EN

ISO

900

Profile WG

Profile WG2

Profile WS

Profile WL

Rubber-Steel Gaskets

WHO WE ARE
At the age of 23 Heinrich Kempchen founded his company as a one-man business in 1889. One of the leading companies in the field of gasket technology has developed from this in the course of the decades. The body of permanent staff today includes approx. 500 employees in the plant in Oberhausen. In order to take the increased demands of our customers for service and readiness to deliver into consideration, Kempchen & Co GmbH has consistently expanded its raw material and finished goods stock in the last few years. Thus the majority of standard gaskets are available to our customers in the shortest time possible. Our decades of experience in the field of gasket engineering, as well as modern and optimised production technologies, are a guarantee for the consistently high standard of our products. This has been underlined by the Technical Control Board of RWTV with its certification according to EN ISO 9001.

Kempchen & Co. GmbH Alleestrasse 4 D-46049 Oberhausen Tel. ++49 208 8482-0 Fax ++49 208 8482-285 E-mail: info@kempchen.de

EN I

SO

9001

Both advice and problem-solving with regard to your sealing components - supported by our own research and development department - are on offer to you as early as the structural design phase. The comprehensive and demanding tasks of our customers are solved by our consultant engineers within the framework of a service order. Consult our gasket calculation service.

Rubber-Steel Gaskets
Rubber-steel gaskets have secured a fixed application range in the world of gasket technology. Wherever safe sealing of media with an extremely low leakage rates and low joint loads at relatively low temperatures is required, rubber-steel gaskets provide the best possible solution. The different steel supporting rings cause increasing pressure stability and enable trouble-free handling of the rubbersteel gaskets - even under the most difficult assembly conditions. As a result of its very good adaptability to the sealing surfaces, rubber as a sealing material give you an opportunity of sealing safely even in rough service conditions. Ask our engineering consultancy service or our in-site field sales staff about the best possible rubber-steel gasket for your operating conditions. Make use of our experience in gasket technology which we have gathered in more than one hundred years.

Profile WG
Page 4

Profile WG2
Page 5

Profile WS
Page 6

Profile WL
Page 8

Profile WL-HT
Page 9

Profile WL2
Page 10

Rubber qualities for rubber-steel gaskets

Page 11

Note on the calculation of the bolting load for WG, WG2 WS for WL, WL-HT, WL2
Page 11

Gasket parameters
Page 10 + 11

RUBBER-STEEL GASKETS

PROFILE WG

Rubber-Steel Gasket

PROFILE WG
- Main load gasket The WG profile rubber-steel gasket consists of a carbonsteel ring which is completely enclosed in rubber. Thus the steel ring is protected against corrosion and media. As a result of the vulcanisation high adhesion is guaranteed between the rubber and the steel ring. Special features: High reliability against pressing or pushing out because of the steel reinforcement Simple, safe and cost-effective gasket assembly compared with non-reinforced rubber gaskets due to the dimensional stability Extremely low leakage rate as a result of the homogenous rubber coating, therefore particularly suitable for pipeline systems with environmentally endangering media Low demands made on the flange surfaces due to the soft, adaptable sealing surface, sealing is even possible with slightly damaged flanges Depending on diameter usable up to approx. 25 bar with a tightening surface pressure of 2 N/mm up to max. 15 N/mm

Profile WG According to DIN 2690 (PN 1 to PN 40)

Example order: Profile WG, quality NR, DN 300, PN 10, DIN 2690
Dimensions in mm d2

DN
15 20 25 32 40 50 65 80 100 125 150 175 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800

d1 22 28 35 43 49 61 77 90 115 141 169 195 220 274 325 368 420 470 520 620 720 820 920 1020 1220 1420 1620 1820

PN6 PN10 PN16 PN25 PN40

423 473 578 785 890 50 60 70 82 92 107 127 142 162 192 218 248 273 328 378 438 490 540 595 695 810 915 1015 1120 1340 1545 1770 1970 50 60 70 82 92 107 127 142 162 192 218 248 273 330 385 445 497 618 735 910 1010 1125 1340 50 60 70 82 92 107 127 142 168 225 285 342 402 458 515 50 60 70 82 92 107 127 142 168 225 -

s
3 3 3 3 3 4 4 4 5 5 5 5 6 6 6 7 7 7 7 7 8 8 8 8 8 8 8 8

Typical applications: Gas and drinking water supplies Chemical industry - both with aggressive and environmentally endangering media Flue gas purification plants and cooling circuits in power plants Sewage networks Pipeline construction with vacuum-operated pipelines as well as pipeline systems with fully rubberised or enamelled flange sealing surfaces Enamelled pipeline and apparatus flange connection.

WG profile rubber-steel gaskets are supplied from stock. On request we will quote the available materials and sizes.

Rubber-Steel Gasket

PROFILE WG2
- Main load gasket The WG2 profile rubber-steel gasket is a further development of the WG profile rubber-steel gasket. On the inner diameter it has two stable sealing lips and on the outer diameter the shape of the WG profile rubber-steel gasket. Special features: Reliable tightness even with the slightest fastening torque, therefore the WG2 profile rubber-steel gasket is particularly suitable for flanged joints made of plastics, to which high forces should not apply Greater tightness as a result of the self-sealing effect of the sealing lips with internal pressure load No overstressing or creeping of the flexible sealing lips compared to rubber-steel gaskets with solid profile extension such as an O-ring or tapered ring Optimal compensation of flange irregularities as a result of the flexible sealing lips, particularly if all-over sealing cannot always be guaranteed as with glass-fibre reinforced flanges Certain compensation of smaller flange distortions Depending on diameter usable up to approx. 25 bar with a tightening surface pressure of 2 N/mm up to max. 15 N/mm

Typical applications: Plastic and glass-fibre reinforced flange joints Sealing vacuum-operated pipeline systems in the chemical industry Gas and drinking water supplies Sealing torsionally soft flanges

Profile WG2 According to DIN 2690 (PN 10 to PN 40)

Example order: Profile WG2, quality NR, DN 300, PN 10, DIN 2690

Dimensions in mm

DN
25 32 40 50 65 80 100 125 150 175 200 250 300 350 400

d1
35 43 49 61 77 90 115 141 169 195 220 274 325 368 420 470 520 620

d2 PN 10 PN 16 PN 25 PN 40
70 82 92 107 127 142 162 192 218 248 273 328 378 438 490 540 595 695 70 82 92 107 127 142 162 192 218 248 273 330 385 445 735 70 82 92 107 127 142 168 225 285 342 402 70 82 92 107 127 142 168 225 292 353 418 -

s1
4 4 4 4 4 4 5 5 5 5 6 6 6 7 7 7 7 7 8

s2
6 6 6 6 6 6 7,5 7,5 7,5 7,5 9 9 9 11 11 11 11 11 12

WG2 profile rubber-steel gaskets are supplied from stock. On request we will quote the available materials and sizes.

450 500 600

700 720 810 Further dimensions on request

PROFILE WG2

PROFILE WS

Rubber-Steel Gasket

PROFILE WS
- Main load gasket The WS profile rubber-steel gasket consists of a centring, supporting ring and a sealing ring made of rubber with integrally moulded sealing lips. The centring supporting ring is available in bichrome-plated St 37, stainless steel or plastic.

Special features: Trouble-free replacement of the rubber sealing ring - as a result the WS profile rubber-steel gasket can be used repeatedly Safe use and good handling of the sealing material rubber - even for large nominal diameters High impermeability as a result of the self-sealing effect of the sealing lips with internal pressure load, the internal pressure widens the sealing lips and is primarily conducive towards impermeability Manufacturing of special dimensions without any additional tooling costs, for an inner diameter of approx. 400 mm and up Depending on diameter usable up to approx. 25 bar with a tightening surface pressure of 2 N/mm up to max. 15 N/mm

Works standard 183 for ANSI/ASME B 16.5 flanges (class 150 lbs to class 300 lbs)
Example order: Profile WS, NBR/1.4541, NPS 1", class 150 lbs, works standard 183
Dimensions in mm

Typical applications: Sealing of tank flange connections Sealing of special flanges Sealing of cooling and condensate pipelines in power plants

NPS
" " 1" 1" 1" 2" 2" 3" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

d1
18 22 28 35 43 61 77 90 102 115 141 169 220 274 325 368 420 470 520 560 620

d2
45 50 60 70 82 102 121 134 159 162 192 218 273 328 378 438 490 540 590 630 690

class 150 class 300

45 54 64 73 83 102 121 134 159 172 194 220 277 337 407 448 512 547 604 658 715 51 64 70 82 93 108 127 146 162 178 213 248 305 359 419 483 537 594 651 702 772

d3

s1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8

Works standard 182 for DIN flanges (PN 10 PN 25)

Example order: Profile WS, NBR/1.4541, DN 300, PN 10, works standard 182
Dimensions in mm

Works standard 184 for ASME B16.47 series A1) flanges (class 150 lbs to class 300 lbs)
Gasket made of extruded profile, butt-vulcanised

DN
10 15 20 25 32 40 50 65 80 100 125 150 175 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

d1
18 22 28 35 43 49 61 77 90 115 141 169 195 220 274 325 368 420 470 520 620 720 820 920 1020 1220 1420 1620 1820 2020 2220 2420 2620 2820 3020

d2
45 50 60 70 82 92 102 121 134 162 192 218 248 273 328 378 438 490 540 590 690 800 900 1010 1110 1310 1510 1710 1910 2110 2310 2510 2710 2910 3110

PN 10
45 50 60 70 82 92 107 127 142 162 192 218 248 273 328 378 438 490 540 595 695 810 915 1015 1120 1340 1545 1770 1970 2180 2380 2590 2790 3010 3225

d3 PN 16
45 50 60 70 82 92 107 127 142 162 192 218 248 273 330 385 445 497 557 618 735 805 910 1010 1125 1340 1540 1760 1960 2165 2375 2585 2785 -

Example order: Profile WS, NBR/1.4541, NPS 26", class 150 lbs, works standard 184
PN 25
45 50 60 70 82 92 107 127 142 168 195 225 255 285 342 402 458 515 565 625 730 830 940 1040 1150 1360 1575 1795 2000 2230 -

s1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
1)

Dimensions in mm

NPS
26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48" 50" 52" 54" 56" 58" 60"

d1
665 720 770 820 865 920 965 1020 1070 1120 1170 1220 1270 1320 1370 1430 1475 1530

d2
745 800 850 900 945 1010 1045 1110 1160 1210 1260 1310 1360 1410 1460 1520 1565 1620

class 150
771 829 880 937 987 1045 1108 1159 1216 1273 1324 1381 1432 1489 1546 1603 1660 1711

d3

class 300
832 895 949 1003 1054 1114 1051 1111 1162 1216 1270 1321 1375 1425 1489 1540 1590 1641

s1
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Previously MSS SP-44

Works standard 185 for ASME B16.47 series B2) flanges (class 150 lbs to class 300 lbs)
Gasket made of extruded profile, butt-vulcanised

Further dimensions on request. Gaskets for PN6 flanges on request.

Example order: Profile WS, NBR/1.4541, NPS 26", class 150 lbs, works standard 185
Dimensions in mm

NPS
26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48" 50" 52" 54" 56" 58" 60"
2)

d1
650 700 745 795 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

d2
720 770 815 875 930 980 1040 1090 1140 1190 1240 1290 1340 1390 1440 1490 1540 1590

class 150
722 773 824 878 932 984 1041 1092 1143 1194 1252 1303 1354 1405 1460 1511 1576 1627

d3

class 300
768 822 883 937 991 1045 1095 1146 1197 1248 1314 1365 1416 1467 1527 1591 1653 1703

s1
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Previously API 605

Further dimensions on request.

PROFILE WS

PROFILE WL

Rubber-Steel Gasket

PROFILE WL
- Off-load gasket The WL profile rubber-steel gasket consists of a bichromeplated St37 supporting ring and a rubber sealing ring with integrally moulded sealing lips. The supporting ring is also available in stainless steel or plastic. In contrast to conventional gaskets the rubber sealing ring of the WL profile rubber-steel gasket is in the off-load. This means that the supporting ring absorbs all the forces which are too high for the rubber sealing ring. A further advantage is that the rubber sealing ring is shut up on the outside by the supporting ring. As a result of the sealing in the off-load both very high internal pressures and additional forces from the pipeline system are allowed. The WL profile rubber-steel gasket combines the advantages of a rubber gasket with those of a metal gasket. Special features: No overloading of the rubber sealing ring is possible if pipes are installed vertically, for example in well building conventional rubber-steel gaskets are condinually overstressed depending upon the weight of the pipelines which have been installed above Reliable sealing even with strong pressure cycles or shocks Simple and safe assembly, assembly faults due to applying too high and varying tightening torque will be minimised (most frequent reason for the failure of a rubber-steel gasket) Trouble-free replacement of the rubber sealing ring, therfore reusable Advantages as a result of the flexible sealing lip, as already explained with the WS profile rubber-steel gasket Manufacture of special dimensions without any additional tooling costs, for an inner diameter of approx. 400 mm and up Very large application range, depending on diameter usable up to approx. 100 bar with a tightening surface pressure of 12 N/mm up to max. 250 N/mm with a supporting ring made of steel Typical applications: High-pressure pipelines, e.g. gas pipelines for gas supplies, gas pressure regulator systems Pipeline construction, e.g. underground pipelines Flue gas purification plants and cooling circuits in power plants Pipeline and appliance construction with partially rubberised flange sealing surfaces
We are readily at your disposal with our design recommendations to ascertain the flange groove for the rubber coating.

Works standard 178 for DIN flanges (PN 10 to PN 160)

Example order: Profile WL, NBR/ST37 bichrome-plated, DN 200, PN 63, works standard 178
Dimensions in mm DN d1 d2
37 39 45 55 63 75 82 97 115 149 175 205 235 260 309 360 400 460 515 565 665 775 875 985 1085 1295 1495 1705 1905 2105 2305 2505 2705 2905 3105

PN 10
45 50 60 70 82 92 107 127 142 162 192 218 248 273 328 378 438 490 540 595 695 810 915 1015 1120 1340 1545 1770 1970 2180 2380 2590 2790 3010 3225

16
45 50 60 70 82 92 107 127 142 162 192 218 248 273 330 385 445 497 557 618 735 805 910 1010 1125 1340 1540 1760 1960 2165 2375 2585 2785 -

25
45 50 60 70 82 92 107 127 142 168 195 225 255 285 342 402 458 515 565 625 730 830 940 1040 1150 1360 1575 1795 2000 2230 -

d3 40

63 100
56 61 82 103 119 143 154 180 217 257 287 391 458 512 572 704 813 950 -

160
56 61 82 103 119 143 154 180 217 257 284 324 388 458 -

s1 s3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

10 18 15 22 20 28 25 35 32 43 40 49 50 61 65 77 80 90 100 115 125 141 150 169 175 195 200 220 250 274 300 325 350 368 400 420 450 470 500 520 600 620 700 720 800 820 900 920 1000 1020 1200 1220 1400 1420 1600 1620 1800 1820 2000 2020 2200 2220 2400 2420 2600 2620 2800 2820 3000 3020

45 56 50 61 60 70 82 82 92 103 107 113 127 137 142 148 168 174 195 210 225 247 267 277 292 309 353 364 418 424 475 486 547 543 572 628 657 745 764 850 879 970 988 1080 1108 1190 1220 1395 1452 1615 1830 -

Gaskets for PN6 flanges on request.

Rubber-steel gaskets WL profile with a bichrome-plated St37 supporting ring are shortly available at current used nominal diameters of DIN flanges.

Rubber-Steel Gasket

PROFILE WL-HT
- Off-load gasket - HTB-tested Profile WL-HT The WL-HT profile rubber-steel gasket is in principle design in the same way as the WL profile gasket, but the supporting ring is equipped with graphite layers. The rubber sealing lip is made of NBR 50219.0 (approved for gas and drinking water supplies) and the supporting ring is of bichromeplated St37. Normally, the rubber sealing lip acts as the primary gasket. Under high thermal load, e.g. in the event of a fire, the supporting ring with graphite layers seals as an auxiliary gasket. Special features: Approved and tested under high thermal load (HTB)* at 650C, 30 minutes for use in flange joints (DN 25 to DN 200) by the DVGW (German Association of Gas and Water Experts) research unit in Karlsruhe in conformity with DWGW-VP 301, DIN 33822 and DIN 3374.
*comparable to fire safe test according to BS 6755

Works standard 180 for ASME B16.47 series A flanges (previously MSS SP44) (class 150 lbs to class 900 lbs)
Example order: Profile WL, NBR/1.4541, NPS 26", class 150 lbs, works standard 180
Dimensions in mm NPS
26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48" 50" 52" 54" 56" 58" 60"

d1
665 720 770 820 865 920 965 1020 1070 1120 1170 1220 1270 1320 1370 1430 1475 1530

d2
720 775 825 875 920 975 1020 1075 1125 1175 1225 1275 1325 1375 1425 1485 1530 1585

class 150 300

771 829 880 937 987 1045 1108 1159 1216 1273 1324 1381 1432 1489 1546 1603 1660 1711 832 895 949 1003 1054 1114 1051 1111 1162 1216 1270 1321 1375 1425 1489 1540 1590 1641

d3 400 600
829 889 943 1000 1051 1114 1070 1124 1175 1229 1286 1343 1400 1451 1515 1565 1616 1680 864 911 968 1019 1070 1127 1102 1152 1216 1267 1324 1387 1445 1495 1552 1610 1660 1730

900
880 943 1006 1070 1133 1197 1197 1248 1298 1365 1432 1483 -

s1
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

s3
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

All the features of the WL profile rubber-steel gasket By replacing the rubber sealing ring and the graphite layers, the WL-HT profile rubber-steel gasket can be reused

Typical applications: House gas installation with flanged house lead-in combinations, pressure regulators, gas meters Gas stations Drinking water pipes with attached fire-fighting systems according to DIN 1988-6.
Ask for our individual brochure "WL-HT profile rubber-steel gasket", "Gas and water meter gaskets for threaded joints", the special print from the DELIWA 'ndz' magazine "The HTB requirements on gaskets in house gas installation" and our test reports (Only in German Laguage).

Works standard 179 for ANSI B 16.5 flanges (class 150 lbs to class 2500 lbs)
Example order: Profile WL, NBR/1.4541, NPS 5", class 150 lbs, works standard 179
Dimensions in mm NPS
" " 1" 1" 1" 2" 2" 3" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

Works standard 181 for ASME B16.47 series B flanges (previously API 605) (class 150 lbs to class 900 lbs)
Example order: Profile WL, NBR/1.4541, NPS 26", class 150 lbs, works standard 181
Dimensions in mm NPS
26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48" 50" 52" 54" 56"

d1
16 22 28 35 43 61 77 90 102 115 141 169 220 274 325 368 420 470 520 560 620

class d2 150 300 400

32 45 39 54 45 64 55 73 63 83 82 102 97 121 115 134 128 159 149 172 175 194 205 220 260 277 309 337 360 407 400 448 460 512 515 547 565 604 605 658 665 715 51 64 70 80 93 108 127 146 162 178 213 248 305 359 419 483 537 594 651 702 772 51 64 70 80 93 108 127 146 159 175 210 245 302 356 416 480 534 591 645 766

d3 600 900 1500 2500 s1 s3

51 64 70 80 93 108 127 146 159 191 238 264 318 397 454 489 562 610 680 730 788 61 67 76 86 95 140 162 165 203 245 286 356 432 496 518 572 635 696 835 61 67 76 86 95 140 162 172 207 251 280 349 432 518 575 638 702 753 899 67 73 83 102 114 143 165 194 232 276 314 384 473 546 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6

d1
650 700 745 795 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400

d2
695 745 790 840 895 945 1000 1050 1100 1150 1205 1255 1305 1355 1405 1455

class 150 300

722 773 824 878 932 984 1041 1092 1143 1194 1252 1303 1354 1405 1460 1511 768 822 883 937 991 1045 1095 1146 1197 1248 1314 1365 1416 1467 1527 1591

400
743 797 854 908 959 1019 1070 1124 1175 1229 1286 1343 1400 1451 1515 1565

d3 600
762 816 876 930 994 1045 1102 1152 1216 1267 1324 1387 1445 1495 1552 1604

900
835 899 956 1013 1070 1121 1197 1248 1298 1365 1432 1483 -

s1
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

s3
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

PROFILE WL/PROFILE WL-HT

PROFILE WL2

Rubber-Steel Gasket

PROFILE WL2
- Off-load gasket The WL2 profile rubber-steel gasket consists of a rubber sealing ring with an integrally moulded sealing lip and a supporting ring made of stainless steel. The supporting ring is designed of an elastic corrugated ring, which is connected by spot welding on both sides with a flat ring at the outer area. The rubber sealing ring has an undulating profile in the slot for the supporting ring adapted to the corrugated ring. Special features: In the event of flange torsion the steel supporting ring gives way a little due to the elastic corrugated ring so that the flange does not lift so much in the inner sealing area The WL2 profile rubber-steel gasket can be used for vacuum operation because the rubber sealing lip cannot be extracted because of the corrugated slot The WL2 profile rubber-steel gasket has nearly the same properties as the WL profile rubber-steel gasket Typical applications: Condensate and cooling water pipes as well as flue gas purification plants in power plants In the chemical industry

Works standard 169 for DIN flanges (PN 10 to PN 160)

Example order: Profile WL, NBR/1.4541, DN 200, PN 16, works standard 169
Dimensions in mm DN
10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

d1
18 22 28 35 43 49 61 77 90 115 141 169 220 274 325 368 420 470 520 620 720 820 920 1020 1220 1420 1620 1820 2020 2220 2420 2620 2820 3020

d2
37 41 49 59 67 73 92 108 121 150 176 204 255 309 362 415 467 517 567 667 772 872 985 1085 1285 1485 1705 1905 2105 2305 2505 2705 2905 3105

PN 10
45 50 60 70 82 92 107 127 142 162 192 218 273 328 378 438 490 540 595 695 810 915 1015 1120 1340 1545 1770 1970 2180 2380 2590 2790 3010 3225

16
45 50 60 70 82 92 107 127 142 162 192 218 273 330 385 445 497 557 618 735 805 910 1010 1125 1340 1540 1760 1960 2165 2375 2585 2785 -

25
45 50 60 70 82 92 107 127 142 168 195 225 285 342 402 458 515 565 625 730 830 940 1040 1150 1360 1575 1795 2000 2230 -

d3 40

Gasket parameters
63 100
56 61 82 103 119 143 154 180 217 257 391 458 512 572 704 813 950 -

160
56 61 82 103 119 143 154 180 217 257 324 388 458 -

s1 s3
3,5 3,5 3,5 4,5 4,5 4,5 4,5 4,5 4,5 5,5 5,5 5,5 5,5 5,5 5,5 7 7 7 7 7 7 7 10 10 10 10 10 10 10 10 10 10 10 10 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 9 9 9 9 9 9 9 9 9 9 9 9

45 56 50 61 60 70 82 82 92 103 107 113 127 137 142 148 168 174 195 210 225 247 292 309 352 364 418 424 475 486 547 543 572 628 657 745 764 850 879 970 988 1080 1108 1190 1220 1395 1452 1615 1830 -

Explanatory remarks on the gasket calculation values. The minimum surface pressure for installation v and the maximum allowed surface pressure at temperature are the limits of the gasket application.

See "The optimisation of static gaskets" Kempchen Publishing 1990

Main load:
Profile Material Designation Unit Temp. in the area of the gasket

0C

100C 2 6

WG WG2 WS

NBR, CR, NR*, EPDM, CIIR, CSM

N/mm N/mm

2 15

WG WG2 WS
* only up to 80C

FKM H-NBR

N/mm N/mm

2 15

2 7

10

Off-load:
Profile Material Designation Unit Temp. in the area of the gasket

0C

100C

WL

Steel St37
corrosion protected

stainless steel NBR, CR, NR*, EPDM,CIIR, FKM

V, KNS

N/mm N/mm

12 250

12 250

WL2
Special steel NBR, CR, NR*, EPDM, CIIR, FKM

V, KNS

N/mm N/mm

12 150

12 150

Note on the calculation of the bolting load

for WG, WG2, WS
The surface pressure brought about by the entire bolting load Fs must be checked for WG, WG2 and WS profile gaskets by means of the following relation:

WL

Polyamide NBR, CR, NR*, EPDM, CIIR, FKM

V, KNS

N/mm N/mm

12 60

12 55

* only up to 80C

4 Fs (d2 - d1)

Qualities of rubber for rubber-steel gaskets

Quality NBR NBR* H-NBR NR EPDM FKM CSM CR** VMQ CIIR TFE/P ACM
e.g. Perbunan 50219.0 e.g. Therban natural rubber e.g. Buna AP

Temperature range in C
60 45 30 15 0 15 30 45 60 75 90 105 130 145 160 175 200

-30 to 100 -30 to 100 -25 to 150 -50 to 80 -40 to 120 -40 to 140 -20 to 200 -20 to 120 -25 to 120 -60 to 180 -40 to 120 -20 to 200 -25 to 140

The surface pressure have not exceed the values specified in the table of gasket parameters. The sealing dimension must always be considered - in other words: If diameter d2 is greater than the raised face diameter, then the raised face diameter must be considered If diameter d2 is smaller than the raised face diameter, then the diameter d2 must be considered The deviation of the bolting tigthening procedure must be taken into consideration.

EPDM peroxide reticulation

e.g. Viton e.g. Hypalon e.g. neoprene silicone rubber chlorbutyl rubber Aflas e.g. VAMAC

for WL, WL-HT, WL2

FSO, min = ( d1 + b1) b1 V,KNS
b1 ~ d2 - d1 2

FSO, max = ( d2 + b2) b2

b2 = d3 - d2 2

Thermal resistance is related to air * approved for use in gas and drinking water supplies
- no double stockkeeping - no risk of confusion Approved in keeping with: - DVGW-DIN 3534-3 Reg. no. 97-0158-GNE - KTW recommendation part 1.3.13 section D1 + D2 (Physiological safeness test) - DVGW work sheet W270 (Microbiological safeness test) Ask for our test reports.

One o tw for s and

a for ginking dr ater w

V, KNS

= Pre-deformation surface pressure for the off load to calculate the minimum bolting load.

** also available in electrically conductive version

In order to calculate the maximum bolting load for flanges with raised face - in order to calculate b2 - the raised face diameter, instead of d3, must be considered.

All details are not binding. Please contact our engineering consultancy service with your specific application. Further qualities on request.

Literature: Tckmantel, H.-J.: The optimisation of static gaskets. 1. engl. edition. Oberhausen, Kempchen Publishing 1991

11

Qualities of the rubber bolting load Gasket parameters

Competent and constructive:

THE KEMPCHEN CUSTOMER SERVICE

Service you can rely on
Safety and environmental protection - those are factors that enjoy top priority in our company. That is why no comprises are made in terms of quality at Kempchen. And that is also why customer service for us begins before selling: As a result of competent counselling and expert problem analysis. And because of the kempchen calculation service, which precisely calculates loads - even for complicated flange connections.

EN

ISO

900

This brochure and further brochures about our production range are also available on disk as "digital brochures".

digitale Prospekte digi t Prosp ale ekte

Trust comes from performance

Our highly qualified employees take our customers seriously - as partners, with whose wishes and problems they identify themselves and whose trust they want to earn day by day again. Hence it follows almost automatically that Kempchen of course only uses tested materials, which we in addition continuously check in our modern chemical and physical laboratory. In this connection the EN ISO 9001 quality certification stands as a symbol for: Commitment, responsibility and orientation to the future.

At your disposal for further information about our rubber products are the engineering consultancy service ++49 208 8482-359. the chemical laboratory ++49 208 8482-258.

kempchen & Co. GmbH

Allestrasse 4 46049 Oberhausen Tel. ++49 208 8482-0 Fax ++49 2088482-285 E-mail: info@kempchen.de
All information and technical descriptions contained in this brochure correspond to our state of knowledge at the time of the printing. They are intended as information about our products and their various applications. Therefore, we will only guarantee certain attributes described in the brochure or the suitability for actual intended purposes according to a written express warranty in the actual individual case. Any industrial proprietary rights must be observed. Orders will only be accepted and completed under our standard terms and conditions, which we will make available on request.

Manufacturer of Gaskets Packings Compensators Rubber and Plastic Products

022e/10980003