

1350

832

1115

Engine Performance Data @ 1500 RPM


OUTPUT POWER
%

kWm

BHP

Litre/hour

FUEL CONSUMPTION
kg/
kWmh

lb/
BHPh

litre/
hour

U.S. Gal/
hour

0.196

0.323

224

59.1

150.0
100.0

STANDBY POWER
100

970

1300

PRIME POWER
100

880

1180

0.195

0.320

202

53.2

75

660

885

0.194

0.319

151

39.8

50

440

590

0.197

0.324

102

26.9

25

220

295

0.207

0.341

54

14.2

0.194

0.319

156

41.1

CONTINUOUS POWER
100

683

CONVERSIONS:

915

250.0

1500 RPM

200.0

50.0
0.0
0

(litres = U.S. Gal x 3.785)

100

200

300

400

500

600

700

800

900

Gross Engine Output - kWm

(Engine kWm = BHP x 0.746)

(U.S. Gal = litres x 0.2642)

(Engine BHP = Engine kWm x 1.34)

These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
STANDBY POWER RATING
Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. Under no condition is an engine allowed
to operate in parallel with the public utility at the Standby Power rating. This rating should be applied where reliable utility power is available. A Standby rated engine should be sized
for a maximum of an 80% average load factor and 200 hours of operation per year. This includes less than 25 hours per year at the Standby Power rating. Standby ratings should
never be applied except in true emergency power outages. Negotiated power outages contracted with a utility company are not considered an emergency.
PRIME POWER RATING
Applicable for supplying electric power in lieu of commercially purchased power. Prime Power applications must be in the form of one of the following two categories:
UNLIMITED TIME RUNNING PRIME POWER
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
LIMITED TIME RUNNING PRIME POWER
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Prime Power rating should use the Continuous Power rating.
CONTINUOUS POWER RATING
Applicable for supplying utility power at a constant 100% load for an unlimited number of hours per year. No overload capability is available for this rating.

Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 C (77 F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.

TECHNICAL DATA DEPT.

CERTIFIED WITHIN 5%

CHIEF ENGINEER

1000

G-DRIVE

QST
2

QST30-G4 Derate Curves @ 1500 RPM

CURVE NO: FR-5276 (2 Pump 2 loop)


FR-5277 (Air-to-AIr)
DATE: 10JAN11

Ambient Temp. (C / F)

Percent Derate of Rated Power (%)

30

50 / 122
40 / 104

25

STANDBY / PRIME

20

15

25 / 77

10

500

1000

1500
Altitude (m)

2000

2500

3000

Ambient Temp. (C / F)
50 / 122

30

40 / 104

Percent Derate of Rated Power (%)

CONTINUOUS

25
20
15
10
5
0
0

500

1000

1500
Altitude (m)

2000

2500

3000

Reference Standards:
BS-5514 and DIN-6271 standards are based on ISO-3046.
Operation At Elevated Altitude and Temperature:
For sustained operation above these conditions, derate an additional 9% per 500 m (1640 ft) and 15% per 10C (18F)
Note: Derates shown are based on 15 in H20 air intake restriction and 2 in Hg exhaust back pressure.

CUMMINS ENGINE COMPANY, INC

Basic Engine Model:

Columbus, Indiana 47201

Engine Critical Parts List:

ENGINE PERFORMANCE CURVE

Date:

10JAN11

QST30-G4

CPL: 3203 (2 Pump / 2 Loop)


CPL: 3204 (Air-to-AIr)

FR-5276 (2P / 2L)


FR-5277 (Air-to-Air)

Bore : 140 mm (5.51 in)

No. of Cylinders : 12

Aspiration : Turbocharged and Low Temperature Aftercooled

Standby Power

QST
3

Curve Number:

Displacement : 30.48 litre (1860 in3 )

Engine Speed

G-DRIVE

Stroke : 165 mm (6.50 in)

Prime Power

Continuous Power

RPM

kWm

BHP

kWm

BHP

kWm

BHP

1500

970

1300

880

1180

683

915

1800

1112

1490

1007

1350

832

1115

Engine Performance Data @ 1800 RPM


OUTPUT POWER
%

kWm

BHP

FUEL CONSUMPTION
kg/
kWmh

lb/
BHPh

litre/
hour

U.S. Gal/
hour

0.204

0.336

267

70.5

STANDBY POWER
100

1112

1490

PRIME POWER
100

1007

1350

0.203

0.333

240

63.3

75

756

1013

0.199

0.327

177

46.7

50

504

675

0.202

0.331

119

31.5

25

252

338

0.223

0.366

66

17.4

0.199

0.327

194

51.4

CONTINUOUS POWER
100

832

1115

CONVERSIONS:

(litres = U.S. Gal x 3.785)

U.S. Gallons/hour

80.0
70.0

1800 RPM

60.0
50.0
40.0
30.0
20.0
10.0
0.0
0

200

400

600

800

1000

1200

Gross Engine Output - BHP

(kWm = BHP x 0.746)

(U.S. Gal = litres x 0.2642)

(BHP = kWm x 1.34)

These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
STANDBY POWER RATING
Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. Under no condition is an engine allowed
to operate in parallel with the public utility at the Standby Power rating. This rating should be applied where reliable utility power is available. A Standby rated engine should be sized
for a maximum of an 80% average load factor and 200 hours of operation per year. This includes less than 25 hours per year at the Standby Power rating. Standby ratings should
never be applied except in true emergency power outages. Negotiated power outages contracted with a utility company are not considered an emergency.
PRIME POWER RATING
Applicable for supplying electric power in lieu of commercially purchased power. Prime Power applications must be in the form of one of the following two categories:
UNLIMITED TIME RUNNING PRIME POWER
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
LIMITED TIME RUNNING PRIME POWER
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Prime Power rating should use the Continuous Power rating.
CONTINUOUS POWER RATING
Applicable for supplying utility power at a constant 100% load for an unlimited number of hours per year. No overload capability is available for this rating.

Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 C (77 F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.

TECHNICAL DATA DEPT.

1400

CERTIFIED WITHIN 5%

CHIEF ENGINEER

QST30-G4 Derate Curves @ 1800 RPM

G-DRIVE

QST
4

Ambient Temp. (C / F)

30
Percent Derate of Rated Power (%)

CURVE NO: FR-5276 (2 Pump 2 loop)


FR-5277 (Air-to-AIr)
DATE: 10JAN11

25

STANDBY / PRIME
50 / 122

20

40 / 104
25 / 77

15
10
5
0
0

500

1000

1500

2000

2500

3000

Altitude (m)
Ambient Temp. (C / F)

Percent Derate of Rated Power (%)

30

50 / 122

25

CONTINUOUS

20

40 / 104

15
10
5
0
0

500

1000

1500
Altitude (m)

2000

2500

3000

Reference Standards:
BS-5514 and DIN-6271 standards are based on ISO-3046.
Operation At Elevated Altitude and Temperature:
For sustained operation above these conditions, derate an additional 9% per 1000 ft (300 m) and 15% per 10C
(18F).
Note: Derates shown are based on 15 in H20 air intake restrictions and 2 in Hg exhaust back pressure.

Cummins Engine Company, Inc.

G-DRIVE

Engine Data Sheet

ENGINE MODEL :

QST30-G4

INSTALLATION DIAGRAM

QST

DS-5277
5
10JAN11
FR-5276 (2P / 2L)
FR-5277 (A - A)

DATA SHEET :
CONFIGURATION NUMBER : D573001GX03
DATE :
PERFORMANCE CURVE :

Fan to Flywheel (2 Pump / 2 Loop): 3170314


Fan to Flywheel (Air-to-Air):
3170341

CPL NUMBER

Engine Critical Parts List (2 Pump / 2 Loop) :3203


Engine Critical Parts List (Air-to-Air)
:3204

GENERAL ENGINE DATA

Type................................................................................................................................................................
Aspiration .......................................................................................................................................................
Bore x Stroke .............................................................................................................. mm x mm (in x in)
Displacement.............................................................................................................................. (litre) in3
Compression Ratio........................................................................................................................................
Dry Weight,Fan to Flywheel Engine............................................................................................. kg (lb)
Wet Weight,Fan to Flywheel Engine............................................................................................ kg (lb)
Moment of Inertia of Rotating Components
with FW 5050 Flywheel ........................................................................................... kg m2 (lbm ft2)
Center of Gravity from Rear Face of Flywheel Housing (FH 5031) ........................................ mm (in)
Center of Gravity Above Crankshaft Centerline ....................................................................... mm (in)
Maximum Static Loading at Rear Main Bearing.......................................................................... kg (lb)

4-Cycle; 50 Vee; 12-Cylinder Diesel


Turbocharged and Low Temperature
Aftercooled
140 x165 (5.51 x 6.50)
30.48 (1860)
14.0 : 1
3012
(6640)
3112
(6860)
8.7
845
195
950

(206)
(33.3)
(7.7)
(2100)

3100

(2286)

51

(2)

635
381

(25)
(15)

Engine Only.......................................................................... litre (US gal)


Aftercoolers (2 Pump / 2 Loop) ............................................ litre (US gal)
Minimum Pressure Cap ........................................................................................................... kPa (psi)

79
12
69

(21)
(3.2)
(10)

Jacket Water Circuit Requirements


Maximum Coolant Friction Head External to Engine
1500 / 1800 rpm ..................... kPa (psi)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................ m (ft)
Standard Thermostat (Modulating) Range ................................................................................. C (F)
Maximum Top Tank Temperature for Standby / Prime Power................................................... C (F)

48 / 69
14
82 - 95
104 / 100

(7 / 10)
(46)
(180 - 203)
(220 / 212)

Aftercooler Circuit Requirements (2 Pump / 2 Loop Aftercooling)


Maximum Inlet Water Temperature to Aftercooler @ 77 F....................................................... C (F)
Maximum Inlet Water Temperature to Aftercooler ...................................................................... C (F)
Maximum Coolant Friction Head External to Engine
1500 / 1800 rpm ..................... kPa (psi)

49
65
35 / 48

(120)
(150)
(5 / 7)

Air-to-Air Core Requirements


Maximum Temp. Rise Between Engine Air Inlet and Intake Manifold 1500 / 1800 rpm C (F)
Maximum Air Press. Drop from Turbo AIr Outlet to Intake Manifold 1500 / 1800 rpm mm (in Hg)

33 / 39
102 / 127

(60 / 70)
(4 / 5)

166
310 - 386
121
133 - 114
154

(24)
(45 - 56)
(250)
(35 - 30)
(40.7)

ENGINE MOUNTING

Maximum Bending Moment at Rear Face of Block..................................................... N m (lb ft)

EXHAUST SYSTEM

Maximum Back Pressure............................................................................................... mm Hg (in Hg)

AIR INDUCTION SYSTEM

Maximum Intake Air Restriction


with Dirty Filter Element ......................................................................................... mm H2O (in H2O)
with Clean Filter Element....................................................................................... mm H2O (in H2O)

COOLING SYSTEM (Low Temperature Aftercooling Required)


Coolant Capacity

LUBRICATION SYSTEM

Oil Pressure @ Idle Speed .................................................................................................... kPa (psi)


@ Governed Speed.......................................................................................... kPa (psi)
Maximum Oil Temperature.......................................................................................................... C (F)
Oil Capacity with OP 5133 Oil Pan : High - Low............................................................... litre (US gal)
Total System Capacity (Including Bypass Filter).............................................................. litre (US gal)

FUEL SYSTEM

Type Injection System................................................................................................ Bosch P8500 LLA Direct Injection


Maximum Restriction at Lift Pump with Clean Fuel Pre-Filter...................................................... mm Hg (in Hg)
with Dirty Fuel Pre-Filter ........................................................ mm Hg (in Hg)
Maximum Allowable Head on Injector Return Line (Consisting of Friction and Static Head)........... mm Hg (in Hg)
Maximum Fuel Flow to Injection Pumps (Left and Right Banks Combined) 1500 / 1800 rpm..... litre / hr (US gph)
Maximum Fuel Inlet Temperature ..................................................................................................................... C (F)
Maximum Return Flow..................................................................................... 1500 / 1800 rpm .... litre / hr (US gph)

102
203
508
550 / 570
71
530 / 550

(4.0)
(8.0)
(20)
(145 / 150)
(150)
(140 / 145)

G-DRIVE

QST
6

ELECTRICAL SYSTEM

Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... volt


Battery Charging System, Negative Ground................................................................................................................ ampere
Maximum Allowable Resistance of Cranking Circuit ........................................................................................................ ohm
Minimum Recommended Battery Capacity
Cold Soak @ 10 C (50 F) and Above............................................................................................................. 0F CCA
Cold Soak @ 0 C to 10 C (32 F to 50 F)...................................................................................................... 0F CCA
Cold Soak @ -18 C to 0 C (0 F to 32 F)....................................................................................................... 0F CCA

24
35
0.002
1200
1280
1800

COLD START CAPABILITY

Minimum Ambient Temperature for Cold Start with 8000 watt Coolant Heater to Rated Speed................................ C (F)
Minimum Ambient Temperature for Unaided Cold Start to Idle Speed............................................... ....................... C (F)
Minimum Ambient Temperature for NFPA110 Cold Start (90F Minimum Coolant Temperature)............................ C (F)

-7
7
0

(20)
(45)
(32)

PERFORMANCE DATA
All data is based on:

Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg)
Air Temperature
: 25 C (77 F)
Altitude
: 110 m (361 ft)
Relative Humidity : 30%
Air Intake Restriction : 254 mm H2O (10 in H2O)
Exhaust Restriction : 51 mm Hg (2 in Hg)

Steady State Stability Band at any Constant Load .............................................................................................................. %


Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); @1500 / 1800 rpm ................................................. dBA
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45 @1500 / 1800 rpm......... dBA

STANDBY POWER

60 hz
Governed Engine Speed ............................................................. rpm
Engine Idle Speed....................................................................... rpm
Gross Engine Power Output........................................... kWm (BHP)
Brake Mean Effective Pressure........................................... kPa (psi)
Piston Speed ................................................................ m / s (ft / min)
Friction Horsepower ....................................................... kWm (BHP)
Engine Jacket Water Flow at Stated Friction Head External to Engine:
5 psi Friction Head .......................................... litre / s (US gpm)
Maximum Friction Head.................................. litre / s (US gpm)

Engine Data with Dry Type Exhaust Manifold

Intake Air Flow ................................................................ litre / s (cfm)


Exhaust Gas Temperature ..................................................... C (F)
Exhaust Gas Flow .......................................................... litre / s (cfm)
Air to Fuel Ratio ..................................................................... air : fuel
Radiated Heat to Ambient ..................................... kWm (BTU / min)
Heat Rejection to Jacket Water Coolant............... kWm (BTU / min)
Heat Rejection to Exhaust..................................... kWm (BTU / min)

Engine Aftercooler Data

Heat Rejection to Aftercooler................................ kWm (BTU / min)


Aftercooler Water Flow at Stated Friction Head External to Engine:
2 psi Friction Head....................................... litre / s (US gpm)
Maximum Friction Head .............................. litre / s (US gpm)
Charge Air Flow....................................................... kg/ min (lb / min)
Turbocharger Compressor Outlet Pressure ........... mm Hg (in / Hg)
Turbocharger Compressor Outlet Temperature................... C (F)

1500
700 - 900
970 (1300)
2544
(369)
8.3 (1634)
58
(78)

17.0
16.5

(270)
(262)

14.2
13.7

(2840)
(975)
(7775)
25 : 1
130 (7460)
365 (20880)
740 (42130)

1005
575
2980

270 (15420)

170

(9560)

4.5
4.4
70
1534
177

(71)
(68)
(154)
(60)
(350)

1340
525
3670

5.4
5.0
93
1859
202

(85)
(80)
(205)
(73)
(395)

(225)
(217)

(2130)
(1070)
(6310)
22 : 1
115 (6410)
335 (18940)
670 (38050)

91 / 93
128 / 131

PRIME POWER

50 hz

1800
700 - 900
1112 (1490)
2427
(352)
9.9 (1949)
82
(110)

+/- 0.25

60 hz

1800
700 - 900
1007 (1350)
2199
(319)
9.9 (1949)
82
(110)
17.0
16.5

(270)
(262)

1250 (2650)
495
(920)
3285 (6960)
26.5 : 1
115 (6650)
340 (19350)
660 (37640)

215 (12120)
5.4
5.0
87
1666
183

(85)
(80)
(192)
(66)
(360)

50 hz

1500
700 - 900
880 (1180)
2310
(335)
8.3 (1634)
58
(78)
14.2
13.7

(225)
(217)

945 (2005)
565 (1050)
2750 (5820)
22.6 : 1
105 (5860)
320 (18150)
600 (33990)

145

(8240)

4.5
4.4
66
1374
165

(71)
(68)
(145)
(54)
(330)

N.A. - Data is Not Available


N/A - Not Applicable to this Engine
TBD - To Be Determined

ENGINE MODEL : QST30-G4


DATA SHEET : DS-5277
DATE : 10JAN11

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